OperatiOn and parts Manual
series
MOdel MVH406dsZ/
MVH406dsCpas
reVersiBle plate COMpaCtOr
(rOBin d1B40t92040 diesel enGine)
Revision #7 (02/28/14)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
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pROpOSITION 65 WARNING
Diesel engine exhaust and some of
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NOTES
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 3
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TAblE Of CONTENTS
Robin D1b40T92040 Diesel Engine
MVH406DZ/DSCpAS
Spare Parts Kit Assembly................................. 54-55
Accessories Assembly...................................... 56-57
Crankcase Assembly........................................ 58-59
Crankshaft Assembly........................................ 60-61
Camshaft Assembly.......................................... 62-63
Piston Assembly............................................... 64-65
Cylinder Head Assembly .................................. 66-67
Oil Pump And Gov Assembly ........................... 68-69
Timing Assembly .............................................. 70-73
Blower, Flywheel And Alternator Assembly...... 74-75
Injection Equipment Assembly ......................... 76-79
Recoil Starter Assembly................................... 80-81
Air Ducting (A) Assembly ................................. 82-83
Air Ducting (B) Assembly ................................. 84-85
Crankcase Breathing System Assembly ........... 86-87
Fuel Tank Assembly .......................................... 88-91
Air Filter Assembly............................................. 92-93
Exhaust Slicencer Assembly ............................. 94-95
Starter Regulator Assembly ............................... 96-97
Electric Equipment Wiring Assembly ................... 98-99
Speed Control Assembly................................ 100-101
Reversible plate Compactor
Proposition 65 Warning ........................................... 2
Table Of Contents.................................................... 4
Parts Ordering Procedures...................................... 5
Safety Information .............................................. 6-10
Specifications ........................................................ 11
Dimensions............................................................ 12
General Nformation ............................................... 13
Components .......................................................... 14
Basic Engine.......................................................... 15
Inspection ......................................................... 16-17
Operation.......................................................... 18-22
Maintenance..................................................... 23-28
Troubleshooting (Compactor) ................................ 29
Troubleshooting (Engine).................................. 30-31
Explanation of Code in Remarks Column.............. 32
Suggested Spare Parts ......................................... 33
Componet Drawings
Nameplates And Decals................................... 34-35
Vibrating Plate Assembly.................................. 36-37
Base And Engine Assembly ............................. 38-39
Vibrator Assembly ............................................ 40-41
Control Handle Assembly................................. 42-45
Hand Pump Assembly...................................... 46-47
Battery Assembly.............................................. 48-49
Compaction Analyzing System Assembly ........... 50-51
Electric Device Assembly ................................. 52-53
Terms And Conditions Of Sale — Parts .............. 102
NOTICE
Specifications and part numbers are subject to change
without notice.
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pARTS ORDERING pROCEDuRES
Ordering parts has never been easier!
Choose from three easy options:
Effective:
January 1st, 2006
Best deal!
Order via internet (dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
If you have an MQ Account, to obtain a Username
and Password, E-mail us at: parts@multiquip.
com.
I View Parts Diagrams
I Order Parts
I Print Specification Information
To obtain an MQ Account, contact your
District Sales Manager for more information.
Use the internet and qualify for a 5% discount
on Standard orders for all orders which include
complete part numbers.*
Goto www.multiquip.com and click on
to log in and save!
Order Parts
Note: Discounts Are Subject To Change
Fax your order in and qualify for a 2% discount
on Standard orders for all orders which include
complete part numbers.*
Order via Fax (dealers Only):
All customers are welcome to order parts via Fax.
domestic (us) Customers dial:
1-800-6-PARTS-7 (800-672-7877)
Note: Discounts Are Subject To Change
domestic (us) dealers Call:
1-800-427-1244
Order via phone:
non-dealer Customers:
International Customers should contact
their local Multiquip Representatives for
Parts Ordering information.
Contact your local Multiquip Dealer for
parts or call 800-427-1244 for help in
locating a dealer near you.
When ordering parts, please supply:
Ì
dealer account number
Ì
specify preferred method of shipment:
Ì
Ì
Ì
Ì
Ì
dealer name and address
ꢀ UPS/Fed Ex ꢀ
Priority One ꢀ
DHL
Truck
I
shipping address (if different than billing address)
Return Fax number
applicable model number
I
Ground
I Next Day
I
Second/Third Day
Quantity, part number and description of each part
NOTICE
All orders are treated as Standard Orders and will
ship the same day if received prior to 3PM PST.
We aCCepT aLL maJOR CRediT CaRds!
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 5
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SAfETy INfORMATION
Do not operate or service the equipment before reading
the entire manual. Safety precautions should be followed
at all times when operating this equipment.
Failure to read and understand the safety
messages and operating instructions could
result in injury to yourself and others.
Potential hazards associated with the operation of this
equipment will be referenced with hazard symbols which
may appear throughout this manual in conjunction with
safety messages.
SAFETY MESSAGES
The four safety messages shown below will inform you
about potential hazards that could injure you or others.The
safety messages specifically address the level of exposure
to the operator and are preceded by one of four words:
dangeR,WaRning, CauTiOn or nOTiCe.
SAFETY SYMBOLS
dangeR
Indicates a hazardous situation which, if not avoided,
WiLL result in DEATH or seRiOus inJuRY.
WaRning
Indicates a hazardous situation which, if not avoided,
COuLd result in DEATH or seRiOus inJuRY.
CauTiOn
Indicates a hazardous situation which, if not avoided,
COuLd result in minOR or mOdeRaTe inJuRY.
NOTICE
Addresses practices not related to personal injury.
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SAfETy INfORMATION
geneRaL saFeTY
CauTiOn
NOTICE
This equipment should only be operated by trained and
qualified personnel 18 years of age and older.
neveR operate this equipment without proper protective
clothing, shatterproof glasses, respiratory protection,
hearing protection, steel-toed boots and other protective
devices required by the job or city and state regulations.
Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
Manufacturer does not assume responsibility for any
accident due to equipment modifications. Unauthorized
equipment modification will void all warranties.
neveR use accessories or attachments that are not
recommended by Multiquip for this equipment. Damage
to the equipment and/or injury to user may result.
neveR operate this equipment when not
feeling well due to fatigue, illness or when
under medication.
ALWAYS know the location of the nearest
fire extinguisher.
neveR operate this equipment under the influence of
drugs or alcohol.
ALWAYS know the location of the nearest
first aid kit.
ALWAYS know the location of the nearest phone or keep
a phone on the job site. Also, know the phone numbers
of the nearest ambulance,doctorand fire department.
This information will be invaluable in the case of an
emergency.
ALWAYS check the equipment for loosened threads or
bolts before starting.
dO nOT use the equipment for any purpose other than
its intended purposes or applications.
ALWAYS clear the work area of any debris, tools, etc.
that would constitute a hazard while the equipment is
in operation.
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 7
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SAfETy INfORMATION
COMPACTOR SAFETY
WaRning
dangeR
dO nOT place hands or fingers inside engine
compartment when engine is running.
neveRoperate the equipment in an explosive
atmosphere or near combustible materials.An
explosion or fire could result causing severe
bodily harm or even death.
neveR operate the engine with heat shields or
guards removed.
Keep fingers, hands hair and clothing away
from all moving parts to prevent injury.
WaRning
neveR disconnect any emergency or safety devices.
These devices are intended for operator safety.
Disconnection of these devices can cause severe injury,
bodily harm or even death.Disconnection of any of these
devices will void all warranties.
dO nOT remove the radiator cap while the
engine is hot. High pressure boiling water will gush out
of the radiator and severely scald any persons in the
general area of the compactor.
dO nOT remove the coolant drain plug
while the engine is hot. Hot coolant will
gush out of the coolant tank and severely
scald any persons in the general area of
the compactor.
CauTiOn
neveR lubricate components or attempt service on a
running machine.
NOTICE
dO nOT remove the engine oil drain plug while the
engine is hot. Hot oil will gush out of the oil tank and
severely scald any persons in the general area of the
compactor.
ALWAYS keep the machine in proper running condition.
Fix damage to machine and replace any broken parts
immediately.
CauTiOn
ALWAYS store equipment properly when it is not being
used.Equipment should be stored in a clean, dry location
out of the reach of children and unauthorized personnel.
neveR touch the hot exhaust manifold,
muffler or cylinder.Allow these parts to cool
before servicing equipment.
engine saFeTY
dangeR
NOTICE
neveR run engine without an air filter or with a dirty air
filter.Severe engine damage may occur.Service air filter
frequently to prevent engine malfunction.
The engine fuel exhaust gases contain poisonous carbon
monoxide. This gas is colorless and odorless, and can
cause death if inhaled.
neveR tamper with the factory settings
of the engine or engine governor. Damage
to the engine or equipment can result
if operating in speed ranges above the
maximum allowable.
The engine of this equipment requires an adequate
free flow of cooling air. neveR operate this equipment
in any enclosed or narrow
area where free flow of the
air is restricted. If the air
flow is restricted it will cause
neveR tip the engine to extreme angles during lifting as
it may cause oil to gravitate into the cylinder head, making
the engine start difficult.
injury to people and property
and serious damage to the
equipment or engine.
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SAfETy INfORMATION
FueL saFeTY
dangeR
BaTTeRY saFeTY (eLeCTRiC sTaRT OnLY)
dangeR
dO nOT add fuel to equipment if it is placed inside truck
bed with plastic liner. Possibility exists of explosion or
fire due to static electricity.
dO nOT drop the battery. There is a possibility that the
battery will explode.
dOnOTexpose the battery to open flames,
sparks, cigarettes, etc.The battery contains
combustible gases and liquids. If these
gases and liquids come into contact with a
flame or spark, an explosion could occur.
-306
H
V
M
WaRning
ALWAYS wear safety glasses when
handling the battery to avoid eye irritation.
The battery contains acids that can cause
injury to the eyes and skin.
MVH-306
Use well-insulated gloves when picking up
the battery.
ALWAYS keep the battery charged. If the battery is not
charged, combustible gas will build up.
dO nOTstart the engine near spilled fuel or combustible
fluids. Diesel fuel is extremely flammable and its vapors
can cause an explosion if ignited.
dO nOT charge battery if frozen. Battery can explode.
When frozen, warm the battery to at least 61°F (16°C).
ALWAYS refuel in a well-ventilated area, away from
sparks and open flames.
ALWAYS recharge the battery in a well-ventilated
environmenttoavoidtheriskofadangerousconcentration
of combustible gases.
ALWAYS use extreme caution when working with
flammable liquids.
If the battery liquid (dilute sulfuric acid)
comes into contact with clothing or skin,
rinse skin or clothing immediately with
plenty of water.
dO nOT fill the fuel tank while the engine is running
or hot.
dO nOT overfill tank, since spilled fuel could ignite if it
comes into contact with hot engine parts or sparks from
the ignition system.
If the battery liquid (dilute sulfuric acid) comes into
contact with eyes, rinse eyes immediately with plenty
of water and contact the nearest doctor or hospital to
seek medical attention.
Store fuel in appropriate containers, in well-ventilated
areas and away from sparks and flames.
CauTiOn
neveR use fuel as a cleaning agent.
ALWAYS disconnect the negaTive battery terminal
before performing service on the equipment.
dO nOT smoke around or near the
equipment. Fire or explosion could result
from fuel vapors or if fuel is spilled on a
hot engine.
ALWAYS keep battery cables in good working condition.
Repair or replace all worn cables.
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 9
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SAfETy INfORMATION
When the life cycle of this equipment is over, remove
battery and bring to appropriate facility for lead
reclamation. Use safety precautions when handling
batteries that contain sulfuric acid.
TRanspORTing saFeTY
CauTiOn
NEVER allow any person or animal to stand underneath
the equipment while lifting.
When the life cycle of this equipment is over, it is
recommended that the trowel frame and all other metal
parts be sent to a recycling center.
NOTICE
Metal recycling involves the collection of metal from
discarded products and its transformation into raw
materials to use in manufacturing a new product.
Before lifting, make sure that the equipment parts (hook
and vibration insulator) are not damaged and screws are
not loose or missing.
Recyclers and manufacturers alike promote the process
of recycling metal. Using a metal recycling center
promotes energy cost savings.
Always make sure crane or lifitng device has been
properly secured to the lifting bail (hook) of the
equipment.
emissiOns inFORmaTiOn
ALWAYS shutdown engine before transporting.
NOTICE
neveR lift the equipment while the engine is running.
The diesel engine used in this equipment has been
designed to reduce harmful levels of carbon monoxide
(CO), hydrocarbons (HC) and nitrogen oxides (NOx)
contained in diesel exhaust emissions.
Tighten fuel tank cap securely and close fuel cock to
prevent fuel from spilling.
Use adequate lifting cable (wire or rope) of sufficient
strength.
This engine has been certified to meet US EPA Evaporative
emissions requirements in the installed configuration.
Use one point suspension hook and lift straight
upwards.
Attempting to modify or make adjustments to the engine
emission system by unauthorized personnel without proper
training could damage the equipment or create an unsafe
condition.
dO nOT lift machine to unnecessary heights.
ALWAYS tie down equipment during transport by
securing the equipment with rope.
Additionally, modifying the fuel system may adversely affect
evaporative emissions, resulting in fines or other penalties.
enviROnmenTaL saFeTY/deCOmmissiOning
NOTICE
emission Control Label
Decommissioning is a controlled process used to safely
retire a piece of equipment that is no longer serviceable.
If the equipment poses an unacceptable and unrepairable
safety risk due to wear or damage or is no longer cost
effective to maintain (beyond life-cycle reliability) and is to
be decommissioned (demolition and dismantlement),be
sure to follow rules below:
The emission control label is an integral part of the emission
system and is strictly controlled by regulations.
The label must remain with the engine for its entire life.
If a replacement emission label is needed, please contact
your authorized Kohler Engine Distributor.
dO nOT pour waste or oil directly onto the ground, down
a drain or into any water source.
