OPERATION AND PARTS MANUAL
MODEL QP4TZ
TRASH PUMP
Hatz 1B40U-2203A DIESEL ENGINE)
(
Revision #1 (10/10/08)
To find the latest revision of this
publication, visit our website at:
THIS MANUAL MUST ACCOMPANYTHE EQUIPMENT AT ALLTIMES.
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PROPOSITION 65WARNING
Diesel engine exhaust and some of
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NOTES
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 3
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TABLE OF CONTENTS
Hatz1B40U-2203A
DieselEngine
MQ QP4TZ Trash Pump
Proposition 65 Warning ............................................. 2
Table of Contents ...................................................... 4
Parts Ordering Procedures ....................................... 5
Safety Information................................................ 6-10
Pump Specifications/Dimensions .............................12
Engine Specifications ...............................................13
General Information .................................................14
Pump Components ..................................................15
Refueling ..................................................................16
Basic Engine ............................................................17
Inspection (Engine) ..................................................18
Setup (Pump) ...........................................................19
Operation ........................................................... 20-21
Maintenance (Pump) ......................................... 22-23
Maintenance (Engine)........................................ 24-25
Preparation for Long-Term Storage.........................26
Troubleshooting (Engine).........................................27
Troubleshooting (Pump)...........................................28
Explanation Of Code In Remarks Column ...............30
Suggested Spare Parts ............................................31
Pump Assy. ........................................................ 32-35
Spare Parts Kit Assembly................................... 36-37
Crankcase Assembly.......................................... 38-39
Compensation of Masses .................................. 40-41
Crankshaft Assembly ......................................... 42-43
Camshaft Assembly ........................................... 44-45
Piston, Conrod, Cylinder Assembly.................... 46-47
Cylinder Head Assembly .................................... 48-49
Oil Pump/Governor Assembly ............................ 50-53
Timing Cover Assembly ..................................... 54-57
Blower and Flywheel Assembly.......................... 58-59
Injection Equipment Assembly ........................... 60-63
Recoil Starter Assembly ..................................... 64-65
Air Duct Assembly (A) ........................................ 66-67
Air Duct Assembly (B) ........................................ 68-69
Crankcase Breathing Assembly ......................... 70-71
Fuel Tank Assembly ........................................... 72-75
Air Filter Assembly ............................................. 76-77
Exhaust Silencer Assembly ................................ 78-79
Starter, Alternator Assembly .............................. 80-81
Electric Equipment, Wiring Assembly ................. 82-83
Speed Control Assembly .................................... 84-85
Engine Stop Device Assembly ........................... 86-87
Engine Special EPA Equipment .......................... 88-89
Terms and Condition Of Sale
—
Parts .................... 90
Specification and part number
are subject to change without
notice.
PAGE 4 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
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PARTS ORDERING PROCEDURES
Ordering parts has never been easier!
Choose from three easy options:
Effective:
January 1st, 2006
Best Deal!
Order via Internet (Dealers Only)
Orderpartson-lineusingMultiquip’sSmartEquipwebsite!
:
If you have an MQ Account, to obtain a
Username and Password, E-mail us at:
■
■
■
View Parts Diagrams
Order Parts
PrintSpecificationInformation
To obtain an MQ Account, contact your
District Sales Manager for more information.
Use the internet and qualify for a 5% Discount
on Standard orders for all orders which include
complete part numbers.*
Gotowww.multiquip.comandclickon
to log in and save!
Order Parts
Note: Discounts Are Subject To Change
Fax your order in and qualify for a 2% Discount
on Standard orders for all orders which include
complete part numbers.*
Order via Fax (Dealers Only)
:
All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)
Note: Discounts Are Subject To Change
Domestic (US) Dealers Call:
1-800-427-1244
Order via Phone:
Non-Dealer Customers:
International Customers should contact
their local Multiquip Representatives for
Parts Ordering information.
Contact your local Multiquip Dealer for
parts or call 800-427-1244 for help in
locating a dealer near you.
When ordering parts, please supply:
❒
Specify Preferred Method of Shipment:
❒
❒
❒
❒
❒
❒
Dealer Account Number
✓
UPS/Fed Ex
✓ DHL
Dealer Name and Address
■
■
Priority One
Ground
✓
Truck
Shipping Address (if different than billing address)
Return Fax Number
Applicable Model Number
■ Next Day
■
Second/ThirdDay
Quantity, Part Number and Description of Each Part
All orders are treated asStandard Orders
andwillshipthesamedayifreceivedprior
to 3PM PST.
WE ACCEPT ALL MAJOR CREDIT CARDS!
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 5
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SAFETY INFORMATION
Do not operate or service the equipment before reading
the entire manual. Safety precautions should be followed
at all times when operating this equipment.
Failure to read and understand the safety
messages and operating instructions could
result in injury to yourself and others.
Potential hazards associated with the operation of this
equipment will be referenced with hazard symbols which
may appear throughout this manual in conjunction with
safety messages.
SAFETY MESSAGES
The four safety messages shown below will inform you
about potential hazards that could injure you or others.The
safety messages specifically address the level of exposure
to the operator and are preceded by one of four words:
DANGER, WARNING, CAUTION or NOTICE.
SAFETY SYMBOLS
DANGER
Indicates a hazardous situation which, if not avoided,
WILL result in DEATH or SERIOUS INJURY.
WARNING
Indicates a hazardous situation which, if not avoided,
COULD result in DEATH or SERIOUS INJURY.
CAUTION
Indicates a hazardous situation which, if not avoided,
COULD result in MINOR or MODERATE INJURY.
NOTICE
Addresses practices not related to personal injury.
PAGE 6 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
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SAFETY INFORMATION
GENERAL SAFETY
CAUTION
PUMP SAFETY
DANGER
NEVER operate this equipment without proper protective
clothing, shatterproof glasses, respiratory protection,
hearing protection, steel-toed boots and other protective
devices required by the job or city and state regulations.
NEVER pump volatile, explosive, flammable or low flash
point fluids. These fluids could ignite or explode.
The engine fuel exhaust gases contain poisonous carbon
monoxide. This gas is colorless and odorless, and can
cause death if inhaled.
The engine of this equipment requires an adequate free
flow of cooling air.NEVER operate this equipment in any
enclosed or narrow area
NEVER operate this equipment when not
feeling well due to fatigue, illness or when
under medication.
where free flow of the air is
restricted. If the air flow is
restricted it will cause injury
to people and property and
serious damage to the
equipment or engine.
NEVER operate this equipment under the influence of
drugs or alcohol.
NEVER operate the equipment in an explosive
atmosphere or near combustible materials.An
explosion or fire could result causing severe
bodily harm or even death.
NOTICE
This equipment should only be operated by trained and
qualified personnel 18 years of age and older.
WARNING
Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
NEVER pump corrosive chemicals or water containing
toxic substances. These fluids could create serious
health and environmental hazards. Contact local
authorities for assistance.
Manufacturer does not assume responsibility for any
accident due to equipment modifications. Unauthorized
equipment modification will void all warranties.
NEVER open the priming plug when pump
is hot.Hot water inside could be pressurized
much like the radiator of an automobile.
Allow pump to cool to the touch before
loosening plug. The possibility exists of
scalding, resulting in severe bodily harm.
NEVER use accessories or attachments that are not
recommended by Multiquip for this equipment. Damage
to the equipment and/or injury to user may result.
ALWAYS know the location of the nearest
fire extinguisher.
NEVER disconnect any emergency or safety devices.
These devices are intended for operator safety.
Disconnection of these devices can cause severe injury,
bodily harm or even death.Disconnection of any of these
devices will void all warranties.
ALWAYS know the location of the nearest
first aid kit.
ALWAYS know the location of the nearest phone or keep
a phone on the job site. Also, know the phone numbers
of the nearest ambulance, doctor and fire department.
This information will be invaluable in the case of an
emergency.
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 7
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SAFETY INFORMATION
ENGINE SAFETY
CAUTION
WARNING
NEVER lubricate components or attempt service on a
running machine.
NEVER operate the engine with heat shields or
guards removed.
NEVER block or restrict flow from discharge hose.
Remove kinks from discharge line before starting pump.
Operation with a blocked discharge line can cause water
inside pump to overheat.
DO NOT remove the engine oil drain plug
while the engine is hot. Hot oil will gush
out of the oil tank and severely scald any
persons in the general area of the pump.
NOTICE
CAUTION
ALWAYS fill the pump casing with water before starting
the engine. Failure to maintain water inside the pump
housing will cause severe damage to the pump and
mechanical seal.
NEVER touch the hot exhaust manifold,
muffler or cylinder.Allow these parts to cool
before servicing equipment.
In winter drain water from pump housing to prevent
freezing.
NOTICE
NEVER run engine without an air filter or with a dirty air
filter.Severe engine damage may occur.Service air filter
frequently to prevent engine malfunction.
NEVER start the pump with the clean-out cover removed.
The rotating impeller inside the pump can cut or sever
objects caught in it.Before starting the pump, check that
the clean-out cover is securely fastened.
NEVER tamper with the factory settings
of the engine or engine governor. Damage
to the engine or equipment can result
if operating in speed ranges above the
maximum allowable.
ALWAYS keep the machine in proper running condition.
ALWAYS ensure pump is on level ground before use.
Fix damage to machine and replace any broken parts
immediately.
ALWAYS store equipment properly when it is not being
used.Equipment should be stored in a clean, dry location
out of the reach of children and unauthorized personnel.
PAGE 8 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
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SAFETY INFORMATION
FUEL SAFETY
DANGER
BATTERY SAFETY (ELECTRIC START ONLY)
DANGER
DO NOT add fuel to equipment if it is placed inside truck
bed with plastic liner. Possibility exists of explosion or
fire due to static electricity.
DO NOT drop the battery. There is a possibility that the
battery will explode.
DO NOT expose the battery to open flames,
sparks, cigarettes, etc.The battery contains
combustible gases and liquids. If these
gases and liquids come into contact with a
flame or spark, an explosion could occur.
WARNING
ALWAYS wear safety glasses when
handling the battery to avoid eye irritation.
The battery contains acids that can cause
injury to the eyes and skin.
Use well-insulated gloves when picking up
the battery.
ALWAYS keep the battery charged. If the battery is not
charged, combustible gas will build up.
DO NOT start the engine near spilled fuel or combustible
fluids. Fuel is extremely flammable and its vapors can
cause an explosion if ignited.
DO NOT charge battery if frozen. Battery can explode.
When frozen, warm the battery to at least 61°F (16°C).
ALWAYS recharge the battery in a well-ventilated
environmenttoavoidtheriskofadangerousconcentration
of combustible gases.
ALWAYS refuel in a well-ventilated area, away from
sparks and open flames.
ALWAYS use extreme caution when working with
flammable liquids.
If the battery liquid (dilute sulfuric acid)
comes into contact with clothing or skin,
rinse skin or clothing immediately with
plenty of water.
DO NOT fill the fuel tank while the engine is running
or hot.
DO NOT overfill tank, since spilled fuel could ignite if it
comes into contact with hot engine parts or sparks from
the ignition system.
If the battery liquid (dilute sulfuric acid) comes into
contact with eyes, rinse eyes immediately with plenty
of water and contact the nearest doctor or hospital to
seek medical attention.
Store fuel in appropriate containers, in well-ventilated
areas and away from sparks and flames.
CAUTION
NEVER use fuel as a cleaning agent.
ALWAYS disconnect the NEGATIVE battery terminal
before performing service on the equipment.
DO NOT smoke around or near the
equipment. Fire or explosion could result
from fuel vapors or if fuel is spilled on a
hot engine.
ALWAYS keep battery cables in good working condition.
Repair or replace all worn cables.
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 9
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SAFETY INFORMATION
TRANSPORTING SAFETY
CAUTION
ENVIRONMENTAL SAFETY
NOTICE
NEVER allow any person or animal to stand underneath
the equipment while lifting.
Dispose of hazardous waste properly.
Examples of potentially hazardous waste
are used motor oil, fuel and fuel filters.
NOTICE
DO NOT use food or plastic containers to dispose of
hazardous waste.
Before lifting, make sure that the equipment parts (hook
and vibration insulator) are not damaged and screws are
not loose or missing.
DO NOT pour waste, oil or fuel directly onto the ground,
down a drain or into any water source.
Always make sure crane or lifting device has been
properly secured to the lifting bail (hook) of the
equipment.
ALWAYS shutdown engine before transporting.
NEVER lift the equipment while the engine is running.
Tighten fuel tank cap securely and close fuel cock to
prevent fuel from spilling.
Use adequate lifting cable (wire or rope) of sufficient
strength.
Use one point suspension hook and lift straight upwards.
DO NOT lift machine to unnecessary heights.
ALWAYS tie down equipment during transport by
securing the equipment with rope.
