Multiquip DVD VCR Combo MVH 150D2 User Manual

OPERATION AND PARTS MANUAL  
SERIES  
MODEL MVH-150D2  
REVERSIBLE PLATE COMPACTOR  
(YANMAR L48V6 DIESEL ENGINE)  
Revision #2 (01/16/07)  
To find the latest revision of this  
publication, visit our website at:  
THIS MANUAL MUST ACCOMPANYTHE EQUIPMENT AT ALLTIMES.  
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MVH-150D2 — PROPOSITION 65WARNING  
Engine exhaust and some of its  
PAGE 2 — MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07)  
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NOTE PAGE  
MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07) — PAGE 3  
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MVH-150D2 TABLE OF CONTENTS  
MQ MIKASA SERIES MVH-150D2  
PLATE COMPACTOR  
YANMAR L48V6F3R4AAW4  
ENGINE  
Proposition 65 Warning .............................................. 2  
Table Of Contents ...................................................... 4  
Parts Ordering Procedures ........................................ 5  
Safety Message Alert Symbols ............................... 6-7  
Rules for Safe Operation ........................................ 8-9  
Dimensions .............................................................. 10  
Specifications ........................................................... 11  
General Information ................................................. 12  
Plate Compactor Components................................. 13  
Engine Components ................................................ 14  
Inspection............................................................ 15-16  
Operation ............................................................ 17-18  
Preparation For Long term Storage ........................ 18  
Maintenance ....................................................... 19-21  
Troubleshooting (Engine)......................................... 22  
Troubleshooting (Compactor) .................................. 23  
Explanation Of Code In Remarks Column ............... 24  
Suggested Spare Parts ............................................ 25  
Cylinder Block Assembly.................................... 40-41  
Cylinder Head Assembly.................................... 42-43  
Air Cleaner Assembly......................................... 44-45  
Muffler Assembly ............................................... 46-47  
Crankshaft and Camshaft Assembly ................. 48-49  
Piston Assembly................................................. 50-51  
Lub. Oil Pump and Governor Assembly ............. 52-53  
Cooling and Starting Device Assembly.............. 54-55  
Fuel Injection Pump Assembly........................... 56-57  
Fuel Tank and Fuel Line Assembly .................... 58-59  
Tools, Labels and Gasket Set Assembly............ 60-61  
Terms and Conditions Of Sale — Parts .................. 62  
COMPONENT DRAWINGS  
Nameplate and Decal (Placement)..................... 26-27  
Vibrating Plate Assembly .................................... 28-29  
Body Assembly ................................................... 30-31  
Vibrator Assembly ............................................... 32-33  
Control Assembly ................................................ 34-37  
Hand Pump Assembly......................................... 38-39  
Specification and part  
number are subject to  
change without notice.  
PAGE 4 — MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07)  
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Effective:January 1st, 2006  
PARTS ORDERING PROCEDURES  
Ordering parts has never been easier!  
Choose from three easy options:  
Best Deal!  
Order via Internet (Dealers Only)  
Orderpartson-lineusingMultiquip’sSmartEquipwebsite!  
:
If you have an MQ Account, to obtain a  
Username and Password, E-mail us at:  
View Parts Diagrams  
Order Parts  
PrintSpecificationInformation  
To obtain an MQ Account, contact your  
District Sales Manager for more information.  
Use the internet and qualify for a 5% Discount  
on Standard orders for all orders which include  
complete part numbers.*  
Gotowww.multiquip.comandclickon  
to log in and save!  
Order Parts  
Note: Discounts Are Subject To Change  
Fax your order in and qualify for a 2% Discount  
on Standard orders for all orders which include  
complete part numbers.*  
Order via Fax (Dealers Only)  
:
All customers are welcome to order parts via Fax.  
Domestic (US) Customers dial:  
1-800-6-PARTS-7 (800-672-7877)  
Note: Discounts Are Subject To Change  
Domestic (US) Dealers Call:  
1-800-427-1244  
Order via Phone:  
Non-Dealer Customers:  
International Customers should contact  
their local Multiquip Representatives for  
Parts Ordering information.  
Contact your local Multiquip Dealer for  
parts or call 800-427-1244 for help in  
locating a dealer near you.  
