OPERATION AND PARTS MANUAL
SERIES
MODEL MVH-120GH
REVERSIBLE PLATE COMPACTOR
(HONDA GX160K1SM12/GX160U1SM12/
GX160U1SMX4
GASOLINE ENGINE)
Revision #3 (10/24/07)
To find the latest revision of this
publication, visit our website at:
THIS MANUAL MUST ACCOMPANYTHE EQUIPMENT AT ALLTIMES.
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PROPOSITION 65WARNING
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PAGE 2 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
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NOTE PAGE
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 3
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TABLE OF CONTENTS
Proposition 65 Warning ............................................. 2
Table Of Contents ..................................................... 4
Parts Ordering Procedures ....................................... 5
Safety ..................................................................... 6-7
Rules For Safe Operation ...................................... 8-9
Specifications .......................................................... 10
General Information ................................................ 11
Honda GX160 Engine
Cylinder Head Assembly....................................44-45
Cylinder Barrel Assembly...................................46-47
Crankcase Cover Assembly...............................48-49
Crankshaft Assembly .........................................50-51
Piston Assembly.................................................52-53
Camshaft Assembly ...........................................54-55
Recoil Starter .....................................................56-57
Fan Cover Assembly ..........................................58-59
Carburetor Assembly .........................................60-61
Air Cleaner Assembly.........................................62-63
Muffler Assembly ...............................................64-65
Fuel Tank Assembly ...........................................66-67
Flywheel Assembly ............................................68-69
Ignition Coil Assembly ........................................70-71
Control Assembly ...............................................72-73
Label Assembly..................................................74-75
Tool Assembly ....................................................76-77
Multiquip MVH120GH —
Plate Compactor
Components (Plate Compactor) ............................. 12
Components (Honda Engine) ................................. 13
Inspection........................................................... 14-15
Initial Start-Up .................................................... 16-17
Operation ................................................................ 18
Maintenance ...................................................... 19-21
Preparation For Long Term Storage ....................... 22
Troubleshooting (Engine)................................... 23-24
Troubleshooting (Plate Compactor) ........................ 25
Explanation Of Codes In Remarks Column ............ 26
Suggested Spare Parts ........................................... 27
Name Plate And Decals ..................................... 28-29
Vibrating Plate Assembly ................................... 30-31
Body Assembly .................................................. 32-35
Vibrator Assembly .............................................. 36-39
Control Assembly ............................................... 40-43
Terms and Conditions Of Sale — Parts .................. 78
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Specification and part number
are subject to change without
notice.
PAGE 4 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
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PARTS ORDERING PROCEDURES
Ordering parts has never been easier!
Choose from three easy options:
Effective:
January 1st, 2006
Best Deal!
Order via Internet (Dealers Only)
Orderpartson-lineusingMultiquip’sSmartEquipwebsite!
:
If you have an MQ Account, to obtain a
Username and Password, E-mail us at:
■
■
■
View Parts Diagrams
Order Parts
PrintSpecificationInformation
To obtain an MQ Account, contact your
District Sales Manager for more information.
Use the internet and qualify for a 5% Discount
on Standard orders for all orders which include
complete part numbers.*
Gotowww.multiquip.comandclickon
to log in and save!
Order Parts
Note: Discounts Are Subject To Change
Fax your order in and qualify for a 2% Discount
on Standard orders for all orders which include
complete part numbers.*
Order via Fax (Dealers Only)
:
All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)
Note: Discounts Are Subject To Change
Domestic (US) Dealers Call:
1-800-427-1244
Order via Phone:
Non-Dealer Customers:
International Customers should contact
their local Multiquip Representatives for
Parts Ordering information.
Contact your local Multiquip Dealer for
parts or call 800-427-1244 for help in
locating a dealer near you.
When ordering parts, please supply:
❒
❒
❒
❒
❒
❒
Dealer Account Number
❒
Specify Preferred Method of Shipment:
✓
UPS/Fed Ex
✓ DHL
Dealer Name and Address
■
■
Priority One
Ground
✓
Truck
Shipping Address (if different than billing address)
Return Fax Number
■ Next Day
Applicable Model Number
■
Second/ThirdDay
Quantity, Part Number and Description of Each Part
All orders are treated as Standard Orders
andwillshipthesamedayifreceivedprior
to 3PM PST.
WE ACCEPT ALL MAJOR CREDIT CARDS!
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 5
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SAFETY
FORYOUR SAFETY AND SAFETY OF OTHERS!
HAZARD SYMBOLS
Safety precautions should be followed at all
times when operating this equipment. Failure
to read and understand the Safety Messages
and Operating Instructions could result in in-
jury to yourself and others.
Potential hazards associated with the operation of this
equipment will be referenced with Hazard Symbols which
appear throughout this manual, and will be referenced in
conjunction with Safety Message Alert Symbols.
WARNING — Lethal Exhaust Gas Hazards
This manual has been developed to
provide complete instructions for the
safe and efficient operation of this
equipment. Refer to the engine
manufacturer's instructions for data
relative to its safe operation.
Engine fuel exhaust gases contain
poisonous carbon monoxide.This gas is
colorless and odorless, and can cause
death if inhaled. NEVER operate this
equipment in a confined area or enclosed
structure that does not provide ample free
flow air.
Before using this equipment ensure that the operating indi-
vidual has read and understood all instructions in this
manual.
WARNING — Explosive Fuel Hazards
SAFETY MESSAGE ALERT SYMBOLS
Fuel is extremely flammable and its
vapors can cause an explosion if ignited.
DO NOT start the engine near spilled fuel
or combustible fluids.
The three Safety Messages shown below will inform you
about potential hazards that could injure you or others. The
Safety Messages specifically address the level of expo-
sure to the operator, and are preceded by one of three words:
DANGER,WARNING, or CAUTION.
DO NOT fill the fuel tank while the engine
is running or hot. DO NOT overfill tank, since spilled
fuel could ignite if it comes into contact with hot engine
parts or sparks from the ignition system. Store fuel in
approved containers, in well-ventilated areas and away
from sparks and flames.
DANGER
You WILL be KILLED or SERIOUSLY INJURED if you
DO NOT follow these directions.
WARNING — Burn Hazards
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Engine components can generate
extreme heat.To prevent burns, DO NOT
touch these areas while the engine is
running or immediately after operation.
