PARTS AND OPERATION MANUAL
Reversible Plate
Compactor
Model MVH-304DSB
Revision #2 (11/16/05)
MULTIQUIPINC.
18910 WILMINGTON AVE.
PARTS DEPARTMENT:
800-427-1244
CARSON, CALIFORNIA 90746 FAX: 800-672-7877
310-537-3700
800-421-1244
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE:
800-478-1244
FAX:310-537-3927
FAX:310-631-5032
Atlanta • Boise • Dallas • Houston • Newark
Montreal, CPana/dNa • Ma2nch9est3er,3UK0
Rio De Janiero, Brazil • Guadalajara, Mexico
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HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL NUMBER
ON-HAND WHEN CALLING
PARTS DEPARTMENT
800-427-1244 or 310-537-3700
FAX: 800-672-7877 or 310-637-3284
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE
800-478-1244 or 310-537-3700
FAX: 310- 537-4259
WARRANTY DEPARTMENT
888-661-4279, or 310-661-4279
FAX: 310- 537-1173
MAIN
800-421-1244 or 310-537-3700
FAX: 310-537-3927
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 3
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TABLE OF CONTENTS
Proposition 65 Warning ............................................. 2
Here's How To Get Help ............................................ 3
Table Of Contents ..................................................... 4
Parts Ordering Procedures ....................................... 5
Yanmar L100EE-DEVMK3 Engine
Cylinder Block Assembly.................................... 46-47
Cylinder Head and Cover Assembly .................. 48-49
Muffler Assembly ............................................... 50-51
Air Cleaner Assembly......................................... 52-53
Crankshaft, Piston and Camshaft Assembly ..... 54-55
Lub. Oil Pump and Governor Assembly ............. 56-57
Cooling and Starting Device Assembly.............. 58-59
Fuel Injection Pump Assembly........................... 60-61
Fuel Tank and Fuel Line Assembly .................... 62-63
Starting Motor and Dynamo Assembly .............. 64-65
Tool, Label and Gasket Set Assembly ............... 66-67
MIKASA MVH-304DSB-
PLATE COMPACTOR
Safety Message Alert Symbols .............................. 6-7
Rules for Safe Operation ....................................... 8-9
Operation and Safety Decals .................................. 10
Specifications .......................................................... 11
Dimensions ............................................................. 12
Features .................................................................. 13
Plate Compactor Components................................ 14
Engine Components ............................................... 15
Pre-Inspection ......................................................... 16
Operation ........................................................... 17-19
Maintenance ...................................................... 20-23
Troubleshooting (Engine)........................................ 24
Troubleshooting (Compactor) ................................. 25
Terms and Conditions Of Sale — Parts .................. 68
PARTS ILLUSTRATIONS
Explanation Of Code In Remarks Column .............. 26
Suggested Spare Parts ........................................... 27
Decal Placement ................................................ 28-29
Vibrating Plate Assembly ................................... 30-31
Base and Engine Assembly ............................... 32-35
Vibrator Assembly .............................................. 36-39
Hydraulic System Assembly............................... 40-41
Control Handle Assembly .................................. 42-45
PAGE 4 — MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05)
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PARTS ORDERING PROCEDURES
■ Dealer account number
■ Dealer name and address
■ Shipping address (if different than billing address)
■ Return fax number
■ Applicable model number
■ Quantity, part number and description of each part
■ Specify preferred method of shipment:
UPS Ground
•
UPS Second Day or Third Day*
•
UPS Next Day*
•
Federal Express Priority One (please provide us with your Federal
Express account number)*
•
Airborne Express*
•
Truck or parcel post
•
*Normally shipped the same day the order is received, if prior to 2PM west coast time.
Earn Extra Discounts when
you order by FAX!
All parts orders which include complete part numbers
and are received by fax qualify for the following extra
discounts:
Number of
line items ordered
Additional Discount
1-9 items
3%
10+ items**
5%
only
s
der
ed or
x
a
f
For
Get special freight allowances
when you order 10 or more
line items via FAX!**
Now! Direct TOLL-FREE access
to our Parts Department!
■
UPS Ground Service at no charge for freight
■
PS Third Day Service at one-half of actual freight cost
Toll-free nationwide:
800-421-1244
No other allowances on freight shipped by any other carrier.
**Common nuts, bolts and washers (all items under $1.00 list price)
do not count towards the 10+ line items.
Toll-free FAX:
*DISCOUNTS ARE SUBJECT TO CHANGE*
800/6-PARTS-7 • 800-672-7877
Fax order discount and UPS special programs revised June 1, 1995
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 5
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MVH-304DSB — SAFETY MESSAGE ALERT SYMBOLS
HAZARD SYMBOLS
FORYOUR SAFETY ANDTHE SAFETY OF OTHERS!
Safety precautions should be followed at all times when
operating this equipment. Failure to read and understand the
Safety Messages and Operating Instructions could result in
injury to yourself and others.
Lethal Exhaust Gases
Engine exhaust gases contain poisonous
NOTE
carbon monoxide. This gas is colorless and
odorless, and can cause death if inhaled.
NEVER operate this equipment in a confined
area or enclosed structure that does not
provide ample free flow air.
This Owner's Manual has been developed to provide
complete instructions for the safe and efficient operation
of the Multiquip Model MVH-304DSB Reversible Plate
Compactor. Refer to the engine manufacturer’s
instructions for data relative to its safe operation.
Before using this reversible plate compactor, ensure
that the operating individual has read and
understands all instructions in this manual.
Explosive Fuel
GASOLINE is extremely flammable, and its
vapors can cause an explosion if ignited. DO
NOT start the engine near spilled fuel or
combustible fluids. DO NOT fill the fuel tank
while the engine is running or hot. DO NOT
overfill tank, since spilled fuel could ignite if it
comes into contact with hot engine parts or
sparks from the ignition system. Store fuel in
approved containers, in well-ventilated areas
and away from sparks and flames. NEVER
use fuel as a cleaning agent.
SAFETY MESSAGE ALERT SYMBOLS
The three (3) Safety Messages shown below will inform you
about potential hazards that could injure you or others. The
Safety Messages specifically address the level of exposure to
the operator, and are preceded by one of three words: DANGER,
WARNING, or CAUTION.
Burn Hazards
DANGER: You WILL be KILLED or
SERIOUSLY injured if you do not follow
directions.
Engine components can generate extreme heat.
To prevent burns, DO NOT touch these areas
while the engine is running or immediately after
operations. Never operate the engine with heat
shields or heat guards removed.
WARNING: You CAN be KILLED or
SERIOUSLY injured if you do not follow
directions.
Rotating Parts
CAUTION: You CAN be injured if you
do not follow directions.
NEVER operate equipment with covers, or
guards removed. Keep fingers, hands, hair and
clothing away from all moving parts to prevent
injury.
Potential hazards associated with this reversible plate
compactor operation will be referenced with Hazard Symbols
which appear throughout this manual, and will be referenced in
conjunction with Safety Message Alert Symbols.
PAGE 6 — MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05)
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MVH-304DSB — SAFETY MESSAGE ALERT SYMBOLS
Accidental Starting
Respiratory Hazard
ALWAYS place the engine ON/OFF switch in
the OFF position, when the reversible plate
compactor is not in use.
ALWAYS wear approved respiratory
protection.
Equipment Damage Messages
Sight and Hearing hazard
Other important messages are provided throughout this manual
to help prevent damage to your reversible plate compactor,
other property, or the surrounding environment.
ALWAYS wear approved eye and hearing
protection.
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 7
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MVH-304DSB — RULES FOR SAFE OPERATION
CAUTION:
Failure to follow instructions in this manual
may lead to serious injury or even death!This
equipment is to be operated by trained and
qualified personnel only! This equipment is
for industrial use only.
■
NEVER touch the hot exhaust manifold,
muffler or cylinder. Allow these parts to
cool before servicing engine or
reversible plate compactor.
The following safety guidelines should always be used when
operating the MIKASA MVH-304DSB Reversible Plate
Compactor:
■
■
HighTemperatures – Allow the engine to cool before adding
fuel or performing service and maintenance functions. Contact
with hot components can cause serious burns.
The engine of this reversible plate compactor requires an
adequate free flow of cooling air. NEVER operate the
reversible plate compactor in any enclosed or narrow area
where free flow of the air is
restricted. If the air flow is
restricted it will cause serious
damage to the reversible plate
compactor or engine and may
GENERAL SAFETY
■
■
■
DO NOT operate or service this equipment before
readingthisentiremanual.
This equipment should not be operated by
persons under 18 years of age.
cause injury to people and
property. Remember the
reversable plate compactor’s
engine gives off DEADLY gases.
NEVER operate this equipment without proper
protective clothing, shatterproof glasses, steel-
toed boots and other protective devices required
by the job. ALWAYS wear slip resistant safety
shoes or boots.
■
■
ALWAYS refuel in a well-ventilated area, away from sparks
and open flames.
ALWAYS use extreme caution when working with flammable
liquids. When refueling, stop the engine and allow it to cool.
DO NOT smoke around or near the machine. Fire or
explosion could result from fuel vapors, or if fuel is spilled on
a hot engine.
■
■
■
NEVER operate this equipment when not feeling
well due to fatigue, illness or taking medicine.
NEVER operate this equipment under the
influence or drugs or alcohol.
■
NEVER operate the reversible plate compactor in an
explosive atmosphere or near
combustible materials. An explosion or
fire could result causing severe bodily
harm or even death.
NEVER use accessories or attachments, which are not
recommended by Multiquip for this equipment. Damage to
the equipment and/or injury to user may result.
■
■
■
■
■
Topping-off to filler port is dangerous, as
it tends to spill fuel.
■
■
■
Manufacturer does not assume responsibility for any accident
due to equipment modifications.
ALWAYS store the reversible plate compactor in a clean, dry
location out of the reach of children.
Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
NEVER run engine without air cleaner. Severe engine
damage may occur.
ALWAYS wear proper respiratory (mask), hearing and eye
protection equipment when operating the reversible plate
compactor.
NEVER leave the reversible plate compactor unattended,
turn off engine.
CAUTION must always be observed while servicing this
reversible plate compactor.Rotating parts can cause injury if
contacted.
■
DO NOT leave reversible plate compactor with engine
running. Use chock blocks if parking reversible plate
compactor on a grade.
PAGE 8 — MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05)
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MVH-304DSB — RULES FOR SAFE OPERATION
■
NEVER disconnect any "emergency or safety devices".