PAGE 10 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
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NOTES
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 11
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SPECIFICATIONS/DIMENSIONS (PUMP)
Table 1. Specifications (Pump)
Model
QP- 4TZ
Type
Trash Pump
Suction X Discharge Size
4 x 4 in. (100 x 100 mm.)
Maximum Pumping
Capacity
526 gallons/minute
(2000 liters/minute)
Pump
Max. Solids Diameter
Max. Lift
1.50 in. (38 mm.)
25 ft. (7.62 meters)
85 ft. (26 meters)
Max. Head
Dimension
(L x W x H)
30.1 x 27.3 X 30.7 in.
(765 X 695 X 780 mm.)
Dry Net Weight
265 lbs. (120 Kg.)
27.3 IN.
(695 mm)
30.7 IN.
(780 mm)
30.1 IN.
(765 mm)
Figure 1. QP4TZ Dimensions
PAGE 12 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
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SPECIFICATIONS (ENGINE)
Table 2. Engine Specifications
Engine Make
HATZ 1B40U-2203A
Engine Type
Air-Cooled, 4-Stroke, Single Cylinder, Diesel Engine
3.5 x 3 in (88 x 76 mm)
Cylinder Bore X Stroke
Displacement
29 cu in (462 cm3)
Maximum Ouput
Fuel Tank Capacity
Oil Capacity
9.9 HP @3,600 RPM (7.4 kw @3600 RPM)
5.2 quarts (6.5 liters)
1.6 quartz (1.5 liters)
Starting Method
Dry Net Weight
Electric/Recoil Start
121.25 lbs. (55 kg)
QP4TZ Performance Curves
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 13
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GENERAL INFORMATION
Elevation
APPLICATION
Higher elevations will effect the performance of the pump. Due to
less atmospheric pressure at higher altitudes, pumps DO NOT
have the priming ability that they have at sea level.This is due to
the “thinner air” or lack of oxygen at higher altitudes.
The QP4TZ Trash Pump is designed to be used for dewatering
applications. Both the suction and discharge ports on the QP4TZ
trash pump use a 4-inch diameter opening, which allows the
pump to pump at a rate of approximately 526 gallons/minute
(gpm) or 2,000 liters/minute (lpm).
A general rule of thumb is that for every 1,000 feet of elevation
above sea level a pump will lose one foot of priming ability.
Trash or self-priming pumps are designed to purge air from the
suction line and create a partial vacuum in the pump body.The
reduced atmospheric pressure inside the pump allows water to
flow through the suction line and into the pump body. The
centrifugal force created by the rotating impeller pressurizes the
water and expels it from the pump.
For example, in Flagstaff, Arizona where the elevation is
approximately 7,000 feet, the pump would have a suction lift of
25 feet rather than the 18 feet at sea level.Table 3 shows suction
lift at various elevations.
Engine
Table 3. Suction Lift at Various Elevations
This trash pump is powered by a 9.9 horsepower, air-cooled,
HATZ 1B40 diesel engine.
Altitude
Suction Lift in Feet (Meters)
Feet (Meters)
Trash Pump
Sea Level
10.0 (3.048) 15.0 (4.572) 20.0 (6.096) 25.0 (7.620)
8.80 (2.680) 13.2 (4.023) 17.6 (5.364) 22.0 (6.705)
7.80 (2.377) 11.7 (3.566) 15.6 (4.754) 19.5 (5.943)
6.90 (2.103) 10.4 (3.169) 13.8 (4.206) 17.3 (5.273)
6.20 (1.889) 9.30 (2.834) 12.4 (3.779) 15.5 (4.724)
Trash pumps derive their name from their ability to handle a
greater amount of debris and solids than standard centrifugal
pumps.This pump generally handle solids up to 1/2 the size of
the discharge opening making them less likely to clog. Also trash
pumps are capable of handling water with 25% solids by weight.
2,000 (610)
4,000 (1,219)
6,000 (1,829)
8,000 (2,438)
The advantage of using a trash pump is that it can be quickly and
easily disassembled in the field "without tools" and easily
cleaned when clogged.
10,000 (3,048) 5.70 (1.737) 8.60 (2.621) 11.4 (3.474) 14.3 (4.358)
Table 4 shows percentage drops in performance as elevation
increases.
Suction Lift
This pump is intended to be used for dewatering applications
and is capable of suction lifts up to 25 feet at sea level. For
optimal suction lift performance, keep the suction hose or line as
short as possible. In general, always place the pump as close to
the water as possible.
Table 4. Performance Loss at Various
Elevations
Altitude
Discharge Flow Discharge Head
Feet (Meters)
Pump Support
The pump should always be placed on solid stationary ground
in a level position.
Sea Level
100%
97%
95%
93%
91%
88%
100%
95%
91%
87%
83%
78%
2,000 (610)
NEVER place the pump on soft soil. The suction hose or pipe
connection should always be checked for tightness and leaks. A
small suction leak in the hose or fittings could prevent the pump
from priming.
4,000 (1,219)
6,000 (1,829)
8,000 (2,438)
10,000 (3,048)
PAGE 14 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
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PUMP COMPONENTS
Figure 2 shows a typical application using the QP4TZ Trash pump. Please note that this pump is intended for the removal of clean
water and water containing some debris and solids. Maximum size of solids should not exceed 1.5 inch (30 mm) in diameter. DO
NOT set strainer on bottom of water bed. Placing the strainer above the water bed will prevent the pump from drawing in excessive
amounts of sand and foreign debris.
Figure 2.
1. Pump –The model QP4TZ is a 4-inch trash pump used in
6. Suction Port – Connect a 4-inch inlet hose to this port.
general dewatering applications. Typical dewatering
Use two worm clamps to secure the hose.
applications consist of manholes, septic tanks, fast and
slow seepage ditch water, silt water, mud water and muck
water.
7. Suction Hose – Connect this flexible rubber hose to the
suction portion the pump. Make sure that the hose lays flat
and is not kinked. Use only recommended type suction
hose. Contact Multiquip Parts Department for ordering
information.
2. Fill Cap – Prior to operation, the pump casing should be
filled with water.Remove this cap to add water to the pump.
After the initial prime, a sufficient amount of water will be
retained in the casing so that the operator will not need to
re-prime later.
8. Clean-out Cover Handles –To gain access to the pump's
clean-out area, grip both handles, then pull to remove cover.
Make sure both locking knobs have been released before
If the casing is dry or has insufficient water, the pump will
attempting to remove clean-out cover.
have difficulty in priming which could lead to premature
9. Drain Plug – Remove this plug to drain water from the
mechanical seal wear thus causing damage to the pump.
pump.
3. Discharge Port – Connect a 4-inch discharge hose to
10. Clean-out Cover – Remove cover to gain access to the
either port (one of two ports).
clean-out area.
4. Worm Clamp – Used to secure the hose to the inlet and
11. Locking Knobs – Turn both knobs clockwise to secure
outlet ports on the pump. Use two clamps to secure the
hose on the inlet side of the pump.
clean-out cover, turn counterclockwise to release cover.
12. Strainer – Always attach a strainer to the bottom side of
5. Discharge Hose – Connect this flexible rubber hose to
the suction hose to prevent large objects and debris from
the discharge port on the pump. Make sure that the hose
entering the pump. Strainer should be positioned so that it
lays flat and is not kinked. Use only recommended type
will remain completely under water.Running the pump with
discharge hose. Contact Multiquip Parts Department for
the strainer above water for long periods can damage pump.
ordering information.
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 15
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REFUELING
DANGER
Adding fuel to the tank should be done only when
the engine is stopped and has had an opportunity to
cool down. In the event of a fuel spill, DO NOT attempt to start the
engine until the fuel residue has been completely wiped up, and the
area surrounding the engine is dry. If pump is placed in a truck bed
with a plastic liner, REMOVE pump from truck bed and place on
ground (Figure 3) to refuel. The possibility of fire or explosion
exists, due to static electricity.
PLASTIC
TRUCK-BED
LINER
DANGER
DO NOT ADD FUEL
TO TRASH PUMP IF
TRASH PUMP IS PLACED
INSIDE TRUCK-BED WITH
PLASTIC LINER. POSSIBILITY EXISTS
OF EXPLOSION OR FIRE DUE TO
STATIC ELECTRICITY.
Figure 3. Pump Refueling
PAGE 16 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
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BASIC ENGINE
Figure 4. Engine Controls and Components
INITIAL SERVICING
6. Engine Motor Mounts – Attach these engine mounts to
The engine (Figure 4) must be checked for proper lubrication and
filled with fuel prior to operation. Refer to the manufacturer’s engine
manual for instructions and details of operation and servicing.
the pump frame.Tighten securely.
7. Oil Filter – Remove this bolt to gain access (internal) to the
engine oil filter.Service the oil filter as recommended in the
maintenance section of this manual.
1. Fuel Filler Cap/FuelTank – Pull this latch to add diesel
fuel to the tank. After refueling, always make sure the fuel
cap is latched properly. DO NOT over fill. For additional
information refer to engine owner's manual.
8. Oil Drain Plugs – There are two oil drain plugs, one is
underneath the flywheel, the other on the side of the engine.
Remove these plugs to drain engine oil from the engine
crankcase.
WARNING
9. Crankshaft – Connect this shaft to the input of the
Adding fuel to the tank should be accomplished only
when the engine is stopped and has had an
opportunity to cool down. In the event of a fuel spill,
DO NOT attempt to start the engine until the fuel
residue has been completely wiped up, and the area surrounding
the engine is dry.
transmission.
10. Muffler – Used to reduce noise and emissions.
11. Nameplate – Contains information about the engine.
WARNING
2. Engine Lifting Straps/Cover – Remove the air cleaner
cover, then lift this cover (the one with decals on it) to gain
access to the engine lifting straps.
Engine components can generate extreme heat.
To prevent burns, DO NOT touch these areas
while the engine is running or immediately after operating. NEVER
operate the engine with the muffler removed.
3. Air Cleaner/Cover – Prevents dirt and other debris from
entering the fuel system. Remove wing-nut on side of air
filter cover to gain access to filter element.
Operating the engine without an
air filter, with a damaged air filter,
or a filter in need of replacement
will allow dirt to enter the engine,
causing rapid engine wear.
4. Speed Control Lever – This lever is connected to the
throttle control which is located on the side of the engine
compartment cover. Use this lever to control engine speed.
5. Dip Stick – Remove dipstick to determine if the engine oil
level is low. If low, add oil as specified.
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 17
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INSPECTION (ENGINE)
3. Insertandremovethedipstickwithoutscrewingitintothefiller
neck. Check the oil level shown on the dipstick.
CAUTION
4. If the oil level is low (Figure 6), fill to the edge of the oil filler
holewiththerecommendedoiltype(Table5).Maximum oil
capacity is 1.6 quarts (1.5 liters).
NEVER operate the pump in a confined
area or enclosed area structure that does
not provide ample free flow of air.
ALWAYS wear approved eye and hearing
protection before operating the pump.
Before Starting
1. Read safety instructions at the
beginning of manual.
2. Clean the pump, removing dirt and
dust, particularly the engine
cooling air inlet, carburetor and air
cleaner.
Figure 6. Engine Oil Dipstick (Oil Level)
Table 5. Oil Type
3. Check the air filter for dirt and dust. If air filter is dirty, replace
air filter with a new one as required.
Season
Summer
Spring/Fall
Winter
Temperature
25°C or Higher
25°C~10°C
Oil Type
SAE 10W-30
SAE 10W-30/20
SAE 10W-10
4. Check carburetor for external dirt and dust. Clean with dry
compressed air.
5. Check fastening nuts and bolts for tightness.
0°C or Lower
Engine Oil Check
1. To check the engine oil level, place the pump on secure
level ground with the engine stopped.
Explosive Fuel
2. Remove the filler dipstick from the engine oil filler hole
(Figure 5) and wipe clean.
DANGER
Motor fuels are highly flammable and can be dangerous if
mishandled. DO NOT smoke while refueling. DO NOT attempt
to refuel the pump if the engine is hot! or running.
Fuel Check
1. Remove the fuel cap located on top of fuel tank.
2. Visually inspect to see if the fuel level is low. If fuel is low,
replenish with diesel fuel.
Figure 5. Engine Oil Dipstick (Removal)
3. When refueling, be sure to use a strainer for filtration. DO
NOT top-off fuel. Wipe up any spilled fuel immediately!
PAGE 18 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
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SETUP (PUMP)
Before Starting
Suction and discharge hoses are
available from Multiquip. Contact
your nearest dealer for more
information.
NOTE
1. Read safety instructions at the
beginning of manual.
2. Place pump as near to water as
possible on a firm and flat level
surface.
5. The discharge hose is usually a collapsible (thin-walled)
hose, however if a thin-walled discharge hose is not avail-
able, a rigid suction hose can be substituted in its place.