Never operate the engine with heat
shields or heat guards removed.
WARNING
You CAN be KILLED or SERIOUSLY INJURED if you
DO NOT follow these directions.
WARNING — Respiratory Hazards
CAUTION
ALWAYS wear approved respiratory
protection when required.
You CAN be INJURED if you DO NOT follow these
directions.
PAGE 6 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
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SAFETY
CAUTION — Rotating Parts Hazards
CAUTION — Overspeed Conditions
NEVER operate equipment with covers
or guards removed. Keep fingers, hands,
hair and clothing away from all moving
parts to prevent injury.
NEVER tamper with the factory setting
of the engine governor. Personal injury
and equipment damage can result if
operating in speed ranges above the
maximum allowable.
CAUTION — Accidental Starting Hazards
CAUTION — Equipment Damage Hazards
ALWAYS place the equipment ON/OFF
switch in the OFF position when the
equipment is not in use.
Other important messages are provided throughout this
manual to help prevent damage to your equipment, other
property, or the surrounding environment.
CAUTION — Eye and Hearing Hazards
ALWAYS wear approved eye and hearing
protection.
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 7
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RULES FOR SAFE OPERATION
NEVER touch the hot exhaust manifold,
muffler or cylinder. Allow these parts to cool
before servicing engine or equipment.
WARNING — Read This Manual
Failure to follow instructions in this manual may lead to
serious injury or even DEATH! This equipment is to be
operated by trained and qualified personnel only! This
equipment is for industrial use only.
ALWAYS allow the engine to cool before
adding fuel or performing service and maintenance
functions. Contact with hot components can cause
serious burns.
general safety
DO NOT operate or service this equipment
NEVER operate this equipment in any enclosed or narrow
area where free flow of the air is restricted. The engine
of this equipment requires an
adequate free flow of cooling
air. If the air flow is restricted
it will cause serious damage
to the equipment or engine
and may cause injury to people
and property. Remember the
engine gives off DEADLY
gases.
before reading this entire manual.
This equipment should not be operated by
persons under 18 years of age.
NEVER operate this equipment without proper protective
clothing, shatterproof glasses, steel-toed boots and other
protective devices required by the job.
ALWAYS refuel in a well-ventilated area, away from
sparks and open flames.
NEVER operate this equipment when not
feeling well due to fatigue, illness or when
under medication.
ALWAYS use extreme caution when working with
flammable liquids.When refueling, stop the engine and
allow it to cool.
NEVER operate this equipment under the
influence of drugs or alcohol.
DO NOT smoke around or near the
equipment. Fire or explosion could result from
fuel vapors, or if fuel is spilled on a hot engine.
NEVER operate the equipment in an
explosive atmosphere or near combustible
materials. An explosion or fire could result
causing severe bodily harm or even death.
NEVER disconnect any "emergency or safety devices".
These devices are intended for operator safety.
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Disconnection of these devices can cause severe injury,
DO NOT top-off fuel tank.Topping-off is dangerous as it
causes fuel to spill.
bodily harm or even death! Disconnection of any of these
devices will void all warranties.
ALWAYS store the equipment in a clean, dry location
out of the reach of children.
NEVER use accessories or attachments that are not
recommended by Multiquip for this equipment. Damage
to the equipment and/or injury to user may result.
NEVER run engine without air cleaner. Severe engine
damage may occur.
Manufacturer does not assume responsibility for any
accident due to equipment modifications. Unauthorized
equipment modification will void all warranties.
NEVER leave the equipment unattended with the engine
running.Turn off engine when unattended.
CAUTION must always be observed while servicing this
equipment.Rotating parts can cause injury if contacted.
Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
ALWAYS check the equipment for loosened threads or
bolts before starting.
PAGE 8 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
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RULES FOR SAFE OPERATION
LOADINGAND UNLOADING
REFUELING
Before lifting, make sure that equipment parts (hook and
vibration insulator) are not damaged and screws are not
loosened or lost.
FUEL
ALWAYS make sure crane or lifting device has been
properly secured to the lifting bail (hook) of the equipment.
NEVER lift the equipment while the engine is running.
Use adequate lifting cable (wire or rope) of sufficient
strength.
Use one point suspension hook and lift straight upwards.
FUEL
NEVER allow any person or animal to stand underneath
the equipment while lifting.
Do not to lift machine to unnecessary heights.
transporting
ALWAYS shutdown engine before transporting.
MAINTENANCE SAFETY
NEVER lubricate components or attempt service on a
running machine.
ALWAYS allow the machine a proper amount of time to
cool before servicing.
Keep the equipment in proper running condition.
Fix damage to the equipment immediately and always
replace broken parts.
TYPICAL
PLATE COMPACTOR
Dispose of hazardous waste properly. Examples of
potentially hazardous waste are used motor oil, fuel and
fuel filters.
Tighten fuel tank cap securely and close fuel cock to
prevent fuel from spilling.
DO NOT use food or plastic containers to dispose of
hazardous waste.
Drain fuel when transporting equipment over long
distances or bad roads.
DO NOT pour waste, oil or fuel directly onto the ground,
down a drain or into any water source.
ALWAYS tie down the equipment during transport by
securing the equipment with rope.
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 9
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MVH-120GH — SPECIFICATIONS
TABLE 1. COMPACTOR SPECIFICATIONS
Model
MVH-120GH
5,200 lbs. (2,350 kg)
6,000 v/min
Centrifugal Force
Number of Vibrations
Traveling Speed
75 ft./min (23 meters/min)
23 x 15.7 x 39 in.
(584 x 399 mm)
Plate Size (LxW)
35.4 x 15.7 x 39 in.
Dimensions (LxWxH)
Operating Weight
(900 x 399 x 990 mm)
247 lbs. (111 kg.)
TABLE 2. ENGINE SPECIFICATIONS
Engine Make
HONDA
GX160K1SM12,
GX160U1SM12,
GX160U1SMX4
Engine Model
Engine Type
OHV Gasoline Engine
1
Number Of Cylinders
Displacement
9.9 cu. in (163 cc)
5.5 H.P./3,600 rpm
See Table 3
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Maximum Output
Oil Grade
Oil Capacity
Fuel Type
1.3 pints (0.6 liters)
Unleaded
Fuel Tank Capacity
Dry Weight
3.8 qt. (3.6 liters)
33 lbs. (15 kg)
Recoil Start
Starting Method
PAGE 10 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
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MVH-120GH — GENERAL INFORMATION
Definition of Plate Compactor
Frequency/Speed
The Mikasa MVH-120GH is a walk-behind, reversible plate
compactor design for the compaction of sand, clay and asphalt.