Contact your country's Department of
Public Works or recycling agency in your
area and arrange for proper disposal of
any electrical components, waste or oil
associated with this equipment.
page 10 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
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SpECIfICATIONS
Table 1. mvh406dsz/dsCpas Reversible
plate Compactor specifications
Centrifugal Force
12,346 lbs. (5,600 kg)
Vibration Frequency
Traveling Speed
4,600 vpm (77 Hz)
0 to 75 ft/min (0 to 23 m/min)
35.43 x 19.69 in (90 x 50 cm)
35.43 x 25.59 in (90 x 65 cm)
7,510 sq. ft. (2,289 sq. meters)
63.39 in (1610 mm)
Plate Size (L x W)
External Plate Size (L x W)
Max. Area of Compaction (no extensions)
Length (handle in working position)
Height (handle in working position)
Length (handle in vertical position)
Height (handle in vertical position)
Operating Weight (without extension plates)
Operating Weight (with extension plates)
Lubricating Oil in Vibration Case
41.34 in (1050 mm )
37.6 in (955 mm )
55.12 in (1400 mm )
903.88 lbs. (410 kg)
948 lbs. (430 kg)
20.28 fl. oz. (600 cc)
Table 2. engine specifications
Engine Make
Engine Model
FUJI HEAVY INDUSTRIES
Robin D1B40T92040
Engine Type
10 HP, Air-cooled 4-cycle Diesel Engine
3.5 x 3.45 in (88 x 76 mm)
15.6 fl oz (462 cm3)
Cylinder Bore X Stroke
Displacement
Maximum Ouput
9.6 HP @3,200 RPM (7.2 kw @3,200 RPM)
5.2 quarts (5.0 liters)
Fuel Tank Capacity
Oil Capacity
1.6 quarts (1.55 liters)
Starting Method D/DS
Dry Net Weight Recoil/Electric
Dimensions (L x W x H)
Recoil/Electric
118.3 lbs. (53.3 kg)
12.40 x 15.51 x 18.89 in (315 x 394 x 480 mm)
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 11
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DIMENSIONS
MVH-406
A
E
C
B
D
Figure 1. MVH406DSZ/DSCPAS Reversible Plate
Compactor Dimensions
Table 3. dimensions
A
B
55.12 in. (140 mm.)
19.69 in. (50 cm.)
C
D
E
35.3 in. (90 cm.)
63.39 in. (161 cm.)
41.34 in. (105 cm.)
page 12 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
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GENERAl NfORMATION
plate Compactor
Frequency/speed
The Mikasa MVH406DSZ/DSCPAS is a walk behind,
reversible plate compactor designed for the compaction of
sand, clay and asphalt.This plate compactor is a powerful
compacting tool capable of applying a tremendous force in
consecutive high frequency vibrations to a soil surface. Its
applications include soil compacting for road, embankments
and reservoirs as well as backfilling for gas pipelines, water
pipelines and cable installation work.
The compactor's vibrating plate maximum frequency is
4600 vpm (vibrations per minute).The forward and reverse
travel speed of the compactor is approximately 75 ft./minute
(23 meters/minute).
Engine
This plate compactor is equipped with a ROBIN 1B40, 10
HP, air-cooled 4-cycle diesel engine.
vibratory plates
Controls
The vibratory plates of this plate compactor produce low
amplitude high frequency vibrations, designed to compact
granular soils.
Before starting this plate compactor, identify and understand
the function of the controls and all components.
The resulting vibrations cause forward motion.The engine
and handle are vibration isolated from the vibrating plate.
The heavier the plate, the more compaction force it
generates.
Reversible vibratory plates
Reversible vibratory plates have two eccentric weights that
allow a smooth transition for forward and reverse travel, plus
increased compaction force as the result of dual weights.
Due to their weight and force, reversible plates are ideal
for semi-cohesive soils.
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 13
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COMpONENTS
16
2
10
1
4
12
14
15
3
MVH-406
6
5
9
7
13
12
11
8
Figure 2. MVH406DSZ/DSCPAS Reversible Plate Compactor Components
Figure 2 illustrates the location of the major components for
the MVH406DSZ/DS2CPAS Reversible Plate Compactor.
The function of each component is described below:
8. Belt Cover – Remove this cover to gain access to the
V-belts. neveR run the compactor without the V-belt
cover. If the V-belt cover is not installed, the possibility
exist that your hand may get caught between theV-belt
and clutch, thus causing serious injury and bodily harm.
1. hand grip – When operating the compactor use this
hand grip to maneuver the compactor.
9. Base plate – Designed to compact sand, clay, and
asphalt.
2. Forward & Reverse Lever – Push the lever forward,
the compactor will move in a forward direction, pull the
lever backwards, the compactor will move in backwards
direction. Placing the lever in the middle (midway) will
cause the compactor not to move (neutral).
10. OilReservoir– Fill with ShellTellus Oil 46 or equivalent
grade hydraulic oil.
11. vibration Case – Encloses the eccentric, gears and
counter weights.
3. handle Bar – When operating the compactor, this
handle is to be in the downward position. When the
compactor is to be stored, move the handle bar to
the upright position.
12. hydraulic Cylinder – Activated by moving the travel
lever. The cylinder controls the direction of movement
by the plate compactor.
4. guard hook - Used to lift the machine with crane or
other lifting device.
13. shock absorber – Protects plate compactor from
damage by absorbing vibration during operation.
5. Stopper - Locks the handle in place in the upward
position for stowing.
14. Throttle Lever – Controls speed of the plate
compactor. Place straight vertically to start, push fully
counterclockwise for full throttle and fully clockwise to
stop plate compactor.
6. Engine – This plate compactor uses a ROBIN
D1B40T92040 diesel engine. Refer to the owner’s
manual for engine information and related topics.
15. ignition switch (Option) – Provided for electric start
models only.
7. Battery (Option) -This unit uses a 12-volt battery.See
maintenance of this manual for proper care of battery.
16. COMPAS – Compaction Analysing System, monitors
soil stiffness. Available only on the MVH406DSCPAS.
page 14 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
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bASIC ENGINE
2
3
4
11
11
ROBIN DIESEL
5
scs
ROBIN
1
DIESEL
6
7
9
8
10
REAR VIEW
FRONT VIEW
Figure 3. Robin D1B40T92040 Diesel Engine Components
engine COmpOnenTs
Figure 3 illustrates the location of the major components for the ROBIN D1B40T92040 diesel engine.The function of each
component is described below
6. Oil Filler Cap / dipstick – Remove this cap to add oil
to the engine crankcase. Read dipstick to determine if
1. Recoil starting handle (pull rope) – Type of engine
starting method. Alternate type would be electric start
(ignition key).
oil level is low. dO nOT over fill lever to control engine
speed. Engine oil capacity is 1.6 quarts (1.55 liters).
2. Fuel Filler Cap/FuelTank – Remove this cap to add
7. engine motor mounts – Secure these engine mounts
diesel fuel to the fuel tank. Make sure cap is tighten
to the compactor frame. Tighten securely.
securely. dO nOT over fill. Fuel tank capacity is 5.3
quarts (5.0 liters)..
8. Oil Suction Filter – Remove this bolt to gain access
to the internal oil suction filter. Service the oil suction
filter as recommended in the maintenance section of
this manual.
3. engine Lifting straps/Cover– Remove the air cleaner
cover, then lift this cover (the one with decals on it) to
gain access to the engine lifting straps.
9. Oil Drain Plug – Unscrew plug to drain oil from engine
crankcase. Dispose of oil in a safe manner.
4. air Cleaner/Cover – Prevents dirt and other debris
from entering the fuel system. Remove wing-nut on
top of air filter cannister to gain access to filter element.
10. Crankshaft – Connect this shaft to the input of the
transmission.
5. speed Control Lever – This lever is connected to
the throttle control which is located on the compactor
handle bar. This lever to controls engine speed.
11. muffler – Used to reduce noise and emissions.
12. engine nameplate – Contains information about the
engine.
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 15
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INSpECTION
Before starting
1. Read safety instructions at the beginning
of manual.
2. Familiarize yourself with the operating and control
elements of the machine and the working environment.
This includes obstacles in the working area, bearing
capacity of the ground and the necessary safety
provisions.
3. Check the air filter for dirt and dust. If air filter is dirty,
replace air filter with a new one as required.
Figure 5. Engine Oil Level
4. Check fastening nuts and bolts for tightness. Loose
threads may cause damage to the machine when
vibrating.
Table 4. Oil Tyoe
Temperature
season
Oil Type
5. Understand the geographical features and regulations
of the job site.
Summer
25°C or Higher
SAE 10W-30
SAE 10W-
30/20
6. Clean the compactor, removing dirt and dust.
Particularly, the bottom of the plate, engine cooling
air inlet.
Spring/Fall
Winter
25°C~10°C
0°C or Lower
SAE 10W-10
Checking engine Oil Level
Checking the hydraulic Oil Level
1. To check the engine oil level, place the compactor on
secure level ground with the engine stopped.
1. To check the engine oil level, place the compactor on
secure level ground with the engine stopped.
2. Remove the dipstick from the engine oil filler hole
(Figure 4) and wipe it clean.
2. Remove the hydraulic oil breather cap located at the
top of the hydraulic oil tank (Figure 6).
3. Insert and remove the dipstick without screwing it into
the filler neck.Check the oil level shown on the dipstick.
3. Using a 24 mm wrench, remove the hydraulic oil filler
plug.
4. Visually inspect to determine if hydraulic oil level is
low. If oil level is low add Shell Tellus 32 hydraulic oil or
equivalent through the hand pump oil filler port.
OIL
TANK
BREATHER
CAP
Figure 4. Engine Oil Dipstick Removal
4. If the oil level is low (Figure 5), fill to the edge of the
oil filler hole with the recommended oil type (Table 4).
Maximum oil capacity is 1.16 quarts (1.10 liters).
HYDRAULIC
OIL PLUG
(24 MM WRENCH)
Figure 6. Hydraulic Oil Filler Plug Removal
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INSpECTION
3. Remove the air cleaner element (Figure 9) and inspect
it for signs of wear or dirt. If air cleaner element is dirty,
clean or replace element.
CauTiOn
dO nOT overfill hydraulic oil tank. This could cause
oil leaks and sluggish operation. Clean cap and
surrounding area before opening to prevent dirt from
entering oil tank.
ELEMENT
5. When adding hydraulic oil, only fill to the specified oil
level as marked on the front of the hydraulic oil tank
(Figure 7). dO nOT overfill.
OIL
TANK
Figure 9. Air Cleaner Element
OIL LEVEL
dangeR
eXpLOsive FueL!
Motor fuels are highly flammable and can
be dangerous if mishandled. dO nOT
smoke while refueling. dO nOT attempt
to refuel if the engine is hot or running.
Figure 7. Oil Tank (Front View)
CheckingThe Fuel
Checking the air Cleaner
1. Remove the fuel cap located on top of fuel tank.
1. To check the engine oil level, place the compactor on
secure level ground with the engine stopped.
2. Visually inspect to see if fuel level is low. If fuel is low,
replenish with diesel fuel (Figure 10 ).
2. Loosen the wing nut (Figure 8), remove the air cleaner
cover.
3. When refueling, be sure to use a strainer for filtration.
dO nOT top-off fuel. Wipe up any spilled fuel.
AIR
CLEANER
WING
NUT
Figure 8. Checking the Air Cleaner
Figure 10. Refueling
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OpERATION
adjusting handle height
CauTiOn
dOnOTattempt to operate the compactor
The height of the handle is adjustable for your comfort .
1. Loosen the butterfly screw (Figure 12).
until the Safety, General Information and
Inspection sections of this manual have
been read and thoroughly understood.
2. Turn the grip clockwise to raise the handle or
counterclockwise to lower the handle.
3. When the handle is raised to the desired height, tighten
the butterfly screw.
This section is intended to assist the operator with the initial
start-up of the compactor. It is extremely important that
this section be read carefully before attempting to use the
compactor in the field.
Refer to Figure 3 for the location of controls and components.
Releasing the Handle
1. Pull the handle release pin, (Figure 11) then push down
on the hand grip to release the handle.
Figure 12. Handle Adjustment
sTaRTingThe engine
Electric Start (Option)
MVH-406
4. Place the throttle lever (Figure 13) in the START
position (center). Place the travel lever in the neutral
position (center).
TRAVEL
LEVER
NEUTRAL
REVERSE
HANDLE
FORWARD
RELEASE
PULL UP
PIN
TO RELEASE
HANDLE
THROTTLE
LEVER
START
(CENTER POSITION)
Figure 13. Travel/Throttle Lever
(Start Position)
Figure 11. Handle Release Pin
5. Insert the ignition key into the ignition switch and turn
it to the Run position (Figure 14). The buzzer should
sound at this time.
6. Turn the ignition key further to the right to the START
position to start the engine.Buzzer stops sounding and
the engine starts.
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OpERATION
7. If the engine fails to start, dO nOT continue to rotate
the ignition key for more than 5 seconds. Return the
key to the Run position and wait 10 seconds before
starting again
TRaveLing
CauTiOn
Make sure to follow all safety rules referenced in
the safety section of this manual before operating
compactor. Keep work area clear of debris and other
objects that could cause damage to the compactor or
bodily harm.
STOP
RUN
1. Grasp the compactor's hand grip, and move the engine
throttle lever (Figure 16) quickly to the fast position.
START
2. With the throttle lever in the fast position, the engine
speed should be around 3,600 RPM, therefore
engaging the centrifugal clutch.
Figure 14. Starter Switch (Option)
;
CauTiOn
HAND
GRIP
While the engine is running, never try to turn the ignition
key to the START position.
8. After starting the engine, continue to warm up the
engine for about 3 to 10 seconds especially in cold
weather.
FULL THROTTLE
POSITION
9. If the buzzer does not stop sounding after the engine
has started, shutdown engine immediately and check
engine oil level. The buzzer functions as a engine oil
level alarm warning device.
Figure 16. Throttle Lever (Fast)
NOTICE
Recoil Start
ALWAYS move the throttle lever quickly without
hesitation, because increasing the engine speed slowly
causes the clutch to slip.
1. Place the throttle lever (Figure 13) in the START
position (center).
3. To make the compactor move in the forward direction
push the travel lever ( Figure 17) forward.
2. Place the travel lever in the neutral position (center).
3. Grasp the starter grip (Figure 15) and slowly pull it
out. The resistance becomes the hardest at a certain
position, corresponding to the compression point. Pull
the starter grip briskly and smoothly for starting.
TRAVEL
LEVER
NEUTRAL
REVERSE
FORWARD
1
2
Figure 17. Travel Lever
Figure 15. Engine Start Handle
4. If the engine does not start, repeat steps 1 through 3.
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OpERATION
4. To make the compactor move in the reverse direction
pull the travel lever ( Figure 17) backwards.
emergency shutdown
1. For a recoil start type engine, move the throttle lever
quickly to the STOP position.
5. Firmly gasp the compactor's hand grip, the compactor
will begin moving in the desired position when the
direction lever has been placed in the desired position.
2. For an electric start type engine, place the engine
ignition switch in the OFF position.
6. Slowly walk behind the compactor and be on the
lookout for any large objects or foreign matter that
might cause damage to the compactor or bodily injury.
7. If travel lever is placed in the neutral position, the
machine will vibrate in place.
stowing the handle
1. Push up the handle upward (Figure 20) until the handle
locks in place.
