Multiquip Home Theater Server V304 User Manual

OPERATION AND PARTS MANUAL  
MODEL V304  
VIBRATORY ROLLER  
Revision #8 (11/13/09)  
To find the latest revision of this  
publication, visit our website at:  
THIS MANUAL MUST ACCOMPANYTHE EQUIPMENT AT ALLTIMES.  
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PROPOSITION 65WARNING  
Engine exhaust and some of  
its constituents,and some dust created  
by power sanding, sawing, grinding,  
drillingandotherconstructionactivities  
contains chemicals known to the State  
of California to cause cancer, birth  
defects and other reproductive harm.  
Someexamplesofthesechemicalsare:  
Leadfromlead-basedpaints.  
Crystallinesilicafrombricks.  
Cementandothermasonryproducts.  
Arsenicandchromiumfromchemically  
treatedlumber.  
Your risk from these exposures varies,  
dependingonhowoftenyoudothistype  
of work. To reduce your exposure to  
these chemicals: ALWAYS work in a  
well ventilated area, and work with  
approved safety equipment, such as  
dust masks that are specially designed  
to filter out microscopic particles.  
PAGE 2 —V304 VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09)  
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NOTES  
V304 VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09) — PAGE 3  
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TABLE OF CONTENTS  
Proposition 65 Warning ............................................. 2  
Table Of Contents ..................................................... 4  
Parts Ordering Procedures ....................................... 5  
Explanation Of Code In Remarks Column .............. 34  
Suggested Spare Parts ........................................... 35  
Name Plate and Decals ..................................... 36-37  
Cocoa Mat Assy. ................................................ 38-39  
Travel Linkage Assy. .......................................... 40-41  
Vibratory Linkage ............................................... 42-43  
Handle Assy. ...................................................... 44-45  
Chassis Assy ...................................................... 46-47  
Transport Hooks Assy. ....................................... 48-49  
Pump Drive Assy. ............................................... 50-51  
Vibratory Drive Assy. .......................................... 52-53  
Vibratory Roll Assy. ............................................ 54-55  
Battery Assy. ...................................................... 56-57  
Spray Assy. ........................................................ 58-59  
Transmission Assy.............................................. 60-61  
Multiquip V304 — Vibratory  
Roller  
Safety Message Alert Symbols .............................. 6-7  
Rules For Safe Operation ...................................... 8-9  
Operation and Safety Decals .................................. 10  
Specifications .......................................................... 11  
Roller Dimensions .............................................. 12-13  
Roller Components ............................................ 14-16  
Roller Components ............................................ 17-18  
General Information ................................................ 19  
Inspection........................................................... 20-22  
Initial Start-Up (Engine) ..................................... 23-24  
Operation ........................................................... 25-26  
Maintenance ...................................................... 27-29  
Preparation For Long Term Storage ....................... 30  
Troubleshooting (Roller).......................................... 31  
Troubleshooting (Engine)................................... 32-33  
Specification and part number are subject  
to change without notice.  
PAGE 4 —V304 VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09)  
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PARTS ORDERING PROCEDURES  
Ordering parts has never been easier!  
Choose from three easy options:  
Effective:  
January 1st, 2006  
Best Deal!  
Order via Internet (Dealers Only):  
Order parts on-line using Multiquip’s SmartEquip website!  
If you have an MQ Account, to obtain a Username  
and Password, E-mail us at: parts@multiquip.  
com.  
N View Parts Diagrams  
N Order Parts  
N Print Specification Information  
To obtain an MQ Account, contact your  
District Sales Manager for more information.  
Use the internet and qualify for a 5% Discount  
on Standard orders for all orders which include  
complete part numbers.*  
to log in and save!  
Order Parts  
Note: Discounts Are Subject To Change  
Fax your order in and qualify for a 2% Discount  
on Standard orders for all orders which include  
complete part numbers.*  
Order via Fax (Dealers Only):  
All customers are welcome to order parts via Fax.  
Domestic (US) Customers dial:  
1-800-6-PARTS-7 (800-672-7877)  
Note: Discounts Are Subject To Change  
Domestic (US) Dealers Call:  
Order via Phone:  
1-800-427-1244  
Non-Dealer Customers:  
International Customers should contact  
their local Multiquip Representatives for  
Parts Ordering information.  