This plate compactor is a powerful compacting tool capable of
applying a tremendous force in consecutive high frequency
vibrations to a soil surface. Its applications include soil compacting
for road, embankments and reservoirs as well as backfilling for
gas pipelines, water pipelines and cable installation work.
The compactor's vibrating plate has a frequency range between
2500 to 6000 vpm (vibrations per minute). The forward and
reverse travel speed of the compactor is approximately
75 feet/minute (23 meters/minute).
Engine
The Mikasa MVH-120GH Plate Compactor is equipped with a
Honda air-cooled, 4-cycle, gasoline engine.
Vibratory Plates
Controls
The vibratory plates of the MVH-120GH produce low amplitude
high frequency vibrations, designed to compact granular soils.
Before starting the MVH-120GH Plate Compactor, identify and
understand the function of the controls and components as
indicated in Figure 1.
The resulting vibrations cause forward motion.The engine and
handle are vibration-isolated from the vibrating plate.The heavier
the plate, the more compaction force it generates.
ReversibleVibratory Plates
Reversible vibratory plates have two eccentric weights that allow
a smooth transition for forward and reverse travel, plus increased
compaction force as the result of dual weights.
Due to their weight and force, reversible plates are ideal for
semi-cohesive soils.
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 11
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MVH-120GH — COMPONENTS (PLATE COMPACTOR)
10
REVERSE
1
2
NEUTRAL
A R D
W
11
F O R
6
7
5
3
8
4
9
Figure 1. Compactor Controls
7.
Gasoline Engine – This plate compactor uses a HONDA
GX160 engine. Refer to the HONDA owner's manual for
engine information.
Figures 1 and 2 show the location of the controls, indicators and
general maintenance parts. The function of each control is
described below:
8.
Belt Cover – Remove this cover to gain access to theV-belts.
NEVER run the compactor without theV-belt cover.If theV-
belt cover is not installed, your hand may get caught between
theV-belt and clutch, thus causing serious injury and bodily
harm.
1.
Breather Cap – Remove this cap to bleed (remove air)
the hydraulic system. When replacing hydraulic oil, use
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"Shell Tellus #46 or equivalent".
2.
3.
4.
Hand Grip – When operating the compactor use this hand
grip to maneuver the compactor.
9.
Vibration Case – Encloses the eccentric gears and counter
weights.
Handle Lock – Pull handle bar downward (working
position), then pull handle lock to lock handle bar in place.
10. Forward & Reverse Lever – Push the lever forward, the
compactor will move in a forward direction. Pull the lever
backwards, the compactor will move in backwards direction.
Placing the lever in the middle (midway) will cause the
compactor not to move (neutral).
Vibration Case Oil Level Check Plug – Remove this plug
to check the vibration case oil. Oil level should be all the
way up to the filler port. When replacing vibration case oil,
use 10W-30 engine oil.
5.
6.
Handle Bar (working position) – When operating the
compactor, this handle is to be in the downward position.
11. Throttle Control – Move the throttle lever to the rabbit
position for full throttle (max RPMs). For engine idle, move
the throttle lever to the turtle position.
Handle Bar (stored position) – When the compactor is
to be stored, move the handle bar to the upright position.
PAGE 12 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
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MVH-120GH — COMPONENTS (HONDA GX160 ENGINE)
Figure 2. Engine Controls & Components
1. Fuel Filler Cap – Remove this cap to add unleaded
7. Air Cleaner – Prevents dirt and other debris from entering
the fuel system. Remove wing-nut on top of air filter
cannister to gain access to filter element.
gasoline to the fuel tank.Make sure cap is tighten securely.
DO NOT over fill.
2. Throttle Lever – Used to adjust engine speed (fast-slow).
8. Spark Plug – Provides spark to the ignition system. Set
spark plug gap to 0.6 - 0.7 mm (0.028 - 0.031 inch). Clean
spark plug once a week.
3. Recoil Starter (pull rope) –Type of engine starting method.
Alternate type would be electric start (ignition key).
9. Muffler – Used to reduce noise and emissions.
4. Starter Grip – Grip this handle to start engine. See engine
starting section of this manual.
10. Fuel Tank – Holds 3.6 liters (approximately 1 gallon) of
unleaded gasoline.
5. FuelValve Lever – OPEN to let fuel flow, CLOSE to stop
the flow of fuel.
6. Choke Lever – Used in the starting of a cold engine, or in
cold weather conditions. The choke enriches the fuel
mixture.
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 13
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MVH-120GH — INSPECTION
Before Starting
The Oil Alert system will automatically stop
the engine before the engine falls below safe
limits. Always be sure to check the engine
oil level prior to starting the engine.
1. Read safety instructions at the beginning of manual.
2. Cleanthecompactor,removingdirtanddust.Particularly,the
bottom of the plate, engine cooling air inlet, carburetor and
aircleaner.
3. Checktheairfilterfordirtanddust.Iftheairfilterisdirty,blow
throughtheairfiltercartridgefromtheinside,movingajetof
dry compressed air up and down until all dust is removed.
Otherwise replace air filter with a new one.
Table 3. Oil Type
Season
Summer
Spring/Fall
Winter
Temperature
25°C or Higher
25°C~10°C
Oil Type
SAE 10W-30
SAE 10W-30/20
SAE 10W-10
4. Check carburetor for external dirt and dust. Clean with dry
compressedair.
5. Check fastening nuts and bolts for tightness. Loosened
screws or bolts due to vibration, could lead to unexpected
accident.
0°C or Lower
Gasoline Check
Engine Oil Check
1. Remove the gasoline cap located on top of fuel tank.
1. To check the engine oil level, place the plate compactor on
secure level ground with the engine stopped.
2. Visuallyinspecttoseeiffuellevelislow. Iffuelislow,replenish
with unleaded fuel.