8. To move the compactor laterally, hold the hand grip
firmly and swing compactor. dOnOTswing compactor
while gripping the travel lever.
normal shutdown
1. Return the throttle lever to the START position
(Figure 13). Allow the machine to cool down for 2 to
3 minutes.
MVH-406
2. Place the travel lever in the neuTRaLposition (Figure 18).
3. Place the throttle lever in the STOP position (Figure 18)
to stop the engine.
TRAVEL
LEVER
NEUTRAL
POSITION
Figure 20. Stowing The Handle
STOP
POSITION
THROTTLE
LEVER
Figure 18. Throttle Lever (Stop)
4. If using an electric start unit, return the key switch to the
STOP position (Figure 19) as soon as the engine stops.
Figure 19. Starter Switch (STOP)
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OpERATION
When the plate compactor is in idle mode the green LED
will begin flashing and the red LED will turn on. As the
engine RPM's are increased and compaction begins, the
green LED will stop flashing and turn on (solid). The red
LED will turn off and the #1 yellow LED will turn on. As
compaction progresses the number of yellow LEDs, 2 thru
8 will turn on (Figure 22).
COmpaCTiOn sensOR (mvh406 dsCpas Only)
Compaction Analyzing System (COMPAS) is a system that
uses an acceleration sensor to show real-time soil stiffness
via LED's (light-emitting diode) turning on with each pass
of the compactor.
This COMPAS improves compaction work efficiency
because it can prevent an already properly compacted area
from being compacted more than necessary and identify
an area where more compaction is needed.
The number of yellow status LEDs that will turn on is soil
dependent.
NORMAL OPERATION
(GREEN LED ON)
COMPAS also has a function to detect abnormalities such
as vibration trouble (insufficient vibration frequency), ground
trouble (soft soil) and other functional issues (Figure 21).
NORMAL OPERATION
COMPACTION LIMIT
LED’S 1 THRU 8 ON
PLUS RED LED ON
(GREEN LED ON)
VIBRATION ABNORMALITY
(GREEN LED FLASHING)
SOIL PROBLEM,
GREEN, AND RED
LED’S ON
INITIAL COMPACTION YELLOW LED#1 ON
COMPACTION PROGRESSION LED’S 2 THRU 8 ON
COMPACTION PROGRESSION LED’S 1 THRU 8 ON
Figure 22. Compaction Progression
Figure 21. Compaction Sensor (COMPAS)
normal Compaction (Compaction Limit)
NOTICE
The compaction limit (Figure 23) is achieved when all the
yellow LED's 1 thru 8 including the red LED are all on,
depending on type of soil being compacted . At this point
the machine cannot compact any further.If the compaction
results are not satisfactory then check and make sure the
soil type, moisture content, lift and number of passes are
proper for this machine.
COMPAS can only show progression of the soil stiffness
and is not meant to measure absolute soil density.
When using COMPAS always calculate appropriate soil
density by conducting proper testing such as plate load
test and dynamic load test to best compliment the LED
lighting progression with the actual measurement value.
DURING COMPACTION YELLOW
LED’S 1 THRU 8 ON
normal Compaction (Compaction progression)
NOTICE
Not all yellow status LEDs will turn on.The progression
of the yellow status LEDs depends on the type of
soil being compacted. If compacting gravel (stiff soil)
potentially all status LEDs will turn ON.
RED LED ON
If compacting sand (soft soil), fewer status LED's will
turn ON. Remember dO nOT over compact.
Figure 23. Compaction Limit
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OpERATION
system diagnostics to detect Operational
abnormalities
Function to detect electric system abnormality
Sensor wire disconnection (between acceleration
sensor and sensor panel)
Detection of ground trouble and soft ground
3. If red and green LEDs are flashing alternately as shown
in Figure 26 then please check the sensor wire because
there is a possibility that it is disconnected.
1. For a case of unstable ground or soft ground (soil
containing high clay content) for which the use of this
machine is not suitable, only the green and red LEDs
will be on (Figure 24), with no yellow LED's on.
RED LED
FLASHING
If this occurs it would be challenging to achieve the
desired compaction results. Check to make sure the
ground conditions are prepared to specification before
proceeding with the compaction process.
GROUND TROUBLE
GREEN
OR
LED ON
GREEN LED
FLASHING
SOFT GROUND
RED
Figure 26. Sensor Wire Disconnection
LED ON
Power cable disconnection (between battery and
sensor panel)
4. If there are no LEDs on or flashing even when the key
switch is turned on then please check the power cable
because there is a possibility it is disconnnected.
Figure 24. Ground Trouble or Soft Ground
Detection of Vibration Abnormality
2. When appropriate vibration frequency cannot be
achieved during operation due to improper engine
RPMs (Figure 25) the green LED will flash. When this
occurs check the engine RPMs and the V-belt tension
as it could be loose.
VIBRATION ABNORMALITY DUE TO
IMPROPER ENGINE RPM
GREEN LED
FLASHING
Figure 25. Vibration Abnormality
Improper Engine RPM's
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MAINTENANCE
Table 6. engine Check
CauTiOn
item
hours of Operation
Inspection and other services should always be carried
out on hard and level ground with the engine shutdown.
Oil or Fuel Leak
Every 8 hours (every day)
inspection and maintenance serviceTables.
Tightness of Fastening
Threads
Every 8 hours (every day)
To make sure your plate compactor is always in good
working condition before using, carry out the maintenance
inspection in accordance with Table 5 thru Table 7.
Every 8 hours (every day) (Re-
plenish to specified maximum
level)
Engine Oil Check and Re-
plenishment
Table 5. machine inspection
After first 25 hours then every 50
to 100 hours
Engine Oil Replacement
Air Filter Cleaning Every
item
hours of Operation
100 hours
Loose or Missing Screws
Every 8 hours (every day)
See separate engine manual for details on engine check.
Damaged Parts
Every 8 hours (every day)
daily service
Function of Controlling
System Part
Every 8 hours (every day)
Every 100 hours
Check for leakage of fuel or oil.
Hydraulic System Leak
Vibrator Oil Check Every
Vibrator Oil Replacement
Hydraulic Oil Check Every
Hydraulic Oil Replacement
V-belt (clutch) Check
Check for loose screws including tightness. See Table 7
below (tightening torque ), for retightening:
Every 100 hours
Table 7. TighteningTorque
(in. kg/cm) diameter
Every 300 hours
Material 6mm 8mm 10mm 12mm 14mm 16mm 18mm 20mm
Every 100 hours
4T
70 150 300 500 750 1,100 1,400 2,000
First after 200 hours, then every
1,000 hours
6-8T 100 250 500 800 1,300 2,000 2,700 3,800
11T
*
150 400 800 1,200 2,000 2,900 4,200 5,600
Every 200 hours
Every 100 hours
300~ 650~
100
350 700
Battery Check
* (In case counter-part is of aluminum)
(Threads in use with this machine are all right handed)
Material and quality of material is marked on each bolt, and screw.
CauTiOn
Remove soil and clean the bottom of compaction plate.
These inspection intervals are for operation under
normal conditions. Adjust your inspection intervals
based on the number hours plate compactor is in use,
and particular working conditions.
Check hand pump, piping and hose for any leakage. A
loosened hydraulic hose can be a cause for leakage.
Check hydraulic hose connections with wrench applied
for tightness.
NOTICE
Check engine oil.
Fuel piping and connections should be replaced every
2 years.
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MAINTENANCE
engine Oil Replacement:
1. Replace engine oil, in first 25 hours of operation and
every 50 to 100 hours afterwards.
CLUTCH
V-BELT
2. Oil may be drained more easily when it is warm
afteroperation (For more details, see separate engine
Owner's Manual).
VIBRATOR
PULLEY
air Filter (every 6 months or 400 hours)
1. The air filter element (Figure 27) should be cleaned
because a clogged air cleaner can cause poor
engine starting, lack of power and shorten engine life
substantially.
Figure 29. V-Belt Check
Replacing the v-belt
AIR
CLEANER
WING
NUT
ELEMENT
Remove the belt cover (Figure 29). Engage an offset
wrench 3/4”(19 mm) or the like to vibrator pulley (lower)
fastening bolt. Engage wastecloth or the like at midway
ofV-belt on the left side and whilepulling it back strongly,
rotate the offset wrench clockwise so that the V-belt will
come off.
Figure 27. Engine Air Filter and Element
Reinstalling the v-belt
2. To clean or replace air filter loosen the wing nut on the
air filter housing (Figure 27) remove the cover and take
out air filter cartridge. If only cleaning of the air filter
is desired blow through the air filter cartridge from the
inside, moving a jet of dry compressed air up and down
until all dust is removed.
EngageV-belt to lower vibrator pulley and push theV-belt
to leftside of upper clutch and, in the same manner as
in removal, rotate offset wrench clockwise so that the
V-belt goes back on.
Checking Clutch
Check the clutch simultaneously with V-belt checking.
With belt cover removed, check outer drum of the clutch
for seizure and "V" groove for wear or damage with your
eyes. Clean the "V" groove as necessary. If the shoe is
worn, power transmission becomes deficient and slipping
will result.
CauTiOn
neveR attempt to check the V-belt with the engine
running. Severe injury can occur if your hand gets
caught between the V-belt and the clutch (Figure 28).
Always use safety gloves.
CLUTCH
PULLEY
Replacing Clutch
Remove V-belt. Remove bolt at engine power output by
giving a light tap with a hammer to an engaged wrench
and rotate bolt counterclockwise. Remove clutch with a
pulley extractor. To reinstall, reverse the procedure.
CauTiOn
VIBRATOR
PULLEY
When ever the compactor's vibration becomes weak
or lost during normal operation regardless of operation
hours, check the V-belt and clutch immediately.
Figure 28. V-Belt Hazard
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MAINTENANCE
vibrator Oil Level Check
draining vibrator Oil
1. Replace vibrator oil after first 200 hours and in every
1,000 hours of operation.
NOTICE
ALWAYS clean the area around the vibrator oil level
check plug before removing oil check plug. This will
prevent dirt and debris from entering the system.
2. Position handle bar vertically (storage position).
3. Using a 14 mm wrench remove the vibrator oil drain
plug (Figure 30) from the vibrating plate assembly.
1. In every 100 hours of operation, with the machine
positioned horizontally, use a 3/4”(19 mm) wrench and
remove vibrator oil level guage/dipstick (Figure 30).
Visually inspect and see if vibrator oil level is up to
filler port. Be sure to clean area around check hole to
prevent dirt and dust from entering.
NOTICE
For draining oil through level check hole, have the
machine inclined with a sleeper or the like placed under
the compaction plate on opposite side.
OILGAUGE/
ADD 10W-30 WT.
MOTOR OIL
HERE
DIPSTICK
4. After hydraulic oil has been completely drained from
machine, fill with 10W-30 motor oil to the appropriate
safe operating level (Figure 30).
5. Reinstall drain plug into vibrating plate assembly.Apply
seal tape or Loctite #575 to thread portion of drain plug.
DRAIN
BOLT
OILGAUGE/
draining hydraulic Oil
DIPSTICK
CORRECT
1. Disconnect the hydraulic hose (Figure 31) connected
to the hydraulic oil cylinder.
FILL TO 600CC
MAXIMUM
DRAIN
BOLT
EXCITER OIL LEVEL CASING NORMAL
2. Push the travel lever back and forth to drain the hydraulic
oil from the hand pump (hydraulic oil reservoir).
INCORRECT
HYDRAULIC
HOSE
EXCITER OIL LEVEL CASING OVERFILLED
Figure 30. Vibrator Oil Drain and Check Plugs
NOTICE
The oil fill gauge (dipstick) should be threaded down
completely when checking the oil level.Quickly inserting
and removing the dipstick from the reservoir will provide
inaccurate readings and possibly lead to overfilling the
exciter casing.
HYDRAULIC
CYLINDER
Figure 31. Hydraulic Oil Cylinder/Hose
3. After draining hydraulic oil, reconnect hydraulic oil
hose to cylinder.
Overfilling the exciter casing will overload the engine
and adversely affect performance.dOnOTOveRFiLL
600CC Maximum oil level!
4. Place handle in upright position.Pull travel lever all the
way back (reverse), and using a rope, secure travel
lever to hand grip.
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MAINTENANCE
adding hydraulic Oil
NOTICE
1. Remove the breather cap and oil plug (Figure 32) from
thehydraulic oil tank using a 24mm hex socket.
The bleeder plug should only be loosened, but not
removed.
BLEEDER
PLUG
OIL
TANK
BREATHER
CAP
HYDRAULIC
OIL PLUG
(24 MM WRENCH)
HYDRAULIC
CYLINDER
Figure 32. Hydraulic Oil Tank
Figure 34. Bleeder Plug
2. Using a funnel, add Shell Tellus Oil #32 or equivalent
to the hydraulic oil tank through the oil filler port
(Figure 33). Oil tank capacity is 18.7 fl. oz (550 cc).
CauTiOn
ALWAYS wear safety glasses or face mask, protective
clothes, and rubber gloves when working with battery.
HYDRAULIC
OIL TANK
BaTTeRY mainTenanCe (Option)
S
H
T
E
L
FILL TO
THIS LEVEL
E
0I
L
L
L
U
L
S
#
4
6
Mishandling of the battery shortens the service life of the
battery and adds to maintenance cost.When handling the
battery do the following:
OIL LEVEL
The battery electrolyte contains sulfuric acid, be careful
not to let the battery electrolyte come in contact with your
body or clothing.
REAR VIEW
FRONT VIEW
Always check the battery terminals periodically to ensure
that they are in good condition.
Figure 33. Adding Hydraulic Oil
Always wear eye protection and rubber gloves, since the
battery contains sulfuric acid which burns skin and eats
through clothing.In case of contact, flush thoroughly with
water and contact a doctor immediately.
CauTiOn
Make sure hydraulic oil is at a normal safe operating
level. dO nOT over fill. Over filling (excessive oil) will
cause excess oil to blow out of breather plug.
Use wire brush or sand paper to clean the battery
terminals.
3. Loosen bleeder plug located at top of hydraulic cylinder
on side of vibrator (Figure 34). Air remaining in the
circuit will be forced out of the bleeder plug. Once all
air has been purged from the hydraulic system, tighten
bleeder plug securely
Always check battery for cracks or any other damage.
If white pattern appears inside the battery or paste has
accumulated at the bottom, replace the battery.
If the compactor will not be in operation for a long period
of time, store in cool dry place and check the battery
charge level every month to maintain the performance
of the battery.
4. Reinsert oil plug into hydraulic oil tank and tighten
securely. Reinstall breather cap.
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MAINTENANCE
Check the battery regularly and make sure that each
electrolyte level is to the bottom of the vent well (Figure 35).
If necessary add only distilled water in a well-ventilated area.