When ordering parts, please supply:  
Dealer Account Number  
Specify Preferred Method of Shipment:  
UPS/Fed Ex  
DHL  
Dealer Name and Address  
Priority One  
Ground  
Truck  
Shipping Address (if different than billing address)  
Return Fax Number  
Applicable Model Number  
Next Day  
Second/ThirdDay  
Quantity, Part Number and Description of Each Part  
AllordersaretreatedasStandardOrders  
andwillshipthesamedayifreceivedprior  
to 3PM PST.  
NOTE  
WE ACCEPT ALL MAJOR CREDIT CARDS!  
MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07) — PAGE 5  
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MVH-150D2 — SAFETY MESSAGE ALERT SYMBOLS  
Potential hazards associated with the operation of an  
FORYOUR SAFETY ANDTHE SAFETY OF OTHERS!  
MVH-150D2 Plate Compactor will be referenced with Hazard  
Symbols which appear throughout this manual, and will be  
referenced in conjunction with Safety Message Alert  
Symbols.  
Safety precautions should be followed  
at all times when operating this  
equipment. Failure to read and  
understand the Safety Messages and  
Operating Instructions could result in  
injury to yourself and others.  
HAZARD SYMBOLS  
WARNING - Lethal Exhaust Gases  
This Owner's Manual has  
been developed to provide  
complete instructions for the  
safe and efficient operation  
of the Multiquip Model  
MVH-150D2 ReversiblePlate  
Compactor.  
Engine exhaust gases contain  
poisonous carbon monoxide. This gas  
is colorless and odorless, and can  
cause death if inhaled. NEVER operate  
this equipment in a confined area or  
enclosed structure that does not provide  
ample free flow air.  
Refer to the engine manufacturer’s instructions for data  
relative to its safe operation.  
WARNING - Explosive Fuel  
Before using this plate compactor, ensure that the  
operating individual has read and understands all  
instructions in this manual.  
Diesel fuel is extremely flammable, and  
its vapors can cause an explosion if ignited.  
DO NOT start the engine near spilled fuel  
or combustible fluids.  
SAFETY MESSAGE ALERT SYMBOLS  
DO NOT fill the fuel tank while the engine is running or  
hot. DO NOT overfill tank, since spilled fuel could ignite if  
it comes into contact with hot engine parts or sparks from  
the ignition system. Store fuel in approved containers, in  
well-ventilated areas and away from sparks and flames.  
The three (3) Safety Messages shown below will inform you  
about potential hazards that could injure you or others. The  
Safety Messages specifically address the level of exposure  
to the operator, and are preceded by one of three words:  
DANGER, WARNING, or CAUTION.  
WARNING - Burn Hazards  
DANGER  
You WILL be KILLED or SERIOUSLY INJURED  
if you DO NOT follow these directions.  
Engine components can generate extreme  
heat. To prevent burns, DO NOT touch  
these areas while the engine is running or  
immediately after operations. Never  
operate the engine with heat shields or heat  
guards removed.  
WARNING  
You CAN be KILLED or SERIOUSLY INJURED if  
you DO NOT follow these directions.  
CAUTION - Respiratory Hazard  
ALWAYS wear approved respiratory  
protection when required.  
CAUTION  
You CAN be INJURED if you DO NOT follow  
these directions.  
PAGE 6 — MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07)  
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MVH-150D2 — SAFETY MESSAGE ALERT SYMBOLS  
CAUTION - Rotating Parts  
CAUTION - Equipment Damage Messages  
NEVER operate equipment with covers,  
or guards removed. Keep fingers, hands,  
hair and clothing away from all moving  
parts to prevent injury.  
Other important messages are provided throughout this  
manual to help prevent damage to your COMPACTOR,  
other property, or the surrounding environment.  
CAUTION - Sight and Hearing Hazards  
This plate compactor, other  
property, or the surrounding  
environment could be damaged  
if you do not follow instructions.  
ALWAYS wear approved eye and  
hearing protection.  
PLASTIC  
TRUCK-BED  
LINER  
DANGER  
DO NOT ADD FUEL  
TO COMPACTOR IF  
COMPACTOR IS PLACED  
INSIDE TRUCK-BED WITH  
PLASTIC LINER. POSSIBILITY EXISTS  
OF EXPLOSION OR FIRE DUE TO  
STATIC ELECTRICITY.  