2. Remove the filler cap/dipstick from the engine oil filler hole
(Figure 3) and wipe it clean.
3. When refueling, be sure to use a strainer for filtration. DO
NOT top-off fuel. Wipe up any spilled fuel.
ENGINE OIL
DIPSTICK
Vibrator Oil Check
1. Place the MVH-120GH horizontally on a flat surface.
2. Check vibrator oil level by removing bolt (vibrator oil gauge)
asshowninFigure5.Usea14mmwrenchtoremovebolt.The
vibrator oil level should be maintained between the two mark-
ings as shown inFigure5.Ifoilisrequired,replaceusingSAE
10W-30.
ENGINE OIL
FILLER HOLE
Figure 3. EnginelOil Dipstick
3. Insertandremovethedipstickwithoutscrewingitintothefiller
neck. Check the oil level shown on the dipstick.
OIL GAUGE
MAINTAIN OIL
LEVEL BETWEEN
LINES
4. If the oil level is low (Figure 4), fill to the edge of the oil filler
hole with the recommended oil type (Table 3).Maximum oil
capacity is 400 cc.
OIL
UPPER LIMIT
Figure 5.Vibrator Oil Gauge
LOWER LIMIT
Figure 4. Engine Oil Dipstick
PAGE 14 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
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MVH-120GH — INSPECTION
1. Tocheck theV-belttension(Figure8), removeupper belt
Vibrator Oil Check
cover.
1. With handle bar positioned vertically (storage position),
remove the breather cap (Figure 6) from the breather plug.
2. Use a 24 mm wrench and remove breather plug (Figure 6).
Visuallychecktoseeifhydraulicoilcomesuptotheoillevel
line that is etched on the back side of the handle.
CAP
BREATHER
PLUG
OIL LEVEL
Figure 8.V-Belt Location
2. TheV-belt tension is proper if theV-belt bends 10 to 15 mm
(Figure 9) when depressed with finger at midway between
the clutch and vibration pulley shafts.
HAND PUMP
Figure 6.Vibrator Oil Gauge
2. If the hydraulic oil level is low, replace with "Shell Tellus"
oil #46 or equivalent.
V-Belt Check
CAUTION
NEVERattempttochecktheV-beltwiththeenginerunning.
Severeinjurycanoccurofyourhand(Figure7)getscaught
betweentheV-beltandtheclutch.Alwaysusesafetygloves.
Figure 9.V-BeltTension
3. A looseV-belt will decrease the power transmission output,
causing reduced compaction and premature wear of the
belt. V-belt in use is RPF-3320 (A-32 is also usable).
CLUTCH
PULLEY
4. If the V-belt becomes worn or loose, replace it by using V-
belt part number RPF-3320 or A-32.
VIBRATOR
PULLEY
Figure 7.V-Belt Hazard
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 15
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MVH-120GH — INITIAL START-UP
The CLOSED position of the choke lever
enriches the fuel mixture for starting a COLD
engine.The OPEN position provides the correct
fuel mixture for normal operation after starting,
and for restarting a warm engine.
CAUTION
D
DO NOT attempt to run the compactor until the Safety and
Initial Start-up sections have been read,
1. Place the fuel valve lever (Figure 10) in the "ON" position.
4. Place the throttle lever (Figure 13) halfway between fast
andslow.
Figure 10. Fuel Valve Lever
2. Place the Engine ON/OFF switch (Figure 11) in the "ON"
position.
Figure 13. Engine Throttle Lever
Some compactor units may be equipped with
a throttle lever (Figure 13A) that is located in
the vicinity of the hydraulic pump.This throttle
lever is connected to the engine throttle
linkage.
Figure 11. Engine ON/Off Switch
3. PlacetheChokeLever(Figure12)inthe"OPEN"position.
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nn
Figure 13A. Engine Throttle Lever
Figure 12. Choke Lever
PAGE 16 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
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MVH-120GH — INITIAL START-UP
6. If the engine has started, slowly return the choke lever
(Figure 12) to the CLOSED position. If the engine has not
started, repeatsteps1through5.
5. Grasp the starter grip (Figure 14) and slowly pull it out.The
resistancebecomesthehardestatacertainposition,corre-
spondingthecompressionpoint.Rewindtheropealittlefrom
that point and pull out sharply.
7. Beforethecompactorisputintooperation,runtheenginefor
3 to 5 minutes.
CAUTION
8. Check for abnormal engine noises or fuel leaks.
z
z
DO NOT pull the starter rope all the way to the end.
DO NOT release the starter rope after pulling.Allow
it to rewind as soon as possible.
Stopping the Engine
CAUTION
NEVER stop the engine suddenly while working at
high speeds.
1. Placethethrottlelever(Figure13or13A)inslowposition,
and listen for the engine speed to decrease.
2. PlacetheengineON/OFFswitch(Figure11)inthe"OFF"
position.
3. Placethefuelvalvelever(Figure10)inthe"OFF"position.
Figure 14. Starter Grip
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 17
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MVH-120GH — OPERATION
Operation
CAUTION
CAUTION
z
z
Moving the direction lever back and forth a few
times after the engine has been turned off, will
cause the lever to be locked in the forward position.
M
ake sure to follow all safety rules referenced in the
safety section of this manual before operating compac-
tor. Keepworkareaclearofdebrisandotherobjectsthat
could cause damage to the compactor or bodily injury.
DO NOT try to operate lever forcibly.The direction
lever will operate normally when the engine is
started and the compactor is in action.
1. Grasp the compactor's hand grip (Figure 15), and move
the engine throttle lever quickly from the turtle position
(idle) to the rabbit position (full throttle) position.
7. Compactor traveling speed may drop on soils which
contain clay, however there may be cases where travel-
ing speed drops because the compaction plate does not
leave the ground surface easily due to the composition
of the soil. To rectify this problem do the following:
2. Run the compactor at full throttle (3,600 RPM's), the
centrifugal clutch will automatically engage when the
engine speed reaches 2,300 RPM.
z
Check the bottom plate to see if clay or
similar material has been lodged in the plate
mechanism. If so, wash with water and
remove.
Always move the throttle lever quickly without
hesitation, because increasing the engine
speed slowly causes the clutch to slip.
z
z
Keep in mind that the compactor does not
work as efficiently on clay or soils that have
a high moisture content level.