NOTICE
During summer much more battery fluid is lost than in
winter. Before starting, check battery electrolyte levels
and replenish with distilled water to the upper mark on
the battery.
BaTTeRY CaBLe COnneCTiOn (Option)
1. Take off the battery cover by removing the M6 nuts that
secure the battery holder to the cover.
2. When removing battery cables, disconnect the ground
side (normally negative) first (Figure 36).
3. When installing battery cable connect the ground side
(normally negative) last.
Figure 35. Battery Electrolyte Levels
BaTTeRY ChaRging
dO nOT charge battery with the battery cables
connected to the compactor.The diodes will be damage
by the high voltage.
+ TERMINAL
BATTERY COVER
Batteries generate hydrogen gas which
can be highly explosive. dO nOT smoke
or allow flames or sparks near the battery,
especially during charging of the battery.
- TERMINAL
BATTERY
Charge the battery in a open air environment (plenty of
ventilation).
Figure 36. Removing Battery Cover
Before charging , remove the cap from each cell of the
battery.
Connect the positive (+) lead of the charger to the
positive (+) terminal of the battery and the negative (-)
lead of the charger to the negative (-) terminal of the
battery. dO nOT reverse the polarity when charging.
Reverse polarity will damage the charger rectifier or
the battery.
Battery fluid will be lost through continuous charging
and discharging.
Discontinue charging if the electrolyte temperature
exceeds 117° F (45° C).
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 27
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MAINTENANCE
CheCKing FueL FiLTeR
LOngTeRm sTORage
1. Clean the fuel filter (Figure 37) every 3 months or 200
hours.
When storing your compactor for long periods do the
following:
2. Replace fuel filter every 6 months or 400 hours.
1. Run the engine at idle speed for 3-5 minutes.
3. To clean the fuel filter, loosen the nuts of the fuel cock
and pull out the filter from the F.O.tank filler port.Wash
the filter thoroughly with diesel fuel oil.
2. Stop the engine. Drain the engine crankcase oil while
the engine is still warm. Fill engine crankcase with
fresh oil.
4. Remove fuel supply lines (items 1 and 2) from fuel filter
(Figure 39) and install new filter.
3. Wipe any oil or dirt that may have accumulated on the
compactor.
4. The new engine can normally be stored dry for up to
one year.
FUEL
1
FILTER
2
5. In very humid climates or coastal regions, the protective
treatment is sufficient for up to 6 months.
6. Store compactor in a cool dry place out of the reach
of children or unauthorized personnel
Troubleshooting
For futher maintenance please reference compactor and
engine troubleshooting tables on proceeding pages.
Figure 37. Fuel Filter
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TROublE SHOOTING (COMpACTOR)
Troubleshooting (Compactor)
symptom
possible problem
Clutch slips?
Solution
Adjust or replace clutch.
Adjust or replace V-belt.
Fill to correct level.
V-belt slips?
Excessive oil in vibrator?
Check vibrator assembly for any
worn or defective parts, replace any
defective parts.
Travel speed low and vibration weak.
Trouble in vibrator internals?
Aeration in hydraulic oil for for travel
reversing system?
Purge air in hydraulic oil. (Bleed plug)
Set engine speed to correct RPM.
Engine speed incorrect?
Travel reversing system inoperative? Check entire travel system.
Reversing lever installation correct?
Broken or defective oil hose?
Clean installation of reversing lever.
Replace oil hose.
Aeration in hydraulic oil for for travel
reversing system?
Travels forward or backward but
unable to switch direction.
Purge air in hydraulic oil. (Bleed plug)
Excessive oil in reversing system?
Selector valve clogged with trash?
Fill to correct level.
Clean selector valve.
Check piston bearing in cylinder for
leakage at USH packing.
Cylinder piston bearing failure?
V-belt disengaged or slips?
Clutch slips?
Engage V-belt, adjust or replace.
Adjust clutch, replace if necessary.
Does not travel in forward or reverse
Pump input shatkey or adapter key-
way damaged?
Replace input shatkey or adapter
key-way
Check piston bearing in cylinder for
leakage at USH packing.
Cylinder piston bearing failure?
Excessive hydraulic oil?
Reversing lever operating resistance
great.
Fill to correct level.
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 29
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TROublE SHOOTING (ENGINE)
Troubleshooting (engine)
symptom
possible problem
No Fuel reaching injection pump?
Defective fuel pump?
Solution
Add fuel. Check entire fuel system.
Replace fuel pump.
Fuel filter clogged?
Replace fuel filter and clean tank.
Replace or repair fuel line.
Faulty fuel supply line?
Check piston, cylinder and valves. Adjust or
repair per engine repair manual.
Compression too low?
Engine will not start or start is delayed,
although engine can be turned over.
Fuel pump not working correctly?
Oil pressure too low?
Repair or replace fuel pump.
Check engine oil pressure.
Comply with cold starting instructions and
proper oil viscosity.
Low starting temperature limit exceeded?
Defective battery?
Charge or replace battery.
Check carefully for loosened fuel line
coupling, loose cap nut, etc.
Air or water mixed in fuel system?
Refill engine crankcase with correct type of
oil for winter environment.
Engine oil too thick?
At low temperatures engine will not start.
Defective battery?
Fuel filter blocked?
Fuel supply blocked?
Defective fuel pump?
Fuel tank empty?
Replace battery.
Replace fuel filter.
Check the entire fuel system.
Replace fuel pump.
Add fuel.
Engine fires but stops soon as starter is
switched off.
Fuel filter blocked?
Defective fuel pump?
Replace fuel filter.
Replace fuel pump.
Engine stops by itself during normal
operation.
Mechanical oil pressure shutdown sensor
stops the engine due to low oil?
Add oil. Replace low oil shutdown sensor if
necessary.
Fuel tank empty?
Replace fuel filter.
Fuel filter clogged?
Replace fuel filter.
Fuel tank venting is inadequate?
Ensure that tank is adequately vented.
Check threaded pipe unions tape and tighten
unions a required.
Leaks at pipe unions?
Low engine power, output and speed.
Speed control lever does not remain in
selected position?
See engine manual for corrective action.
Engine oil level too full?
Correct engine oil level.
Use No. 2-D diesel fuel only. Check the fuel
injection pump element and delivery valve
assembly and replace as necessary.
Injection pump wear?
page 30 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
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TROublE SHOOTING (ENGINE)
Troubleshooting (engine) - continued
possible problem
Air filter blocked?
symptom
Solution
Clean or replace air filter.
Low engine power output and low speed,
black exhaust smoke.
Incorrect valve clearances?
Malfunction at injector?
Adjust valves per engine specification.
See engine manual.
Drain off engine oil down to uppermark on
dipstick.
Too much oil in engine crankcase?
Entire cooling air system contaminated/
blocked?
Clean cooling air system and cooling fin
areas.
Fan belt broken or elongated?
Coolant insufficient?
Change belt or adjust belt tension.
Replenish coolant.
Engine overheats.
Radiator net or radiator fin clogged with dust? Clean net or fin carefully.
Fan, radiator, or radiator cap defective?
Thermostat defective?
Replace defective part.
Check thermostat and replace if necessary.
Replace parts.
Head gasket defective or water leakage?
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 31
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ExplANATION Of CODE IN REMARkS COluMN
The following section explains the different symbols and
QTY. Column
remarks used in the Parts section of this manual. Use the
help numbers found on the back page of the manual if there
are any questions.
numbers used — Item quantity can be indicated by a
number, a blank entry, or A/R.
A/R (As Required) is generally used for hoses or other
parts that are sold in bulk and cut to length.
NOTICE
The contents and part numbers listed in the parts
section are subject to change without notice.Multiquip
does not guarantee the availability of the parts listed.
A blank entry generally indicates that the item is not sold
separately.Other entries will be clarified in the “Remarks”
Column.
sampLe paRTs LisT
REMARKS Column
nO. paRT nO. paRT name
QTY. REMARKS
Some of the most common notes found in the “Remarks”
Column are listed below. Other additional notes needed
to describe the item can also be shown.
1
2%
12345
BOLT .....................1 .....INCLUDES ITEMS W/%
WASHER, 1/4 IN. ..........NOT SOLD SEPARATELY
WASHER, 3/8 IN. ..1 .....MQ-45T ONLY
2% 12347
3
4
12348
12349
HOSE ..................A/R ...MAKE LOCALLY
BEARING ..............1 .....S/N 2345B AND ABOVE
assembly/Kit — All items on the parts list with the
same unique symbol will be included when this item is
purchased.
nO. Column
Indicated by:
unique symbols — All items with same unique symbol
(@, #, +, %, or >) in the number column belong to the
same assembly or kit, which is indicated by a note in the
“Remarks” column.
“INCLUDES ITEMS W/(unique symbol)”
serial number Break — Used to list an effective serial
number range where a particular part is used.
duplicate item numbers — Duplicate numbers indicate
multiple part numbers, which are in effect for the same
general item, such as different size saw blade guards in
use or a part that has been updated on newer versions
of the same machine.
Indicated by:
“S/N XXXXX AND BELOW”
“S/N XXXX AND ABOVE”
“S/N XXXX TO S/N XXX”
specific model number use — Indicates that the part
is used only with the specific model number or model
number variant listed. It can also be used to show a
part is NOT used on a specific model or model number
variant.
NOTICE
When ordering a part that has more than one item
number listed, check the remarks column for help in
determining the proper part to order.
Indicated by:
paRT nO. Column
“XXXXX ONLY”
“NOT USED ON XXXX”
numbers used — Part numbers can be indicated by a
number, a blank entry, or TBD.
“make/Obtain Locally” — Indicates that the part can
be purchased at any hardware shop or made out of
available items.Examples include battery cables, shims,
and certain washers and nuts.
TBD (To Be Determined) is generally used to show a
part that has not been assigned a formal part number
at the time of publication.
A blank entry generally indicates that the item is not sold
separately or is not sold by Multiquip. Other entries will
be clarified in the “Remarks” Column.
“not sold separately”— Indicates that an item cannot
be purchased as a separate item and is either part of an
assembly/kit that can be purchased, or is not available
for sale through Multiquip.
page 32 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
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SuGGESTED SpARE pARTS
MVH406DSZ/DSCPAS W/ROBIN D1B40T92040 DIESEL ENGINE
1 to 3 Units
Qty.
1............956100060............THROTTLE WIRE
p/n
description
2............070200373............V-BELT
3............DH50484100 ........AIR FILTER ELEMENT
1............DH05088901 ........STARTER ROPE
2............DH01635210 ........FUEL FILTER
1............DH01535302 ........CAP, FUEL TANK
1............DH01542703 ........OIL SUCTION FILTER
1............DH50384401 ........IGNITION SWITCH W/ KEY
3............DH50404900 ........KEY, IGNITION SWITCH
3............939010260............SHOCK ABSORBER
NOTICE
Part numbers on this Suggested Spare Parts list may
supersede/replace the part numbers shown in the
following parts lists.
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 33
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NAMEplATES AND DECAlS
4
14
MVH-406
page 34 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
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NAMEplATES AND DECAlS
nO.
1
2
3
4
5
6
7
8
paRT nO.
920201950
920105070
920211640
920209620
920211090
920204580
920203330
920211060
920213920
920216620
920201580
920211010
920106760
920214100
920216610
paRT name
DECAL: OIL SAE 10W-30
QTY.
REMARKS
1
DECAL: MIKASA LOGO....................................1................ELECT. START MODEL ONLY
DECAL: MODEL LOGO MVH-406
DECAL: CAUTION
DECAL: SHELL TELLUS OIL 32
DECAL: FULL THROTTLE
DECAL: EAR PROTECTION
DECAL: CAUTION (TRAVEL LEVER)
DECAL: SERIAL NO. ........................................1................CONTACT MQ PARTS DEPT.
DECAL: SERIAL NO. (PAS)...............................1................CONTACT MQ PARTS DEPT.
1
1
1
1
1
1
9
9
10
11
12
14
15
DECAL: MQ LOGO
1
1
1
1
1
DECAL: V-BELT HDPF-5370
DECAL: STOP-RUN-START
DECAL: E/G FIRE WARNING
DECAL: CAUTION (FOR WASHING)
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 35
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VIbRATING plATE ASSy.
page 36 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
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VIbRATING plATE ASSy.
nO.
1
2
3
4
5
6
7
8
paRT nO.
465118410
464458940
953402930
953400270
953405260
939010260
020316130
030216400
001221635
001221830
030218460
030216400
939010010
020310080
031110160
030210250
465345050
001220815
030208200
456210690
001221850
030218460
paRT name
VIBRATING PLATE
OIL GAUGE
COPPER PACKING 19X30X1
PLUG 1/4X14 10L
PACKING 1/4 (CU)
SHOCK ABSORBER 110X60H
NUT M16
WASHER, LOCK M16
BOLT 16X35 T
BOLT 18X30 T
WASHER, LOCK M18
WASHER, LOCK M16
SHOCK ABSORBER, STOPPER 45
NUT M10
QTY.
1
1
1
1
1
4
4
4
4
8
8
4
4
4
4
4
REMARKS
9
10
11
12
15
16
17
18
19
20
21
31
32
33
WASHER, FLAT M10
WASHER, LOCK M10
COVER, VIBRATING PLATE
BOLT 8X15 T
2
12
12
WASHER, LOCK M8
EXTENSION PLATE .........................................2................OPTION
BOLT 18X50 T....................................................8................OPTION
WASHER, LOCK M18........................................8................OPTION
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 37
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bASE AND ENGINE ASSy.
37
39
36
35
51
52
53
21
20
7
38
40
8
9
103
15
12
2
6
14
16
3
61
19
4
5
13
11
3
10
18
17
65
4
5
66
60
59
43
42
43
63
41
44
46
44
45
47
48
1
page 38 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
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bASE AND ENGINE ASSy.
nO.
1
2
3
4
5
6
7
8
paRT nO.
465118600
918400800
001221030
030210250
031110160
465217230
001221030
030210250
031108160
465345100
464457360
456343340
951400110
952403450
001221030
030210250
465216990
092006010
465345110
465217000
001521045
458450830
458450810
001220830
030208200
031108160
022710809
2556390111
2556380103
0091720000
0211140020
0401140030
464457380
001220820
030208200
454010020
465118670
001221445
030214350
465459670
50001600
paRT name
BASE
ENGINE ASSY., 1B40
BOLT 10X30T
WASHER, LOCK M10
WASHER, FLAT M10
BELT COVER (IN) L100
BOLT 10X30 T
WASHER LOCK M8
WASHER, FLAT M8
DUST- PROOF SPONGE (IN)
SPACER
CLUTCH ASSY/CHM03/W. FAN
KEY 7X7X35
WASHER 11X35X4.5
BOLT 10X30 T
WASHER, LOCK M10
DUST-PROOF COVER
FLAT HEAD SCREW 6X10
DUST-PROOF SPONGE (OUT)
BELT COVER (OUT)
SOCKET HEAD BOLT 10X45 T
RUBBER COVER (GUARD FRAME)
PLATE, COVER
QTY.