Contact your local Multiquip Dealer for  
parts or call 800-427-1244 for help in  
locating a dealer near you.  
When ordering parts, please supply:  
R
Dealer Account Number  
R
Specify Preferred Method of Shipment:  
R
R
R
R
R
Dealer Name and Address  
UPS/Fed Ex  
DHL  
Truck  
N
N
Priority One  
Ground  
Shipping Address (if different than billing address)  
Return Fax Number  
N Next Day  
Second/Third Day  
Applicable Model Number  
N
Quantity, Part Number and Description of Each Part  
NOTICE  
All orders are treated as Standard Orders and will  
ship the same day if received prior to 3PM PST.  
WE ACCEPT ALL MAJOR CREDIT CARDS!  
V304 VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09) — PAGE 5  
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V304 — SAFETY MESSAGE ALERT SYMBOLS  
FORYOUR SAFETY ANDTHE SAFETY OF OTHERS!  
HAZARD SYMBOLS  
Safety precautions should be followed at all times when  
operating this equipment. Failure to read and understand the  
Safety Messages and Operating Instructions could result in  
injury to yourself and others.  
Lethal Exhaust Gases  
Engine exhaust gases contain poisonous  
NOTE  
carbon monoxide. This gas is colorless and  
odorless, and can cause death if inhaled.  
NEVER operate this equipment in a confined  
area or enclosed structure that does not  
provide ample free flow air.  
This Owner's Manual has been developed to provide  
complete instructions for the safe and efficient operation  
of the Multiquip Model V304 Vibratory Roller. Refer to the  
engine manufacturers instructions for data relative to its  
safe operation.  
Before using this vibratory roller, ensure that the  
operating individual has read and understands all  
instructions in this manual.  
Explosive Fuel  
GASOLINE is extremely flammable, and its  
vapors can cause an explosion if ignited. DO  
NOT start the engine near spilled fuel or  
combustible fluids. DO NOT fill the fuel tank  
while the engine is running or hot. DO NOT  
overfill tank, since spilled fuel could ignite if it  
comes into contact with hot engine parts or  
sparks from the ignition system. Store fuel in  
approved containers, in well-ventilated areas  
and away from sparks and flames. NEVER  
use fuel as a cleaning agent.  
SAFETY MESSAGE ALERT SYMBOLS  
The three (3) Safety Messages shown below will inform you  
about potential hazards that could injure you or others. The  
Safety Messages specifically address the level of exposure to  
the operator, and are preceded by one of three words: DANGER,  
WARNING, or CAUTION.  
Burn Hazards  
DANGER: You WILL be KILLED or  
SERIOUSLY injured if you do not follow  
directions.  
Engine components can generate extreme heat.  
To prevent burns, DO NOT touch these areas  
while the engine is running or immediately after  
operations. Never operate the engine with heat  
shields or heat guards removed.  
WARNING: You CAN be KILLED or  
SERIOUSLY injured if you do not follow  
directions.  
Rotating Parts  
CAUTION: You CAN be injured if you  
do not follow directions.  
NEVER operate equipment with covers, or  
guards removed. Keep fingers, hands, hair and  
clothing away from all moving parts to prevent  
injury.  
Potential hazards associated withV304 vibration roller operation  
will be referenced with Hazard Symbols which appear  
throughout this manual, and will be referenced in conjunction  
with Safety Message Alert Symbols.  
PAGE 6 —V304 VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09)  
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V304 — SAFETY MESSAGE ALERT SYMBOLS  
Accidental Starting  
Respiratory Hazard  
ALWAYS place the engine ON/OFF switch in  
the OFF position, and remove the ignition key  
when the machine is not in use.  
ALWAYS wear approved respiratory  
protection.  
Equipment Damage Messages  
Sight and Hearing hazard  
Other important messages are provided throughout this manual  
to help prevent damage to your trash pump, other property, or  
the surrounding environment.  
ALWAYS wear approved eye and hearing  
protection.  