3. To make the compactor move in the forward direction
push the travel lever (Figure 15) forward.
If the soil has a high moisture level, dry soil
to appropriate moisture content level or carry
out compaction twice.
l
Figure 15. Direction Lever
4. Tomakethecompactormoveinthereversedirectionpull
the travel lever (Figure 15) backwards.
5. Firmly grasp the compactor's hand grip, the compactor
will begin moving in the desired position when the
direction lever has been placed in the desired position.
6. Slowly walk behind the compactor and be on the lookout
for any large objects or foreign matter that might cause
damage to the compactor or bodily injury.
PAGE 18 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
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MVH-120GH — MAINTENANCE
CAUTION
CAUTION
These inspection intervals are for operation under normal
conditions. Adjust your inspection intervals based on the
number of hours plate compactor is in use, and particular
working conditions.
Inspection and other services should always be carried
out on solid and level ground with the engine shut down.
Inspection and Maintenance ServiceTables.
CAUTION
1. To make sure your plate compactor is always in good
working condition before using, carry out the maintenance
inspection in accordance with Tables 4 through 6.
Fuel piping and connections should be replaced every 2
years.
TABLE 4. MACHINE INSPECTION
Item
Hours of Operation
Daily Service
Starting check
Every 8 hours (every day)
Every 8 hours (every day)
Every 8 hours (every day)
z
z
Check for leakage of fuel or oil.
Check for loose screws including tightness. See Table 6
below (tightening torque), for retightening:
Loosened or lost screws
Damaged parts
TABLE 6.
Function of controlling
system part
Every 8 hours (every day)
TIGHTENING TORQUE (in. kg/cm) Diameter
Material 6mm 8mm 10mm 12mm 14mm 16mm 18mm 20mm
Hydraulic system leak
Vibrator oil check
Every 100 hours
4T
6-8T
11T
*
70
150
250
400
300
500
800
500
800
750
1,100 1,400 2,000
100
150
1,300 2,000 2,700 3,800
Every 300 hours
1,200 2,000 2,900 4,200 5,600
Vibrator oil replacement
Hydraulic oil check
V-belt (clutch) check
Every 100 hours
100 (6mm) 300 ~ 350 (8mm) 650 ~ 700 (10mm)
* (In case counter-part is of aluminum)
Every 200 hours then every 1000 hrs.
Every 200 hour
(Threads in use with this machine are all right handed)
Material and quality of material is marked on each bolt,
and screw.
TABLE 5. ENGINE CHECK
z
Remove soil and clean the bottom of compaction plate.
(For details, see separate Engine Manual)
z
Check hydraulic pump, piping and hose for any leakage.
A loosened hydraulic hose can be a cause for leakage.
Check hydraulic hose connections with wrench applied
for tightness.
Item
Hours of Operation
Leakage of oil or fuel
Every 8 hours (every day)
Every 8 hours (every day)
Tightness of fastening threads
z
Check engine oil.
Every 8 hours (every
day)(Replenish to specified max.
level)
Engine oil check and
replenishment
At first 20 hours, then every 100
hours
Engine oil replenishment
Air cleaner cleaning
Every 50 hours
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 19
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MVH-120GH — MAINTENANCE
Engine Oil Replacement:
z
Replacing the V-belt
1. Replace engine oil, first in 20 hours of operation and every
100 hours afterwards.
Remove the upper and lower belt covers. Engage an offset
wrench (13 mm) or the like to vibrator pulley (lower) fastening
bolt. Engage waste cloth or the like at midway ofV-belt on the left
side and while pulling it back strongly, rotate the offset wrench
clockwise so that theV-belt will come off.
2. Oil may be drained more easily when it is warm after
operation (For more details, see separate HONDA Owner's
Manual).
Air Filter
z
Reinstalling the V-belt
1. The air filter element should be cleaned because a clogged
air cleaner can cause poor engine starting, lack of power
and shorten engine life substantially.
EngageV-belt to lower vibrator pulley and push theV-belt to left
side of upper clutch. In the same manner as in removal, rotate
offset wrench clockwise so that theV-belt goes back on.
z
Checking Clutch
Check the clutch simultaneously withV-belt checking. With belt
removed, visually check outer drum of the clutch for seizure and
"V" groove for wear or damage.Clean the "V" groove as necessary.
Regularly check the lining or shoe for wear. If the shoe is worn,
power transmission becomes deficient and slipping will result.
CAUTION
Wheneverthecompactor'svibrationbecomesweakorlost
during normal operation regardless of operation hours,
check theV-belt and clutch immediately.
Vibrator Oil Level Check
CAUTION
Figure 16. Air Filter
2. To clean or replace air filter, loosen the wing nut on the air
filter housing (Figure 16). Remove the cover and take out
air filter cartridge. If only cleaning of the air filter is desired,
blow through the air filter cartridge from the inside, moving a
jet of dry compressed air up and down until all dust is
Always clean the area around the vibrator oil level check
hole before removing oil check plug.This will prevent dirt
and debris from entering the system.
l
removed.
1. In every 300 hours of operation, with the machine positioned
horizontally, remove vibrator oil level check plug (Figure 5)
off vibrator (14 mm wrench) and see if oil is up to filler port.
Be sure to clean area around check hole to prevent dirt and
dust from entering.
CAUTION
NEVER attempt to check theV-belt with the engine run-
ning. Severe injury can occur if your hand gets caught
between the V-belt and the clutch. Always use safety
gloves.
2. In every 300 hours of operation, replace oil (capacity 400 cc).
For draining oil through level check hole, have the machine
inclined with a sleeper or the like placed under the
compaction plate on opposite side.
Checking and Replacing the V-Belt and Clutch
1. After 200 hours of operation, remove the upper belt cover to
check theV-belt tension.Tension is proper if the belt bends
about 10 mm when depressed strongly with finger between
shafts. Loose or worn V-belts reduce power transmission
efficiency, causing weak compaction and reducing the life
of the belt itself.
Use engine oil 10W-30 for this lubrication.
*
PAGE 20 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
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MVH-120GH — MAINTENANCE
2. After draining, reconnect the hydraulic hose to vibrator.
CAUTION
3. Fill oil through breather hole of hand pump. (capacity: about
300 cc).Use ShellTellus Oil #46 or equivalent.