These devices are intended for operator safety. Disconnection
of these devices can cause severe injury, bodily harm or even
death! Disconnection of any of these devices will void all
warranties.
■
ALWAYS know the location of the nearest and first aid kit.
Loading and Unloading (Crane)
■
Before lifting, make sure that machine parts (hook and
vibration insulator) are not damaged and screws are not
loosened or lost.
■
In emergencys always know the location of the
nearest phone or keep a phone on the job site.
Also know the phone numbers of the nearest
ambulance, doctor and fire department. This
information will be invaluable in the case of an
emergency.
■
Always make sure crane or lifting device has been properly
secured to the hook of guard frame on compactor.
■
■
■
■
NEVER lift the machine while the engine is running.
Use adequate lifting cable (wire or rope) of sufficient strength.
Use one point suspension hook and lift straight upwards.
NEVER allow any person or animal to stand underneath the
machine while lifting.
■
Try not to lift machine to unnecessary heights.
Transporting
■
■
Always shutdown engine before transporting.
Tighten fuel tank cap securely and close fuel cock to prevent
fuel from spilling.
■
■
Drain fuel when transporting compactor over long distances
or bad roads.
Always tie-down the compactor during transportation by
securing the compactor's guard frame with rope.
Emergencies
ALWAYS know the location of the nearest fire extinguisher.
Maintenance Safety
■
■
NEVER lubricate components or attempt service on a
running machine.
■
ALWAYS allow the machine a proper amount of time to
cool before servicing.
■
■
Keep the machinery in proper running condition.
Fix damage to the machine immediately and always replace
broken parts.
■
Dispose of hazardous waste properly. Examples of
potentially hazardous waste are used motor oil, fuel and
fuel filters.
■
■
DO NOT use food or plastic containers to dispose of
hazardous waste.
DO NOT pour waste, oil or fuel directly onto the ground,
down a drain or into any water source.
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 9
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MVH-304DSB — OPERATION AND SAFETY DECALS
Figure 1 displays the operation and safety decals as they appear on the reversible plate compactor. Should any of these decals
become damaged or unreadable, contact the Multiquip Parts Department for a replacement set.
Figure 1. Operation and Safety Decals
PAGE 10 — MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05)
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MVH-304DSB —SPECIFICATIONS
Table 1. MVH-304DSB REVERSIBLE PLATE COMPACTOR SPECIFICATIONS
Centrifugal Force
39.2 kN (4000 kg)
Vibration Frequency
Traveling Speed
4200 vpm (70 Hz)
0 to 65.6 ft/min (0 to 20 m/min)
34 x 24 in (61 x 86 cm)
63.8 in (1620 mm)
Plate Size (L x W)
Overall Length
Overall Width
17.5 in (445 mm )
38.2 in (970 mm )
748 lbs. (340 kg)
Overall Height
Operating Weight
Lubricating Oil in Vibration Case
50.7 fl oz (1500 cc)
Table 2. ENGINE SPECIFICATIONS (YANMAR)
Engine Make
YANMAR
Engine Model
L100EE-DEVMK3
Diesel
Engine Type
Cylinder Bore X Stroke
Displacement
3.46 x 2.75 in (88 x 70 mm)
13.7 fl oz (406 cc)
10 HP
Maximum Ouput
Fuel Tank Capacity
Oil Capacity
5.8 quarts (5.5 liters)
1.74 quarts (1.65 liters)
116.6 lbs. (53 kg)
16.4 x 18.5 x 19.4 in (417 x 470 x 494 mm)
Dry Net Weight
Dimensions (L x W x H)
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 11
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MVH-304DSB — DIMENSIONS
Figure 2. MVH-304DSB Reversible Plate Compactor Dimensions
TABLE 3. DIMENSIONS
REF.
DIMENSIONS
53 in. (134.6 cm.)
24 in. (61 cm.)
A
B
C
D
E
34 in. (86 cm.)
63.8 in. (162 cm.)
38.2 in. (97 cm.)
PAGE 12 — MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05)
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MVH-304DSB— FEATURES
Plate Compactor
Frequency/Speed
The Mikasa MVH-304DSB is a walk behind, reversible plate
compactor designed for the compaction of sand, clay and
asphalt. This plate compactor is a powerful compacting tool
capable of applying a tremendous force in consecutive high
frequency vibrations to a soil surface. Its applications include
soil compacting for road, embankments and reservoirs as well
as backfilling for gas pipelines, water pipelines and cable
installation work.
The compactor's vibrating plate maximum frequency is 4200
vpm (vibrations per minute).The forward and reverse travel speed
of the compactor is approximately 66 ft./minute (20 meters/
minute).
Engine
The Mikasa MVH-340DSB Plate Compactor is equipped with a
Yanmar L100EE-DEVMK3 diesel engine.
Controls
Vibratory Plates
Before starting the MVH-340DSB Plate Compactor, identify and
understand the function of the controls and components as
indicated in Figure 3.
The vibratory plates of the MVH-304DSB produce low amplitude
high frequency vibrations, designed to compact granular soils.
The resulting vibrations cause forward motion.The engine and
handle are vibration isolated from the vibrating plate.The heavier
the plate, the more compaction force it generates.
ReversibleVibratory Plates
Reversible vibratory plates have two eccentric weights that allow
a smooth transition for forward and reverse travel, plus increased
compaction force as the result of dual weights.
Due to their weight and force, reversible plates are ideal for
semi-cohesive soils.
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 13
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MVH-304DSB— PLATE COMPACTOR COMPONENTS
Figure 3. MVH-304DSB Reversible Plate
Compactor Components
Figure 3 illustrates the location of the major components 7.
for the MVH-304DSB Reversible Plate Compactor. The
function of each component is described below:
Battery - Maintenance-free type requiring no electrode
replenishment.
8. Belt Cover – Remove this cover to gain access to the V-
belts.NEVER run the compactor without theV-belt cover.If
the V-belt cover is not installed, the possibility exist that
your hand may get caught between the V-belt and clutch,
thus causing serious injury and bodily harm.
1.
Hand Grip – When operating the compactor use this hand
grip to manuever the compactor.
2.
Forward & Reverse Lever – Push the lever forward, the
compactor will move in a forward direction, pull the lever
backwards, the compactor will move in backwards direction. 9. Base Plate – Designed to compact sand, clay, and asphalt.
Placing the lever in the middle (midway) will cause the
compactor not to move (neutral).
10. OilTank – Fill with proper grade of diesel engine oil.
11. Vibration Case – Encloses the eccentric, gears and
3.
Handle Bar –When operating the compactor, this handle
counter weights.
is to be in the downward position. When the compactor is
12. Hydraulic Cylinder – Activated by moving the travel lever.
to be stored, move the handle bar to the upright position.
The cylinder controls the direction of movement by the plate
compactor.
4.
5.
6.
Guard Hook - Used to lift the machine with crane or other
lifting device.
13. Shock Absorber – Protects plate compactor from damage
Stopper - Locks the handle in place in the upward postion
for stowing.
by absorbing vibration durring operation.
14. Throttle Lever – Controls speed of the plate compactor.
Engine – This plate compactor uses a YANMAR L100EE-
Place straight vertically to start, push fully counter-clockwise
for full throttle and fully clockwise to stop plate compactor.
DEVMK3 diesel engine. Refer to the owner’s manual for
engine information and related topics.
PAGE 14 — MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05)
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MVH-304DSB— ENGINE COMPONENTS
Figure 4. MVH-304DSB Engine Components
ENGINE COMPONENTS
6.
7.
Recoil Starter– Manual-starting method. Pull the starter
Figure 4 illustrates the location of the major lever
components of the machine. Each component is described
below:
grip until resistance is felt, then pull briskly and smoothly.
Oil Filler Cap / Dipstick – Remove this cap to add oil to the
engine crankcase. Read dipstick to determine if oil level is
low. DO NOT over fill.
1.
Fuel Filler Cap – Remove this cap to add unleaded
gasoline to the fuel tank.Make sure cap is tighten securely.
DO NOT over fill.
8.
9.
Oil Drain Plug – Unscrew plug to drain oil from engine
crankcase.Dispose of oil in a safe manner.
2.
3.
FuelTank – Gasoline engine Holds 3.8 quarts of unleaded
gasoline. Diesel engine holds 3.4 quarts of diesel fuel.
Decompression Lever– Press down before starting
engine.To prevent damage to engine, DO NOT use for any
other purpose.
Air Cleaner – Prevents dirt and other debris from entering
the fuel system. Remove wing-nut on top of air filter
cannister to gain access to filter element.
10. Fuel Cock– Controls the flow of diesel fuel to the carburetor.
Must be in the ON position when starting and running the
engine.
4.
5.
Muffler – Used to reduce noise and emissions.
Recoil Starting Handle (pull rope) – Type of engine
starting method. Alternate type would be electric start
(ignition key).
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 15
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MVH-304DSB — PRE-INSPECTION
3. Iftheoillevelislow,filltotheedgeoftheoilfillerholewiththe
recommended oil type (Table 4). Maximum oil capacity is
1.74quarts(1.65liters).
CAUTION :
NEVER
operate
the
compactor in a confined area
or enclosed area structure
that does not provide ample
free flow of air.
Table 4. Oil Type
Season
Summer
Spring/Fall
Winter
Temperature
25°C or Higher
25°C~10°C
Oil Type
SAE 10W-30
SAE 10W-30/20
SAE 10W-10
ALWAYS wear approved eye and hearing
protection before operating the compactor.
0°C or Lower
Before Starting
1.
Read safety instructions at the beginning
of manual.
Explosive Fuel
2.
Familiarize yourself with the operating
and control elements of the machine
DANGER
and the working environment. This includes obstacles in
the working area, bearing capacity of the ground and the
necessary safety provisions.
Diesel fuel is highly flammable and can be
dangerous if mishandled. DO NOT smoke while
refueling. DO NOT attempt to refuel the compactor
if the engine is hot! or running.
3.
4.
Check the air filter for dirt and dust. If air filter is dirty, replace
air filter with a new one as required.
Checking The Fuel
1. Remove the fuel cap located on top of fuel tank.
2. Visually inspect to see if fuel level is low. If fuel is low,
replenish with diesel fuel (Figure 6).
3. When refueling, be sure to use a strainer for filtration.
Check fastening nuts and bolts for tightness. Loose threads
may cause damage to the machine when vibrating.