1
1
4
4
4
1
4
4
4
1
1
1
1
1
1
1
1
6
1
1
4
1
1
1
3
3
3
1
1
2
2
1
1
1
1
1
1
4
4
1
1
1
1
1
1
1
REMARKS
9
10
11
12
13
14
15
16
17
18
19
20
21
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
51
52
53
59
60
61
63
65
66
103
BOLT 8X30 T
WASHER, LOCK M8
WASHER, FLAT M8
NYLON NUT M8
UNION
DRAIN HOSE
HOSE CLAMP
GASKET
PLUG
DRAIN JOINT
BOLT 8X20 T
WASHER, LOCK M8
CLAMP TC-100
GUARD HOOK
BOLT 14X45 T
WASHER, LOCK M14
UNION, OIL DRAIN
JOINT A 22X27
V-BELT
CLAMP COMPLETE
NUT M6, H=4.2
070200373
2067550101
020406040
959406800
465459660
NUT M6 (SPECIAL-L10)
EXHAUST PIPE
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 39
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VIbRATOR ASSy.
page 40 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
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VIbRATOR ASSy.
nO.
A
1#
2#
3#
4#
5#
6#
paRT nO.
465910010
464117880
001221470
001221450
030214350
047920120
457212410
951405370
456327150
080200550
060105030
951404970
465345080
009120301
456337670
009120302
456337380
456010010
464343720
040006911
953010030
042506000
080200100
455435051
455010070
080100260
456327130
456210636
050101050
001221025
030210250
001220812
953404600
455010020
031110160
952405470
465345090
456437920
001221230
030212300
465217010
001520856
paRT name
VIBRATOR ASSY...............................................1................INCLUDES ITEMS W/#
QTY.
REMARKS
VIBRATING CASE
BOLT14X150 T
BOLT 14X50 T
1
6
4
10
4
1
1
1
2
1
1
4
2
1
2
1
1
1
2
1
2
1
1
1
1
1
1
2
8
8
1
1
1
4
2
1
1
1
1
1
5
WASHER, LOCK M14
ROLLER BEARING NJ310EMC4
ROTARY SHAFT, DRIVE
KEY 15X10X39 RR
GEAR, DRIVE
8#
9#
10#
11#
12#
13#
14#
15#
16#
17#
18#
19#
20#
21#
25#
26#
27#
28#
29#
30#
31#
33#
34#
35#
36#
37#
38#
39#
43#
46#
47#
48#
49#
51
STOP RING S-55
OIL SEAL SB-50729
KEY 12X8X30 R
ECCENTRIC ROTATOR
SOCKET HEAD BOLT 16X30 T
ROTARY SHAFT, DRIVEN/304B
SOCKET HEAD BOLT 16X30T
PISTON ROD
KNOCK PIN 10X70
GEAR (DRIVEN)
BEARING 6911
SEAL CAP/SC72-8N
BEARING 6000ZZSG
STOP RING S-10
PISTON, 22.4D
PACKING USH-22. 4X30X5
STOP RING R-26
BEARING COVER
CYLINDER (L)
O-RING G-105
BOLT 10X25 T
WASHER, LOCK M10
BOLT 8X12 T
COPPER PACKING 8X16X2
ELBOW 45 DEG. 15-0404
WASHER, FLAT M10
SHIM 90X110X0.5
PULLEY
WASHER, PULLEY
BOLT 12X30 T
WASHER, LOCK M12
BELT COVER (LOWER)
SOCKET HEAD BOLT 8X80 T
52
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 41
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CONTROl HANDlE ASSy.
page 42 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
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CONTROl HANDlE ASSy.
nO.
1
2
3
4
5
7
8
9
paRT nO.
464343680
456336420
001221235
030212300
031112230
456336400
456449940
456449930
001221681
032124400
025406016
031116260
020316130
020416100
455434950
455010030
939010060
020410060
020412070
022411635
954404230
001220620
030206150
031106100
020306050
501402870
501402880
959403460
020410060
456449980
953405260
031110160
465345520
001220615
030206150
031106100
464457710
464457720
465118650
464216630
464457400
001221030
030210250
464216620
paRT name
QTY.
1
1
4
4
4
2
2
2
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
6
6
1
1
1
1
1
2
2
1
REMARKS
HANDLE BRACKET
HANDLE BRACKET(R)
BOLT 12X35 T
WASHER, LOCK M12
WASHER, FLAT M12
RUBBER COUPLING
SHOCK ABSORBER
RUBBER PLATE
10
11
12
13
14
15
18
19
20
21
22
23
25
26
27
28
29
34
35
36
37
38
39
40
43
44
45
46
47
48
61
64
65
66
67
68
BOLT 16X250 T
CONICAL SPRING WASHER M24
SPRING PIN 6X16
WASHER, FLAT M16
NUT M16
NUT M16, H=10
SPINDLE
KNOB
SHOCK ABSORBER 60
NUT M10, H=6
NUT M12, H=7
WING NUT M16
CLAMP SA120-18
BOLT 6X20 T
WASHER, LOCK M6
WASHER, FLAT M6
NUT M6
HANDLE STOPPER
SPRING/HANDLE (1.4X18X44)
BALL GRIP 32D-M10
NUT M10, H=6
RUBBER PACKING 9D-20D-5T
PACKING 1/4 (CU)
PW M10
HANDLE COVER
BOLT 6X15 T
WASHER, LOCK M6
WASHER, FLAT M6
PACKING A, HANDLE COVER
PACKING B, HANDLE COVER
COLUMN, HANDLE
TRAVEL LEVER
HANDLE BOSS
BOLT 10X30 T
WASHER, LOCK M10
HANDLE W/RUBBER GRIP
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 43
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CONTROl HANDlE ASSy. (CONTINuED)
page 44 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
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CONTROl HANDlE ASSy. (CONTINuED)
nO.
69
70
71
72
73
80
81
82
83
84
85
86
87
88
89
90
91
93
94
95
96
97
99
101
103
104
paRT nO.
030210250
031110160
020310080
001220825
030208200
464457340
959403840
464457420
464457350
001520820
031116260
458450660
033910080
464457440
464010010
001220625
020306050
464010020
001520520
031105080
020305040
464457930
954002270
956100060
454010020
959021810
paRT name
QTY.
2
2
2
2
2
1
1
1
1
1
1
2
3
1
1
2
2
1
1
1
1
1
1
1
REMARKS
WASHER, LOCK M10
WASHER, FLAT M10
NUT M10
BOLT 8X25 T
WASHER, LOCK M8
THROTTLE LEVER
BAR GRIP, I.D. 12MM
COVER, THROTTLE LEVER
ARM, THROTTLE
SOCKET HEAD BOLT 8X20 T
WASHER, FLAT M16
WASHER 16.4-35-0.6
CONICAL SW 16,3X31.5X1.2
STEEL BALL D6 (SUJ)
DRY BUSHING /LFB-1620
BOLT 6X25 T
NUT M6
ROD END M5
SOCKET HEAD BOLT 5X20 T
WASHER, FLAT M5
NUT M5
RUBBER PIECE (T2)
OIL HOSE W/SPRING 1/4X920
THROTTLE WIRE
CLAMP TC-100
1
1
SPIRAL TUBE KEP6/L=500
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 45
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HAND puMp ASSy.
page 46 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
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HAND puMp ASSy.
nO.
B%
C%
2%
3%
4%
9%
paRT nO.
464910070
464910080
464010040
464010050
464010060
464010070
paRT name
ACCUMLATOR
QTY.
REMARKS
1
O-RING DUST, SEAL, SET ...............................1................ INCLUDES ITEMS W/#
CONTROL SHAFT
BUSH
CAM
STOPPER
SOCKET HEAD SCREW 5X5 T
PLUG
PIN,STOPPER
PLUG
BREATHER
SOCKET HEAD BOLT 6X20 T ..........................1................REPLACES P/N 001520620
O-RING P-20
O-RING P-22 ....................................................2................REPLACES P/N 050200220
O-RING S-38
O-RING P-18
ACCUMULATOR CASE
O-RING S-40
O-RING P-15
O-RING G-40
SPRING PLUG
BREATHER CAP
1
2
1
2
2
1
2
2
1
10% 099205005
11% 464010080
12% 464010090
13% 464010100
14% 458010080
15% 014206020
16#% 050200200
17#% 050210220
18#% 050300380
2
1
1
1
1
1
1
1
1
1
1
1
1
1
19#
050200180
22% 464010111
26#% 050300400
27#% 050200150
28#% 050100400
50% 464010120
51% 458451630
52#% 069904010
53#% 069901010
81% 984010060
82% 984010040
83% 984010050
DUST SEAL SER-40
DUST SEAL SER-15
SPRING COMPRESSION TOOL
DISASSEMBLING TOOL A
DISASSEMBLING TOOL B
84
465217100
HAND PUMP ASSY. ..........................................1................INCLUDES ITEMS W/%
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 47
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bATTERy ASSy.
page 48 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
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bATTERy ASSy.
nO.
1
2
3
4
5
6
7
8
paRT nO.
464457460
464457470
464216660
456447590
456447600
012210020
030210250
955010020
955404130
955300220
955404140
955300210
464021020
464457410
011208025
030208200
464457390
022710809
0401450080
464343740
paRT name
QTY.
REMARKS
BATTERY CORD (-) 400L
BATTERY CORD (+) 550L
CRADLE, BATTERY
1
1
1
1
2
RUBBER PLATE (E) 28X240X5
RUBBER PLATE 50X240X10
SOCKET HEAD BOLT 10X20 T ........................2................REPLACES P/N 001221020
WASHER, LOCK M10
BATTERY 46B24L
BATTERY TERMINAL (-)
TERMINAL COVER (-)
BATTERY TERMINAL (+)
TERMINAL COVER (+)
COVER, BATTERY
FIXED PLATE, BATTERY COVER
BOLT 8X25 T .....................................................4................REPLACES P/N 001220825
WASHER, LOCK M8
BATTERY BOLT
NYLON NUT M8
2
1
1
1
1
1
1
2
9
10
11
12
13
14
15
16
17
18
19
20
4
2
2
WASHER, FLAT M8 ..........................................2................REPLACES P/N 031108160
HOLDER, BATTERY
1
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 49
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COMpACTION ANAlyZING SySTEM ASSy. (MVH4O6DSCpAS)
page 50 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
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COMpACTION ANAlyZING SySTEM ASSy. (MVH4O6DSCpAS)
nO.
1
2
3
4
5
6
7
8
paRT nO.
465350490
464350510
009110062
952404470
030206150
022710607
464350500
464464350
H5HB051000
030205130
959021812
464350390
515450380
464464520
paRT name
COMPACTION SENSOR PANEL
PACKING,SENSOR
SOCKET HEAD SCREW 6X20
WASHER, FLAT M6...........................................4................REPLACES P/N 031106100
WASHER, LOCK M6
NYLON NUT M6
ACCELERATION SENSOR ASSY. ....................1................INCLUDES ITEMS W/ #
SENSOR HOLDER COVER
SOCKET HEAD BOLT 5X10 T...........................2................REPLACES P/N 001520510
WASHER, LOCK M5
SPIRAL TUBE 6D-800L
WIRE HARNESS, SENSOR
WIRE HARNESS
QTY.
REMARKS
1
1
4
4
4
1
9
10
11#
12
13
14
2
1
1
1
FUSE HOLDER, SENSOR ................................1................INCLUDES ITEMS W/ %
15% 464010140
FUSE 2 AMP
CLAMP TC-150
COVER,BATTERY
SOCKET HEAD BOLT 10X30 T
WIRE CLIP, SENSOR
WASHER, LOCK M10
1
7
1
2
1
3
16
17
18
19
20
21
22
23
24
506010070
464022020
001521030
959408330
030210250
0105091025
031110160
955408440
030208200
BOLT 10X25 T....................................................1................REPLACES P/N 001221025
WASHER, FLAT M10
WIRE HARNESS 500L
SPIRAL TUBE 6D-800L
1
1
1
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 51
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ElECTRIC DEVICE ASSy.
28
2
1
RED
→KEY SWITCH
BLACK
→BUZZER
WHITE
→KEY SWITCH
24
26
page 52 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
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ElECTRIC DEVICE ASSy.
nO.
1
2
24
26
28
41
paRT nO.
paRT name
QTY.
REMARKS
464457460
464457470
465345590
454010020
DH50465100
DH50384401
BATTERY CORD (-) 400L
BATTERY CORD (+) 550L
WIRE COMPLETE
CLAMP TC-100
1
1
1
3
1
BUZZER (EBL)
IGNITION SWITCH W/KEY ASSY. ....................1................INCLUDES ITEMS W/ #
IGNITION KEY
41-1# DH50404900
1
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 53
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RObIN D1b40T92040 — SpARE pARTS kIT ASSy.
1
2
3
4
page 54 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
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RObIN D1b40T92040 — SpARE pARTS kIT ASSy.
nO.
2
3
paRT nO.
01679302
01679400
01679510
paRT name
QTY.
REMARKS
GASKET SET CRK.CASE
1000H MAINTE.KIT
EMERGENCY KIT
1
1
1
4
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 55
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RObIN D1b40T92040 — ACCESSORIES ASSy.
1
2
3
4
5
page 56 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
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RObIN D1b40T92040 — ACCESSORIES ASSy.
nO.
1
2
3
4
paRT nO.
01329701
01330901
05110402
05130000
05130100
paRT name
ACCESSORIES KIT
TOOL SET
LABEL CHECK
LABEL STARTING
LABEL LIFTING
QTY.
REMARKS
1
1
1
1
1
5
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 57
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RObIN D1b40T92040 — CRANkCASE ASSy.
SEALING AND BONDING
ADHESIVES
32
33
10
11
H
D
14
20
19
21
15
13
31
8
7
17
9
16
30
30
19
20
31
4
21
5
6
5
25
36
22
26
24
27
26
37
29
23
38
1
Parts not available separately
page 58 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
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RObIN D1b40T92040 — CRANkCASE ASSy.
nO.
D
H
paRT nO.
50223300
50282501
01679100
paRT name
LOCTITE221 50ML
SILICON 30ML
QTY.