3. Toprimepump,removefillcap(Figure2)andfillpumpcasing
with water.If the pump casing is not filled with water before
starting, it will not begin pumping.
6. Make sure the suction strainer (Figure 2) is clean and
securely attached to the water end of the suction hose. The
strainer is designed to protect the pump by preventing large
objects from being pulled into the pump.
CAUTION
Pump casing must be filled with water before using pump.
Otherwise pump will not be able to begin pumping.
CAUTION
The strainer should be positioned so it will remain completely
under water.Running the pump with the strainer above water
for long periods can damage the pump.
WARNING
DO NOT open fill cap if pump is hot! Water inside may be
under pressure.
CAUTION
DO NOT pump flammable fluids, corrosive chemicals or fluids
containing toxic substances. These fluids can create potentially
dangerous health and environmental hazards. Contact local
authorities for assistance.
4. Checkforleaksbetweenpumpandengine.Ifwaterisleaking
between the pump and engine housing, the seal inside the
pumpmaybewornordamaged.Continued operationofthe
pumpisnot recommended.Furtherusageofthe pumpunder
theseconditionsmaycauseseverewaterdamagetoengine.
Hoses and Clamps
1. Check that all hoses are securely attached to the pump.
Make certain suction hose (Figure 2) does not have any air
leakage.Tighten hose clamps and couplings as required.
CAUTION
This pump uses a water-cooled mechanical seal to prevent
water from seeping into the engine. The passage of water
through the pump casing lubricates the seal and prevents it
from overheating. NEVER! operate the pump without water in
the casing as this will cause damage to the mechanical seal.
2. Itisrecommendedthat 2 clampsbeusedwhensecuringthe
suction hose to the inlet side (suction) of the pump.
3. Remember suction hoses must be rigid enough not to
collapse when the pump is in operation.
4. Check that the discharge hose (Figure 2) is not restricted.
Place hose so that it lays as straight as it is possible on the
ground. Remove any twists or sharp bends from hose which
may block the flow of water.
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 19
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OPERATION
3. Pull the starter grip again, hard and fast, pulling it all the
way out to start engine.
CAUTION
4. If the engine does not start, repeat steps 2 and 3.
DO NOT attempt to operate the pump
until the Safety, General Information and
Inspection sections of this manual have
CAUTION
ALWAYS run engine at full speed while pumping.
been
read
and
thoroughly
understood.
Engine Indicators
This section is intended to assist the operator with the initial
start-up of the trash pump. It is extremely important that this
section be read carefully before attempting to use the pump in
the field.
Engine Running (Happy Face) - indicates that the engine
and associated components are functioning correctly.
Battery Charge - indicates that the battery charging
system is not working correctly. If this LED remains on,
stop the engine and correct the problem.
Starting the Engine - Recoil Start
1. Move the speed lever control to the START position
Oil Pressure - indicates that the oil pressure is low. If this
LED remains on, stop the engine and correct the problem.
(Figure 8).
Water Temperature - indicates that the water temperature
is too high. If this LED remains on, stop the engine and
correct the problem.
Air Filter - indicates that the filter is dirty and is not
functioning correctly. If this LED remains on, stop the
engine and correct the problem.
Starting the Engine - Electric Start
1. Move the speed lever control to the START position
Figure 8. Engine Speed Lever Control (START position)
(Figure 10).
2. Turn the key in the ignition switch to position I and verify that
2. Grasp the starter grip (Figure 9) and slowly pull it out until
you feel the strongest resistance then return the starter grip
to the initial position.
the BATTERY CHARGE indicator comes on (Figure 10).
3. Continue turning the ignition key to position II.Verify that the
BATTERY CHARGE indicator and the OIL PRESSURE
indicatorgoesoff andtheENGINERUNNINGindicatorcomes
on immediately as soon as the engine starts.
3
Release the key as soon as the engine runs.The key should
spring back to position Iand remain there during operation.
4.
If the engine does not start, return the key to position I before
starting the engine again.
½
INDICATORS:
Engine Running
Battery Charge
Oil Pressure
STOP
START
Figure 9. Starter Grip
Engine Temperature
Air Filter
0
SPEED
ADJUSTMENT
LEVER
I
O
I I
CAUTION
Do not allow the starter grip to snap back against the engine.
Return it gently to prevent damage to the starter.
0
I
I
I
I
II
IGNITION SWITCH
Figure 10. Engine Electric Start
PAGE 20 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
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OPERATION
Stopping The Engine
Normal Shutdown
1. Move the engine speed lever to the low speed and run the
engine for about three minutes with no load.
2. After the engine cools, move the engine speed lever to the
STOP position (Figure 11).
Figure 11. Engine Speed Lever (STOP Position)
3. Slowlypullthestartergrip(Figure9)untilstrongresistance
is felt and leave it in this position. This prevents rust from
forming while the engine is not in use.
CAUTION
When stopping the engine, reduce the load slowly. Do not
stop engine suddenly since it may cause the temperature
to rise abnormally.
Emergency Shutdown
1. Tostopengineimmediately,quicklyplacetheenginespeed
lever to the STOP position.
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 21
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MAINTENANCE (PUMP)
Pump Vacuum Test
Adjusting Impeller Clearance
1. If it is necessary to replace impeller or volute, be sure
clearance between impeller and volute is adjusted correctly.
CAUTION
DO NOT attempt to start the engine unless the pump has
previously been primed with water. Severe pump damage
will occur if pump has not been primed.
2. The impeller should be as close to the volute as possible
without rubbing against it. Clearance is adjusted by adding
or removing shims from behind the impeller.
3. Check clearance between impeller and insert by slowly
pulling starter rope to turn impeller. Remove spark plug to
make it easier to turn impeller.
To perform the pump vacuum test do the following:
1. Remove the pump fill cap (Figure 2), and fill the pump with
water.
It is important not to remove too
many shims or the clearance
between the impeller and volute will
become too wide and pump
performance will be reduced.
2. Start the engine as outlined in the initial start-up section,
and wait for the pump to begin pumping.
3. As shown in Figure 13, place a water hose inside the
discharge opening of the pump, and turn on the water.This
flow of water into the discharge opening will prevent the
pump from running dry.
Remember as the impeller wears
down, additional shims may be required to maintain the
clearance between the impeller and insert.
*4. Place the Pump VacuumTester (P/N 7000030) over the
pump suction (inlet) opening (Figure 13) with the vacuum
gauge facing upwards. It may be necessary to apply a small
amount of water around the rubber seal of the vacuum tester
to make a good suction fit.
4. Check the impeller every six months for wear, and for
clearance between the impeller face and the volute. Also
check the shaft seal for wear, as well as the shaft sleeve.
5. Check and make sure that there are no air leaks between
the vacuum tester and the inlet port on the pump. If air leaks
are present reset vacuum tester.
Pump Cleaning
After pumping water containing large amounts of dirt and debris,
perform the following:
6. Run the pump for a few minutes while monitoring the vacuum
gauge. If the gauge indicates a reading between -25 and
-20 in. Hg. (inches of mercury), then it can be assumed that
the pump is working correctly.
1. Remove the drain plug from the pump housing (Figure 2)
and drain any water left in the pump.
2. Loosen the two locking hand knobs (turn counterclockwise)
and remove clean-out cover.
3. Clean and remove dirt, debris from pump casing. Inspect
impeller and volute for wear.Replace any damaged or worn
parts.
25 in. Hg. (inches of mercury)
translates into 25 feet of lift at sea
level.
7. If the vacuum tester gauge indicates a reading below
-20 in. Hg, it can then be assumed that the pump is not
functioning correctly, and corrective action needs to be taken.
CAUTION
The impeller may develop sharp edges. Use extreme care
6. To test the flapper valve, shut down the engine.The vacuum
tester should remain attached to the pump suction inlet port
by vacuum.This indicates the pump's flapper valve is seating
properly to hold water in the suction hose when the engine
is stopped. This prevents backflow and allows for faster
priming when the engine is restarted.
when cleaning around the impeller to prevent being cut.
PAGE 22 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
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MAINTENANCE (PUMP)
y depending on
4 on page 12.
Figure 13. Pump VacuumTester
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 23
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MAINTENANCE (ENGINE)
Engine Maintenance
Perform engine maintenance procedures as referenced by
Table 6 below:
Table 6. Engine Maintenance Schedule
FIRST
EVERY
EVERY
EVERY
YEAR
OR
EVERY
2 YEARS
OR
MONTH 3 MONTHS 6 MONTHS
OR
DESCRIPTION (3)
OPERATION
BEFORE
OR
OR
10 HRS.
25 HRS.
50 HRS.
100 HRS.
200 HRS.
CHECK
CHANGE
CHECK
X
Engine Oil
X
X
X
Air Cleaner
CHANGE
X (1)
Re-tighten If
Necessary
All Nuts & Bolts
Cooling Fins
Spark Arrester
Fuel Tank
CHECK
CLEAN
X
X
X
CLEAN
Fuel Filter
CHECK
X
Idle Speed
CHECK-ADJUST
CHECK-ADJUST
CHECK
X (2)
Valve Clearance
Fuel lines
X (2)
Every 2 years (replace if necessary) (2)
(1) Service more frequently when used in DUSTY areas.
(2) These items should be serviced by your service dealer, unless you have the proper tools and are mechanically
proficient. Refer to the HATZ shop manual for service procedures.
(3) For commercial use, log hours of operation to determine proper maintenance intervals.
Reference manufacturer engine
manual for specific servicing
instructions.
PAGE 24 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
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MAINTENANCE (ENGINE)
Maintenance
DANGER
Performtheenginemaintenanceproceduresasindicatedbelow:
DO NOT use gasoline as a cleaning solvent, because that
would create a risk of fire or explosion.
DAILY
■
Thoroughly remove dirt and oil from the engine and control
area.Clean or replace the air cleaner elements as necessary.
Check and retighten all fasteners as necessary. Check the
spring box and bellows for oil leaks. Repair or replace as
needed.
ENGINEAIRCLEANER
1. Loosen the wing nut and detach the cover of the air
cleaner shown in Figure 15.
WEEKLY
■
Remove the fuel filter cap and clean the inside of the fuel
tank.
2. Tapthe element(Figure15)severaltimesonahardsurface
toremovedirt,orblowcompressedair,notexceeding30psi
(207 kPa, 2.1 kgf/cm2), through the element side. NEVER
washtheelementwithdetergentbecausetheelementisoil-
soakedtype.Replacetheelementwhentheoutputdecreases
or bad exhaust color is noticed.
■
Remove or clean the filter at the bottom of the tank.
ENGINEOIL
1. Drain the engine oil when the oil is warm as shown in
Figure 14.
2. Remove the oil drain bolt and sealing washer and allow
the oil to drain into a suitable container.
3. Replace engine oil with recommended type oil as listed
inTable 5.Engine oil capacity is 1.6quarts(1.5liters). DO
NOT overfill.
4. Install drain bolt with sealing washer and tighten se-
curely.
Figure 15. Engine Air Cleaner
Figure 14. Engine Oil (Draining)
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 25
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PREPARATION FOR LONG -TERM STORAGE
Pump Storage
z
Pull the recoil starter grip slowly. STOP when it feels
tight. This closes the intake and exhaust valves
(compression position), and helps prevents rust from
forming.
For storage of the pump for over 30 days, the following is
required:
z
z
z
Drain the fuel tank completely.
z
z
Wipe any oil or dirt that may have accumulated on the
engine.
Remove the drain plug from the pump and drain out any
water left in the housing.
Run the engine for about 3 minutes and then stop.
Stop the engine. Drain the engine crankcase oil while
the engine is still warm. Fill engine crankcase with fresh
oil.
z
Remove the pump cover and clean the inside of pump
housing. Coat the inside of pump housing with a light
film of oil to reduce corrosion. A spray can of oil works
well for this application.
z
Pull the recoil starter grip (Figure 17) 2 or 3 times. DO
NOT start the engine.
z
z
z
Cover suction and discharge ports with duct tape to
prevent any foreign matter from falling into pump.
Cover pump and engine with plastic covering or
equivalent and store in a clean, dry place.
To protect the water-cooled seals, place one-half pint of
lubricating oil (new or used) through the discharge opening
on the pump and crank the engine several times. This
will prevent excessive corrosion and also keep the
mechanical seal lubricated.
Figure 17. Recoil Starter Grip
PAGE 26 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
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TROUBLESHOOTING (ENGINE)
TABLE 7. ENGINE TROUBLESHOOTING
SYMPTOM
POSSIBLE PROBLEM
Speed control lever is in "STOP" position?
No fuel reaching injection pump?
Defective fuel pump?
SOLUTION
Set speed control lever to "START" position.
Add fuel. Check entire fuel system.
Replace fuel pump.
Fuel filter clogged?
Replace fuel filter and clean tank.
Replace or repair fuel line.
Faulty fuel supply line?
Engine will not start or start is
delayed, although engine can
be turned over.