Make sure hydraulic oil in hand pump is at a normal save
operating level. DO NOT over fill. Over filling (excessive oil)
will cause excess oil to blow out of breather plug.
4. Removing breather plug at vibrator cylinder causes oil to
flow out of breather hole in a while. When aeration
disappears, replace the plug and tighten securely.
5. Replace breather plug of hand pump and fit the plug cap.
After making sure that oil in pump is at proper level, replace
the breather plug.
Hydraulic Oil
Check hydraulic oil in every 100 hours of operation. With handle
bar positioned vertically (storage position), remove breather plug
(Figure 1) off the top of hydraulic pump and check for proper oil
level.
Troubleshooting
See Tables 7 (engine) and 8 (plate compactor) for engine and
plate compactor troubleshooting guide.
Replace hydraulic oil after first 200 hours and in every 1,000
hours of operation.
Replacing Hydraulic Oil
1. After removing plug cap of hand pump (Figure 6), remove
plug of breather (24 mm wrench) and disconnect vibrator
side of hydraulic hose (Figure 17) at vibrator cylinder. With
travel lever placed in the FORWARD position, drain
hydraulic oil in the pump.
Figure 17. Hydraulic Hose
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 21
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MVH-120GH — PREPARATION FOR LONG -TERM STORAGE
Pump Storage
For storage of the pump for over 30 days, the following is
required:
z
z
Drain the fuel tank completely.
Run the engine until the fuel in the injection system is
completely consumed.
z
Completely drain the oil from the engine crankcase and
follow procedures described in the HONDA engine
Owner's Manual for engine storage.
z
z
z
Completely drain the compactor's hydraulic oil from the
vibrating case.
Clean entire plate compactor, especially the bottom plate,
removing all dirt and foreign matter.
Cover plate compactor and engine with plastic covering
or equivalent and store in a clean, dry place.
l
PAGE 22 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
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MVH-120GH —TROUBLESHOOTING (ENGINE)
TABLE 7. ENGINE TROUBLESHOOTING
SYMPTOM
POSSIBLE CAUSE
SOLUTION
Check gap, insulation or
replace spark plug.
Spark plug bridging?
Carbon deposit on spark plug?
Clean or replace spark plug.
Difficult to start, "fuel is available, but no
spark at spark plug".
Short circuit due to deficient spark plug
insulation?
Check spark plug insulation,
replace if worn.
Improper spark plug gap?
ON/OFF switch is shorted?
Ignition coil defective?
Set to proper gap.
Check switch wiring, replace
switch.
Replace ignition coil.
Set correct spark gap and
clean points.
Difficult to start, "fuel is available, and
spark is present at the spark plug".
Improper spark gap, points dirty?
Condenser insulation worn or short
circuiting?
Replace condenser.
Replace defective spark plug
wiring.
Spark plug wire broken or short circuiting?
Wrong fuel type?
Flush fuel system, and replace
with correct type of fuel.
Difficult to start, "fuel is available, spark
is present and compression is normal"
Water or dust in fuel system?
Air cleaner dirty?
Flush fuel system.
Clean or replace air cleaner.
Reseat valves.
Suction/exhaust valve stuck or protruded?
Replace piston rings and or
piston.
Piston ring and/or cylinder worn?
Difficult to start, "fuel is available, spark
is present and compression is low"
Cylinder head and/or spark plug not
tightened properly?
Torque cylinder head bolts and
spark plug.
Head gasket and/or spark plug gasket
damaged?
Replace head and spark plug
gaskets.
Fuel not available in fuel tank?
Fill with correct type of fuel.
Apply lubricant to loosen fuel
cock lever, replace if necessary.
Fuel cock does not open properly?
No fuel present at carburetor.
Fuel filter clogged?
Replace fuel filter.
Fuel tank cap breather hole clogged?
Air in fuel line?
Clean or replace fuel tank cap.
Bleed fuel line.
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 23
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MVH-120GH —TROUBLESHOOTING (ENGINE)
TABLE 7. ENGINE TROUBLESHOOTING (CONTINUED)
SYMPTOM
POSSIBLE CAUSE
Air cleaner not clean?
SOLUTION
Clean or replace air cleaner
"Weak in power". Compression is
proper and does not misfire.
Check float adjustment, re-build
carbureator.
Improper level in carburetor?
Defective Spark plug?
Water in fuel system?
Clean or replace spark plug.
Flush fuel system, and replace
with correct type of fuel.
"Weak in power". Compression is
proper but misfires.
Dirty spark plug?
Clean or replace spark plug.
Replace ignition coil.
Ignition coil defective?
Replace with correct type of
spark plug.
Spark plug heat value improper?
Engine overheats.
Correct type of fuel?
Replace with correct type of fuel
Clean cooling fins.
Cooling fins dirty?
Governor adjusted correctly?
Governor spring defective?
Adjust governor.
Replace governor spring.
Rotational speed fluctuates.
Recoil starter malfunction.
Check entire fuel system for
leaks or clogs.
Fuel flow restricted?
Recoil mechanism clogged with dust and Clean recoil assembly with soap
dirt?
and water.
Spiral spring loose?
Replace spiral spring.
l
PAGE 24 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
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MVH-120GH —TROUBLESHOOTING (PLATE COMPACTOR)
TABLE 8. PLATE COMPACTOR TROUBLESHOOTING
SYMPTOM
POSSIBLE CAUSE
Engine speed too low?
SOLUTION
Set engine speed to correct RPM.
Check or replace clutch.
Clutch slips?
Travel speed too low, and vibration is
weak.
V-belt slips?
Adjust or replace V-belt.
Excessive oil in vibrator?
Drain excess oil and fill to proper level.
Check eccentric, gears and counter
weights.
Malfunction in vibrator housing?
Directional components defective?
Reversing lever adjustment?
Hydraulic oil hose broken?
Check all directional components.
Adjust or repair reversing lever.
Repair or replace hydraulic oil hose.
Travels forward or reverse, but
impossible to switch direction.
Aeration in hydraulic oil for reversing system? Bleed hydraulic oil system.
Clean or replace hand pump check
Check valve in hand pump clogged with dust?
valve.
Piston or bearing in cylinder (vibrator assy)
is defective?
If worn, replace cylinder piston or
bearing.