REMARKS
1
1
1
CRANKCASE ASSY..........................................1................INCLUDES ITEMS W/ #
CRANKCASE.....................................................1................NOT SOLD SEPARATELY
PLUG .................................................................1................NOT SOLD SEPARATELY
2#
3#
4#
5#
6#
7#
8#
9#
10#
11#
12#
13#
14
15
16
17$
18$
19
20
21
22
23
24
25
26
27
29
30
31
32
33
35%
04141600
40002600
01336400
50502801
50440300
50249102
50062400
50062300
COVER SHEET
1
1
4
1
1
1
1
1
BLIND RIVET3.2
COVER SHEET (SIDE)
CYL.PIN M6X24
O-RING 8X1.5
CYL.PIN M6X24
JOINT A10X13.5
CLOS.SCREW M10X1
PLUG .................................................................1................NOT SOLD SEPARATELY
40022300
50479000
04144401
01342800
04125000
O-RING 8X2
OIL SEAL 45X60X8
GRUB SCREW
1
1
1
DIPSTICK ASSY................................................1................INCLUDES ITEMS W/ $
SEALING RING
DIPSTICK ..........................................................1................NOT SOLD SEPARATELY
SPRING WASHER 8
ALLEN SCREW M8X40
ENGINE BRACKET
TUBE F.OIL FILTER
1
50208500
04219500
04144701
04141500
01542702
50373100
50001600
05036900
04163000
50478900
04133800
50564200
01555800
03568701
1
1
1
8
OIL SUCTION FILTER ASSY ............................8................INCLUDES ITEMS W/ %
DRAIN PLG.MAGNT.M22
JOINT A22X27
HOSE CLIP
T-PIECE
GROOV.BALLBEAR.6310
PLATE
ALLEN SCREW M6X18
COVER
OIL SUPPLEMENT PLUG
4
1
2
1
1
3
6
1
1
FILTER, OIL SUCTION......................................1................NOT SOLD SEPARATELY
36% 50475901
37% 05148200
38% 50170700
O-RING 20X4
PLATE SPRING
ALLEN SCREW M6X16
1
2
1
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 59
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RObIN D1b40T92040 — CRANkSHAfT ASSy.
3
21
19
page 60 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
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RObIN D1b40T92040 — CRANkSHAfT ASSy.
nO.
3#
19
20#
21
paRT nO.
50529700
01896200
paRT name
COVER 14
QTY.
REMARKS
1
CRANKSHAFT ASSY. .......................................1................INCLUDES ITEMS W/ #
CRANKSHAFT...................................................1................NOT SOLD SEPARATELY
KEY 7X7X35
05306100
1
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 61
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RObIN D1b40T92040 — CAMSHAfT ASSy.
1
4
7
6
4
3
9
10
6
5
11
12
13
14
Parts not available separately
page 62 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
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RObIN D1b40T92040 — CAMSHAfT ASSy.
nO.
1
paRT nO.
01345003
01326401
50123200
01326600
50255300
01326501
paRT name
CAMSHAFT ASSY.............................................1................INCLUDES ITEMS W/ #
QTY.
REMARKS
3#
4#
5#
6#
7#
8#
9
10
11
12
13
14
CAMLEVER
SHIM 5X10X0.5
FLYWEIGHT
LOCKING WASHER 3.2
F.WEIGHT HAND-ST.
1
2
1
2
1
CAMSHAFT .......................................................1................NOT SOLD SEPARATELY
04121700
04112100
04112200
04112300
04125100
04125200
SHIM 23X38X0.9
SHIM 23X38X1.0
SHIM 23X38X1.1
SHIM 23X38X1.2
SHIM 23X38X1.3
SHIM 23X38X1.4
1
1
1
1
1
1
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 63
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RObIN D1b40T92040 — pISTON ASSy.
page 64 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
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RObIN D1b40T92040 — pISTON ASSy.
nO.
1
2#%
paRT nO.
01374810
paRT name
QTY.
REMARKS
PISTON ASSY 88 EPA2 ....................................1................INCLUDES ITEMS W/ %
PISTON..............................................................1................NOT SOLD SEPARATELY
3#% 50482300
4#% 50527100
5#% 01374701
CIRCLIP 22X1
2
1
1
1
GUDGEON PIN
PISTON RING SET 88
0-RING 93 X 1.5
CYLINDER.........................................................1................NOT SOLD SEPARATELY
CYLINDER W/ PISTON ASSY...........................1................INCLUDES ITEMS W/ #
CONROD ASSY ................................................1................INCLUDES ITEMS W/ $
CONROD...........................................................1................NOT SOLD SEPARATELY
CONROD SCREW
BIG END BEARING
BIG END BEAR.US0.5
6#
7#
8
50479301
01679610
01343500
9
10$
11$
12
13
04100500
01679800
01692700
2
1
1
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 65
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RObIN D1b40T92040 — CylINDER HEAD ASSy.
30
29
29
28
28
17
16
15
18
19
16
15
20
24
14
13
23
44
45
46
12
11
7
18
19
16
17
3
22
16
21
21
5
15
20
7
14
44
13
45
46
12
11
1
3
5
43
6
42
34
6
34-1
35
10
35-1
36
36-1
37
9
37-1
38
39
40
Parts not available separately
page 66 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
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RObIN D1b40T92040 — CylINDER HEAD ASSy.
nO.
1
2#
3#
5
6
7
9
paRT nO.
01850900
paRT name
QTY.
REMARKS
CYLINDER HEAD ASSY EPA2 ........................1................INCLUDES ITEMS W/ #
CYLINDER HEAD..............................................1................NOT SOLD SEPARATELY
05209700
05159600
05159700
01374000
05145100
05145200
50425800
04147100
04146900
04147000
50425700
05240700
05091101
50513100
05054700
05146701
05099300
50396600
05156401
05146501
50081200
50374900
04117701
04126100
40028600
05158903
VALVE GUIDE
2
2
2
2
1
1
2
2
2
2
2
4
2
2
2
2
2
2
1
1
3
3
1
2
2
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
STUD CYL.HEAD
STUD CYL.HEAD
PUSHROD
VALVE INLET
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
28
29
30
31
32
34
VALVE EXHAUST
STEM SEAL CAP
WASHER
VALVE SPRING
SPRING PLATE
COLLET
SUPP.DISC 6X12X1.35
SLIDER
GRUB SCREW M8X10
NUT F. ROCKERARM
ROCKER
WASHER 10.1X24X3
HEXAGON NUT M 10
GASKET CYL.HEAD
COVER F.CYL.HEAD
SPRING WASHER A 6
ALLEN SCREW M 6X35
LIFTING STRAP
PROTECTION HOSE
HEX.NUT M10
GASKET F.CYL.HEAD 0.4
GASKET F.CYL.H. 0.45
GASKET F.CYL.H. 0.55
GASKET F.CYL.H. 0.55
GASKET F.CYL.HEAD 0.6
GASKET F.CYL.H. 0.65
GASKET F.CYL.HEAD 0.7
GASKET F.CYL.H. 0.75
GASKET F.CYL.HEAD 0.8
GASKET F.CYL.HEAD 0.9
GASKET F.CYL.HEAD 1.0
CENTR.BUSH
34-1 04248400
35 04248500
35-1 04248500
36 05159103
36-1 04248600
37 05159203
37-1 04248700
38
39
40
42
43
44
45
46
05159303
05159403
05159503
04174500
04106500
03171800
04243700
50563900
SEALING RING TIM.COV.
COLLAR NUT
DISC 8.1X12X2.0
O-RING 10X2.5
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 67
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RObIN D1b40T92040 — OIl puMp AND GOV. ASSy.
1
3
H
D
M
46 47
46
47
48
9
12
38
49
6
37
36
13
10
7
11
39
8
41
35
15
15
19
14
40
34
18
16
9
45
17
44
17
32
42
21
20
22
23
43
31
27
22
27
22
27
22
26
22
25
22
24
Parts not available separately
page 68 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
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RObIN D1b40T92040 — OIl puMp AND GOV. ASSy.
nO.
D
H
M
1
2#
3#
4#
5#
6
paRT nO.
50223300
50282501
50485100
01344510
paRT name
QTY.
REMARKS
LOCTITE221 50ML
SILICON 30ML
SCHLEIF PASTE 80G
1
1
1
OILPUMP CP. ASSY..........................................1................INCLUDES ITEMS W/ #
OIL PUMP..........................................................1................NOT SOLD SEPARATELY
CIRCLIP
GEAR, OIL PUMP..............................................1................NOT SOLD SEPARATELY
HOUSING, OIL PUMP.......................................1................NOT SOLD SEPARATELY
04210910
1
05078110
05097100
50447900
50429400
05097300
01346000
04153400
40002600
05078600
50434800
01345901
50422400
01365200
50125800
05130910
05130800
05079800
50465300
50435000
05148600
05078900
05131600
50092700
05079301
50563400
40022401
05151700
50488700
50475700
05178810
05178400
50492300
50216300
50492200
05178500
50422700
05079611
05160211
05078502
50057900
COVER, OIL PUMP
RETAINING STRAP
BALL 3.5 MM G100
ALLEN SCREW M5X12
FLAT SPRING 0.4
TUBE OIL SUCTION
FISHPLATE
BLINDRIVET3.2
SHAFT
CIRCLIP 1.9
LEVER
SHIM 8X14X1
GOVERNOR LEVER
DISC 8X14X0.5
GOVERNOR SPRING
STOP
INTERMEDIATE PLATE
ALLEN SCREW M3X8
ALLEN SCREW M3X12
STOP SPRING
GOV. SPRING 0.3
GOV. SPRING 0.2
CIRCLIP 7
1
1
1
4
1
1
1
2
1
2
1
2
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
4
1
1
1
2
1
2
1
2
1
1
1
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
31
32
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
SHAFT
TENSION SPRING
O-RING 8X2 GRAY
PLUG
PRESSURE SPRING
GRUB SCREW M10X10
ECCENTRIC SCREW
PLATE
FILL.HEAD SCREW M5X12
WASHER 5.3
ALL.SCR. M5X25
STOP
SQUARE NUT M5
CENTRIFUGAL WEIGHT
CENTRIFUGAL WEIGHT
GOVERNOR SLEEVE
CYL.PIN 4 M6X8
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 69
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RObIN D1b40T92040 — TIMING ASSy.
46
1
48
45
12
13
42
46
47
12
13
42
43
44
42
51
11
10
6
9
41
40
39
3
4
49
5
7
38
37
36
15
8
35
53
29
24
34
33
25
32
26
27
28
30
31
E H K
D
Parts not available separately
page 70 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
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RObIN D1b40T92040 — TIMING ASSy.
nO.
D
D
E
H
K
1
2#
paRT nO.
50223300
50223300
50223400
50282501
50342601
01894200
paRT name
QTY.
REMARKS
LOCTITE221 50ML
LOCTITE221 50ML
LOCTITE648 10ML
SILICON 30ML
1
1
1
1
1
HOCHTEMP.FETT 400G
TIMING COVER CP. ASSY ...............................1................INCLUDES ITEMS W/ #
TIMING COVER.................................................1................NOT SOLD SEPARATELY
3#
4#
5#
6#
7#
8#
9#
10#
11#
12
04185800
50464100
04185700
04168600
01344600
04148800
50530600
50479500
50400600
03794201
50469900
01346710
CLOSING PLUG
O-RING 2X1
CLOSING PLUG 4X15
PLUG 4.3
BOLT F.GOV.HOUSING
MAIN BEARING
GRUB SCREW M8X10
OIL SEAL 35X47X7
GRUB SCREW M 5X10
CAM FOLLOW SP.
ALLEN SCREW M6X30
ROCKER LEVER ASSY ....................................1................INCLUDES ITEMS W/ $
ROCKER LEVER...............................................1................NOT SOLD SEPARATELY
BUSHING, ROCKER LEVER ............................1................NOT SOLD SEPARATELY
PIN, ROCKER LEVER.......................................1................NOT SOLD SEPARATELY
PIN, ROCKER LEVER.......................................1................NOT SOLD SEPARATELY
CLAMP, ROCKER LEVER.................................1................NOT SOLD SEPARATELY
CLAMP, ROCKER LEVER.................................1................NOT SOLD SEPARATELY
SPINDLE............................................................1................NOT SOLD SEPARATELY
1
1
1
1
1
1
4
1
2
2
2
13
15#
16$
17$
18$
19$
20$
21$
22$
24#
25
50561800
04094700
04095700
CTR.SUNK SCREW M6X40
DRAW ROD
PRESSURE SPRING
1
1
1
26
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 71
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RObIN D1b40T92040 — TIMING ASSy. (CONTINuED))
46
1
48
45
12
13
42
46
42
47
43
44
12
13
42
51
11
10
6
9
41
40
39
3
4
49
5
7
38
37
36
15
8
35
53
29
24
34
33
25
32
26
27
28
30
31
E H K
D
Parts not available separately
page 72 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
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RObIN D1b40T92040 — TIMING ASSy. (CONTINuED))
nO.
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
51#
53
paRT nO.
04133900
04094802
05095210
50499300
50144400
50499400
50384200
04095210
50463000
50162900
50459100
50373100
50397100
01351700
50329000
50095100
50288800
50177500
50392900
03794100
04146600
04146000
05127100
50262400
04189500
paRT name
DISC 10.7X19X0.5
CUP
SPRING F.GOVERNOR
GRUB SCREW M6X35
HEXAGON NUT M6
GRUB SCREW M4X25
ALLEN SCREW M6X12
COVER
ALLEN SCREW M8X130
JOINT A8X14
JOINT A22X27
DRAIN PLG.MAGNT.M22
ALLEN SCREW M4X10
COVER
O-RING 9.5X2.5
SPRING WASHER A8
ALLEN SCREW M8X55
ALLEN SCREW M8X40
ALLEN SCREW M8X50
WASHER
CAM FOLLOWER
CAM FOLLOWER
LEVER
QTY.
1
1
1
1
1
1
1
1
2
2
1
1
4
1
1
15
11
2
2
2
1
1
1
1
REMARKS
THREADED PIN M6X10
CUP
1
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 73
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RObIN D1b40T92040 — blOWER flyWHEEl & AlT. ASSy.
1
2
3
7
6
15
12
14
4
13
8
10
10-11
9
11
Parts not available separately
page 74 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
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RObIN D1b40T92040 — blOWER flyWHEEl & AlT. ASSy.
nO.
1
2
3
4
6
7
8
9
10#
11#
12
13
14
15
paRT nO.
04205800
50003400
50327300
04161502
04155101
50502501
04151100
01926100
paRT name
QTY.
REMARKS
BLOWER RING
SPRING WASHER A4
ALLEN SCREW M4X20
FLYWHEEL
1
6
6
1
1
6
1
PLATE
ALLEN SCREW M8X35
GEAR RING
ALTERNATOR ASSY 12V 200W .......................1................INCLUDES ITEMS W/ #
FLYWHEEL COVER ..........................................1................NOT SOLD SEPARATELY
ALTERNATOR....................................................1................NOT SOLD SEPARATELY
SPRING WASHER A5 .......................................4
ALLEN SCREW M5X25
ALLEN SCREW M6X25
SPRING WASHER A6
50081900
50547000
50236600
50081200
4
5
5
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 75
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RObIN D1b40T92040 — INJECTION EQuIpMENT ASSy.