Check piston, cylinder and valves. Adjust or
repair per engine repair manual.
Compression too low?
Repair or replace injector in accordance with
engine repair manual.
Fuel injector not working correctly?
Oil pressure too low?
Check engine oil pressure.
Comply with cold starting instructions and
proper oil viscosity.
Low starting temperature limit exceeded
Check whether clear (not turbid) fuel emerges
from the fuel line (detach from injection
pump). If the fuel is turbid or separated, warm
up the engine or drain the complete fuel
supply system. Refuel with winter grade diesel
fuel.
Fuel separates has inadequate resistance to
low temperatures?
At low temperatures engine will
not start.
Refill engine crankcase with correct type of oil
for winter environment.
Engine oil too thick?
Fuel filter blocked?
Replace fuel filter.
Engine fires but stops soon as
starter is switched off.
Fuel supply blocked?
Fuel tank empty?
Check the entire fuel system.
Add fuel.
Engine stops by itself during
normal operation.
Fuel filter blocked?
Replace fuel filter.
Fuel tank empty?
Fill with No.2 diesel fuel.
Replace fuel filter.
Fuel filter clogged?
Fuel tank venting is inadequate?
Low engine power, output and
speed.
Ensure that tank is adequately vented.
See engine manual for corrective action.
Speed control lever does not remain in
selected position?
Engine oil level too full?
Air filter blocked?
Correct engine oil level?
Clean or replace air filter.
Adjust valves per engine specification.
See engine manual.
Low engine power output and
low speed, black exhaust
smoke.
Incorrect valve clearances?
Malfunction at injector?
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 27
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TROUBLESHOOTING (PUMP)
TABLE 8. PUMP TROUBLESHOOTING
SYMPTOM
POSSIBLE PROBLEM
Not enough priming water in the housing?
Engine speed too low?
SOLUTION
Add water.
Increase throttle.
Clean strainer.
Strainer plugged?
Suction hose damaged?
Replace or repair hose, and clamps
Check that fittings are tight and properly sealed.
Move pump closer to water.
Air leak at suction port?
Pump does not take on water.
Pump is located too high above water line?
Debris collecting in pump housing?
Clean pump housing.
Adjust clearance by adding shims or replace impeller.
Min. .006" - Max. .020"
Too much distance between impeller and volute.
Water leaking out weep hole between pump and Check condition of mechanical seal and gaskets,
engine?
between pump end and engine housing.
Engine speed too low?
Increase throttle speed.
Pump takes in water, little or no Suction strainer partially plugged?
Clean strainer.
discharge.
Impeller/Volute worn?
Adjust clearance by adding shims or replace
impeller/volute
Tighten, replace or add clamp. (Keep extra seals on
pump)
Fittings/clamps are not sealed properly?
Suction hose leaks at inlet.
Hose diameter is too large?
Use smaller diameter hose or replace hose.
Check pressure, add additional clamp.
Check hose.
Pressure too high?
Discharge does not stay on
coupling.
Hose kinked or end blocked?
Impeller jammed or blocked?
Open pump cover and clean dirt and debris from
inside housing.
Impeller does not turn: pump is
hard to start.
Adjust clearance by removing shim from behind
impeller.
Impeller and volute binding?
Defective engine?
See Engine Owner's Manual.
PAGE 28 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
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NOTE PAGE
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 29
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EXPLANATION OF CODE IN REMARKS COLUMN
The following section explains the different symbols and
QTY. Column
remarks used in the Parts section of this manual. Use the help
numbers found on the back page of the manual if there are any
questions.
Numbers Used - Item quantity can be indicated by a
number, a blank entry, or A/R.
A/R (As Required) is generally used for hoses or other parts
that are sold in bulk and cut to length.
The contents and part numbers listed in the parts section are
subject to change without notice. Multiquip does not
guarantee the availability of the parts listed.
A blank entry generally indicates that the item is not sold
separately. Other entries will be clarified in the “Remarks”
Column.
REMARKS Column
Sample Parts List:
Some of the most common notes found in the “Remarks”
Column are listed below. Other additional notes needed to
describe the item can also be shown.
NO. PART NO. PART NAME
QTY. REMARKS
1
2
2
3
4
12345
BOLT ...................... 1 ......INCLUDES ITEMS W/
WASHER, 1/4 IN. .............NOT SOLD SEPARATELY
WASHER, 3/8 IN. ... 1 ......MQ-45T ONLY
HOSE ................... A/R ....MAKE LOCALLY
BEARING ............... 1 ......S/N2345B AND ABOVE
*
*
*
12347
12348
12349
Assembly/Kit - All items on the parts list with the same
unique symbol will be included when this item is purchased.
Indicated by:
“INCLUDES ITEMS W/(unique symbol)”
NO. Column
Unique Symbols - All items with same unique symbol
Serial Number Break - Used to list an effective serial
number range where a particular part is used.
( , #,
+
, %, or >) in the number column belong to the same
*
assembly or kit, which is indicated by a note in the “Remarks”
column.
Indicated by:
“S/N XXXXX AND BELOW”
“S/N XXXX AND ABOVE”
“S/N XXXXTO S/N XXX”
Duplicate Item Numbers - Duplicate numbers indicate
multiple part numbers are in effect for the same general
item, such as different size saw blade guards in use or a
part that has been updated on newer versions of the same
machine.
Specific Model Number Use - Indicates that the part is
used only with the specific model number or model number
variant listed. It can also be used to show a part is NOT
used on a specific model or model number variant.
When ordering a part that has more than one
item number listed, check the remarks column
for help in determining the proper part to order.
Indicated by:
“XXXXX ONLY”
“NOT USED ON XXXX”
“Make/Obtain Locally” - Indicates that the part can be
purchased at any hardware shop or made out of available
items. Examples include battery cables, shims, and certain
washers and nuts.
PART NO. Column
Numbers Used - Part numbers can be indicated by a
number, a blank entry, orTBD.
“Not Sold Separately” - Indicates that an item cannot be
purchased as a separate item and is either part of an
assembly/kit that can be purchased, or is not available for
sale through Multiquip.
TBD (To Be Determined) is generally used to show a part
that has not been assigned a formal part number at time of
publication.
A blank entry generally indicates that the item is not sold
separately or is not sold by Multiquip. Other entries will be
clarified in the “Remarks” Column.
PAGE 30 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
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SUGGESTED SPARE PARTS
QP4TZ TRASH PUMP
1TO 3 UNITS W/ 1B40U-2203A
Qty.
P/N
Description
2 ............ KIT4TH ................. KIT, MECHANICAL SEAL, O-RINGS
1 ............ 1471040030 .......... IMPELLER
4 ............ 0631211159 .......... FLOODING CAP
3 ............ 50484100 .............. ELEMENT, AIR CLEANER
1 ............ 05088901 .............. ROPE STARTER
1 ............ 01535302 .............. CAP, FUEL TANK
3 ............ 01635210 .............. FUEL FILTER ASSY
3 ............ 50404900 .............. KEY, STARTER SWITCH
3 ............ 01542702 .............. OIL SUCTION FILTER ASSY
Part number on this Suggested
Spare Parts List may supersede/
replace the P/N shown in the text
pages of this manual.
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 31
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PUMP ASSY.
PUMP ASSY.
PAGE 32 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
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PUMP ASSY.
PUMP ASSY.
NO. PART NO.
PART NAME
QTY. REMARKS
1
2
2
3
4
5
6
7
8
9
10
14660600100002
CASING
1
14460600200002
14460600210002
14660000900002
14660000900002
14660601700002
12470002500002
1471040030
1466000130
1466040700
14660002200002
CASING COVER ..................................................... 1 ...... OCTOBER 2007 AND BELOW
CASING COVER ..................................................... 1 ...... NOVEMBER 2007 AND ABOVE
SUCTION COVER
DELIVERY COVER
DRAIN COVER
DRAIN COVER KNOB
IMPELLER
VOLUTE CASING
SUCTION PLATE
DRAIN COVER SET HANDLE
O’RING (MECHANICAL SEAL SLEEVE)
SPLIT PIN
CAP SCREW (VOLUTE CASING)
CHECK VALVE
BOLT (ENGINE), M10 X 30
O’RING (DRAIN COVER)
O’RING (CASING)
BASE, SS400
DELIVERY COVER PACKING
SPRING WASHER M8
ENGINE BASE, SS400
FLOODING CAP, PF 1 1/2"
DRAIN CAP, PF1 1/2"
1
2
1
2
1
1
1
4
1
4
3
1
4
1
1
1
2
3
1
1
2
1
1
1
1
4
4
4
3
6
2
11# 0482200240
12
13
14
15
0641400430
0131190820
1401350350
0105051030
16# 0483602750
17
18
19
20
21
22
23
1466330460
1471214010P002
1401330360
0451290080
14712140200014
0631211159
0631211159
24# 0803442930
25# 0811885433
26# 0852834525
27# 0852854525
MECHANICAL SEAL
MECHANICAL SEAL SLEEVE
ADJUST LINER, 45 x 25.4 MM T0.3
ADJUST LINER, 45 x25.4 MM T0.5
CAP SCREW (CASING), M10 X 65
SCREW (DRAIN COVER SET HANDLE), M8 X 25
CAP SCREW (SUCTION COVER), M12 X 25
CAP SCREW (WEAR PLATE), M8 X 20
CAP SCREW (CASING), M12 X 30
BOLT (PUMP), M10 X 40
28
29
30
31
32
33
0131091065
0141050825
0131151225
0131190820
0131151230
0105051040
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 33
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PUMP ASSY.
PUMP ASSY.
PAGE 34 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
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PUMP ASSY. (CONTINUED)
PUMP ASSY. (CONTINUED)
NO.
PART NO.
PART NAME
QTY.
REMARKS
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51#
52
53
54
55
56
57
58
59
60
61
62
63
0520040451
0723302546
0451290070
0107090645
1466200270
1446220280
1466251240
0458220100
0205450100
0205450100
0205450100
0401450100
0451290080
0451250080
0451250100
0451250100
0451250100
0481572500
1466068050
0742214100
0131151220
09592250000014
0950241265AP002
0451250080
0401450080
1412317030
0975209300
0976209450
1B40U-2203A
KIT4TH
KEY
1
4
1
1
4
4
1
4
4
8
2
4
3
4
8
4
2
1
1
1
8
1
2
2
2
3
1
1
1
CUSHION RUBBER
SPRING WASHER, IMPELLER
BOLT, IMPELLER
HINGE BOLT M10 X 65
HINGE PIN
IMPELLER WASHER
SEAL WASHER (CASING COVER), M10
NUT (ENGINE), M10
NUT (CUSHION RUBBER), M10
NUT (PUMP), M10
WASHER (ENGINE), M10
SPRING WASHER (VOLUTE CASING), M8
SPRING WASHER (DRAIN COVER HANDLE), M8
SPRING WASHER (CUSHION RUBBER), M10
SPRING WASHER (ENGINE), M10
SPRING WASHER (PUMP), M10
O-RING (VOLUTE CASING)
CAP
STRAINER
CAP SCREW (DELIVERY COVER)
BATTERY COVER
BATTERY BOLT WITH NUT
SPRINGWASHER
WASHER (BATTERY)
CAP
SHORT CORD WITH TERMINALS
LONG CORD WITHTERMINALS
ENGINE, HATZ
KIT, MECHANICAL SEAL, SLEEVE, O-RINGS ........ 1 .............INCLUDES ITEMS W/ #
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 35
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HATZ 1B40U-2203A — SPARE PARTS KITS ASSY.
SPARE PARTS KITS ASSY.
1
2
3
4
PAGE 36 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
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HATZ 1B40U-2203A — SPARE PARTS KITS ASSY.
SPARE PARTS KITS ASSY.
NO.
1
2
3
4
PART NO.
01679202
01679302
01679400
01679510
PART NAME
QTY.
REMARKS
GASKET SET CYL.HEAD
GASKET SET CRK.CASE
1000H MAINTE.KIT
EMERGENCY KIT
1
1
1
1
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 37
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HATZ 1B40U-2203A — CRANKCASE ASSY.
CRANKCASE ASSY.
SEALING AND BONDING
ADHESIVES
32
33
10
11
H
D
14
20
19
21
15
13
31
8
7
17
9
16
30
30
19
20
31
4
21
5
6
5
25
36
22
26
24
27
26
37
29
23
38
1
Parts not available separately
PAGE 38 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
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HATZ 1B40U-2203A — CRANKCASE ASSY.
CRANKCASE ASSY.
NO.
D
PART NO.
50223300
50282501
01679100
PART NAME
LOCTITE221 50ML
SILICON 30ML
CRANKCASE ASSY ............................... 1 ........... INCLUDES ITEMS W/ #
CRANKCASE .......................................... 1 ........... NOT SOLD SEPARATELY
PLUG ....................................................... 1 ........... NOT SOLD SEPARATELY
QTY.