UNLEADED  
FUEL  
MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07) — PAGE 7  
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MVH-150D2 — RULES FOR SAFE OPERATION  
NEVER touch the hot exhaust manifold,  
muffler or cylinder. Allow these parts to  
cool before servicing engine or plate  
compactor.  
DANGER - Read Manual  
Failure to follow instructions in this manual  
may lead to serious injury or even death!  
This equipment is to be operated by trained  
and qualified personnel only! This  
equipment is for industrial use only.  
The following safety guidelines should always be used when  
operating the compactor:  
HighTemperatures – Allow the engine to cool before adding  
fuel or performing service and maintenance functions. Contact  
with hot components can cause serious burns.  
GENERAL SAFETY  
DONOToperateorservicethisequipmentbeforereadingthisentire  
manual.  
The engine of this compactor  
requires an adequate free flow of  
cooling air. NEVER! operate the  
compactor in any enclosed or  
narrow area where free flow of the  
air is restricted. If the air flow is  
restricted it will cause serious  
damage to the compactor or engine and may cause injury  
to people and property. Remember the engine gives off  
DEADLY gases.  
This equipment should not be operated by persons under 18  
years of age.  
NEVER operate this equipment without proper protective  
clothing, shatterproof glasses, steel-toed boots and other  
protective devices required by the job.  
ALWAYS refuel in a well-ventilated area, away from sparks  
and open flames.  
NEVER operate this equipment when not feeling  
ALWAYS use extreme caution when  
working with flammable liquids. When  
refueling, stop the engine and allow it to  
cool. DO NOT smoke around or near the  
machine. Fire or explosion could result from  
fuel vapors, or if fuel is spilled on a hot  
engine.  
well due to fatigue, illness or taking medicine.  
NEVER operate this equipment under the influence or drugs or  
alcohol.  
NEVER operate the equipment in an  
explosive atmosphere or near  
combustible materials. An explosion or fire  
could result causing severe bodily harm  
or even death.  
Whenever necessary, replace nameplate, operation and  
safety decals when they become difficult read.  
ALWAYS check the machine for loosened threads or bolts  
before starting.  
Topping-off to filler port is dangerous, as it tends to spill fuel.  
ALWAYS wear proper respiratory (mask)  
hearing and eye protection equipment when  
operating the pump.  
Refer to the Engine Owner's Manual for engine technical  
questions or information.  
NEVER use accessories or attachments, which are not  
recommended by Multiquip for this equipment. Damage to the  
equipment and/or injury to user may result.  
Manufacturer does not assume responsibility for any accident  
due to equipment modifications.  
PAGE 8 — MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07)  
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MVH-150D2 — RULES FOR SAFE OPERATION  
Maintenance Safety  
Loading and Unloading  
Before lifting compactor, make sure that machine parts, guard  
hook, and vibration insulators are not damaged and screws  
are not loosened or lost.  
NEVER lubricate components or attempt service on a  
running machine.  
ALWAYS allow the machine a proper amount of time to  
When using a crane or lifting device, always make sure that  
it is properly secured to the guard hook on the compactor.  
cool before servicing.  
Keep the machinery in proper running condition.  
Fix damage to the machine immediately and always replace  
broken parts.  
Dispose of hazardous waste properly. Examples of  
potentially hazardous waste are used motor oil, fuel and  
fuel filters.  
DO NOT use food or plastic containers to dispose of  
hazardous waste.  
DO NOT pour waste, oil or fuel directly onto the ground,  
down a drain or into any water source.  
Removing the engine oil drain plug while  
the engine is hot will result in hot oil to gush  
out of the oil drain plug, therefore causing  
severe scalding to any persons in the  
general area of the generator.  
NEVER lift the machine while the engine is running.  
ALWAYS use an adequate lifting chain, strap or rope of  
sufficient strength.  
Use one point suspension hook and lift straight upwards.  
NEVER allow any person or animal to stand underneath the  
machine while lifting.  
Emergencies  
Try not to lift machine to unnecessary heights  
ALWAYS know the location of the  
nearest fire extinguisher.  
TRANSPORTING  
ALWAYS shutdown engine before transporting.  
ALWAYS know the location of the nearest first aid kit.  
Tighten fuel tank cap securely and close fuel cock to prevent  
fuel from spilling.  
In emergencies always know the location of the  
nearest phone or keep a phone on the job site.  