5. Understand the geographical features and regulations ofthe
job site.
6.
Clean the compactor, removing dirt and dust.Particularly,
the bottom of the plate, engine cooling air inlet.
DO NOT top-off fuel. Wipe up any spilled fuel.
Checking Engine Oil Level
1. Make sure that the machine is situated in a flat
surface so that level measurements will be accurate.
2. Pull out the dipstick from the oil tank (Figure 5).
CAUTION :
DO NOT overfill oil tank. This could cause oil
leaks and sluggish operation. Clean cap and
surrounding area before opening to prevent dirt
from entering tank.
Figure 6. Refueling
DANGER
Fuel spillage on a hot engine can cause a
fire or explosion. If fuel spillage occurs,
wipe up the spilled fuel completely to
prevent fire hazards. NEVER! smoke
around or near the compactor.
Figure 5. Oil Dipstick Removal
PAGE 16 — MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05)
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MVH-304DSB — OPERATION
CAUTION :
DO NOT attempt to operate thecompactor until the Safety,
General Information and Inspection sections of this manual have
been read and thoroughly understood.
Figure 10. Throttle Lever (Start Position)
This section is intended to assist the operator with the initial
start-up of the compactor. It is extremely important that this
section be read carefully before attempting to use the compactor
in the field.
3. Insert the starter key into the key switch and turn it to
the RUN position (Figure 11). The buzzer should
sound at this time.
Refer to Figures 3 and 4 for the location of controls and
components.
4. Turn the starter key further to the right to the START
position to start the engine. Buzzer stops sounding
and the engine starts.
Adjusting Handle Height
5. If the engine fails to start, DO NOT continue to rotate
the starter key for more than 5 seconds. Return the
key to the RUN position and wait 10 seconds before
starting
The heigh of the handle is adjustable for your comfort .
1. Loosen the butterfly screw (Figure 8).
2. Turn the grip clockwise to raise the handle or counterclock-
wise to lower the handle.
3. When the handle is raised to the desired height, tighten the
butterflyscrew.
Figure 11. Starter Switch
CAUTION :
While the engine is running, never try to
turn the starter key to the START position.
Figure 8. Handle Adjustment
6. After starting the engine, continue to warm up the
engine for about 3 to 10 seconds especially in cold
weather.
STARTING THE ENGINE
Electric Start
7. If the buzzer does not stop sounding after the engine
has started, shutdown engine immediately and check
engine oil level. The buzzer functions as engine oil
level warning also.
1.
Open the fuel cock (Figure 9).
When starting a unit with an
electric strart capability, a
decompressor is not normally
required. However, when
Figure 9. Open Fuel Cock
ambient temperature or battery
charger level is low, use of a
decompressor will help make
the start-up easier.
2.
Move the throttle lever to the START position by opening it
to about 20 degrees (Figure 10).
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 17
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MVH-304DSB—OPERATION
1. Grasp the compactor's hand grip (Figure 14), and move the
Recoil Start
engine throttle lever (Figure 14) quickly to the fast position.
1.
2.
Open the fuel cock (Figure 9).
2. With the throttle lever in the fast position, the engine speed
should be around 2,300 RPM, therefore engaging the cen-
trifugalclutch
Move the throttle lever to the START position by opening it
to about 20 degrees (Figure 10).
3. Grasp the starter grip (Figure 12) and slowly pull it out.The
resistance becomes the hardest at a certain position,
corresponding to the compression point. Pull the starter
grip briskly and smoothly for starting.
Figure 12. Engine Start Handle
Figure 14. Throttle Lever (Fast)
4.
Push down decompression lever (Figure 13) and
release.
ALWAYS move the throttle lever
quickly without hesitation, because
increasing the engine speed slowly
causes the clutch to slip.
3. To make the compactor move in the forward direction push
the travel lever ( Figure 15) forward.
Figure 13. Decompression Lever
5. If the engine does not start, repeat steps 4 and 5.
TRAVELING
CAUTION :
Makesuretofollowallsafetyrulesreferencedin
thesafetysectionofthismanualbeforeoperating
compactor. Keep work area clear of debris and
other objects that could cause damage to the
compactororbodilyharm.
Figure 15. Direction Lever
PAGE 18 — MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05)
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MVH-304DSB—OPERATION
4. Tomakethecompactormoveinthereversedirectionpullthe STOWING THE HANDLE
travel lever ( Figure 15) backwards.
1.
Push up the handlle (Figure 18).
5. Firmly gasp the compactor's hand grip, the compactor will
beginmovinginthedesiredpositionwhenthedirectionlever
has been placed in the desired position.
2. Pull the stopper grip upward into the hole of the
guard frame to lock the handle.
6. Slowlywalkbehindthecompactorandbeonthelookout for
anylargeobjectsorforeignmatterthatmightcausedamage
to the compactor or bodily injury.
7. Iftravelleverisplacedintheneutralposition,themachinewill
vibrate in place.
8. Tomovethecompactorlaterally,holdthehandgripfirmlyand
swingcompactor. Donotswingcompactorwhilegrippingthe
travel lever.
STOPPING
1.
Return the throttle lever to the START position
(Figure 10). Allow the machine to cool down for 2 to
3minutes.
2. Turn the throttle lever to the STOP position (Figure 16) to
stop the engine. If using an electric start unit, return
the key switch to the STOP position (Figure 17) as
soon as the engine stops.
Figure 18. Stowing the Handle
LIFTING
3. Close the fuel cock (Figure 9).
1.
2.
3.
4.
5.
Use a crane or lift to load and unload the machine. A skilled
crane operator is required to perform the job.
When lifting the machine, check for any damaged or loose
bolts, lifting hooks, and shock mounts.
Check any damaged or loose bolts in the guard frame to
avoid machine sliding off.
Make sure that the machine is shut off before machine is
lifted.
Use reliable cable for lifting.
6. Always lift the machine vertically and keep the
machine away from workers and animals.
Figure 16. Throttle Lever (Stop)
7.
Do not lift the machine higher than the required
height.
TRANSPORTING
1. Always make sure that the machine is shut off while
being transported.
2. Check that the fuel cap is properly closed and
tightened.
Figure 17. Starter Switch (STOP)
Emergency Shutdown
3. When traveling long distances or on rugged terrain,
drain the fuel of the machine before transporting.
1. Move the throttle lever quickly to the STOP position, and
place the engine IGNITION switch in the OFF position.
4. Tie down the machine securely on the transportation
so that it will not move or topple over.
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 19
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MVH-304DSB — MAINTENANCE
CAUTION:
CAUTION:
Inspection and other services should always be
carried out on hard and level ground with the
engine shutdown.
Fuel piping and connections should be replaced
every 2 years.
Inspection and Maintenance ServiceTables.
TABLE 6. MVH-304DSB ENGINE CHECK
1. To make sure your plate compactor is always in good
working condition before using, carry out the maintenance
inspection in accordance with Tables 5 through 7.
ITEM
HOURS OF OPERATION
Oil or Fuel Leak
Every 8 hours (every day)
Every 8 hours (every day)
TABLE 5. MVH-304DSB MACHINE INSPECTION
Tightness of Fastening
Threads
HOURS OF
OPERATION
ITEM
REMARKS
Every 8 hours (every day)
(Replenish to specified maximum
level)
Engine Oil Check and
Replenishment
Loose or Missing
Screws
Every 8 hours
(every day)
After first 25 hours then every 50 to
100 hours
Engine Oil Replacement
Air Filter Cleaning
Every 8 hours
(every day)
Damaged Parts
Every 100 hours
Function of Controlling Every 8 hours
System Part (every day)
See separate engine manual for details on engine check.
Hydraulic System Leak Every 100 hours See page 20
Daily Service
Vibrator Oil Check
Every 100 hours See page 22
Every 300 hours See page 22
Every 100 hours See page 22
z
Check for leakage of fuel or oil.
z
Check for loose screws including tightness. See Table 7
below (tightening torque ), for retightening:
Vibrator Oil
Replacement
TABLE 7. TIGHTENING TORQUE
(in. kg/cm) Diameter
Hydraulic Oil Check
First after 200
hours, then every See page 22
1,000 hours
Material 6mm 8mm 10mm 12mm 14mm 16mm 18mm 20mm
Hydraulic Oil
Replacement
4T
70
150
250
400
300
500
800
500
750
1,100
2,000
2,900
1,400
2,000
6-8T
11T
100
150
800
1,300
2,000
2,700 3,800
4,200 5,600
V-belt (clutch) Check Every 200 hours See page 21
1,200
300~ 650 ~
350 700
Battery Check
Every 100 hours See page 23
*
100
* (In case counter-part is of aluminum)
(Threads in use with this machine are all right handed)
Material and quality of material is marked on each bolt, and screw.
CAUTION:
z
Remove soil and clean the bottom of compaction plate.
These inspection intervals are for operation
under normal conditions. Adjust your inspection
intervals based on the number hours plate
compactor is in use, and particular working
conditions.
z
Check hydraulic pump, piping and hose for any leakage. A
loosened hydraulic hose can be a cause for leakage. Check
hydraulic hose connections with wrench applied for
tightness.
z
Check engine oil.
PAGE 20 — MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05)
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MVH-304DSB — MAINTENANCE
Engine Oil Replacement:
1. Replace engine oil, first in 25 hours of operation and every
50 to 100 hours afterwards.
2. Oil may be drained more easily when it is warm after
operation (For more details, see separate engine Owner's
Manual).
Air Filter
1. The air filter element should be cleaned because a clogged
air cleaner can cause poor engine starting, lack of power
and shorten engine life substantially.
Figure 21. V-Belt Check
Replacing the V-belt
z
Remove the belt cover. Engage an offset wrench 3/4”(19 mm) or
the like to vibrator pulley (lower) fastening bolt. Engage waste
cloth or the like at midway of V-belt on the left side and while
pulling it back strongly, rotate the offset wrench clockwise so that
theV-belt will come off.
z
Reinstalling the V-belt
EngageV-belt to lower vibrator pulley and push theV-belt to left
side of upper clutch and, in the same manner as in removal,
rotate offset wrench clockwise so that the V-belt goes back on.