REMARKS
1
1
H
1
2#
3#
4#
5#
6#
7#
8#
9#
10#
11#
12#
13#
14
15
16
17$
18$
19
20
21
22
23
24
25
26
27
29
30
31
32
04141600
40002600
01336400
50502801
50440300
50249102
50062400
50062300
COVER SHEET
1
1
4
1
1
1
1
1
BLIND RIVET3.2
COVER SHEET (SIDE)
CYL.PIN M6X24
O-RING 8X1.5
CYL.PIN M6X24
JOINT A10X13.5
CLOS.SCREW M10X1
PLUG ....................................................... 1 ........... NOT SOLD SEPARATELY
O-RING 8X2
OIL SEAL 45X60X8
GRUB SCREW
DIPSTICK ASSY..................................... 1 ........... INCLUDES ITEMS W/ $
SEALING RING
DIPSTICK................................................ 1 ........... NOT SOLD SEPARATELY
SPRING WASHER 8
ALLEN SCREW M8X40
ENGINE BRACKET
TUBE F.OIL FILTER
OIL SUCTION FILTER ASSY.................. 1 ........... INCLUDES ITEMS W/ %
DRAIN PLG.MAGNT.M22
JOINT A22X27
HOSE CLIP
T-PIECE
GROOV.BALLBEAR.6310
PLATE
ALLEN SCREW M6X18
COVER
40022300
50479000
04144401
01342800
04125000
1
1
1
1
50208500
04219500
04144701
04141500
01542702
50373100
50001600
05036900
04163000
50478900
04133800
50564200
01555800
03568701
8
8
4
1
1
1
2
1
1
3
6
1
1
33
OIL SUPPLEMENT PLUG
35%
36%
37%
38%
FILTER, OIL SUCTION ........................... 1 ........... NOT SOLD SEPARATELY
50475901
05148200
50170700
O-RING 20X4
1
2
1
PLATE SPRING
ALLEN SCREW M6X16
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 39
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HATZ 1B40U-2203A — COMPENSATION OF MASSES ASSY.
COMPENSATION OF MASSES ASSY.
PAGE 40 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
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HATZ 1B40U-2203A — COMPENSATION OF MASSES ASSY.
COMPENSATION OF MASSES ASSY.
NO.
1
PART NO.
01349201
PART NAME
COMPENSATING SHAFT
QTY.
REMARKS
1
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 41
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HATZ 1B40U-2203A — CRANKSHAFT ASSY.
CRANKSHAFT ASSY.
PAGE 42 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
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HATZ 1B40U-2203A — CRANKSHAFT ASSY.
CRANKSHAFT ASSY.
NO.
3#
9
11
12#
PART NO.
50529700
05141600
01359201
PART NAME
COVER 14
KEY 6,35X61
QTY.
1
1
REMARKS
CRANKSHAFT ASSY ............................... 1 ......... INCLUDES ITEMS W/ #
CRANKSHAFT .......................................... 1 ......... NOT SOLD SEPARATELY
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 43
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HATZ 1B40U-2203A — CAMSHAFT ASSY.
CAMSHAFT ASSY.
1
4
7
6
4
3
9
6
10
11
12
13
14
5
Parts not available separately
PAGE 44 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
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HATZ 1B40U-2203A — CAMSHAFT ASSY.
CAMSHAFT ASSY.
NO.
1
PART NO.
01345003
01326401
50123200
01326600
50255300
01326501
PART NAME
QTY.
REMARKS
CAMSHAFT ASSY. ................................... 1 ......... INCLUDES ITEMS W/ #
3#
4#
5#
6#
7#
8#
9
10
11
12
13
14
CAMLEVER
SHIM 5X10X0.5
FLYWEIGHT
1
2
1
2
1
LOCKINGWASHER 3.2
F.WEIGHT HAND-ST.
CAMSHAFT............................................... 1 ......... NOT SOLD SEPARATELY
SHIM 23X38X0.9
SHIM 23X38X1.0
SHIM 23X38X1.1
SHIM 23X38X1.2
SHIM 23X38X1.3
SHIM 23X38X1.4
04121700
04112100
04112200
04112300
04125100
04125200
1
1
1
1
1
1
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 45
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HATZ 1B40U-2203A — PISTON, CONROD, CYLINDER ASSY.
PISTON, CONROD, CYLINDER ASSY.
6
8
4
3
1
;10
9
12
13
11
Parts not available separately
PAGE 46 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
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HATZ 1B40U-2203A — PISTON, CONROD, CYLINDER ASSY.
PISTON, CONROD, CYLINDER ASSY.
NO.
1
2#%
3#%
4#%
5#%
6#
PART NO.
PART NAME
QTY.
REMARKS
01374810
PISTON ASSY 88 EPA2 ........................... 1 ......... INCLUDES ITEMS W/ %
PISTON ..................................................... 1 ......... NOT SOLD SEPARATELY
50482300
50527100
01374701
50479301
CIRCLIP 22X1
GUDGEON PIN
PISTON RING SET 88
0-RING 93 X 1.5
2
1
1
1
7#
8
9
10$
11$
12
CYLINDER ................................................ 1 ......... NOT SOLD SEPARATELY
CYLINDER W/ PISTON ASSY .................. 1 ........ INCLUDES ITEMS W/ #
CONROD ASSY ........................................ 1 ........ INCLUDES ITEMS W/ $
CONROD ................................................... 1 ........ NOT SOLD SEPARATELY
01679610
01343500
04100500
01679800
01692700
CONROD SCREW
2
1
1
BIG END BEARING
BIG END BEAR.US0.5
13
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 47
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HATZ 1B40U-2203A — CYLINDER HEAD ASSY.
CYLINDER HEAD ASSY.
30
29
29
28
28
17
16
15
18
16
15
19
20
24
23
14
13
44
45
12
11
46
7
18
19
16
17
3
22
16
21
5
21
15
20
14
44
13
7
45
46
12
11
1
3
5
43
6
42
34
6
34-1
35
10
35-1
36
36-1
37
9
37-1
38
39
40
Parts not available separately
PAGE 48 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
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HATZ 1B40U-2203A — CYLINDER HEAD ASSY.
CYLINDER HEAD ASSY.
NO.
1
2#
3#
5
6
7
PART NO.
PART NAME
QTY.
REMARKS
01850900
CYLINDER HEAD ASSY EPA2 ................. 1 ......... INCLUDES ITEMS W/ #
CYLINDER HEAD...................................... 1 ......... NOT SOLD SEPARATELY
05209700
05159600
05159700
01374000
05145100
05145200
50425800
04147100
04146900
04147000
50425700
05240700
05091101
50513100
05054700
05146701
05099300
50396600
05156401
05146501
50081200
50374900
04117701
04126100
40028600
05158903
04248400
04248500
05159003
05159103
04248600
05159203
04248700
05159303
05159403
05159503
04174500
04106500
03171800
04243700
50563900
VALVE GUIDE
2
2
2
2
1
1
2
2
2
2
2
4
2
2
2
2
2
2
1
1
3
3
1
2
2
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
STUD CYL. HEAD
STUD CYL. HEAD
PUSHROD
9
VALVE INLET
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
28
29
30
31
32
34
34-1
35
35-1
36
36-1
37
37-1
38
39
40
42
43
44
45
46
VALVE EXHAUST
STEM SEAL CAP
WASHER
VALVE SPRING
SPRING PLATE
COLLET
SUPP.DISC 6X12X1.35
SLIDER
GRUB SCREW M8X10
NUT F. ROCKERARM
ROCKER
WASHER 10.1X24X3
HEXAGON NUT M 10
GASKET CYL. HEAD
COVER F. CYL. HEAD
SPRING WASHER A 6
ALLEN SCREW M 6X35
LIFTING STRAP
PROTECTION HOSE
HEX.NUT M10
GASKET F.CYL.HEAD 0.4
GASKET F.CYL.H. 0.45
GASKET F.CYL.H. 0.55
GASKET F.CYL.H. 0.5
GASKET F.CYL.HEAD 0.6
GASKET F.CYL.H. 0.65
GASKET F.CYL.HEAD 0.7
GASKET F.CYL.H. 0.75
GASKET F.CYL.HEAD 0.8
GASKET F.CYL.HEAD 0.9
GASKET F.CYL.HEAD 1.0
CENTR.BUSH
SEALING RING TIM.COV.
COLLAR NUT
DISC 8.1X12X2.0
O-RING 10X2.5
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 49
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HATZ 1B40U-2203A — OIL PUMP AND GOVERNOR ASSY.
OIL PUMP AND GOVERNOR ASSY.
PAGE 50 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
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HATZ 1B40U-2203A — OIL PUMP AND GOVERNOR ASSY.
OIL PUMP AND GOVERNOR ASSY.
NO.
D
H
M
PART NO.
50223300
50282501
50485100
01344510
PART NAME
LOCTITE221 50ML
SILICON 30ML
QTY.
REMARKS
1
1
1
SCHLEIF PASTE 80G
OILPUMP CP.ASSY....................................... 1 ..........INCLUDES ITEMS W/ #
OIL PUMP...................................................... 1 ..........NOT SOLD SEPARATELY
1
2#
3#
4#
5#
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
04210910
CIRCLIP
1
GEAR, OIL PUMP .......................................... 1 ..........NOT SOLD SEPARATELY
HOUSING, OIL PUMP ................................... 1 ..........NOT SOLD SEPARATELY
05078110
05097100
50447900
50429400
05097300
01346000
04153400
40002600
05078600
50434800
01345901
50422400
01365200
50125800
05130910
05130800
05079800
50465300
50435000
05148600
COVER, OIL PUMP
RETAINING STRAP
BALL 3.5 MM G100
ALLEN SCREW M5X12
FLAT SPRING 0.4
TUBE OIL SUCTION
FISHPLATE
BLINDRIVET3.2
SHAFT
CIRCLIP 1.9
LEVER
SHIM 8X14X1
GOVERNOR LEVER
DISC 8X14X0.5
GOVERNOR SPRING
STOP
1
1
1
4
1
1
1
2
1
2
1
2
1
1
1
1
1
2
2
1
INTERMEDIATE PLATE
ALLEN SCREW M3X8
ALLEN SCREW M3X12
STOP SPRING
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 51
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HATZ 1B40U-2203A — OIL PUMP AND GOVERNOR ASSY.
OIL PUMP AND GOVERNOR ASSY.
PAGE 52 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
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HATZ 1B40U-2203A — OIL PUMP AND GOVERNOR ASSY. (C0NTINUED)
OIL PUMP AND GOVERNOR ASSY.
NO.
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
PART NO.
05078900
05131600
50346500
50144500
04095600
50092700
05079301
03927300
50563400
40022401
05151700
50488700
50475700
05178810
05178400
50492300
50216300
50492200
05178500
50422700
05079611
05160211
05078502
50057900
05179100
05179000
50400600
PART NAME
QTY.
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
2
1
2
1
2
1
1
1
REMARKS
GOV.SPRING 0.3
GOV.SPRING 0.2
HEXAGON NUT, M6
FLATWASHER
LEVER
CIRCLIP 7
SHAFT
SCREW M6 X 32
TENSION SPRING
O-RING 8X2 GRAY
PLUG
PRESSURE SPRING
GRUB SCREW M10X10
ECCENTRIC SCREW
PLATE
FILL.HEAD SCREW M5X12
WASHER 5.3
ALL.SCR. M5X25
STOP
SQUARE NUT M5
CENTRIFUGAL WEIGHT
CENTRIFUGAL WEIGHT
GOVERNOR SLEEVE
CYL.PIN 4 M6X8
SPRING
1
1
1
BUSHING
GRUB SCREW M5 X 10
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 53
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HATZ 1B40U-2203A —TIMING COVER ASSY.
TIMING COVER ASSY.
46
1
48
45
12
13
42
46
47
12
13
42
43
44
42
51
11
10
6
9
41
40
39
3
4
49
5
7
38
37
36
15
8
35
53
29
24
34
33
25
32
26
27
28
30
31
E H K
D
Parts not available separately
PAGE 54 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
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HATZ 1B40U-2203A —TIMING COVER ASSY.
TIMING COVER ASSY.
NO.
D
E
H
K
1
2#
PART NO.
50223300
50223400
50282501
50342601
01894200
PART NAME
QTY.
REMARKS
LOCTITE221 50ML
LOCTITE648 10ML
SILICON 30ML
1
1
1
1
HOCHTEMP.FETT 400G
TIMING COVER CP. ASSY ....................... 1 ......... INCLUDES ITEMS W/ #
TIMING COVER ........................................ 1 ......... NOT SOLD SEPARATELY
3#
4#
5#
6#
7#
8#
9#
10#
11#
12
04185800
50464100
04185700
04168600
01344600
04148800
50530600
50479500
50400600
03794201
50469900
01346710
CLOSING PLUG
O-RING 2X1
CLOSING PLUG 4X15
PLUG 4.3
BOLT F.GOV.HOUSING
MAIN BEARING
GRUB SCREW M8X10
OIL SEAL 35X47X7
GRUB SCREW M 5X10
CAM FOLLOW SP.