V-belt slips?
Clutch slips?
Replace V-belt.
Check clutch springs and shoes.
Does not travel either forward or
reverse.
Check vibrator housing (eccentric,
gears and counterweights).
Vibrator locked?
If worn, replace cylinder piston or
bearing.
Piston or bearing in cylinder defective?
Air in hydraulic line?
Bleed hydraulic oil system.
Travel lever operating resistance
great.
If worn, replace cylinder piston or
bearing.
Piston or bearing in cylinder defective?
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 25
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MVH-120GH — EXPLANATION OF CODE IN REMARKS COLUMN
The following section explains the different symbols and
QTY. Column
remarks used in the Parts section of this manual. Use the help
numbers found on the back page of the manual if there are any
questions.
Numbers Used - Item quantity can be indicated by a
number, a blank entry, or A/R.
A/R (As Required) is generally used for hoses or other parts
that are sold in bulk and cut to length.
The contents and part numbers listed in the parts section are
subject to change without notice. Multiquip does not
guarantee the availibility of the parts listed.
A blank entry generally indicates that the item is not sold
separately. Other entries will be clarified in the “Remarks”
Column.
REMARKS Column
Sample Parts List:
Some of the most common notes found in the “Remarks”
Column are listed below. Other additional notes needed to
describe the item can also be shown.
NO. PART NO. PART NAME
QTY. REMARKS
1
2
2
3
4
12345
BOLT ...................... 1 ......INCLUDES ITEMS W/
WASHER, 1/4 IN. .............NOT SOLD SEPARATELY
WASHER, 3/8 IN. ... 1 ......MQ-45T ONLY
HOSE ................... A/R ....MAKE LOCALLY
BEARING ............... 1 ......S/N2345B AND ABOVE
*
*
*
12347
12348
12349
Assembly/Kit - All items on the parts list with the same
unique symbol will be included when this item is purchased.
Indicated by:
“INCLUDES ITEMS W/(unique symbol)”
NO. Column
Unique Symbols - All items with same unique symbol
Serial Number Break - Used to list an effective serial
number range where a particular part is used.
( , #,
+
, %, or >) in the number column belong to the same
*
assembly or kit, which is indicated by a note in the “Remarks”
column.
Indicated by:
“S/N XXXXX AND BELOW”
“S/N XXXX AND ABOVE”
“S/N XXXXTO S/N XXX”
Duplicate Item Numbers - Duplicate numbers indicate
multiple part numbers are in effect for the same general
item, such as different size saw blade guards in use or a
part that has been updated on newer versions of the same
machine.
Specific Model Number Use - Indicates that the part is
used only with the specific model number or model number
variant listed. It can also be used to show a part is NOT
used on a specific model or model number variant.
When ordering a part that has more than one
item number listed, check the remarks column
for help in determining the proper part to order.
Indicated by:
“XXXXX ONLY”
“NOT USED ON XXXX”
“Make/Obtain Locally” - Indicates that the part can be
purchased at any hardware shop or made out of available
items. Examples include battery cables, shims, and certain
washers and nuts.
l
PART NO. Column
Numbers Used - Part numbers can be indicated by a
number, a blank entry, orTBD.
“Not Sold Separately” - Indicates that an item cannot be
purchased as a separate item and is either part of an
assembly/kit that can be purchased, or is not available for
sale through Multiquip.
TBD (To Be Determined) is generally used to show a part
that has not been assigned a formal part number at time of
publication.
A blank entry generally indicates that the item is not sold
separately or is not sold by Multiquip. Other entries will be
clarified in the “Remarks” Column.
PAGE 26 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
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MVH-120GH — SUGGESTED SPARE PARTS
MVH-120GH PLATE COMPACTOR 1TO 3 UNITSWITH HONDA GX160 ENGINE
Qty.
P/N
Description
Remarks
3
1
2
2
1
1
5
1
1
1
2
1
070100322
V-BELT
458337770
956100035
956100041
956200050
362910060
9807955846
36100ZH7003
36100ZF6P81
36100ZF6P82
17218ZE1505
17620Z0T305
CLUTCH ASSY.
THROTTLE WIRE ................................ MVH-120GH S/N L3080 AND BELOW
THROTTLE WIRE ................................ MVH-120GH S/N L3081 AND ABOVE
THROTTLE LEVER ASSY. ................... MVH-120GH S/N L3080 AND BELOW
THROTTLE LEVER ASSY. ................... MVH-120GH S/N L3081 AND ABOVE
SPARK PLUG
SWITCH ASSY, ENGINE STOP............ GX160K1SM12
SWITCH ASSY, ENGINE STOP............ GX160U1SM12, GX160U1SMX4 S/N 114582 AND BELOW
SWITCH ASSY, ENGINE STOP............ GX160U1SM12, GX160U1SMX4 S/N 114583 AND ABOVE
OUTER AIR ELEMENT
CAP, FUEL TANK ................................. GX160K1SM12
............................................................. GX160U1SM12, GX160U1SMX4 S/N 1125014 AND BELOW
CAP, FUEL TANK ................................. GX160U1SM12, GX160U1SMX4 S/N 1125015 AND ABOVE
FUEL TANK FILTER ............................. GX160K1SM12
1
1
17620Z4H000
17672ZE2W01
............................................................. GX160U1SM12, GX160U1SMX4 S/N1125014 AND BELOW
FUEL TANK FILTER ............................. GX160U1SM12, GX160U1SMX4 S/N1125015 AND ABOVE
IGNITION COIL ASSY .......................... GX160K1SM12 S/N 8954625 AND BELOW
ROPE, STARTER
1
1
1
17672Z4H000
30500ZE1043
28462ZH8003
Part numbers on this Suggested
Spare Parts List may supersede/
replace the P/N shown in the text
pages of this book.
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 27
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MVH-120GH — NAME PLATE AND DECALS
NAME PLATE AND DECALS
9
1
3
SHELL TELLUS OIL
46
NPA-748
J
2
N
3
3
P
A
-
3
OPERATIONAL CAUTION
Prior to OPERATION:
Check engine oil and fuel level
if not enough, add to proper level
To START engine:
1. Warm up engine at low speed for 3
to 5 minutes.
8
2. Operate machine always at full speed
to avoid incorrect clutch engagement.