Figure 19. Engine Air Filter and Element
2. To clean or replace air filter loosen the wing nut on the air
filter housing (Figure 19) remove the cover and take out air
filter cartridge. If only cleaning of the air filter is desired blow
through the air filter cartridge from the inside, moving a jet of
dry compressed air up and down until all dust is removed.
z
Checking Clutch
Check the clutch simultaneously withV-belt checking. With belt
cover removed, check outer drum of the clutch for seizure and
"V" groove for wear or damage with your eyes. Clean the "V"
groove as necessary. Wear of lining or shoe should be checked
with running check. If the shoe is worn, power transmission
becomes deficient and slipping will result.
CAUTION:
NEVER attempt to check the V-belt with the engine running.
Severeinjurycan occurifyourhandgetscaught
between the V-belt and the clutch (Figure 20).
Alwaysusesafetygloves.
z
Replacing Clutch
RemoveV-belt.Remove bolt at engine power output by giving a
shock to an engaged wrench (tapping with hammer or the
like)and rotating bolt counterclockwise. Remove clutch with a
pulley extractor.To reinstall, reverse the procedure.
CLUTCH
PULLEY
CAUTION:
VIBRATOR
PULLEY
Whenever the compactor's vibration becomes
weak or lost during normal operation regardless
of operation hours, check the V-belt and clutch
immediately.
Figure 20 V-Belt Hazard
Checking and Replacing the V-Belt and Clutch
1. After 200 hours of operation, remove the belt cover to check
the V-belt tension (Figure 21). Tension is proper if the belt
bends about 3/8”(10 mm) when depressed strongly with
finger between shafts.Loose or wornV-belts reduces power
transmission efficiency, causing weak compaction and
reduces the life of the belt itself.
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 21
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MVH-304DSB—MAINTENANCE
Replacing Hydraulic Oil
Vibrator Oil Level Check
1. Remove the drain plug (Figure 23) at the bottom of the oil
tank with a 6 mm hex wrench and drain the hydraulic oil.
CAUTION:
2. Clean the filter with light oil.
Alwayscleantheareaaroundthevibratoroillevel
check hole before removing oil check plug.This
will prevent dirt and debris from entering the
system.
3. Reinstall the drain plug to the oil tank. Apply seal tape or
Roctite #575 to thread portion.
4. Fill tank with hydraulic oil. (Capacity: About 2,500 cc). Use
ShellTellus Oil #46 or equivalent.
1. In every 100 hours of operation, with the machine positioned
horizontally, remove vibrator oil level check plug (Figure 22)
off vibrator 3/4”(19 mm wrench) and see if oil is up to filler
port. Be sure to clean area around check hole to prevent dirt
and dust from entering.
5. After filling tank, temporarily install cover. Loosen bleeder
plug located at the top of the cylinders on side of vibrator
(Figure 23). Air remaining in the circuit will be forced out of
the bleeder plug.
6. Tighten the breather plug.Check oil level in the tank again.
2. In every 300 hours of operation, replace oil (capacity 1,500
cc). For draining oil through level check hole, have the
machine inclined with a sleeper or the like placed under the
compaction plate on opposite side.
7. Install the cover of oil tank. Coat packing with liquid packing
such as Threebond #1215. Use loctite #242 for mounting
screw.
* Use engine oil 10W-30 for this lubrication.
Figure 22. Vibrator Oil Maintenance
Hydraulic Oil
Figure 23. Hydraulic Oil Maintenance
1. Check hydraulic oil in every 100 hours of operation. With
handle bar positioned vertically (storage position), remove
breather plug (Figure 24) off the top of hydraulic pump
and check for proper oil level.
2. Replace hydraulic oil after first 200 hours and in every 1,000
hours of operation.
CAUTION:
Make sure hydraulic oil is at a normal safe
operating level. DO NOT over fill. Over filling
(excessive oil) will cause excess oil to blow out
of breather plug.
Figure 24. Bleeder Plug
PAGE 22 — MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05)
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MVH-304DSB—MAINTENANCE
CAUTION :
BATTERY MAINTENANCE
1. Check the battery terminals periodically to ensure
that they are in good condition.
Wear safety glasses or face mask,
protective clothes, and rubber gloves when
working with battery.
2. Use wire brush or sand paper to clean the battery
terminals.
3. Check battery for cracks or any other damage. If white
pattern appears inside the battery or paste has
accumulated at the bottom, replace the battery.
4.. If the machine will not be in operation for a long
period of time, store in cool dry place and check the
battery charge level every month to maintain the
performance of the battery.
BATTERY CABLE CONNECTION
Troubleshooting
1.
2.
Take off the battery cover by removing the M6 nuts (Figure 25).
See Tables 8 (engine) and 9 (plate compactor) on proceeding
pages for engine and plate compactor troubleshooting guide.
When removing cable, disconnect the ground side (normally
negative) first (Figure 25).
3.
When installing cable connect the ground side (normally
negative) last.
Figure 25. Battery Maintenance
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 23
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MVH-304DSB—TROUBLESHOOTING
diagnosis based on the Engine Troubleshooting (Table 8)
information shown below.If the problem cannot be remedied,
please leave the unit just as it is and consult our company's
business office or service plant.
Practically all breakdowns can be prevented by proper
handling and maintenance inspections, but in the event of a
breakdown, please take a remedial action following the
TABLE 8. ENGINE TROUBLESHOOTING
SYMPTON
POSSIBLE PROBLEM
Speed control lever is in "STOP" position?
No fuel reaching injection pump?
Defective fuel pump?
SOLUTION
Set speed control lever to "START" position.
Add fuel. Check entire fuel system.
Replace fuel pump.
Fuel filter clogged?
Replace fuel filter and clean tank.
Replace or repair fuel line.
Faulty fuel supply line?
Engine will not start or start is
delayed, although engine can
be turned over.
Check piston, cylinder and valves. Adjust or
repair per engine repair manual.
Compression too low?
Repair or replace injector in accordance with
engine repair manual.
Fuel injector not working correctly?
Oil pressure too low?
Check engine oil pressure.
Comply with cold starting instructions and
proper oil viscosity.
Low starting temperature limit exceeded
Check whether clear (not turbid) fuel emerges
from the fuel line (detach from injection
pump). If the fuel is turbid or separated, warm
up the engine or drain the complete fuel
supply system. Refuel with winter grade diesel
fuel.
Fuel separates has inadequate resistance to
low temperatures?
At low temperatures engine will
not start.
Refill engine crankcase with correct type of oil
for winter environment.
Engine oil too thick?
Throttle lever in STOP position?
Fuel filter blocked?
Reposition throttle lever to RUN position.
Replace fuel filter.
Engine fires but stops soon as
starter is switched off.
Fuel supply blocked?
Fuel tank empty?
Check the entire fuel system.
Add fuel.
Engine stops by itself during
normal operation.
Fuel filter blocked?
Replace fuel filter.
Fuel tank empty?
Fill with No.2 diesel fuel.
Replace fuel filter.
Fuel filter clogged?
Low engine power, output and
speed.
Fuel tank venting is inadequate?
Ensure that tank is adequately vented.
See engine manual for corrective action.
Speed control lever does not remain in
selected position?
Engine oil level too full?
Air filter blocked?
Correct engine oil level?
Clean or replace air filter.
Adjust valves per engine specification.
See engine manual.
Low engine power output and
low speed, black exhaust
smoke.
Incorrect valve clearances?
Malfunction at injector?
PAGE 24 — MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05)
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MVH-304DSB—TROUBLESHOOTING
diagnosis based on the CompactorTroubleshooting (Table 9)
information shown below.If the problem cannot be remedied,
please leave the unit just as it is and consult our company's
business office or service plant.
Practically all breakdowns can be prevented by proper
handling and maintenance inspections, but in the event of a
breakdown, please take a remedial action following the
TABLE 9. TROUBLESHOOTING COMPACTOR
SYMPTOM
POSSIBLE CAUSE
SOLUTION
Adjust or replace clutch.
Clutch slips?
V-belt slips?
Adjust or replace V-belt.
Fill to correct level..
Excessive Oil in vibrator?
Check vibrator assembly for any worn or
defective parts, replace any defective
parts.
Travel speed low and vibration weak.
Trouble in vibrator internals?
Aeration in hydraulic oil for for travel
reversing syste.?
Purge air in hydraulic oil. (Bleed plug)
Engine speed incorrect?
Set engine speed to correct RPM.
Check entire travel system.
Clean installation of reversing lever.
Replace oil hose.
Travel reversing system inoperative.?
Reversing lever installation correct?
Broken or defective oil hose?
Aeration in hydraulic oil for for travel
reversing syste.?
Travels forward or backward but unable
to switch direction.
Purge air in hydraulic oil. (Bleed plug)
Excessive oil in reversing system?
Selector valve clogged with trash?
Fill to correct level..
Clean selector valve.
Check piston bearing in cylinder for
leakage at USH packing.
Cylinder piston bearing failure?
V-belt dis-engaged or slips?
Clutch slips?
Engage V-belt, adjust or replace.
Adjust clutch, replace if necessary.
Does not travel in forward or reverse.
Pump input shat key or adapter key-way
damaged?
Replace input shatkey or adapter key-way
Check piston bearing in cylinder for
leakage at USH packing.
Cylinder piston bearing failure?
Excessive hydraulic oil?
Reversing lever operating resistance
great.
Fill to correct level.
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 25
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EXPLANATION OF CODE IN REMARKS COLUMN
How to read the marks and remarks used in this parts book.
Section 1: Items Found In the “Remarks” Column
Serial Numbers-Where indicated, this indicates a serial
number range (inclusive) where a particular part is used.
Model Number-Where indicated, this shows that the
corresponding part is utilized only with this specific model
number or model number variant.
Section 2: Items Found In the “Remarks” Column
Serial Numbers-Where indicated, this indicates a serial number
range (inclusive) where a particular part is used.
Model Number-Where indicated, this shows that the
corresponding part is utilized only with this specific model number
or model number variant.
Section 3: Items Found In the“Items Number”Column
All parts with same symbol in the number column, , #,
, belong to the same assembly or kit.
+, %, or
*
■
PAGE 26 — MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05)
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SUGGESTED SPARE PARTS
MVH-304W/YANMAR DIESEL ENGINE
1 to 3 Units
Qty.
P/N
Description
1 ............ 956100031 ...... THROTTLE WIRE
2 ............ 070200363 ...... V-BELT
2 ............ 456449280 ...... FILTER, OIL TANK
3 ............ 11465012590 .. ELEMENT W/ PRE-FILTER
1 ............ 11465076631 .. STARTER ROPE
2 ............ 11425055121 .. FUEL FILTER W/GASKET
1 ............ 11428855041 .. CAP, FUELTANK W/GASKET
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 27
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MVH-304DSB — DECALS
DECALS
PAGE 28 — MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05)
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MVH-304DSB — DECALS
DECALS
NO.