ALLEN SCREW M6X30
ROCKER LEVER ASSY ........................... 1 ......... INCLUDES ITEMS W/ $
ROCKER LEVER ...................................... 1 ......... NOT SOLD SEPARATELY
BUSHING, ROCKER LEVER .................... 1 ......... NOT SOLD SEPARATELY
PIN, ROCKER LEVER .............................. 1 ......... NOT SOLD SEPARATELY
PIN, ROCKER LEVER .............................. 1 ......... NOT SOLD SEPARATELY
CLAMP, ROCKER LEVER ........................ 1 ......... NOT SOLD SEPARATELY
CLAMP, ROCKER LEVER ........................ 1 ......... NOT SOLD SEPARATELY
SPINDLE ................................................... 1 ......... NOT SOLD SEPARATELY
1
1
1
1
1
1
4
1
2
2
2
13
15#
16$
17$
18$
19$
20$
21$
22$
24#
25
50561800
04094700
04095700
CTR.SUNK SCREW M6X40
DRAW ROD
PRESSURE SPRING
1
1
1
26
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 55
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HATZ 1B40U-2203A —TIMING COVER ASSY.
TIMING COVER ASSY.
46
1
48
45
12
13
42
46
47
12
13
42
43
44
42
51
11
10
6
9
41
40
39
3
4
49
5
7
38
37
36
15
8
35
53
29
24
34
33
25
32
26
27
28
30
31
E H K
D
Parts not available separately
PAGE 56 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
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HATZ 1B40U-2203A —TIMING COVER ASSY. (CONTINUED)
TIMING COVER ASSY. (CONTINUED)
NO.
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
51#
53
PART NO.
04133900
04094802
05095210
50499300
50144400
50499400
50384200
04095210
50463000
50162900
50459100
50373100
50397100
01351700
50329000
50095100
50288800
50177500
50392900
03794100
04146600
04146000
05127100
50262400
04189500
PART NAME
DISC 10.7X19X0.5
CUP
SPRING F.GOVERNOR
GRUB SCREW M6X35
HEXAGON NUT M6
GRUB SCREW M4X25
ALLEN SCREW M6X12
COVER
QTY.
1
1
1
1
1
1
1
1
2
2
1
1
4
1
1
15
11
2
2
2
1
1
1
1
REMARKS
ALLEN SCREW M8X130
JOINT A8X14
JOINT A22X27
DRAIN PLG.MAGNT.M22
ALLEN SCREW M4X10
COVER
O-RING 9.5X2.5
SPRING WASHER A8
ALLEN SCREW M8X55
ALLEN SCREW M8X40
ALLEN SCREW M8X50
WASHER
CAM FOLLOWER
CAM FOLLOWER
LEVER
THREADED PIN M6X10
CUP
1
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 57
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HATZ 1B40U-2203A — BLOWER AND FLYWHEEL ASSY.
BLOWER, FLYWHEEL ASSY.
PAGE 58 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
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HATZ 1B40U-2203A — BLOWER AND FLYWHEEL ASSY.
BLOWER, FLYWHEEL ASSY.
NO.
1
2
3
4
5
6
7
PART NO.
04205800
50003400
50327300
04153901
50205600
04155101
50502501
PART NAME
QTY.
REMARKS
BLOWER RING
SPRING WASHER A4
ALLEN SCREW M4X20
FLYWHEEL
ROLL PIN 10 X 12
PLATE
1
6
6
1
1
1
6
ALLEN SCREW M8X35
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 59
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HATZ 1B40U-2203A — INJECTION EQUIPMENT ASSY.
INJECTION EQUIPMENT ASSY.
66
52
53
54
51
68
55
54
50
49
4
D
2
1
35
45
43
60
62
67
29
63
64
30
31
65
61
32
28
33
34
59
58
57
36
56
13
8
9
18
19
20
21
22
23
24
25
26
27
37
14
15
16
17
38
39
40
41
10
11
12
PAGE 60 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
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HATZ 1B40U-2203A — INJECTION EQUIPMENT ASSY.
INJECTION EQUIPMENT ASSY.
NO.
PART NO.
50223300
01389700
01680600
PART NAME
QTY.
REMARKS
D
LOCTITE221 50ML
1
1
2%
3%&
4%&
5%&
8%
INJECTOR CPL. .....................................1............. INCLUDES ITEMS W/ %
NOZZLE HOLD.+PIPE ........................... 1............. INCLUDES ITEM W/ &
PIPE .......................................................1............. NOT SOLD SEPARATELY
05070601
SEALING CONE
1
NIPPLE BODY ....................................... 1............. NOT SOLD SEPARATELY
SHIM 1.0
50436400
50436500
50436600
50436700
50436800
50436900
50437000
50437100
50437200
50437300
50437400
50437500
50437600
50437700
50437800
50437900
50438000
50438100
50438200
50438300
01389900
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
9%
SHIM 1.04
SHIM 1.10
SHIM 1.14
SHIM 1.20
SHIM 1.24
SHIM 1.30
SHIM 1.34
SHIM 1.40
SHIM 1.44
SHIM 1.50
SHIM 1.54
SHIM 1.60
SHIM 1.64
SHIM 1.70
SHIM 1.74
SHIM 1.80
SHIM 1.84
SHIM 1.90
SHIM 1.94
10%
11%
12%
13%
14%
15%
16%
17%
18%
19%
20%
21%
22%
23%
24%
25%
26%
27%
28%
29$%
30$%
31$%
32$%
33$%
PARTS SET NOZZLE ASSY EPA ..........1............. INCLUDES ITEMS W/ $
SPRING..................................................1............. NOT SOLD SEPARATELY
SPRINGWASHER ................................. 1............. NOT SOLD SEPARATELY
PLATE ....................................................1............. NOT SOLD SEPARATELY
50566600
NOZZLE
1
BODY .....................................................1............. NOT SOLD SEPARATELY
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 61
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HATZ 1B40U-2203A — INJECTION EQUIPMENT ASSY.
INJECTION EQUIPMENT ASSY.
66
53
54
51
68
52
55
54
50
D
49
4
2
1
35
45
60
67
43
29
63
64
30
31
62
61
65
32
28
33
34
59
58
57
36
56
13
8
9
18
19
20
21
22
23
24
25
26
27
37
38
39
40
41
14
15
16
17
10
11
12
PAGE 62 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
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HATZ 1B40U-2203A — INJECTION EQUIPMENT ASSY.
INJECTION EQUIPMENT ASSY. (CONTINUED)
NO.
34%
35
PART NO.
05070500
01680810
01330801
04096300
04096400
04096500
04096600
04096700
PART NAME
QTY.
REMARKS
JOINT WASH.F.INJECT
1
FUEL INJECTOR PUMP CP ..................1............. INCLUDES ITEMS W/ @
36@
37@
38@
39@
40@
41@
42#@
43#@
44#@
45#@
46#@
47#@
48#@
49@
50@
51@
52%
53%
54%
55%
56
57
58
59
60
61
62
63
64
65
66
67
68
CONTROL SLEEVE
SHIM 14X18X0.2
SHIM 14X18X0.3
SHIM 14X18X0.4
SHIM 14X18X0.5
SHIM 14X18X0.6
VALVE, FUEL INJECTOR PUMP ...........1............. NOT SOLD SEPARATELY
CON.SPR.WASHER 8
BODY, FUEL INJECTOR PUMP .............1............. NOT SOLD SEPARATELY
JOINT WASHER
SPRING, FUEL INJECTOR PUMP ........1............. NOT SOLD SEPARATELY
VALVE, FUEL INJECTOR PUMP ...........1............. NOT SOLD SEPARATELY
BODY, FUEL ...........................................1............. NOT SOLD SEPARATELY
VALVE PLATE
O-RING 17X2
DELIV.VALVE HOLDER
HOSE 2.5X195
HEXSCREW A M4X16
JOINT A4X8
CONNECTING NIPPLE
HOLDING SPRING
DISC 8
O-RING 4X1.2
ECCENTRIC PIN
NIPPLE
O-RING 7.5X10.5X1.5
SUPPORT
ALL.SCR. M6X30
RETAINING YOKE
FORK F. INJECTOR
INSUL.HOSE 120MM
1
1
1
1
1
1
04165200
50476900
1
1
05180800
50489200
05181100
05215000
50464500
50110800
05129000
04161800
50476000
50330100
04097710
01756800
50154300
05183100
50323900
05089300
05056700
05267900
01828510
50577900
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
F. INJ.PUMP BODY ................................1............. INCLUDES ITEMS W/ #
CLAMP 0.5X6.0XA6.0
1
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 63
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HATZ 1B40U-2203A — RECOIL STARTER ASSY.
RECOIL STARTER ASSY.
SEALING AND BONDING
ADHESIVES
K
20
D
22
2
4
8
7
11
15 16
9
6
5
14
13
12
21
17
18
1
19
Not available separately
PAGE 64 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
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HATZ 1B40U-2203A — RECOIL STARTER ASSY.
RECOIL STARTER ASSY.
NO.
D
K
PART NO.
50223300
50342601
01851900
01497800
PART NAME
LOCTITE221 50ML
HOCHTEMP.FETT 400G
RECOIL-STARTER .................................... 1 ......... INCLUDES ITEMS W/ %
HANDLE ASSY. ......................................... 1 ......... INCLUDES ITEMS W/ #
HANDLE .................................................... 1 ......... NOT SOLD SEPARATELY
RUBBER SLEEVE
RETURN SPRING
HOUSING F.R.START
SPRING WASHER A6
ALLEN SCREW M6X10
ROPE F.R.START
ROPE PULLEY ......................................... 1 ......... NOT SOLD SEPARATELY
BRAKE SPRING
BRAKE DISC
HEX SCREW M6X18
CON.SPR.WASHER 6
RATCHET
RETURN SPRING
ALLEN SCREW M6X10
SPRING WASHER 6
DRIVING SLEEVE
STICKER LABEL
QTY.
1
1
REMARKS
1
2%
3%#
4%#
5%
6%
7%
8%
9%
10%$
11%
12%
13%
14%
15%$ 05044800
16%
17
18
19
20
21
22%
03665200
05045201
01569300
50081200
50062700
05088901
1
1
1
4
4
1
05044901
05045001
50146300
50390701
1
1
1
1
1
1
3
3
1
1
05061300
50062700
50170900
04155000
05298100
01548800
50514600
ROPE PULLEY ......................................... 1.......... INCLUDES ITEM W/ $
WASHER 5.3
1
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 65
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HATZ 1B40U-2203A — AIR DUCTING ASSY. (A)
20
AIR DUCTING ASSY. (A)
21
19
18
17
2
22
1
SEALING AND BONDING
ADHESIVES
13
G
15
24
12
4
23
12
25
6
23
12
16
9
10
11
8
11
10
9
Parts not available separately
PAGE 66 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
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HATZ 1B40U-2203A — AIR DUCTING ASSY. (A)
AIR DUCTING ASSY. (A)
NO.
G
1
2#
3#
4
5$
6$
8$
9
10
11
12
13
14%
15%
16
17
18
19
20
21
22
23
24
25
PART NO.
50256501
01853100
PART NAME
QTY.
REMARKS
LOCTITE IS407 20G
1
HOOD ASSY ............................................. 1 ......... INCLUDES ITEM W/ #
HOOD ........................................................ 1 ......... NOT SOLD SEPARATELY
SPRING CLIP
COOLING AIR DUCT ASSY ..................... 1 ......... INCLUDES ITEM W/ $
AIR DUCT.................................................. 1 ......... NOT SOLD SEPARATELY
SEALING STRIP 119MM
RUBBER SLEEVE
FILL.HEAD SCREW M4X10
WASHER 4.3
RUBBER SLEEVE
ALLEN SCREW M6X16
COOLING AIR DUCT ASSY ..................... 1 ......... INCLUDES ITEMS W/ %
AIR DUCT.................................................. 1 ......... NOT SOLD SEPARATELY
SEALING STRIP 119MM
SCREW M6X12
HEXAGON NUT M6
SPRING WASHER 6
SPACER BUSH
COVER
RUBBER SLEEVE
SEALING STRIP
FLAT WASHER 6.4
WASHER 6.4X16X1.5
CLIP
05152100
01345400
1
04144200
50334800
50445401
50441600
50163801
50528100
01345300
1
1
4
4
4
3
04144200
50495000
50144400
50170900
03354600
01698200
50334800
03577200
50144500
04060600
05001200
1
1
2
2
2
1
1
1
2
1
1
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 67
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HATZ 1B40U-2203A — AIR DUCTING ASSY. (B)
AIR DUCTING ASSY. (B)
1
3
12
SEALING AND BONDING
ADHESIVES
10
31
9
39
8
38
F
4
7
6
10
11
24
29
24
28
30
10
11
12
36
27
22
16
16
29
10
24
11
26
33
5
17
34
32
24
28
35
16
23
34
16
17
24
21
37
16
20
16
17
18
19
17
13
14
Parts not available separately
PAGE 68 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
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HATZ 1B40U-2203A — AIR DUCTING ASSY. (B)
AIR DUCTING ASSY. (B)
NO.