NOTE  
This compaction roller, other property, or the  
surrounding environment could be damaged  
if you do not follow instructions.  
V304 VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09) — PAGE 7  
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RULES FOR SAFE OPERATION  
NEVER touchthehotexhaustmanifold,  
muffler or cylinder.Allow these parts to  
cool before servicing engine or pump.  
CAUTION:  
Failure to follow instructions in this manual may  
lead to serious injury or even death! This  
equipment is to be operated by trained and  
qualified personnel only!This equipment is for  
industrial use only.  
The following safety guidelines should always be used when  
operating theV304Vibration Roller:  
HighTemperatures – Allow the engine to cool before adding  
fuel or performing service and maintenance functions. Contact  
with hot components can cause serious burns.  
GENERAL SAFETY  
DO NOT operate or service this equipment before  
readingthisentiremanual.  
The engine of this roller requires an adequate free flow of  
cooling air. Never operate  
the roller in any enclosed  
or narrow area where free  
flow of the air is restricted. If  
the air flow is restricted it  
will cause serious damage  
to the pump or engine and  
may cause injury to people  
and property. Remember  
the roller's engine gives off  
DEADLY gases.  
This equipment should not be operated by  
persons under 18 years of age.  
NEVER operate this equipment without proper  
protective clothing, shatterproof glasses, steel-  
toed boots and other protective devices required  
by the job.  
NEVER operate this equipment when not feeling  
well due to fatigue, illness or taking medicine.  
ALWAYS refuel in a well-ventilated area, away from sparks  
and open flames.  
NEVER operate this equipment under the  
influence or drugs or alcohol.  
ALWAYS use extreme caution when working with flammable  
liquids. When refueling, stop the engine and allow it to cool.  
DO NOT smoke around or near the machine. Fire or explosion  
could result from fuel vapors, or if fuel is spilled on a hot  
engine.  
NEVER use accessories or attachments, which are not  
recommended by Multiquip for this equipment. Damage to  
the equipment and/or injury to user may result.  
NEVER operate the vibration roller in  
an explosive atmosphere or near  
combustible materials. An explosion or  
fire could result causing severe bodily  
harm or even death.  
Manufacture does not assume responsibility for any accident  
due to equipment modifications.  
Whenever necessary, replace nameplate, operation and  
safety decals when they become difficult read.  
Topping-off to filler port is dangerous, as it tends to spill fuel.  
ALWAYS check the machine for loosened threads or bolts  
before starting.  
PAGE 8 —V304 VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09)  
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RULES FOR SAFE OPERATION  
NEVER Run engine without air cleaner. Severe engine  
High Temperatures – Always stop engine and allow the  
engine to cool before adding fuel, oil or performing service  
and maintenance functions. Contact with hot components can  
cause serious burns.  
damage may occur.  
ALWAYS read, understand, and follow procedures in  
Operator’s Manual before attempting to operate equipment.  
NEVER engage the "free wheel engagement lever" when  
parked on an incline.  
ALWAYS be sure the operator is familiar with proper safety  
precautions and operations techniques before using pump.  
NEVER disconnect any "emergency or safety devices".  
These devices are intended for operator safety. Disconnection  
of these devices can cause severe injury, bodily harm or even  
death! Disconnection of any of these devices will void all  
warranties.  
ALWAYS store equipment properly when it is not being used.  
Equipment should be stored in a clean, dry location out of the  
reach of children.  
DO NOT operate this roller with hydrostatic oil temperature  
higher than 180 degrees Fahrenheit.  
NEVER leave the roller unattended, turn off engine and place  
lock handle in upright position.  
Emergencies  
ALWAYS know the location of the nearest fire extinguisher  
and first aid kit. Know the location of the nearest telephone.  
Also know the phone numbers of the nearest ambulance,  
doctor and fire department. This information will be  
invaluable in the case of an emergency.  
CAUTION must always be observed while servicing this roller.  
Rotating parts can cause injury if contacted.  
DO NOT leave roller with engine running. Use chock blocks  
if parking roller on a grade.  
NEVER ride on a walk-behind roller in unshored trenches or  
near steep, unsupported banks.The vibration caused by the  
roller could cause a cave-in.  