1
2
3
4
5
6
7
PART NO.
PART NAME
QTY.
REMARKS
0732004460
920204580
920202220
920201580
920206370
920108400
920207480
IGNITION SYSTEM DECAL
FULLTHROTTLE DECAL
FORWARD/REVERSE DECAL
MULTIQUIP LOGO DECAL
OPERATIONAL CAUTION DECAL
MVH-304 DECAL
1
1
1
1
1
1
1
NPA458
NPA222
NPA638
NPA748
SHELL OIL #46DECAL
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 29
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MVH-304DSBVIBRATING PLATE ASSY.
VIBRATING PLATE ASSY.
PAGE 30 — MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05)
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MVH-304DSB — VIBRATING PLATEASSY.
VIBRATING PLATE ASSY.
NO.
1
2
3
4
5
6
7
8
PART NO.
456113260
953405840
953402930
953405270
953405260
939010070
020316130
030216400
001221645
001201830
030218460
030216400
456336550
456210690
001221850
PART NAME
QTY.
REMARKS
VIBRATING PLATE 445B
DRAIN PLUG M18 (H)
COPPER PACKING 19X30X1
PLUG 1/4X14 13L
PACKING 1/4 (CU)
SHOCK ABSORBER 100
NUT M16
1
1
1
1
1
4
4
4
4
8
8
4
1
WASHER 16
BOLT 16X45 T
BOLT 18X30
WASHER M18
9
10
11
12
13
15
16
WASHER M16
COVER GUARD
EXTENSION PLATE .................................. 2......... OPTION
BOLT 18X50 T ............................................ 8......... OPTION
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 31
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MVH-304DSB — BASE AND ENGINE ASSY.
VIBRATING PLATE ASSY.
PAGE 32 — MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05)
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MVH-304DS — B BASE AND ENGINE ASSY.
VIBRATING PLATE ASSY.
NO.
1
2
7
7
8
8
9
PART NO.
456115310
914410013
456115040
456116070
001220830
001220835
030208200
031108160
456445120
456445721
456335600
951400110
455444351
030208200
001220825
070200363
456115130
001221052
030210250
0311-10160
456115050
001221230
030212300
456335520
456437920
001221235
0302-12300
031110160
PART NAME
QTY.
1
1
REMARKS
BASE (L90)
ENGINE ASSY. (L100EE-DEVMK3)
BELT COVER (IN) ...................................... 1......... UP TO S/N G4384
BELT COVER (IN) ...................................... 1......... FROM S/N G4385 AND UP
BOLT 8X30 T
BOLT 8X35 T
WASHER M8
WASHER M8
COVER SEAL 125D
SPACER 25-32-21
CLUTCH AY W/ FAN
KEY 7X77X35
WASHER,CLUTCH
WASHER M8
4
4
4
4
1
1
1
1
1
1
1
1
1
4
4
4
1
4
4
1
1
1
1
1
10
11
12
13
14
15
16
17
18
19
20
22
23
24
25
26
27
28
29
30
41
BOLT 8X25 T
V-BELT B-36 GREEN/HDPF536
BELT COVER (OUT)
BOLT 10X60 T
WASHER M10
WASHER M10
GUARD FRAME
BOLT 12X30 T
WASHER M12
PULLEY B1-105 W/ FAN
WASHER, PULLEY
BOLT 12X35 T
WASHER M12
WASHER M10
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 33
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MVH-304DSB — BASE AND ENGINE (CONTINUED) ASSY.
VIBRATING PLATE ASSY.
PAGE 34 — MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05)
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MVH-304DS — B BASE AND ENGINE (CONTINUED) ASSY.
VIBRATING PLATE ASSY.
NO.
42
43
45
46
47
48
49
55
56
57
58
59
60
61
62
70
71
72
73
74
75
76
77
78
78
79
82
83
84
PART NO.
456334630
001520816
456334860
001221020
030210250
001221030
020310080
030210250
031110160
001221040
456449960
456449950
001220825
031108160
0227-10809
456337640
001220820
030208200
031108160
456337650
456451270
001220820
030208200
001200650
001200615
030206150
001220830
030208200
031108160
PART NAME
QTY.
1
2
1
1
2
1
1
4
4
4
1
1
3
3
3
1
3
3
3
1
1
2
2
REMARKS
PUMP COVER
SOCKET HEAD BOLT 8X16 T
GUARD PIE
BOLT 10X20 T
WASHER M10
BOLT 10X30 T
NUT M10
WASHER M10
WASHER M10
BOLT 10X40 T
RUBBER COVER
PLATE COVER
BOLT 8X25 T
WASHER M8
NYLON NUT M8
BELT COVER PLATE
BOLT 8X20 T
WASHER M8
WASHER M8
ENGINE GUARD PLATE
COLLER
BOLT 8X20 T
WASHER M8
BOLT 6X50 ................................................. 1......... FOR L90
BOLT 6X15 ................................................. 1......... FOR L100
WASHER M6
BOLT 8X30 T .............................................. 4......... S/N G4385 AND UP
WASHER M8 .............................................. 4......... S/N G4385 AND UP
WASHER M8 .............................................. 4......... S/N G4385 AND UP
1
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 35
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MVH-304DSB —VIBRATOR ASSY.
VIBRATOR ASSY.
PAGE 36 — MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05)
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MVH-304DSB —VIBRATOR ASSY.
VIBRATOR ASSY.
NO.
1
2
3
4
5
6
7
8
PART NO.
456110250
001221470
001221450
030214350
047920060
457212410
457445830
951405370
456327150
080200550
060105030
951404970
456327170
009120301
456337670
009120302
456337380
456010010
456327120
040306911
455435020
456451280
080100300
042506000
PART NAME
VIBRATING CASE
BOLT 14X150 T
BOLT 14X50 T
WASHER M14
ROLLER BEARING NJ310MC4
ROTARY SHAFT, DRIVE
ADAPTER, PUMP
KEY 15X10X39 RR
GEAR, DRIVE
STOP RING S-55
OIL SEAL SB-50729
KEY 12X8X30 R
ECCENTRIC ROTOR
SOCKET HEAD BOLT 16X40T
ROTARY, SHAFT DRIVEN
SOCKET HEAD BOLT 16X30T
PISTON ROD
KNOCK PIN 10X70
GEAR, DRIVEN
BEARING 6911C3
COLLAR 17X30X3
SPRING 3.2-26.3-102L
STOP RING R-30
QTY.
1
6
4
10
4
1
1
1
1
2
1
1
4
2
1
2
1
REMARKS
9
10
11
12
13
14
15
16
17
18
19
20
21
23
24
25
1
1
2
2
1
1
2
BEARING 6000ZZSG
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 37
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MVH-304DSB —VIBRATOR ASSY.
VIBRATOR ASSY.
PAGE 38 — MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05)
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MVH-304DSB —VIBRATOR (CONTINUED) ASSY.
VIBRATOR ASSY.
NO.
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
41-1
42
43
44
45
46
47
48
49
PART NO.
080200100
455435051
455010070
080100260
455327130
456210646
954405550
050101050
001221025
030210250
001220812
953404600
455010020
031110160
457332430
457010010
457010090
457445840
952405470
001221035
001221030
952405540
030210250
954010140
954001780
PART NAME
STOP RING S-10
PISTON, 22.4D
PACKING USH-22.4X30X5
STOP RING R-26
BEARING COVER
CYLINDER (R)
CLAMP 15R
O-RING G-105
BOLT 10X25 T
WASHER M10
QTY.
1
1
1
1
1
1
1
3
9
12
1
1
1
10
1
1
1
1
REMARKS
BOLT 8X12 T
COPPER PACKING 8X16X2
ELBOW 45 15-0404
WASHER M10
FLANGE, PUMP
PUMP FBL
CRESCENT KEY 2.5X10 GEAR PUMP
BRACKET, CLAMP
SHIM 90X110X0.5
BOLT 10X35 T
BOLT 10X30 T
WASHER 10.5-22-3
WASHER M10
ELBOW 90 UES90G02G02
ELBOW 45 PF3/8-PF1/4
2
2
3
2
2
1
1
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 39
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MVH-304DSB — HYDRAULIC SYSTEM ASSY.
HYDRAULIC SYSTEM ASSY.
PAGE 40 — MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05)
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MVH-304DSB — HYDRAULIC SYSTEM ASSY.
HYDRAULIC SYSTEM ASSY.
NO.
1
2
3
4
5
6
7
8
PART NO.
001220820
030208200
031108160
456451310
456451340
456451320
456451330
955404271
954403060
954403070
001220612
030206150
506010070
954001160
456114080
456335830
001220620
030206150
031106100
954001280
001221230
030212300
031112230
505015380
456337460
457445870
001200820
030208200
031108160
456449280
456447490
954001720
506010060
953402781
457448680
953400020
457448380
456337780
PART NAME
QTY.
4
4
4
1
1
1
1
3
1
1
2
2
1
4
1
1
6
6
6
1
4
4
4
1
1
1
2
2
2
1
1
1
2
1
1
2
1
1
REMARKS
BOLT 8X20 T
WASHER M8
WASHER M8
OIL HOSE 1300L
OIL HOSE 1100L
OIL HOSE 730L
OIL HOSE 1050L
SPIRAL TUBE, SR15-850L
CLAMP HC-40
CLAMP SPACER HC-40
BOLT 6X12 T
WASHER M6
CLAMPTC-150
ELBOW 90 PT1/4-PF1/4
OIL TANK
COVER (SLIDE), OIL TANK
BOLT 6X20 T
WASHER M6
WASHER M6
ELBOW 45 PT1/4XPF3/8
BOLT 12X30 T
WASHER M12
WASHER M12
PLUG PT1/4
UPPER COVER, OIL TANK
PACKING, OIL TANK
BOLT 8X20
WASHER M8
WASHER M8
9
10
11
12
13
14
16
18
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
51
FILTER, OIL TANK
JOINT PIPE
ELBOW PT1/4
CLAMPTC-350
DRAIN PLUG M18
BREATHER PLUG
PACKING 19302
BREATHER CAP
SELECTOR VALVE
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 41
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MVH-304DSB — CONTROL HANDLE ASSY.