66
53
54
51
68
52
55
2
54
50
49
4
D
1
35
45
43
60
62
67
29
63
64
30
31
65
61
32
28
33
34
59
58
57
36
56
13
8
9
18
19
20
21
22
23
24
25
26
27
37
14
15
16
17
38
39
40
41
10
11
12
page 76 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
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RObIN D1b40T92040 — INJECTION EQuIpMENT ASSy.
nO.
D
1
2%
3%&
paRT nO.
50223300
01389700
01680600
paRT name
LOCTITE221 50ML
QTY.
REMARKS
1
INJECTOR CPL. ...............................................1................INCLUDES ITEMS W/ %
NOZZLE HOLD.+PIPE ......................................1................INCLUDES ITEM W/ &
PIPE...................................................................1................NOT SOLD SEPARATELY
4%& 05070601
5%&
SEALING CONE
NIPPLE BODY ...................................................1................NOT SOLD SEPARATELY
1
8%
9%
50436400
50436500
SHIM 1.0
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
SHIM 1.04
SHIM 1.10
SHIM 1.14
SHIM 1.20
SHIM 1.24
SHIM 1.30
SHIM 1.34
SHIM 1.40
SHIM 1.44
SHIM 1.50
SHIM 1.54
SHIM 1.60
SHIM 1.64
SHIM 1.70
SHIM 1.74
SHIM 1.80
SHIM 1.84
SHIM 1.90
SHIM 1.94
10% 50436600
11% 50436700
12% 50436800
13% 50436900
14% 50437000
15% 50437100
16% 50437200
17% 50437300
18% 50437400
19% 50437500
20% 50437600
21% 50437700
22% 50437800
23% 50437900
24% 50438000
25% 50438100
26% 50438200
27% 50438300
28% 01389900
29$%
PARTS SET NOZZLE ASSY EPA .....................1................INCLUDES ITEMS W/ $
SPRING .............................................................1................NOT SOLD SEPARATELY
SPRING WASHER.............................................1................NOT SOLD SEPARATELY
PLATE................................................................1................NOT SOLD SEPARATELY
30$%
31$%
32$% 50566600
33$%
NOZZLE
BODY.................................................................1................NOT SOLD SEPARATELY
1
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 77
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RObIN D1b40T92040 — INJECTION EQuIp. ASSy. (CONT.)
66
53
54
51
68
52
55
2
54
50
49
4
D
1
35
45
43
60
62
67
29
63
64
30
31
65
61
32
28
33
34
59
58
57
36
56
13
8
9
18
19
20
21
22
23
24
25
26
27
37
14
15
16
17
38
39
40
41
10
11
12
page 78 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
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RObIN D1b40T92040 — INJECTION EQuIp. ASSy. (CONT.)
nO.
34% 05070500
35 01680810
paRT nO.
paRT name
JOINT WASH.F.INJECT
QTY.
REMARKS
1
FUEL INJECTOR PUMP CP..............................1................INCLUDES ITEMS W/ @
36@ 01330801
37@ 04096300
38@ 04096400
39@ 04096500
40@ 04096600
41@ 04096700
42#@
43#@ 04165200
44#@
45#@ 50476900
46#@
47#@
CONTROL SLEEVE
SHIM 14X18X0.2
SHIM 14X18X0.3
SHIM 14X18X0.4
SHIM 14X18X0.5
SHIM 14X18X0.6
1
1
1
1
1
1
VALVE, FUEL INJECTOR PUMP.......................1................NOT SOLD SEPARATELY
CON.SPR.WASHER 8
BODY, FUEL INJECTOR PUMP........................1................NOT SOLD SEPARATELY
JOINT WASHER
SPRING, FUEL INJECTOR PUMP....................1................NOT SOLD SEPARATELY
VALVE, FUEL INJECTOR PUMP.......................1................NOT SOLD SEPARATELY
BODY, FUEL ......................................................1................NOT SOLD SEPARATELY
1
1
48#@
49@ 05180800
50@ 50489200
51@ 05181100
52% 05215000
53% 50464500
54% 50110800
55% 05129000
VALVE PLATE
O-RING 17X2
DELIV.VALVE HOLDER
HOSE 2.5X195
HEXSCREW A M4X16
JOINT A4X8
CONNECTING NIPPLE
HOLDING SPRING
DISC 8
O-RING 4X1.2
ECCENTRIC PIN
NIPPLE
O-RING 7.5X10.5X1.5
SUPPORT
ALL.SCR. M6X30
RETAINING YOKE
FORK F. INJECTOR
INSUL.HOSE 120MM
F. INJ.PUMP BODY............................................1................INCLUDES ITEMS W/ #
CLAMP 0.5X6.0XA6.0
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
56
57
58
59
60
61
62
63
64
65
66
67
68
04161800
50476000
50330100
04097710
01756800
50154300
05183100
50323900
05089300
05056700
05267900
01828510
50577900
1
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 79
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RObIN D1b40T92040 — RECOIl STARTER ASSy.
SEALING AND BONDING
ADHESIVES
K
20
D
22
2
4
8
7
11
15 16
9
6
5
14
13
12
21
17
18
1
19
Not available separately
page 80 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
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RObIN D1b40T92040 — RECOIl STARTER ASSy.
nO.
D
K
1
2%
3%#
paRT nO.
50223300
50342601
01851900
01497800
paRT name
LOCTITE221 50ML
HOCHTEMP.FETT 400G
RECOIL-STARTER ...........................................1................INCLUDES ITEMS W/ %
HANDLE ASSY. ................................................1................INCLUDES ITEMS W/ #
HANDLE ............................................................1................NOT SOLD SEPARATELY
QTY.
REMARKS
1
1
4%# 03665200
RUBBER SLEEVE
RETURN SPRING
HOUSING F.R.START
SPRING WASHER A6
ALLEN SCREW M6X10
ROPE F.R.START
1
1
1
4
4
1
5%
6%
05045201
01569300
50081200
50062700
05088901
7%
8%
9%
10%$
ROPE PULLEY..................................................1................NOT SOLD SEPARATELY
11% 05044901
12% 05045001
13% 50146300
14% 50390701
15%$ 05044800
16% 05061300
BRAKE SPRING
BRAKE DISC
HEX SCREW M6X18
CON.SPR.WASHER 6
RATCHET
RETURN SPRING
ALLEN SCREW M6X10
SPRING WASHER 6
DRIVING SLEEVE
STICKER LABEL
1
1
1
1
1
1
3
3
1
1
17
18
19
20
21
50062700
50170900
04155000
05298100
01548800
ROPE PULLEY .................................................1................INCLUDES ITEM W/ $
WASHER 5.3
22% 50514600
1
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 81
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RObIN D1b40T92040 — AIR DuCTING (A) ASSy.
20
21
19
18
17
2
22
1
SEALING AND BONDING
ADHESIVES
13
G
15
24
12
4
23
12
25
6
23
12
16
9
10
8
11
11
10
9
Parts not available separately
page 82 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
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RObIN D1b40T92040 — AIR DuCTING (A) ASSy.
nO.
G
1
2#
3#
4
5$
6$
8$
9
10
11
12
13
14%
paRT nO.
50256501
01853100
paRT name
LOCTITE IS407 20G
QTY.
REMARKS
1
HOOD ASSY......................................................1................INCLUDES ITEM W/ #
HOOD ................................................................1................NOT SOLD SEPARATELY
SPRING CLIP
COOLING AIR DUCT ASSY..............................1................INCLUDES ITEM W/ $
AIR DUCT..........................................................1................NOT SOLD SEPARATELY
SEALING STRIP119MM
RUBBER SLEEVE
FILL.HEAD SCREW M4X10
WASHER 4.3
RUBBER SLEEVE
ALLEN SCREW M6X16
COOLING AIR DUCT ASSY..............................1................INCLUDES ITEMS W/ %
AIR DUCT..........................................................1................NOT SOLD SEPARATELY
05152100
01345400
1
04144200
50334800
50445401
50441600
50163801
50528100
01345300
1
1
4
4
4
3
15% 04144200
SEALING STRIP119MM
SCREW M6X12
HEXAGON NUT M6
SPRING WASHER 6
SPACER BUSH
COVER
RUBBER SLEEVE
SEALING STRIP
FLAT WASHER 6.4
WASHER 6.4X16X1.5
CLIP
1
1
2
2
2
1
1
1
2
1
1
16
17
18
19
20
21
22
23
24
25
50495000
50144400
50170900
03354600
01698200
50334800
03577200
50144500
04060600
05001200
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 83
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RObIN D1b40T92040 — AIR DuCTING (b) ASSy.
1
3
12
SEALING AND BONDING
ADHESIVES
10
31
9
39
8
38
F
4
7
6
10
11
24
29
24
28
30
10
11
12
36
27
22
16
16
29
10
24
11
26
33
5
17
34
32
24
28
35
16
23
34
16
17
24
21
37
16
16
17
20
17
13
14
Parts not available separately
page 84 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
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RObIN D1b40T92040 — AIR DuCTING (b) ASSy.
nO.
F
1
2#
3
4#
5#
6#
7#
8
paRT nO.
50223800
01831300
paRT name
TECHNICOLL8058 0.75KG
BLOWER DUCTING ASSY ...............................1................INCLUDES ITEMS W/ #
BLOWER DUCTING..........................................1................NOT SOLD SEPARATELY
QTY.
REMARKS
1
01331300
50453300
05189400
05189300
05227000
50144400
50170900
50144400
50170900
50120000
01661900
01347600
SUPPORT
2
1
1
1
1
2
2
7
8
3
RUBBER SLEEVE
SEALING STRIP 655MM
SEALING STRIP
SEALING STRIP 54MM
HEXAGON NUT M6
SPRING WASHER 6
HEXAGON NUT M6
SPRING WASHER 6
DISC A6.4
9
10
11
12
13
14
15$%
PARTING SHEET ASSY....................................1................INCLUDES ITEMS W/ $
PARTING SHEET ASSY E-ST.NO FT ..............1................INCLUDES ITEMS W/ %
PARTING SHEET ..............................................1................NOT SOLD SEPARATELY
16$% 01378300
17$% 03575500
20$% 04215200
SPACER BUSH
4
4
1
2
2
2
7
2
2
4
2
1
1
1
1
2
1
1
1
1
1
RUBBER SEAL RING
CLOSING COVER
STUD M6 X45
21
22
23
24
26
27
28
29
30
31
32
33
34
35
36
50458100
50114300
50464401
04042000
05188600
50328300
04139000
04098400
05184000
50026400
01669400
50144400
50170900
50170700
01683300
DISC 6.4
STUD M6FO X35
WASHER 6.5X22.5X1
SPACER BUSH 7X12X7
HEXAGON NUT VM6
SPAC.TUBE 6.5X12X18
SPAC.TUBE 7X12X16.3
HEXAGON NUT M6X17
HEXSCREW M6X35
SUPPORT
HEXAGON NUT M6
SPRING WASHER 6
ALLEN SCREW M6X16
SUPPORT
37% 04099500
SEALING RING
WASHER
RUBBER BUSH
38
39#
05140900
50392610
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 85
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RObIN D1b40T92040 — CRANkCASE bREATHING SyS. ASSy.
SEALING AND BONDING
ADHESIVES
4
F H
E
1
3
5
8
6
7
Parts not available separately
page 86 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
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RObIN D1b40T92040 — CRANkCASE bREATHING SyS. ASSy.
nO.
E
F
H
1
2#
3#
4#
5#
6#
7
paRT nO.
50223400
50223800
50282501
01885800
paRT name
QTY.
REMARKS
LOCTITE648 10ML
TECHNICOLL8058 0.75KG
SILICON 30ML
1
1
1
CRANKCASE BREATHER CP ..........................1................INCLUDES ITEMS W/ #
OIL SEPARATOR...............................................1................NOT SOLD SEPARATELY
FILTER BREATHING SYSTEM
PLUG
FUEL PIPE LW 7X35
NIPPLE
SUCTION PIPE
CLAMP
05102900
05098100
05197200
05196000
01626900
50456800
1
1
1
1
1
1
8
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 87
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RObIN D1b40T92040 — fuEl TANk ASSy.
1
2
6
8
9
7
D
3
10
81
82
15
13
83
10
11
12
77
30
31
32
27
28
29
27
29
33
17
6
36
29
16
40 39 38
18
32
37
19
26
52
44
41
52
68
69
52
45
46
15
42
43
70
52
49
67
20
67
25
67
66
52
50
51
22
67
47
65
23
48
24
21
67
64
63
60
75
52
48
78
71
72
76
61
64
79
74
62
75
80
Parts not available separately
61
page 88 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
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RObIN D1b40T92040 — fuEl TANk ASSy.
nO.
D
1
2#
paRT nO.
50223300
01853200
01535302
01635210
paRT name
LOCTITE221 50ML
QTY.