Also know the phone numbers of the nearest  
ambulance, doctor and fire department. This  
information will be invaluable in case of an  
emergency.  
Drain fuel when transporting compactor over long distances  
or bad roads.  
ALWAYS tie down the compactor during transportation by  
securing the compactor's guard frame with ropeso that it will  
not move or topple over.  
MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07) — PAGE 9  
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MVH-150D2 — DIMENSIONS  
C
B
D
A
Figure 1. MVH-150D2 Reversible Plate Compactor Dimensions  
TABLE 1. DIMENSIONS  
REFERENCE  
LETTER  
DIMENSIONS  
IN. (MM)  
A
B
C
D
17.0 in. (432 mm.)  
30.5 in. (775 mm.)  
43 in. (1,092 mm.)  
26.0 in. (660 mm.)  
PAGE 10 — MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07)  
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MVH-150D2 — SPECIFICATIONS  
TABLE 2. Specifications (Compactor)  
Models  
MVH-150D2  
Centrifugal Force  
Number of Vibrations  
Traveling Speed  
6,620 lbs. (3,002 kg)  
5,600 vibrations/min  
75 ft./min (23 meters/min)  
17.0 x 26.0 in.  
Plate Size (LxW)  
Operating Weight  
(430 x 700 mm)  
357 lbs. (162 kg)  
Table 3. Specifications (Engine)  
YANMAR  
L48V6F3R4AAW4  
Model  
Air-cooled 4 stroke, Vertical  
Single Cylinder, Diesel  
Engine  
Type  
2.7 in. x 1.8 in.  
(70 mm x 57 mm)  
Bore X Stroke  
Displacement  
Max Output  
219 cc (13.4 cu-in)  
4.2 H.P./3600 R.P.M.  
Engine  
Approx. 0.63 U.S. gallons  
(2.4 liters)  
Fuel Tank Capacity  
Fuel  
Diesel Fuel  
0.84 qts. (.80 liters)  
Recoil Start  
Lube Oil Capacity  
Starting Method  
13.1 x 15.1 x 16.5 in.  
(332.5 x 384.5 x 417.8 mm  
Dimension (L x W x H)  
Dry Net Weight  
58.4 lbs (26.5 Kg.)  
MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07) — PAGE 11  
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MVH-150D2 — GENERAL INFORMATION  
Frequency/Speed  
Plate Compactor  
The compactor's vibrating plate maximum frequency is 6,000  
vpm (vibrations per minute).The forward and reverse travel speed  
of the compactor is approximately 75ft./minute (23 meters/minute).  
The Mikasa MVH-150D2 is a walk-behind reversible plate  
compactor designed for the compaction of sand, clay and asphalt.  
This plate compactor is a powerful compacting tool capable of  
applying a tremendous force in consecutive high frequency  
vibrations to a soil surface. Its applications include soil compacting  
for road, embankments and reservoirs as well as backfilling for  
gas pipelines, water pipelines and cable installation work.  
Controls  
Before starting the MVH-150D2 Plate Compactor, identify and  
understand the function of the controls and components as  
indicated in Figure 2.  
Compactor Components  
This plate compactor is comprised of an anti-vibration handle,  
vibrating case (eccentric), water tank, guard hook, rubber shock  
absorbers and a Yanmar diesel engine.  
ReversibleVibratory Plates  
Reversible vibratory plates have two eccentric weights that allow  
a smooth transition for forward and reverse travel, plus increased  
compaction force as the result of dual weights.  
Due to their weight and force, reversible plates are ideal for semi-  
cohesive soils.  
Power Transfer  
The Mikasa MVH-150D2 Plate Compactor is equipped with an  
air-cooled, vertical single-cylinder, 4-strokeYanmar L48V6 diesel  
engine. A centrifugal clutch is attached to the output shaft of the  
engine and will engage when the engine speed reaches  
approximately 2,300 ~ 2,600 rpm’s.  
Engine shaft speed is transfered via engine pulley and V-belt to  
vibrator pulley. The vibrator pulley rotates an eccentric rotor shaft  
(2) one for foward one for reverse that is contained within the  
vibrator case.  
The generated vibration created from the eccentric rotor is  
transmitted to the compacting plate. This vibration causes the  
compactor to move in either a forward or reverse direction.  
PAGE 12 — MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07)  
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