CONTROL HANDLE ASSY.
PAGE 42 — MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05)
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MVH-304DSB — CONTROL HANDLE ASSY.
CONTROL HANDLE ASSY.
NO.
1
2
3
4
5
7
8
9
PART NO.
456336410
456336420
001221235
030212300
031112230
456336400
456449940
456449930
001221681
032124400
025406016
031116260
020316130
020416100
001220640
020306050
455434950
455010030
939010060
020410060
020412070
022411635
954404230
001220620
030206150
031106100
020306050
001220825
030208200
031108160
953401580
501402870
501402880
959403460
020410060
456449980
954305260
031110160
456450760
456214360
PART NAME
QTY.
1
1
4
4
4
2
2
2
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
6
6
1
1
1
1
1
1
1
1
1
1
REMARKS
HANDLE BRACKET (L)
HANDLE BRACKET (R)
BOLT 12X35 T
WASHER M12
WASHER M12
RUBBER COUPLING
SHOCK ABSORBER
RUBBER PLATE
BOLT 16X250 T
CONICAL SPRING WASHER M24
SPRING PIN 6X16
WASHER M16
NUT M16
NUT M16, H=10
BOLT 6X40 T
NUT M6
SPINDLE
KNOB
SHOCK ABSORBER 60
NUT M10, H=6
NUT M12, H=7
WING NUT M16
CLAMP SA120-18
BOLT 6X20 T
WASHER M6
WASHER M6
NUT M6
BOLT 8X25 T
10
11
12
13
14
15
16
17
18
19
20
21
22
23
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
43
WASHER M8
WASHER M8
PLUG
HANDLE STOPPER
SPRING/HANDLE (1.4X18X44)
BALL GRIP 32D-M10
NUT M10, H=6
RUBBER PACKING 9D-200-5T
PACKING 1/4 (CU)
WASHER M10
JOINT
LEVER BRACKET
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 43
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MVH-304DSB — CONTROL (CONTINUED) ASSY.
CONTROL ASSY.
PAGE 44 — MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05)
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MVH-304DSB — CONTROL (CONTINUED) ASSY.
CONTROL ASSY.
NO.
43
44
45
46
47
48
49
50
51
52
53
54
55
61
62
63
64
65
66
67
68
69
71
72
73
73
74
75
76
77
78
79
80
81
82
83
PART NO.
456214720
001220820
030208200
031108160
001220815
033910020
457445910
001220850
020308060
031108160
001220630
020306050
031106100
456114840
456214222
456214210
032112220
456451400
456337400
608010090
457332480
020412070
959403840
456337690
456451290
456452070
951401431
031112230
020412070
032112220
953402930
509010130
959021624
956100031
001820830
020308060
PART NAME
LEVER BRACKET
BOLT 8X20 T
WASHER M8
WASHER M8
QTY.
1
1
3
3
2
2
1
1
2
2
1
2
2
1
1
1
2
2
1
2
1
3
1
1
REMARKS
BOLT 8X15 T
THRUSTWASHER 20-36-1.5T
CLEVIS /MVH-400
BOLT 8X50 T
NUT M8
WASHER M8
BOLT 6X30 T
NUT M6
WASHER M6
HANDLE (FOR JPN)
HANDLE GRIP
VALVE BRACKET
CONICAL SPRING WASHER M12
WASHER 12.2-27- 0.6T
TRAVEL LEVER
BUSHING MB2015DU
GRIP, TRAVEL LEVER
NUT M12, H=7
BAR GRIP I.D. 12MM
THROTTLE LEVER
WIRE GUIDE.............................................. 1........ USE UP TO S/N G3897
WIRE GUIDE.............................................. 1........ USE FROM S/N G3898 AND UP
KEY 5X5X8
WASHER M12
NUT M12, H=7
1
2
2
2
2
1
1
1
CONICAL SPRING WASHER M12
COPPER PACKING 19X30X1
BUSHING MB1825DU
TUBE 8-13-150L
THROTTLEWIRE 1710-1980
BOLT 8X30 T WHOLE THREAD ................. 1......... USE UP TO S/N G3897
NUT M8 ...................................................... 1......... USE FROM S/N G3898 AND UP
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 45
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YANMAR L100EE-DEVMK3 — CYLINDER BLOCK ASSY.
CYLINDER BLOCK ASSY.
PAGE 46 — MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05)
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YANMAR L100EE-DEVMK3 — CYLINDER BLOCK ASSY.
CYLINDER BLOCK ASSY.
NO
PART NO
PART NAME
QTY.
REMARKS
1
71497001560
11435001700
26106100122
10502501220
11465001230
11465001240
11465001250
11465001260
11465101330
11425001800
11465001380
11427001600
26226060182
26226060222
26366060002
11465001412
11466001471
11465002100
11425035150
26106080352
10542501690
11469901760
11429901950
22190160002
11429902030
11465002150
11425001830
11425001841
24162152112
24423355008
22423355008
26106080122
11465002200
11465002210
22312040080
18327908350
22190160002
16011001870
12125239450
71465651130
BLOCK ASSY. CYLINDER ........................... 1 ................... INCLUDES ITEMS W/
*
6
*
7
*
8
COVER, STARTER
BOLT M10X 12 PLATED
NUT 10
1
2
2
2
2
2
4
1
1
1
2
1
2
3
1
9
STUD, CYLINDER HEAD
STUD, CYLINDER HEAD
NUT 10
10
11
12
13
19
25
26
27
28
29
30
31
34+
36
37
38
39
41#
42
43
44
45
46
47
48
49
50
51
52
53
56
57
58
59
60
WASHER
GASKET, CYLINDER HEAD CMP
SHIM SET
O-RING
PARALLEL PIN 8 X 12
STUD M 6 X 18 PLATED
STUD M 6 X 22 PLATED
NUT M 6
GASKET CRANKCASE
COVER D, CRANKCASE ............................. 1 ................... INCLUDES ITEMS W/+
BEARING, MAIN
PIPE, L.O. INLET
BOLT M 8 X 35 PLATED
PLUG M16
1
1
16
2
CAP, W/LUB.OIL GAUGE............................. 1 ................... INCLUDES ITEMS W/#
O-RING
1
2
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
SEAL WASHER 16S
RETAINER
BALL BEARING
COVER, INSPEC.WINDOW
GASKET
NEEDLE BEARING
SEAL, OIL
SEAL, OIL
BOLT M 8 X 12 PLATED
MAIN BEARING US = 0.25
MAIN BEARING US = 0.50
PIN 4 X 8 STRAIGHT
NIPPLE, DRAIN
SEAL WASHER 16S
PLUG, RUBBER W/SCREW
SENDER, OIL PRESSURE
PUMP ASSY., FUEL INJECTION
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 47
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YANMAR L100EE-DEVMK3 — CYLINDER HEAD AND COVER ASSY.
CYLINDER HEAD AND COVER ASSY.
PAGE 48 — MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05)
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YANMAR L100EE-DEVMK3 — CYLINDER HEAD AND COVER ASSY.
CYLINDER HEAD AND COVER ASSY.
NO
1
PART NO
PART NAME
QTY.
REMARKS
11465111020
11465111100
11465111110
11465011121
11962011180
11465111250
11465111260
11465111650
11425011240
26856060002
11465111660
11425011240
26856060002
22242000150
11465011340
10421111370
11477111461
11477111470
11465011600
27310070000
26106060702
11425011901
22351040008
26106080552
26226060552
26366060002
11465111310
11465111950
11425003591
11425003640
22312030160
CYLINDER HEAD
VALVE, SUCTION
VALVE, EXHAUST
SPRING, VALVE
RETAINER, SPRING
1
1
1
2
2
6
7
8
9
10
11
SUPPORT CMP, ARM .............................. 1 ................. INCLUDES ITEMS W/
*
SUPPORT, ROCKER ARM
ARM ASSY. INTAKE
SCREW, VALVE ADJUST
LOCK NUT 6
ARM ASSY., EXHAUST
SCREW, VALVE ADJUST
LOCK NUT 6
CIRCLIP 15
SEAL, VALVE STEM
CAP, VALVE
GASKET, NOZZLE
SPACER, NOZZLE
WASHER
1
1
1
1
1
1
1
2
2
2
1
1
2
4
3
1
1
2
2
2
1
*
12
14
15
16
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
*
*
*
*
*
COTTER 7
BOLT M 6 X 70 PLATED
RETAINER
SPRING PIN 4 X 8
BOLT M 8 X 55 PLATED
STUD M 6 X 55 PLATED
NUT M 6
GASKET, BONNET
COVER ASSY. HEAD................................ 1 ................. INCLUDES ITEMS W/#
36#
39#
41#
SHAFT ASSY., DECOMP.
SPRING
PARALLEL PIN 3 X 16
1
1
1
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 49
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YANMAR L100EE-DEVMK3 — MUFFLER ASSY.
MUFFLER ASSY.
PAGE 50 — MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05)
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YANMAR L100EE-DEVMK3 — MUFFLER ASSY.
MUFFLER ASSY.
NO
17
18
19
20
PART NO
PART NAME
QTY.
REMARKS
11465013201
11467413551
11467413511
18338213700
11497013710
11497313710
16026001580
26106080162
26216080182
26366080002
11498513800
26367060002
26554060162
GASKET, NON-ASB. .................................1 ................. INCLUDES ITEMS W/
*
MUFFLER ASSY.
MUFFLER
COVER, MUFFLER
COVER, MUFFLER
COVER, MUFFLER
BOLT, M 6 X 6
BOLT, M 8 X 16 PLATED
STUD, M 8 X 18 PLATED
NUT, M 8
1
1
1
*
21
22
23
29
31
32
33
1
*
*
*
*
1
10
2
2
2
DEFLECTOR, EXHAUST ...........................1 ................. INCLUDES ITEMS W/#
NUT, 6
SCREW, M 6 X 16
*
35 #
*
1
1
36 #
*
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 51
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YANMAR L100EE-DEVMK3 — AIR CLEANER ASSY.
AIR CLEANER ASSY.
PAGE 52 — MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05)
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YANMAR L100EE-DEVMK3 — AIR CLEANER ASSY.
AIR CLEANER ASSY.
NO
1
PART NO
PART NAME
QTY.