REMARKS
1
FUEL TANK ASSY 5L F.SEP. ............................1................INCLUDES ITEMS W/ #
CAP F. FUEL TANK
FUEL FILTER ASSY. .........................................1................INCLUDES ITEMS W/ $
FUEL FILTER.....................................................1................NOT SOLD SEPARATELY
SPACER.............................................................1................NOT SOLD SEPARATELY
RUBBER SLEEVE
CONNECTING NIPPLE
ROPE
CIRCLIP 8
FUEL HOSE 3.5X340
CLAMP 11.3
CONNECTING NIPPLE
FUEL VENT. VALVE
FUEL TANK........................................................1................NOT SOLD SEPARATELY
RUBBER SLEEVE
RUBBER SLEEVE
CONNECTING NIPPLE
BREATHER HOSE
FUEL HOSE 5.0X50
HOSE NIPPLE T
HOSE 2.5X195
1
3#
4#$
5#$
6#$
7#
8#
9#
10#
11#
12#
13#
14#
15#
16#
17#
18#
50440901
05189001
01628900
50500800
05160700
50399801
05084010
01534900
2
1
1
1
1
1
1
1
50440800
05130400
05184400
05189700
2
1
1
1
1
1
1
1
1
1
1
1
4
2
10
2
2
4
19% 05289300
20% 05175601
21
22% 03664210
23% 01534601
24% 05214800
25% 05284010
05215000
HOSE 5X130
FUEL VENTG.VALVE
FUEL HOSE 4.5X40
FUEL HOSE 3.5X160
TUBE
DISC A 6.4
SUPPORT
DISC 7.1X17.9X2
HEX NUT M 8
FLAT WASHER 8.4
DISC 8.2X22X2
26
27
28
29
30
31
32
33
34&
35&
36
37
38
39
40
41
42
43
44
45
05190900
50120000
01331300
05110010
40028400
50148100
05109810
01655800
INSULATING TUBE ..........................................2................INCLUDES ITEMS W/ &
INSULATING SLEEVE.......................................1................NOT SOLD SEPARATELY
RUBBER SHELL................................................1................NOT SOLD SEPARATELY
SUPPORT .........................................................1
05170110
50231900
01557000
50170900
50144000
50120000
50170900
50170700
04118800
04042000
STUD M8X25
2
4
2
2
4
4
4
2
2
HEXSCREW M6X16
SPRING WASHER 6
HEXSCREW M8X40
DISC A6.4
SPRING WASHER 6
ALLEN SCREW M6X16
DISC 6.5X13X4.8
WASHER 6.5X22.5X1
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 89
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RObIN D1b40T92040 — fuEl TANk ASSy. (CONTINuED)
1
2
6
8
9
7
D
3
10
81
82
15
13
83
10
11
12
77
30
31
32
27
28
29
27
29
33
17
6
36
29
16
40 39 38
18
32
37
19
26
52
44
41
52
68
69
52
45
46
15
42
43
70
52
49
67
20
67
25
67
66
52
50
51
22
67
47
65
23
48
24
21
67
64
63
60
75
52
48
78
71
72
76
61
64
79
74
62
75
80
Parts not available separately
61
page 90 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
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RObIN D1b40T92040 — fuEl TANk ASSy. (CONTINuED)
nO.
46
47
paRT nO.
50453300
05213010
paRT name
QTY.
1
1
REMARKS
RUBBER SLEEVE
FUEL HOSE 7X25
HOSE CLIP
48% 50441100
49% 00805502
50% 05301200
51% 03663710
52% 50399801
60% 50539200
61% 50441600
62% 50446900
63% 05279500
64% 50501600
65% 03663610
66% 03663610
67% 50570900
68% 05289300
69% 05122701
70% 03663710
71% 40021500
72% 40021400
74% 05285400
75% 50556600
2
VENT VALVE
NIPPLE
FUEL HOSE 5.0/50
CLAMP 11.3
FUEL FILT. EXT. MOUNT
WASHER 4.3
ALLEN SCREW M4X16
SUPPORT
HEX NUT M 4
FUEL HOSE 5X330
FUEL HOSE 5X330
CLAMP 12.8
FUEL HOSE 5.0X50
HOSE NIPPLE T
FUEL HOSE 5.0/50
SEAL WIRE 0.5-0.3
LEAD SEAL 8 MM
SUPPORT
RUBBER SLEEVE
STRAP
STICKER,DIESEL FUEL
NIPPLE
O-RING 7.5X10.5X1.5
1
1
1
6
1
2
2
1
2
1
1
5
1
1
1
1
1
1
2
2
1
1
1
76
77#
50358400
05235601
78% 01756800
79% 50154300
80
81
82
83
01778520
05235700
50313100
03613600
FUEL FILTER CP. ASSY. ...................................1................INCLUDES ITEMS W/ %
CONNECTING NIPPLE
JOINT A 6X10
VENT SCREW M6
1
1
1
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 91
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RObIN D1b40T92040 — AIR fIlTER ASSy.
16
1
17
16
2
5
6
7
8
5
6
3
37
12
13
10
9
Part not available separately
page 92 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
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RObIN D1b40T92040 — AIR fIlTER ASSy.
nO.
1
2#
3#
4#
5
6
7#
8
paRT nO.
01637410
paRT name
QTY.
REMARKS
AIR FILTER HOUSING ASSY............................1................INCLUDES ITEMS W/ #
AIR FILTER HOUSING ......................................1................NOT AVAILABLE SEPARATELY
05167700
05166200
50095100
50171500
50484100
50454300
01637300
05158000
SEALING STRIP 665MM
RUBBER SHELL 32MM
SPRING WASHER A8
ALLEN SCREW M 8X 25
AIR FILTER ELEMENT
KNURLED NUT M6
COVER ASSY, AIR FILTER .............................1................INCLUDES ITEMS W/ $
SEALING STRIP
COVER, AIR FILTER .........................................1................NOT AVAILABLE SEPARATELY
RUBBER SLEEVE
WING NUT M6
GASKET AIR FILTER
INSULATING FLANGE
CLOSING COVER
1
1
3
3
1
1
9
10$
11$
12
13
16
17
37
1
50435800
50452200
05149900
05149800
04215300
1
1
2
1
1
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 93
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RObIN D1b40T92040 — ExHAuST SlICENCER ASSy.
14
13
1
4
3
7
8
14
15
16
17
9
11
12
10
91
PARTS NOT AVAILABLE SEPARATELY
page 94 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
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RObIN D1b40T92040 — ExHAuST SlICENCER ASSy.
nO.
1
2#
3#
4#
7
paRT nO.
01872500
paRT name
QTY.
REMARKS
EXHAUST SILENCER ASSY.............................1................INCLUDES ITEMS W/ #
EXHAUST SILENCER.......................................1................NOT SOLD SEPARATELY
01732701
50403900
50474200
50114300
00380000
03740900
50148100
40028400
01629000
50422500
50114300
50170900
50177100
465459660
GASKET MUFFLER
ALLEN SCREW M8X25
ALLEN SCREW M6X16
DISC 6.4
HEX SCREW M8X50
PIPE CLIP
FLAT WASHER 8.4
HEX NUT M8
PROTECT.GUARD EXHAUST
CTR. SUNK SCREW M6X12
DISC 6.4
1
3
1
1
1
1
1
1
1
2
1
1
1
1
8
9
10
11
12
13
14
15
16
17
91
SPRING WASHER 6
HEX SCREW M6X16
EXHAUST PIPE
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 95
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RObIN D1b40T92040 — STARTER/REGulATOR ASSy.
1
4
5
2
3
1
17
23
27
26
22
28
2
25
21
17
16
19
20
17
29
3
24
18
page 96 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
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RObIN D1b40T92040 — STARTER/REGulATOR ASSy.
nO.
1
2
3
4
paRT nO.
50402300
50170900
50144500
04099100
50483500
50165400
50148100
01983800
01663000
05182912
50144400
50439500
50344700
50025400
50120000
03714100
50095100
50392900
50402100
paRT name
QTY.
2
4
3
1
1
2
6
1
1
1
2
3
1
1
2
1
REMARKS
ALLEN SCREW M6X70
SPRING WASHER 6
FLAT WASHER 6.4
RETAINING BRACKET
STARTER12V 1.0KW
ALLEN SCREW M8X16
FLAT WASHER 8.4
TENS. REGULATOR 12V
SUPPORT
5
16
17
18
19
20
21
22
23
24
25
26
27
28
29
SUPPORT
HEXAGON NUT M6
STRAP 2.6X200
HEXAGON NUT M8
HEX SCREW M6X10
DISC A6.4
SPACER BUSH
SPRING WASHER A8
ALLEN SCREW M8X50
PLUG SLEEVE HOUSING
1
1
1
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 97
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RObIN D1b40T92040 — ElECTRIC EQuIpMENT WIRING ASSy.
11
10
56
55
12
35
36
17
13
14
page 98 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
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RObIN D1b40T92040 — ElECTRIC EQuIpMENT WIRING ASSy.
nO.
10
11
12
13
14
17
35
36
55
56
paRT nO.
001220620
50144500
01667001
50167400
50439500
50469100
01574300
01715300
50373700
50373600
paRT name
BOLT 6X20 T
FLAT WASHER 6.4
WIRE HARNESS
STRAP
QTY.
REMARKS
2
2
1
1
4
1
1
1
1
1
STRAP 2.6X200
OIL PRESSURE SWITCH
ELECTRIC WIRE/350MM
ELECTRIC WIRE/430MM
PLUG SLEEVE HOUSING
PIN TERM.HOUS.6WAY
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 99
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RObIN D1b40T92040 — SpEED CONTROl ASSy.
11
10
9
22
20
10
16
50
17
2
52
51
2
1
7
14
15
21
19
8
6
12
13
6
5
page 100 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
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RObIN D1b40T92040 — SpEED CONTROl ASSy.
nO.
1
2
5
6
7
8
9
10
11
12
13
14
15
16
17
19
20
21
22
50
51
52
paRT nO.
05141200
020406040
50511900
50216300
05117700
50094300
50484600
50483100
50025000
50342400
50148100
05189600
03599600
50328300
50208500
50423900
50380800
03292900
05165000
05179100
05179000
50400600
paRT name
ADJUSTING SCREW
NUT M6, H=4.2
ALLEN SCREW M 5X30
WASHER 5.3
LEVER
HEXAGON NUT M5
PRESSURE SPRING
CABLE CLAMP 2.2MM
HEX SCREW M 4X10
ALLEN SCREW M 8X50
FLAT WASHER 8.4
PLATE
QTY.
1
2
1
2
1
1
1
2
1
1
1
1
1
1
1
1
REMARKS
SPACER BUSH
HEXAGON NUT VM6
SPRING WASHER 8
CTR.SUNK SCREW M6X20
CTR.SUNK SCREW M6X10
SPACER TUBE
GUIDE BUSH
SPRING
BUSH
GRUB SCREW M5X10
1
1
1
1
1
1
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 101
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TERMS AND CONDITIONS Of SAlE — pARTS
5. Parts must be in new and resalable
condition, in the original Multiquip
package (if any), and with Multiquip part
numbers clearly marked.
Multiquip reserves the right to quote and
sell direct to Government agencies, and to
Original Equipment Manufacturer accounts
who use our products as integral parts of their
own products.
paYmenT TeRms
Terms of payment for parts are net 30 days.
FReighT pOLiCY
6. The following items are not returnable:
All parts orders will be shipped collect or
prepaid with the charges added to the invoice.
All shipments are F.O.B. point of origin.
Multiquip’s responsibility ceases when a
signed manifest has been obtained from the
carrier, and any claim for shortage or damage
must be settled between the consignee and
the carrier.
a. Obsolete parts. (If an item is in the
price book and shows as being
replaced by another item, it is
obsolete.)
speCiaL eXpediTing seRviCe
A $35.00 surcharge will be added to the
invoice for special handling including bus
shipments, insured parcel post or in cases
where Multiquip must personally deliver the
parts to the carrier.
b. Any parts with a limited shelf life
(such as gaskets, seals, “O” rings,
and other rubber parts) that were
purchased more than six months
prior to the return date.
LimiTaTiOns OF seLLeR’s LiaBiLiTY
minimum ORdeR
Multiquip shall not be liable hereunder for
damages in excess of the purchase price of
the item with respect to which damages are
claimed, and in no event shall Multiquip be
liable for loss of profit or good will or for any
other special, consequential or incidental
damages.
The minimum charge for orders from Multiquip
is $15.00 net. Customers will be asked for
instructions regarding handling of orders not
meeting this requirement.
c. Any line item with an extended
dealer net price of less than
$5.00.
d. Special order items.
ReTuRned gOOds pOLiCY
Return shipments will be accepted and
credit will be allowed, subject to the following
provisions:
e. Electrical components.
f. Paint, chemicals, and lubricants.
g. Decals and paper products.
h. Items purchased in kits.
LimiTaTiOn OF WaRRanTies
No warranties, express or implied, are
made in connection with the sale of parts or
trade accessories nor as to any engine not
manufactured by Multiquip. Such warranties
made in connection with the sale of new,
complete units are made exclusively by a
statement of warranty packaged with such
units, and Multiquip neither assumes nor
authorizes any person to assume for it
any other obligation or liability whatever in
connection with the sale of its products. Apart
from such written statement of warranty,
there are no warranties, express, implied or
statutory, which extend beyond the description
of the products on the face hereof.
1. A Returned Material Authorization
must be approved by Multiquip prior to
shipment.
7. The sender will be notified of any material
received that is not acceptable.
8. Such material will be held for five
working days from notification, pending
instructions. If a reply is not received
within five days, the material will be
returned to the sender at his expense.
2. To obtain a Return Material Authorization,
a list must be provided to Multiquip
Parts Sales that defines item numbers,
quantities, and descriptions of the items
to be returned.
9. Credit on returned parts will be issued
at dealer net price at time of the original
purchase, less a 15% restocking
charge.
a. The parts numbers and descriptions
must match the current parts price
list.
b. The list must be typed or computer
generated.
10. In cases where an item is accepted, for
which the original purchase document
can not be determined, the price will be
based on the list price that was effective
twelve months prior to the RMA date.
c. The list must state the reason(s)
for the return.
Effective: February 22, 2006
d. The list must reference the sales
order(s) or invoice(s) under
which the items were originally
purchased.
11. Credit issued will be applied to future
purchases only.
pRiCing and ReBaTes
e. The list must include the name
and phone number of the person
requesting the RMA.
Prices are subject to change without prior
notice. Price changes are effective on a
specific date and all orders received on or
after that date will be billed at the revised price.
Rebates for price declines and added charges
for price increases will not be made for stock
on hand at the time of any price change.
3. AcopyoftheReturnMaterialAuthorization
must accompany the return shipment.
4. Freight is at the sender’s expense. All
parts must be returned freight prepaid to
Multiquip’s designated receiving point.
page 102 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
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NOTES
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 103
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OperatiOn and parts Manual
HERE’S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER ON-HAND WHEN CALLING
UNITED STATES
Multiquip Corporate Office
MQ Parts Department
18910 Wilmington Ave.
Carson, CA 90746
Contact: [email protected]
Tel. (800) 421-1244
Fax (310) 537-3927
800-427-1244
310-537-3700
Fax: 800-672-7877
Fax: 310-637-3284
Service Department
Warranty Department
800-421-1244
310-537-3700
Fax: 310-537-4259
Fax: 310-943-2238
800-421-1244
310-537-3700
Fax: 310-943-2249
Technical Assistance
800-478-1244
UNITED KINGDOM
CANADA
Multiquip
Multiquip (UK) Limited Head Office
4110 Industriel Boul.
Laval, Quebec, Canada H7L 6V3
Contact: [email protected]
Tel: (450) 625-2244
Tel: (877) 963-4411
Fax: (450) 625-8664
Unit 2, Northpoint Industrial Estate, Tel: 0161 339 2223
Fax: 0161 339 3226
Globe Lane,
Dukinfield, Cheshire SK16 4UJ
Contact: [email protected]
© COPYRIGHT 2014, MULTIQUIP INC.
Multiquip Inc, the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property
of their respective owners and used with permission.
This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in
this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published
in this publication at any time without notice and without incurring any obligations.
Your Local Dealer is:
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