Maintenance Safety  
NEVER lubricate components or attempt service on a running  
ALWAYS use extreme care when walking behind the roller,  
avoid having your feet or clothing getting caught under the  
dolly wheels or roller.  
machine.  
ALWAYS allow the machine a proper amount of time to cool  
before servicing.  
Whenever possible try and stand to one side of the roller  
rather than directly behind it.  
Keep the machinery in proper running condition.  
ALWAYS use extreme care when operating near obstructions,  
on slippery surfaces, grades and side slopes.  
Fix damage to the machine immediately and always replace  
broken parts.  
ALWAYS wear slip resistant safety shoes or boots.  
Dispose of hazardous waste properly.Examples of potentially  
hazardous waste are used motor oil, fuel and fuel filters.  
Unauthorized equipment modifications will void all  
warranties.  
DO NOT use food or plastic containers to dispose of  
hazardous waste.  
Uneven grades can cause the handle to raise or lower  
unexpectedly, striking the operator by surprise.  
DO NOT pour waste, oil or fuel directly onto the ground,  
down a drain or into any water source.  
When working on slopes, avoid sidehill travel whenever  
possible. Operate up and down travel only. Remember, the  
danger of sliding on and/or tripping on steep slopes is always  
present  
Lifting  
The roller has an operating weight of approximately 1,045  
lbs. (474 Kg). Use lifting equipment capable of lifting this  
weight.  
NEVER ride on a walk-behind roller unless it is designed to  
accommodate riders and an appropriate seat is provided.  
Refer to the Engine Owner's Manual for engine technical  
questions or information.  
ALWAYS check the roller's transport hooks. Make sure the  
hooks are secure and tight before lifting the machine.  
V304 VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09) — PAGE 9  
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OPERATION AND SAFETY DECALS  
Machine Safety Decals  
The V304 Compaction Roller is equipped with a number of safety decals. These decals are provided for operator safety and  
maintenance information.The illustration below and on the next page shows these decals as they appear on the machine.Should  
any of these decals become unreadable, replacements can be obtained from your dealer.  
P/N 511782  
ESSICK  
SAFETY INSTRUCTIONS  
A MULTIQUIP COMPANY  
1. Do not operate or service this machine before reading  
the operating and maintenance manual.  
2. Keep all inexperienced and/or unauthorized people away from  
WARNING  
To avoid injury,  
you MUST read  
and understand  
operator’s manual  
before using this  
machine.  
equipment at all times  
3. Do not operate this equipment unless all guards and safety  
devices are attached and in place.  
4. Keep this equipment in safe operating at all times.  
5. Caution must be exercised while servicing this equipment.  
Rotating and moving parts can cause injury if contacted.  
6. Stop engine and allow to cool before adding fuel or oil.  
7. Stop engine when leaving equipment.  
This machine to  
be operated by  
qualified  
8. Block unit when parking on a slope.  
9. Unauthorized equipment modifications will void all warranties.  
personnel only.  
Ask for training  
as needed.  
ESSCICK CONSTRUCTION PRODUCTS A MULTIQUIP COMPANY CARSON, CALIFORNIA  
P/N 35137  
948501  
OFF  
V
I
B
R
A
T
USE COCOA MAT ONLY  
WHEN ROLLING ASPHALT  
F
O
R
W
A
R
E
V
E
R
S
E
LIFT FROM ROLL  
WHEN NOT REQUIRED  
948044  
R
D
511769  
I
511766  
511767  
CAUTION  
ATTACH SAFETY CHAIN  
DURING TRANSPORT  
O
N
ON  
WATER TANK  
512071  
948438  
PRE-WET MATS  
BEFORE USING  
511768  
948366  
HYDRAULIC OIL  
SHELL TELLUS 32  
CHECK LEVEL EVER 50 HOURS  
PUSH  
TO STOP  
9486330  
NAMEPLATE  
TURN ON  
WATER TANK  
OUTLET VALVE  
948484  
CONTACT MULTIQUIP  
SERVICE DEPT.  