F
1
2#
3
4#
5#
6#
7#
8
PART NO.
50223800
01831300
PART NAME
QTY.
REMARKS
TECHNICOLL8058 0.75KG
1
BLOWER DUCTING ASSY ....................... 1 ......... INCLUDES ITEMS W/ #
BLOWER DUCTING .................................. 1 ......... NOT SOLD SEPARATELY
SUPPORT
01331300
50453300
05189400
05189300
05227000
50144400
50170900
50144400
50170900
50120000
01661900
01347600
2
1
1
1
1
2
2
7
8
3
RUBBER SLEEVE
SEALING STRIP 655MM
SEALING STRIP
SEALING STRIP 54MM
HEXAGON NUT M6
SPRING WASHER 6
HEXAGON NUT M6
SPRING WASHER 6
DISC A6.4
9
10
11
12
13
14
15$%
PARTING SHEET ASSY ........................... 1 ......... INCLUDES ITEMS W/ $
PARTING SHEET ASSY E-ST.NO FT ...... 1 ......... INCLUDES ITEMS W/ %
PARTING SHEET ...................................... 1 ......... NOT SOLD SEPARATELY
16$% 01378300
17$% 03575500
SPACER BUSH
4
4
1
1
1
2
2
2
7
2
2
4
2
1
1
1
1
2
1
1
1
1
1
RUBBER SEAL RING
RUBBER INSERT
COVER, RUBBER INSERT
CLOSING COVER
STUD M6 X45
18
19
04146800
04150800
20$% 04215200
21
22
23
24
26
27
28
29
30
31
32
33
34
35
36
37%
38
39#
50458100
50114300
50464401
04042000
05188600
50328300
04139000
04098400
05184000
50026400
01669400
50144400
50170900
50170700
01683300
04099500
05140900
50392610
DISC 6.4
STUD M6FO X35
WASHER 6.5X22.5X1
SPACER BUSH 7X12X7
HEXAGON NUT VM6
SPAC.TUBE 6.5X12X18
SPAC.TUBE 7X12X16.3
HEXAGON NUT M6X17
HEXSCREW M6X35
SUPPORT
HEXAGON NUT M6
SPRING WASHER 6
ALLEN SCREW M6X16
SUPPORT
SEALING RING
WASHER
RUBBER BUSH
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 69
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HATZ 1B40U-2203A — CRANKCASE BREATHING SYSTEM ASSY.
CRANKCASE BREATHING SYSTEM ASSY.
SEALING AND BONDING
ADHESIVES
4
F H
E
1
3
5
8
6
7
Parts not available separately
PAGE 70 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
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HATZ 1B40U-2203A — CRANKCASE BREATHING SYSTEM ASSY.
CRANKCASE BREATHING SYSTEM ASSY.
NO.
E
F
H
1
2#
3#
4#
5#
6#
7
PART NO.
50223400
50223800
50282501
01885800
PART NAME
QTY.
REMARKS
LOCTITE648 10ML
TECHNICOLL8058 0.75KG
SILICON 30ML
1
1
1
CRANKCASE BREATHER CP .................. 1 ......... INCLUDES ITEMS W/ #
OIL SEPARATOR....................................... 1 ......... NOT SOLD SEPARATELY
FILTER BREATHING SYSTEM
PLUG
FUEL PIPE LW 7X35
NIPPLE
SUCTION PIPE
CLAMP
05102900
05098100
05197200
05196000
01626900
50456800
1
1
1
1
1
1
8
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 71
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HATZ 1B40U-2203A — FUELTANK ASSY.
FUEL TANK ASSY.
1
2
D
6
8
9
7
81
82
83
3
10
53
55 (56-59)
15
13
54
56
57
58
10
11
59
12
77
30
31
32
27
28
29
27
29
33
17
6
36
29
16
40 39 38
18
32
37
19
26
52
44
41
52
68
69
52
45
46
15
42
43
70
52
49
67
20
67
25
67
66
52
50
51
22
67
47
65
23
48
24
21
67
64
63
60
75
52
48
78
71
72
76
61
73
64
79
74
62
75
80
Parts not available separately
61
PAGE 72 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
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HATZ 1B40U-2203A — FUELTANK ASSY.
FUEL TANK ASSY.
NO.
D
1
2#
3#
4#$
5#$
6#$
7#
8#
9#
10#
11#
12#
13#
14#
15#
16#
17#
18#
19%
20%
21
22%
23%
24%
25%
26
27
28
29
30
31
32
33
34&
35&
36
37
38
39
40
41
42
PART NO.
50223300
01853200
01535302
01635210
PART NAME
QTY.
REMARKS
LOCTITE221 50ML
1
FUEL TANK ASSY 5L F.SEP. .................... 1 ......... INCLUDES ITEMS W/ #
CAP F. FUEL TANK
FUEL FILTER ASSY. ................................. 1 ......... INCLUDES ITEMS W/ $
FUEL FILTER ............................................ 1 ......... NOT SOLD SEPARATELY
SPACER .................................................... 1 ......... NOT SOLD SEPARATELY
RUBBER SLEEVE
CONNECTING NIPPLE
ROPE
CIRCLIP 8
FUEL HOSE 3.5X340
CLAMP 11.3
CONNECTING NIPPLE
FUEL VENT. VALVE
FUELTANK ............................................... 1 ......... NOT SOLD SEPARATELY
RUBBER SLEEVE
RUBBER SLEEVE
CONNECTING NIPPLE
BREATHER HOSE
FUEL HOSE 5.0X50
HOSE NIPPLE T
HOSE 2.5X195
1
50440901
05189001
01628900
50500800
05160700
50399801
05084010
01534900
2
1
1
1
1
1
1
1
50440800
05130400
05184400
05189700
05289300
05175601
05215000
03664210
01534601
05214800
05284010
05190900
50120000
01331300
05110010
40028400
50148100
05109810
01655800
2
1
1
1
1
1
1
1
1
1
1
1
4
2
10
2
2
4
HOSE 5X130
FUEL VENTG. VALVE
FUEL HOSE 4.5X40
FUEL HOSE 3.5X160
TUBE
DISC A 6.4
SUPPORT
DISC 7.1X17.9X2
HEX NUT M 8
FLAT WASHER 8.4
DISC 8.2X22X2
INSULATINGTUBE ................................... 2 ......... INCLUDES ITEMS W/ &
INSULATING SLEEVE .............................. 1 ......... NOT SOLD SEPARATELY
RUBBER SHELL ....................................... 1 ......... NOT SOLD SEPARATELY
SUPPORT
STUD M8X25
HEXSCREW M6X16
SPRING WASHER 6
HEXSCREW M8X40
DISC A6.4
SPRING WASHER 6
ALLEN SCREW M6X16
DISC 6.5X13X4.8
WASHER 6.5X22.5X1
05170110
50231900
01557000
50170900
50144000
50120000
50170900
50170700
04118800
04042000
1
2
4
2
2
4
4
4
2
2
43
44
45
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 73
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HATZ 1B40U-2203A — FUELTANK ASSY.
FUEL TANK ASSY.
1
2
D
6
8
9
7
81
82
83
3
10
53
55 (56-59)
15
13
54
56
57
58
10
11
59
12
77
30
31
32
27
28
29
27
29
33
17
6
36
29
16
40 39 38
18
32
37
19
26
52
44
41
52
68
69
52
45
46
15
42
43
70
52
49
67
20
67
25
67
66
52
50
51
22
67
47
65
23
48
24
21
67
64
63
60
75
52
48
78
71
72
76
61
73
64
79
74
62
75
80
Parts not available separately
61
PAGE 74 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
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HATZ 1B40U-2203A — FUELTANK ASSY.
FUEL TANK ASSY. (CONTINUED)
NO.
46
47
48%
49%
50%
51%
52%
53
54
55
56
57
PART NO.
50453300
05213010
50441100
00805502
05301200
03663710
50399801
05172300
50448000
01519402
05044001
05036900
05043901
50414800
50539200
50441600
50446900
05279500
50501600
03663610
03663610
50570900
05289300
05122701
PART NAME
QTY.
1
1
2
1
1
1
6
1
1
1
1
1
1
1
1
2
2
1
2
1
1
5
1
REMARKS
RUBBER SLEEVE
FUEL HOSE 7X25
HOSE CLIP
VENT VALVE
NIPPLE
FUEL HOSE 5.0/50
CLAMP 11.3
CONNECTING NIPPLE
CLAMP
WATER SEPARATOR
HOSE 20/12 MM
HOSE CLIP
WATER SEPARATOR
CLOS. SCREW M10
FUEL FILT. EXT. MOUNT
WASHER 4.3
ALLEN SCREW M4X16
SUPPORT
HEX NUT M 4
58
59
60%
61%
62%
63%
64%
65%
66%
67%
68%
69%
FUEL HOSE 5X330
FUEL HOSE 5X330
CLAMP 12.8
FUEL HOSE 5.0X50
HOSE NIPPLE
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 75
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HATZ 1B40U-2203A — AIR FILTER ASSY.
AIR FILTER ASSY.
PAGE 76 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
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HATZ 1B40U-2203A — AIR FILTER ASSY.
AIR FILTER ASSY.
NO.
1
2#
3#
4#
5
6
7#
8
PART NO.
PART NAME
QTY.
REMARKS
01637410
AIR FILTER HOUSING ASSY ................... 1 ......... INCLUDES ITEMS W/ #
AIR FILTER HOUSING.............................. 1 ......... NOT AVAILABLE SEPARATELY
05167700
05166200
50095100
50171500
50484100
50454300
01822000
05158000
SEALING STRIP 665MM
RUBBER SHELL 32MM
SPRING WASHER A8
ALLEN SCREW M 8X 25
AIR FILTER ELEMENT
KNURLED NUT M6
COVER ASSY, AIR FILTER ..................... 1 ......... INCLUDES ITEMS W/ $
SEALING STRIP
COVER, AIR FILTER................................. 1 ......... NOT AVAILABLE SEPARATELY
RUBBER SLEEVE
WING NUT M6
COVER, RUBBER INSERT
RUBBER INSERT
1
1
3
3
1
1
9
10$
11$
12
13
14
15
16
17
18
37
38
1
50435800
50452200
04150800
04146800
05149900
05149800
04215200
04215300
05309300
1
1
1
1
2
1
1
1
1
GASKET AIR FILTER
INSULATING FLANGE
CLOSING COVER
CLOSING COVER
BREATHER TUBE
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 77
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HATZ 1B40U-2203A — EXHAUST SILENCER ASSY.
EXHAUST SILENCER ASSY.
PAGE 78 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
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HATZ 1B40U-2203A — EXHAUST SILENCER ASSY.
EXHAUST SILENCER ASSY.
NO.
1
2#
3#
4#
7
PART NO.
PART NAME
QTY.
REMARKS
01682501
EXHAUST SILENCER ASSY .................... 1 ......... INCLUDES ITEMS W/ #
EXHAUST SILENCER ............................... 1 ......... NOT SOLD SEPARATELY
01732701
50403900
50474200
50114300
05177900
01655601
50144500
40028300
01629000
50422500
50114300
50170900
50177100
GASKET MUFFLER
ALLEN SCREW M8X25
ALLEN SCREW M6X16
DISC 6.4
THREADED BOLT M6
EXHAUST END PIPE
FLAT WASHER
1
3
1
1
1
1
1
1
1
2
1
1
1
8
9
10
11
12
13
14
15
16
17
HEX NUT M6
PROTECT.GUARD EXHAUST
CTR. SUNK SCREW M6X12
DISC 6.4
SPRING WASHER 6
HEX SCREW M6X16
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 79
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HATZ 1B40U-2203A — STARTER, ALTERNATOR ASSY.
STARTER, ALTERNATOR ASSY.
PAGE 80 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
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HATZ 1B40U-2203A — STARTER, ALTERNATOR ASSY.
STARTER, ALTERNATOR ASSY.
NO.
1
2
3
4
5
7
8
9
10#
11#
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
PART NO.
50402300
50170900
50144500
04099100
50483500
04161502
04151100
50495100
PART NAME
QTY.