REMARKS
11465012211
71465012560
11465012520
11465012530
11425212560
11465012590
11425212550
11425012300
11469912020
11465012301
26106060252
26226060142
26226060752
GASKET, AIR CLEANER
1
2
CLEANER ASSY. AIR ............................... 1 ................. INCLUDES ITEMS W/
*
4
COVER, AIR CLEANER
CASE, AIR CLEANER
WASHER M 8, SEAL
ELEMENT W/PRE-FILTER
WING, NUT M 8
1
1
1
1
1
3
1
1
3
1
2
*
5
*
6
*
7
*
10
*
11
12
13
14
15
16
U- NUT
PIPE, AIR INTAKE
GASKET, AIR INTAKE
BOLT M 6 X 25 PLATED
STUD M 6 X 14 PLATED
STUD M 6 X 75
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 53
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YANMAR L100EE-DEVMK3 — CRANKSHAFT, PISTON & CAMSHAFT ASSY.
CRANKSHAFT, PISTON AND CAMSHAFT ASSY.
PAGE 54 — MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05)
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YANMAR L100EE-DEVMK3 — CRANKSHAFT, PISTON & CAMSHAFT ASSY.
CRANKSHAFT, PISTON AND CAMSHAFT ASSY.
NO
1
PART NO
PART NAME
QTY.
REMARKS
71466014100
11465014200
11477114260
11465014401
71465421730
12271001220
11465021551
11466221593
11466221601
22512050140
71465222720
71497022500
11469922300
12979222400
71465023100
12406023100
10530023200
71465023600
71497028100
24101062034
16031014550
22512070360
26106080202
71465023610
71465023620
24101063034
11465002100
11465002150
24162152112
CAMSHAFT ASSY., D
TAPPET
1
2
1
2
1
1
1
6
7
8
TAPPET, F.O.
ROD, PUSH
12
20
21
22
25 #
26
27
CRANKSHAFT ASSY.
NUT, M18
WASHER, FLYWHEEL
FLYWHEEL, DEJ., W/GEAR ..................... 1 ................. INCLUDES ITEMS W/ #
GEAR, RING
KEY, 5 X 14
1
1
PISTON, W/RINGS ................................... 1 ................. INCLUDES ITEMS W/
*
29
RING SET, PISTON
PIN, PISTON D=23
CIRCLIP 23
1
1
2
*
35
36
37
ROD ASSY., CONNECTING ..................... 1 ................. INCLUDES ITEMS W/%
BUSH, PISTON PIN
BOLT, ROD
BEARING, CRANKPIN
SHAFT ASSY., BALANCER
BALL BEARING
WASHER
KEY 7 X 36
40%
41%
42%
44
1
2
1
1
1
1
1
1
1
1
1
1
1
1
49
50
51
52
BOLT M 8 X 20 PLATED
BEARING, PIN U.S=0.25
BEARING, PIN U.S=0.50
BALL BEARING
53
55
57
54
BEARING, MAIN
56
BALL BEARING
58
NEEDLE BEARING
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 55
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YANMAR L100EE-DEVMK3 — LUB. OILPUMP AND GOVERNOR ASSY.
LUB. OIL PUMP AND GOVERNOR ASSY.
PAGE 56 — MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05)
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YANMAR L100EE-DEVMK3 — LUB. OILPUMP AND GOVERNOR ASSY.
LUB. OIL PUMP AND GOVERNOR ASSY.
NO
1
PART NO
PART NAME
QTY.
REMARKS
11465032010
11425032070
10333832570
22312030160
26476060142
11425035110
11425035070
24341000224
26106060162
71465061500
22322030200
22322030200
71468561700
11477061520
11477061600
11477061610
11477061190
11497066010
11425066200
11465066750
26776100002
13521061090
22451060000
11425266051
18336066110
11425266252
11425066440
10522566990
26106060202
26757060002
11465166150
11477161800
11477161820
11477161900
11477161930
PUMP ASSY. LUB. OIL
COVER, LUB. OIL PUMP
O-RING
1
1
1
1
3
6
7
8
PARALLEL PIN 3 X 16
BOLT, M 6 X 14, TAPPING
STRAINER, LUB. OIL ............................. 1.................... INCLUDES ITEMS W/
9
10
11
*
STRAINER, LUB. OIL
O-RING 1A S-22.4
BOLT M 6 X 16 PLATED
LEVER ASSY. GOVERNOR
TAPER PIN 3 X 20
TAPER PIN 3 X 20
GOVERNOR ASSY.
BEARING, NEEDLE
SEAL, OIL
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
*
12
13
14
19
20
21
27
28
29
31
32
33
34
39
40
41
56
58
59
60
61
62
64
65
66
67
68
69
*
WASHER,THRUST
WASHER
SPRING, REGULATOR
SPRING, RETURN
TORQUE SPRING ASSY.
LOCK NUT M10 PLATED
LEAD
WIRE 0.6
HANDLE, REGULATOR
BRACKET, REGULATOR
SPRING, RETURN
BOLT, ADJUSTING
SCREW
BOLT M 6 X 20 PLATED
NUT 6
BOLT
WASHER
PLATE
PROCTECTOR
NUT
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 57
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YANMAR L100EE-DEVMK3 — COOLING AND STARTING DEVICE ASSY.
COOLING AND STARTING DEVICE ASSY.
PAGE 58 — MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05)
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YANMAR L100EE-DEVMK3 — COOLING AND STARTING DEVICE ASSY.
COOLING AND STARTING DEVICE ASSY.
NO
1
PART NO
PART NAME
QTY.
REMARKS
11465045201
11435045320
11435045340
18372055210
26106060202
11466845102
11425045301
11425045310
11465045330
11437045351
11466076052
11466076251
COVER
1
1
1
1
1
1
4
4
1
4
2
RUBBER, SEAL
COLLAR
GROMMET
BOLT M 6 X 20 PLATED
CASE, FAN SILVER 17
RUBBER, CUSHION
COLLAR
SEAL, FAN CASE
BOLT, FAN CASE
3
4
5
6
7
8
9
10
11
12
RECOIL STARTER D ASSY...................1.................... INCLUDES ITEMS W/
*
RECOIL ASSY. .......................................1.................... INCLUDES ITEMS W/ +
*
13 + 11488076520
REEL, RECOIL
1
1
2
1
1
1
2
1
1
1
1
4
3
1
*
14 + 11466076531
CASE D, W/NO LABEL
RATCHET
*
15 + 11487076530
*
16 + 11487076540
SPRING, SPRIAL
GUIDE, RATCHET
SPRING, FRICTION
SPRING, RETURN
SET SCREW
*
17 + 11487076550
*
18 + 11487076560
*
19 + 11487076570
*
20 + 11487076580
*
22 + 11487076620
KNOB, STARTER
ROPE, RECOIL STARTER
PULLEY, STARTER
BOLT M 6 X 8 PLATED
BOLT M 6 X 12 PLATED
FLYWHEEL W/GEAR
*
23 + 11465076631
*
24
25
26
28
11466076592
26106060082
26106060122
11466221593
*
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 59
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YANMAR L100EE-DEVMK3 — FUEL INJECTION PUMP ASSY.
FUEL INJECTION PUMP ASSY.
PAGE 60 — MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05)
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YANMAR L100EE-DEVMK3 — FUEL INJECTION PUMP ASSY.
FUEL INJECTION PUMP ASSY.
NO
PART NO
PART NAME
QTY.
REMARKS
1
71465651130
10554651020
11425051080
11497051100
11425051160
11465051300
10554651330
11425051340
12455051350
11425051600
11425051640
11425051650
22351020006
22351030008
71465653101
11477111461
11465153000
11477111470
11959353080
11425053120
11959353130
11477553140
11477553210
11487553100
PUMP ASSY., F. INJECT. .......................1.................... INCLUDES ITEMS W/
*
3
GASKET
PLATE
BODY, F.I. PUMP
SPRING
VALVE ASSY., DELIVERY
SPRING, DELIVERY VALVE
HOLDER, F. I. P. DELIVERY
GASKET, DELIVERY
LEVER ASSY., CONTROL
SEAT A, SPRING
SEAT B, SPRING
SPRING PIN 2 X 6
SPRING PIN 3 X 8
1
1
1
1
1
1
1
2
1
1
1
2
2
*
4
*
5
*
10
*
11
14
15
16
17
18
19
20
21
22
23
*
*
*
*
*
*
*
*
*
VALVE ASSY., F. INJECT ....................... 1.................... INCLUDES ITEMS W/+
GASKET, NOZZLE
NOZZLE
1
1
1
1
1
1
1
2
24+
25+
26+
27+
28+
29+
30+
31+
SPACER, NOZZLE
NUT, NOZZLE CASE
SPRING, NOZZLE
RETAINER
SPACER, VALVE STOP
PIN
HOLDER ASSY. ...................................... 1.................... INCLUDES ITEMS W/%
PIN, SPRING
SHIM PACK
SHIM SET
34+% 11425053331
1
1
1
35+
36
11425053400
11425001800
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 61
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YANMAR L100EE-DEVMK3 — FUELTANK AND FUEL LINE ASSY.
FUEL TANK AND FUEL PIPE ASSY.
PAGE 62 — MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05)
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YANMAR L100EE-DEVMK3 — FUELTANK AND FUEL LINE ASSY.
FUEL TANK AND FUEL PIPE ASSY.
NO
PART NO
PART NAME
QTY.
REMARKS
1
71465055130
11428855041
11428855081
11425055100
11465055150
10385455220
23414080000
10530055080
11425055201
11425055121
11425055130
11429955210
11469955230
11425055300
24341000150
11465159802
11456055810
11465059850
22117080000
26106080452
26366060002
26476060142
10699044660
11426859061
11465259300
12472259050
11465059060
11465259310
12175059890
71465651130
71465653101
TANK ASSY., FUEL ................................1.................... INCLUDES ITEMS W/
*
3
CAP ASSY., FUEL TANK ........................1.................... INCLUDES ITEMS W/+
*
5 +
*
VALVE
1
1
1
2
1
1
4
6
FILTER, FUEL
PIPE, GAUGE
CLAMP
*
7
8
9
GASKET 8, ROUND
PLUG, DRAIN
DAMPER, FUEL TANK
*
10
*
11
12
*
FILTER, FUEL OIL ..................................1.................... INCLUDES ITEMS W/#
13#
GASKET
STAY
STAY B, FUEL TANK
COCK ASSY., FUEL
1
1
1
1
14
15
16
17%
18
19
20
21
22
23
24
25
26
27
O-RING 1A S-15.0...................................1.................... INCLUDES ITEMS W/%
PIPE, FUEL INJECTION
BOLT, LIFTING
1
1
1
1
1
2
2
2
1
BRACKET, PIPE
WASHER 8
BOLT M 8 X 45 PLATED
NUT M 6
BOLT M 6 X 14 TAPPING
CLIP, HOSE
PIPE, FUEL OIL
■
PIPE, FUEL RETURN .............................1.................... INCLUDES ITEMS W/
■
28
CLAMP 9
2
1
1
1
1
1
■
29
PIPE, FUEL RETURN
TUBE, PROTECT
■
30
■
31
CLAMP 140
32
33
PUMP ASSY., FUEL INJECTION
VALVE ASSY., FUEL INJECTION
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 63
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YANMAR L100EE-DEVMK3 — STARTING MOTOR AND DYNAMO ASSY.