A
P/N 13118  
PAGE 10 —V304 VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09)  
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V304 — SPECIFICATIONS  
TABLE 1. ENGINE SPECIFICATIONS  
Yanmar L100AEDE/  
L100EEDEVMK3 (EPA Approved)  
Model  
Honda GX340K1QAE  
Robin EH34OYS0610  
Air-cooled 4 stroke, overhead  
valve, single cylinder, horizontal  
shaft gasoline engine  
Air-cooled 4 stroke, overhead  
valve, single cylinder, horizontal  
shaft gasoline engine  
Single cylinder, vertical 4-cycle air-  
cooled diesel  
Type  
Bore X  
Stroke  
3.2 in. X 2.50 in.  
(88 x 64 mm)  
3.31 in. X 2.40 in.  
(84 x 61 mm)  
3.39 in. X 2.76 in.  
(86 x 70 mm)  
Displacement  
Max Output  
20.60 cu. (337 cc)  
11 H.P./3600 R.P.M.  
20.63 cu. (338 cc)  
11 H.P./3600 R.P.M.  
24.78 cu. (406 cc)  
10 H.P./3600 R.P.M.  
Fuel Tank  
Capacity  
Approx. 1.59 U.S. Gallons (6 liters)  
Unleaded Automobile Gasoline  
1.1 liters (1.16 qt)  
Approx. 1.6 U.S. Gallons (6 liters)  
Unleaded Automobile Gasoline  
1.2 liters (1.27 qt)  
Approx. 1.65 U.S. Gallons (6.1 liters)  
Diesel Fuel  
Fuel  
Lube Oil  
Capacity  
1.65 liters (1.74 qt)  
Engine  
Engine  
Speed  
2650 rpm 100  
2650 rpm 100  
2650 rpm 100  
Full Load  
Engine  
Speed  
Full Idle  
1450 rpm 100  
Dual Element  
1450 rpm 100  
Dual Element  
1450 rpm 100  
Dual Element  
Air Cleaner  
Engine  
Lubrication  
SAE 10W-30 (Oil Grade)  
SG or SF (Service Class)  
SAE 10W-30 (Oil Grade)  
SG or SF (Service Class  
SAE 10W-30 (Oil Grade)  
SG or SF (Service Class  
Speed  
Control  
Method  
Centrifugal Fly-weight Type  
Centrifugal Fly-weight Type  
Centrifugal Fly-weight Type  
Starting  
Method  
Recoil/Electric Start  
Recoil/Electric Start  
Recoil/Electric Start  
15.0 X 17.7 X 17.4 mm  
(380 X 450 X 443 mm)  
15.83 X 17.91 X 10.09 mm  
(402 X 455 X 485 mm)  
16.42 X 18.50 X 19.45 mm  
(417 X 470 X 494 mm)  
Dimension (LXWXH)  
Dry Net Weight  
68.4 lbs (31 Kg.) Electric Start  
82.8 lbs (33 Kg.) Electric Start  
66.1 lbs (30 Kg.) Recoil Start  
117 lbs (53 Kg.) Electric Start  
106 lbs (48 Kg.) Recoil Start  
TABLE 2. ROLLER SPECIFICATIONS  
Impact Force 3,730 lbs. (1,692 kg)  
Frequency  
Gradeability  
4,400 vpm  
21 Percent  
Drum Width  
30 in. (76.2)  
Overall Width  
35.5 in. (90.1 )  
Drive System  
Hydrostatic  
Travel Speed  
0-2.5 mph (0-4 kph)  
8.3 gal. (31.4 liters)  
10 in (24.9 cm)  
Water Tank Capacity  
Compaction Depth of Dirt  
Compaction Depth of Asphalt  
Vibration Amplitude  
Operating Weight (Empty)  
Operating Weight (Empty)  
4.0 (9.9 cm)  
.019 in.  
1,045 lbs. (474 kg.) Honda/Robin  
1,065 lbs. (483 kg.) Yanmar  
V304 VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09) — PAGE 11  
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V304 — DIMENSIONS  
Figure 1. V-30-4 Roller Dimensions Side View)  
PAGE 12 —V304 VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09)  
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V304 — DIMENSIONS  
Figure 2. V304 Roller Dimensions (Front View)  
V304 VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09) — PAGE 13  
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