REMARKS
ALLEN SCREW M6X70
SPRING WASHER 6
FLAT WASHER 6.4
RETAINING BRACKET
EL. STARTER 12V 1.0KW
FLYWHEEL
2
4
3
1
1
1
1
GEAR RING
ALTERNATOR ASSY 12V 200W ............... 1 ......... INCLUDES ITEMS W/ #
FLYWHEEL COVER .................................. 1 ......... NOT SOLD SEPARATELY
ALTERNATOR............................................ 1 ......... NOT SOLD SEPARATELY
50081900
50547000
50236600
50081200
50165400
50148100
05100701
01663000
05182912
50144400
50439500
50344700
50025400
50120000
03714100
50095100
50392900
50402100
SPRING WASHER A5
ALLEN SCREW M5X25
ALLEN SCREW M6X25
SPRING WASHER A6
ALLEN SCREW M8X16
FLAT WASHER 8.4
TENS. REGULATOR 12V
SUPPORT
SUPPORT
HEXAGON NUT M6
STRAP 2.6X200
HEXAGON NUT M8
HEXSCREW M6X10
DISC A6.4
4
4
5
5
2
6
1
1
1
2
3
1
1
2
1
1
1
1
SPACER BUSH
SPRING WASHER A8
ALLEN SCREW M8X50
PLUG SLEEVE HOUSING
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 81
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HATZ 1B40U-2203A — ELECTRIC EQUIPMENT,WIRING ASSY.
ELECTRIC EQUIPMENT, WIRING ASSY.
PAGE 82 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
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HATZ 1B40U-2203A — ELECTRIC EQUIPMENT, WIRING ASSY.
ELECTRIC EQUIPMENT, WIRING ASSY.
NO.
1
1
PART NO.
01560802
01796500
50384401
PART NAME
INSTRUMENT BOX ................................... 1 ......... INCLUDES ITEMS W/ #
INSTRUMENT BOX, AUTOMATIC
STARTING SWITCH .................................. 1 ......... INCLUDES ITEMS W/ $
STARTING SWITCH BODY ....................... 1 ......... NOT SOLD SEPARATELY
NUT, STARTING SWITCH ......................... 1 ......... NOT SOLD SEPARATELY
FACE PLATE, STARTING SWITCH .......... 1 ......... NOT SOLD SEPARATELY
QTY.
REMARKS
1
2#
3#$
4#$
5#$
6
7#$
8#
9#
10
11
12
13
14
15
16
17
19
05126402
50404900
PROTECTION CAP
KEY, SWITCH BOX
1
1
HOUSING, INSTRUMENT BOX ................ 1 ......... NOT SOLD SEPARATELY
LED DISPLAY ........................................... 1 ......... NOT SOLD SEPARATELY
50149100
50144500
01785900
50167400
50439500
01546800
01778000
50469100
01546500
ALLEN SCREW M6 X 12
FLAT WASHER
WIRING HARNESS
STRAP
STRAP 2.6X200
ELECTRICWIRE
ELECTRICWIRE
OIL PRESSURE SWITCH
ELECTRICWIRE
2
2
1
1
4
1
1
1
1
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 83
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HATZ 1B40U-2203A — SPEED CONTROL ASSY.
SPEED CONTROL ASSY.
PAGE 84 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
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HATZ 1B40U-2203A — SPEED CONTROL ASSY.
SPEED CONTROL ASSY.
NO.
1
2
3
4
5
6
7
8
PART NO.
05141200
50144400
50025000
50483000
50511900
50216300
05117700
50094300
50484600
50483100
50025000
50342400
50148100
05189600
03599600
50328300
50208500
05117610
50423900
50380800
03292900
PART NAME
QTY.
1
2
1
1
1
2
1
1
1
2
1
1
1
1
1
1
REMARKS
ADJUSTING SCREW
HEXAGON NUT M6
HEX SCREW M 4X10
CABLE CLAMP
ALLEN SCREW M 5X30
WASHER 5.3
LEVER
HEXAGON NUT M5
PRESSURE SPRING
CABLE CLAMP 2.2MM
HEX SCREW M 4X10
ALLEN SCREW M 8X50
FLAT WASHER 8.4
PLATE
9
10
11
12
13
14
15
16
17
18
19
20
21
SPACER BUSH
HEXAGON NUT VM6
SPRING WASHER 8
CONSOLE
CTR.SUNK SCREW M6X20
CTR.SUNK SCREW M6X10
SPACER TUBE
1
1
1
1
1
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 85
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HATZ 1B40U-2203A — ENGINE STOP DEVICE ASSY.
ENGINE STOP DEVICE ASSY.
PAGE 86 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
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HATZ 1B40U-2203A — ENGINE STOP DEVICE ASSY.
ENGINE STOP DEVICE ASSY.
NO.
1
2#
3#
4#
5#
6
PART NO.
PART NAME
QTY.
REMARKS
01786400
STOP DEVICE ASSY ............................... 1 ......... INCLUDES ITEMS W/ #
STOP DEVICE .......................................... 1 ......... NOT AVAILABLE SEPARATELY
ALLEN SCREW, M4 X 16
O-RING
50446900
50329000
05221301
01786000
4
1
1
STICKER LABEL
LIFT, MGT. EG. STOP ASSY .................... 1 ......... INCLUDES ITEMS W/ $
8$
9$
11$
12$
13$
LIFT, MGT. EG. STOP ............................... 1 ......... NOT AVAILABLE SEPARATELY
01547101
05223200
40021500
40021400
ELECTRICALWIRE
STICKER LABEL
SEAL WIRE
1
1
1
1
LEAD SEAL, 8 MM
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 87
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HATZ 1B40U-2203A — ENGINE SPECIAL EPA EQUIPMENT
ENGINE SPECIAL EPA EQUIPMENT ASSY.
PAGE 88 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
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HATZ 1B40U-2203A — ENGINE SPECIAL EPA EQUIPMENT
ENGINE SPECIAL EPA EQUIPMENT ASSY.
NO.
1
2
3
4
5
6
PART NO.
04198800
04202600
04170600
50495000
04195700
05201500
PART NAME
GRUB SCREW
PLUG
PLUG
SCREW M6 X 12
GUARD
QTY.
REMARKS
1
1
1
1
1
1
CLOSING PLUG
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 89
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TERMS AND CONDITIONS OF SALE — PARTS
PAYMENT TERMS
5. Partsmustbeinnewandresalablecon- Multiquipreservestherighttoquoteandsell
dition,intheoriginalMultiquippackage(if directtoGovernmentagencies,andtoOriginal
any), and with Multiquip part numbers Equipment Manufacturer accounts who use
Terms of payment for parts are net 30 days.
FREIGHTPOLICY
clearlymarked.
our products as integral parts of their own
products.
All parts orders will be shipped collect or
prepaidwiththechargesaddedtotheinvoice.
All shipments are F.O.B. point of origin.
Multiquip’sresponsibilityceaseswhenasigned
manifesthasbeenobtainedfromthecarrier,
andanyclaimforshortageordamagemustbe
settledbetweentheconsigneeandthecarrier.
6. Thefollowingitemsarenotreturnable:
SPECIALEXPEDITINGSERVICE
a. Obsolete parts. (If an item is in the
price book and shows as being re- A$35.00surchargewillbeaddedtotheinvoice
placedbyanotheritem,itisobsolete.) forspecialhandlingincludingbusshipments,
insuredparcelpostorincaseswhereMultiquip
mustpersonallydeliverthepartstothecarrier.
(such as gaskets, seals, “O” rings,
b. Any parts with a limited shelf life
andotherrubberparts)thatwerepur- LIMITATIONSOFSELLER’SLIABILITY
MINIMUMORDER
chasedmorethansixmonthspriorto
thereturndate.
Multiquip shall not be liable hereunder for
damagesinexcessofthepurchasepriceofthe
TheminimumchargeforordersfromMultiquip
is $15.00 net. Customers will be asked for
instructionsregardinghandlingofordersnot
meetingthisrequirement.
c. Anylineitemwithanextendeddealer item with respect to which damages are
netpriceoflessthan$5.00.
claimed, and in no event shall Multiquip be
liable for loss of profit or good will or for any
otherspecial,consequentialorincidentaldam-
ages.
d. Special order items.
RETURNEDGOODSPOLICY
e. Electricalcomponents.
f. Paint,chemicals,andlubricants.
g. Decalsandpaperproducts.
h. Itemspurchasedinkits.
Returnshipmentswillbeacceptedandcredit
willbeallowed,subjecttothefollowingprovi-
sions:
LIMITATIONOFWARRANTIES
Nowarranties,expressorimplied,aremade
in connection with the sale of parts or trade
accessoriesnorastoanyenginenotmanufac-
tured by Multiquip. Such warranties made in
connectionwiththesaleofnew,completeunits
are made exclusively by a statement of war-
rantypackagedwithsuchunits,andMultiquip
neitherassumesnorauthorizesanypersonto
assume for it any other obligation or liability
whatever in connection with the sale of its
products.Apartfromsuchwrittenstatementof
warranty, there are no warranties, express,
impliedorstatutory,whichextendbeyondthe
descriptionoftheproductsonthefacehereof.
1. AReturnedMaterialAuthorizationmust
be approved by Multiquip prior to ship-
ment.
7. Thesenderwillbenotifiedofanymaterial
receivedthatisnotacceptable.
2. ToobtainaReturnMaterialAuthorization,
alistmustbeprovidedtoMultiquipParts
Salesthatdefinesitemnumbers,quanti-
ties, and descriptions of the items to be
returned.
8. Suchmaterialwillbeheldforfiveworking
days from notification, pending instruc-
tions.Ifareplyisnotreceivedwithinfive
days,thematerialwillbereturnedtothe
senderathisexpense.
a. Thepartsnumbersanddescriptions
must match the current parts price
list.
9. Creditonreturnedpartswillbeissuedat
dealer net price at time of the original
purchase,lessa15%restockingcharge.
b. The list must be typed or computer
generated.
10. In cases where an item is accepted, for
which the original purchase document
can not be determined, the price will be
basedonthelistpricethatwaseffective
twelvemonthspriortotheRMAdate.
c. The list must state the reason(s) for
thereturn.
Effective: February 22, 2006
d. The list must reference the sales
order(s)orinvoice(s)underwhichthe
itemswereoriginallypurchased.
11. Credit issued will be applied to future
purchasesonly.
e. The list must include the name and
phonenumberofthepersonrequest-
ingtheRMA.
PRICINGANDREBATES
Prices are subject to change without prior
notice.Pricechangesareeffectiveonaspe-
cificdateandallordersreceivedonorafterthat
datewillbebilledattherevisedprice.Rebates
3. AcopyoftheReturnMaterialAuthoriza-
tionmustaccompanythereturnshipment.
4. Freight is at the sender’s expense. All forpricedeclinesandaddedchargesforprice
partsmustbereturnedfreightprepaidto increaseswillnotbemadeforstockonhand
Multiquip’sdesignatedreceivingpoint.
atthetimeofanypricechange.
PAGE 90 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
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NOTES
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 91
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OPERATION AND PARTS MANUAL
HERE’S HOW TO GET HELP
PLEASE HAVETHE MODEL AND SERIAL
NUMBER ON-HANDWHEN CALLING
UNITED STATES
Multiquip Corporate Office
18910 Wilmington Ave.
Carson, CA 90746
MQ Parts Department
800-427-1244
Tel. (800) 421-1244
Fax (800) 537-3927
Fax:800-672-7877
Fax:310-637-3284
310-537-3700
Contact: [email protected]
Mayco Parts
800-306-2926
310-537-3700
Warranty Department
800-421-1244, Ext. 279 Fax:310-537-1173
310-537-3700, Ext. 279
Fax:800-672-7877
Fax:310-637-3284
Service Department
800-421-1244
Technical Assistance
800-478-1244
Fax:310-537-4259
Fax:310-631-5032
310-537-3700
MEXICO
MQ Cipsa
UNITED KINGDOM
Multiquip (UK) Limited Head Office
Hanover Mill, Fitzroy Street,
Ashton-under-Lyne,
Carr. Fed. Mexico-Puebla KM 126.5
Momoxpan, Cholula, Puebla72760Mexico
Tel: (52) 222-225-9900
Fax: (52) 222-285-0420
Tel: 0161 339 2223
Fax: 0161 339 3226
Lancashire OL7 0TL
CANADA
Multiquip
BRAZIL
Multiquip
4110IndustrielBoul.
Laval, Quebec, Canada H7L 6V3
Tel: (450) 625-2244
Fax: (450) 625-8664
Av. Evandro Lins e Silva, 840 - grupo 505 Tel: 011-55-21-3433-9055
Barra de Tijuca - Rio de Janeiro Fax: 011-55-21-3433-9055
© COPYRIGHT 2008, MULTIQUIP INC.
Multiquip Inc., Mikasa, and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other
trademarks are the property of their respective owners and used with permission.
This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data
contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or
the information published in this publication at any time without notice and without incurring any obligations.
Your Local Dealer is:
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