STARTING MOTOR AND DYNAMO ASSY.
PAGE 64 — MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05)
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YANMAR L100EE-DEVMK3 — STARTING MOTOR AND DYNAMO ASSY.
STARTING MOTOR AND DYNAMO ASSY.
NO
PART NO
PART NAME
QTY.
REMARKS
1
11436277011
11438177110
X2114811000
X2114715500
11438177130
11438177140
11437177160
11437179040
11437179050
STARTER, S114-651A ............................1.................... INCLUDES ITEMS W/
*
2
ARMATURE
1
1
1
1
1
*
3
WASHER KIT, THRUST
STOPPER SET, PINION
COIL ASSY., FIELD
COVER, REAR
*
4
*
5
*
6
*
7
HOLDER ASSY., BRUSH ........................1.................... INCLUDES ITEMS W/ +
*
8 +
*
BRUSH, -
BRUSH, +
SPRING, BRUSH
PINION ASSY.
1
1
4
1
1
1
1
1
2
2
1
2
9 +
*
10 + 11437179060
*
11
12
13
14
15
16
17
18
19
20
X211485016
11438177151
11437177170
11437177180
12429877020
12419577770
11437179070
X2114274200
26106100302
11435178251
11435178751
11435178761
16071078710
26106060122
26106060202
26577060142
16097077350
26106060122
18335607740
10519878570
26716080002
16067178200
11468578560
*
*
*
*
*
*
*
HOUSING ASSY. GEAR
COVER KIT, DUST
SHIFT LEVER KIT
SWITCH, MAGNET
BOLT, THROUGH
BOLT M 6 X 37
COVER, TERMINAL
BOLT M 10 X 30 PLATED
DYNAMO ASSY. .....................................1.................... INCLUDES ITEMS W/ #
21#
22#
23
24
25
26
27
28
29
36
41
42
43
STATOR ASSY.
WHEEL, DYNAMO
CLAMP, CORD
1
1
1
1
3
3
1
2
1
1
1
1
1
BOLT M 6 X 12 PLATED
BOLT M 6 X 20 PLATED
SCREW M 6 X 14
RECTIFIER
BOLT M 6 X 12 PLATED
WIRE, LEAD
HARNESS C, WIRE
NUT M 8
WIRE, LEAD
WIRE HARNESS
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 65
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YANMAR L100EE-DEVMK3 —TOOL, LABEL AND GASKET SET ASSY.
TOOL, LABEL AND GASKET SET ASSY.
PAGE 66 — MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05)
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YANMAR L100EE-DEVMK3 —TOOL, LABEL AND GASKET SET ASSY.
TOOL, LABEL AND GASKET SET ASSY.
NO
1
PART NO
PART NAME
QTY.
REMARKS
11436277011
11425007090
11425007111
11426807240
11426107350
71465192620
11465101330
11465001380
11465001412
11429901950
11425001841
22190160002
11465011340
11477111461
11465111310
11465012301
11465012211
11465013201
10333832570
24341000224
24311000125
23414080000
STARTER, S114-651A
LABEL, AIR COOLED
LABEL, YANMAR
LABEL, CAUTION
LABEL
1
1
1
1
1
4
5
6
7
26
27
GASKET SET ......................................... 1.................... INCLUDES ITEMS W/
*
GASKET, CYLINDER HEAD CMP.
O-RING
1
1
1
1
1
4
2
1
1
1
1
2
1
1
1
1
*
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
GASKET, CRANKCASE
O-RING
GASKET
SEAL WASHER 16S
SEAL, VALVE STEM
GASKET, NOZZLE
GASKET, BONNET
GASKET, AIR INTAKE
GASKET, AIR CLEANER
GASKET, NON-ASB
O-RING
O-RING 1A S-22.4
O-RING 1A P-12.5
GASKET 8, ROUND
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 67
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Effective: October 1, 2002
TERMS AND CONDITIONS OF SALE — PARTS
PAYMENT TERMS
5. Partsmustbeinnewandresalablecon- Multiquipreservestherighttoquoteandsell
dition,intheoriginalMultiquippackage(if directtoGovernmentagencies,andtoOriginal
any), and with Multiquip part numbers Equipment Manufacturer accounts who use
Terms of payment for parts are net 10 days.
FREIGHTPOLICY
clearlymarked.
our products as integral parts of their own
products.
All parts orders will be shipped collect or
prepaidwiththechargesaddedtotheinvoice.
All shipments are F.O.B. point of origin.
Multiquip’sresponsibilityceaseswhenasigned
manifesthasbeenobtainedfromthecarrier,
andanyclaimforshortageordamagemustbe
settledbetweentheconsigneeandthecarrier.
6. Thefollowingitemsarenotreturnable:
SPECIALEXPEDITINGSERVICE
a. Obsolete parts. (If an item is in the
price book and shows as being re- A$35.00surchargewillbeaddedtotheinvoice
placedbyanotheritem,itisobsolete.) forspecialhandlingincludingbusshipments,
insuredparcelpostorincaseswhereMultiquip
mustpersonallydeliverthepartstothecarrier.
(such as gaskets, seals, “O” rings,
b. Any parts with a limited shelf life
andotherrubberparts)thatwerepur- LIMITATIONSOFSELLER’SLIABILITY
MINIMUMORDER
chasedmorethansixmonthspriorto
thereturndate.
Multiquip shall not be liable hereunder for
damagesinexcessofthepurchasepriceofthe
The minimum charge for orders from Mul-
tiquipis$15.00net.Customerswillbeasked
for instructions regarding handling of orders
notmeetingthisrequirement.
c. Anylineitemwithanextendeddealer item with respect to which damages are
netpriceoflessthan$5.00.
claimed, and in no event shall Multiquip be
liable for loss of profit or good will or for any
otherspecial,consequentialorincidentaldam-
ages.
d. Special order items.
RETURNEDGOODSPOLICY
e. Electricalcomponents.
f. Paint,chemicals,andlubricants.
g. Decalsandpaperproducts.
h. Itemspurchasedinkits.
Returnshipmentswillbeacceptedandcredit
willbeallowed,subjecttothefollowingprovi-
sions:
LIMITATIONOFWARRANTIES
Nowarranties,expressorimplied,aremade
in connection with the sale of parts or trade
accessoriesnorastoanyenginenotmanufac-
tured by Multiquip. Such warranties made in
connectionwiththesaleofnew,completeunits
are made exclusively by a statement of war-
rantypackagedwithsuchunits,andMultiquip
neitherassumesnorauthorizesanypersonto
assume for it any other obligation or liability
whatever in connection with the sale of its
products.Apartfromsuchwrittenstatementof
warranty, there are no warranties, express,
impliedorstatutory,whichextendbeyondthe
descriptionoftheproductsonthefacehereof.
1. AReturnedMaterialAuthorizationmust
be approved by Multiquip prior to ship-
ment.
7. Thesenderwillbenotifiedofanymaterial
receivedthatisnotacceptable.
2. ToobtainaReturnMaterialAuthorization,
alistmustbeprovidedtoMultiquipParts
Salesthatdefinesitemnumbers,quanti-
ties, and descriptions of the items to be
returned.
8. Suchmaterialwillbeheldforfiveworking
days from notification, pending instruc-
tions.Ifareplyisnotreceivedwithinfive
days,thematerialwillbereturnedtothe
senderathisexpense.
a. Thepartsnumbersanddescriptions
must match the current parts price
list.
9. Creditonreturnedpartswillbeissuedat
dealer net price at time of the original
purchase,lessa15%restockingcharge.
b. The list must be typed or computer
generated.
10. In cases where an item is accepted, for
which the original purchase document
can not be determined, the price will be
basedonthelistpricethatwaseffective
twelvemonthspriortotheRMAdate.
c. The list must state the reason(s) for
thereturn.
d. The list must reference the sales
order(s)orinvoice(s)underwhichthe
itemswereoriginallypurchased.
11. Credit issued will be applied to future
purchasesonly.
e. The list must include the name and
phonenumberofthepersonrequest-
ingtheRMA.
PRICINGANDREBATES
Prices are subject to change without prior
notice.Pricechangesareeffectiveonaspe-
cificdateandallordersreceivedonorafterthat
datewillbebilledattherevisedprice.Rebates
3. AcopyoftheReturnMaterialAuthoriza-
tionmustaccompanythereturnshipment.
4. Freight is at the sender’s expense. All forpricedeclinesandaddedchargesforprice
partsmustbereturnedfreightprepaidto increaseswillnotbemadeforstockonhand
Multiquip’sdesignatedreceivingpoint.
atthetimeofanypricechange.
PAGE 68 — MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05)
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NOTE PAGE
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 69
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PARTS AND OPERATION MANUAL
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL NUMBER
ON-HANDWHEN CALLING
PARTS DEPARTMENT
800-427-1244 or 310-537-3700
FAX: 800-672-7877 or 310-637-3284
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE
800-478-1244 or 310-537-3700
FAX: 310- 537-4259
WARRANTY DEPARTMENT
888-661-4279, or 310-661-4279
FAX: 310- 537-1173
MAIN
800-421-1244 or 310-537-3700
FAX: 310-537-3927
MULTIQUIP INC.
POST OFFICE BOX 6254
CARSON, CA 90749
310-537-3700 • 800-421-1244
FAX:310-537-3927
WWW:multiquip.com
Atlanta • Boise • Dallas • Houston • Newark
Quebec, Canada • Manchester, UK • Rio De Janiero, BR • Guadalajara, MX
manufactured for Multiquip Inc.
by
MIKASA SANGYO CO., LTD. Tokyo, Japan
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