3. Use travel lever for forward and reverse
motion. Do not push or pull lever strongly.
To STOP engine:
Move stop switch to “OFF” position.
To LIFT machine by using lifting hook in center
To STORE machine covered with plastic
sheet in a moisture.
MVH-120
Do not move travel lever
if engine stops
7
NPA-743
J
SAE 10W-30
MOTOR OIL
4
NPA-195
J
5
6
V BELT RPF-3320
NPA-742
J
NAMEPLATE
PAGE 28 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
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MVH-120GH — NAME PLATE AND DECALS
NAME PLATE AND DECALS
NO
PART NO
PART NAME
QTY.
REMARKS
1
920207480
950207430
920203330
920201580
920207420
DECAL, SHELL TELLUS OIL 46
DECAL, CAUTION (MVH-120)
EAR PROTECTION LABEL
DECAL, MQ MARK 71X55
DECAL, V- BELT RPF-3320
1
1
1
1
1
*
2
*
3
*
4
*
5
*
6
PLATE, SERIAL NO. ......................... 1 ............ CONTACT MQ PARTS DEPARTMENT
7
920201950
DECAL, MOTOR OIL /NPA-195
DECAL, MODEL/MVH-120
DECAL, DANGER-CAUTION
1
1
1
*
8
920207440
*
9
920207400
*
DCLMVH120GH
KIT, DECAL ....................................... 1 ............ INCLUDES ITEMS W/
*
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 29
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MVH-120GH —VIBRATING PLATE ASSY.
VIBRATING PLATE ASSY.
5
6
7
2
2
7
6
5
11
1
9
10
4
3
4
l
l
11
(FOR BELT ADJUSTMENT)
PAGE 30 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
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MVH-120GH —VIBRATING PLATE ASSY.
VIBRATING PLATE ASSY.
NO
1
PART NO
PART NAME
QTY.
1
4
REMARKS
458115140
458450620
0039312000
030212300
022131210
030212300
952400710
460449160
953405260
952401190
VIBRATING PLATE
2
SHOCK ABSORBER
3
NUT M12 ..................................................... 4 ............ REPLACES 020312100
4
WASHER, LOCK M12
CAP NUT M12
SW M12
WASHER 13304
OIL CHANGE
PACKING ¼
4
4
4
4
1
1
5
6
7
9
10
11
WASHER 13X43X4.5 .................................. 4 ............ NEW VERSION ONLY
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 31
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MVH-120GH — BODY ASSY. (OLD VERSION)
BODY ASSY. SERIAL NUMBER L3029 AND BELOW)
PAGE 32 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
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MVH-120GH — BODY ASSY. (OLD VERSION)
BODY ASSY. SERIAL NUMBER L3029 AND BELOW)
NO
1
PART NO
PART NAME
BASE
QTY.
1
REMARKS
458115160
912216004
912216012
011208035
030208200
031108160
458214380
014208020
030208200
458451370
458337770
0320050150
458451380
014208025
070100322
458214390
092006010
458337560
458115190
001520852
458115171
001221225
030212300
458910020
458450880
025402516
458337760
020310080
031110160
030210250
458450830
458450810
011208025
030208200
031108160
022710809
2
ENGINE ASSY. GX160K1SM12.................. 1 ............ S/N F-1104 to N-4264
ENGINE ASSY. GX160U1SM12 ................. 1 ............ S/N N-4265 TO P-4377
BOLT 8X35 T............................................... 4 ............ REPLACES 001220835
2
3
4
WASHER, LOCK M8
WASHER, FLAT M8
BELT COVER PLATE .................................. 1 ............ S/N L3210 AND BELOW
BOLT 8X20 T............................................... 4 ............ REPLACES 001220820
4
4
5
6
7
8
WASHER, LOCK M8
SPACER 202512
CLUTCH ASSY. A112420
4
1
1
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
28
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
KEY.............................................................. 1 ............ REPLACES 951400100
CLUTCH WASHER
1
SOCKET HEAD BOLT 8X25 T ................... 1 ........... REPLACES 001520825
V-BELT RPF-3320
DUST COVER
1
1
2
1
1
4
FLAT HEAD SCREW 6X10
SPONGE, DUST COVER
BELT COVER
SOCKET HEAD BOLT 8X60 T
GUARD FRAME.......................................... 1 ............ REPLACES 458115170
BOLT 12X25 T
5
5
1
1
1
1
2
2
2
1
1
WASHER, LOCK M12
GRIP SET
SPRING 1.2-10-29
SPRING PIN 2.5 X16
SUPPORT
NUT M10
WASHER, FLAT M10
WASHER, LOCK M10
RUBBER COVER
PLATE, RUBBER COVER
BOLT 8X25 T............................................... 2 ............ REPLACES 001220825
WASHER, LOCK M8
WASHER, FLAT M8
NYLON NUT M8
2
2
2
2
1
2
3
1
1
15550ZK8P90 DRAIN JOINT
15552ZB9000 DRAIN HOSE
954010070
HOSE BAND 11.5D
90601ZE1000 WASHER, DRAIN PLUG
90131ZE1000 BOLT, DRAIN PLUG
458450840
014208020
030208200
0830000010
031104080
JOINT
BOLT 8X20 T............................................... 1 ............ REPLACES 001220820
WASHER, LOCK M8
1
COIL SPRING ............................................. 1 ............ S/N G1387 AND ABOVE
WASHER, FLAT M4 .................................... 1 ............ S/N G1387 AND ABOVE
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 33
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MVH-120GH — BODY ASSY. (NEW VERSION)
BODY ASSY. BODY ASSY. SERIAL NUMBER L3030 AND ABOVE)
36
37
39
35
52
53
51
47
48
43
38
40
41
42
45
44
46
6
43
41
44
12-1
12-2
12-3
12-4
12-6
12-7
12-8
12
2
11
13
3
14
20
15
4
5
8
l
7
l
16
19
21
1
17
18
PAGE 34 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
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MVH-120GH — BODY ASSY. (NEW VERSION)
BODY ASSY. BODY ASSY. SERIAL NUMBER L3030 AND ABOVE)
NO
1
PART NO
PART NAME
QTY.
1
REMARKS
458117340
912216010
011208035
030208200
031108160
458214383
014208020
030208200
458451370
458337770
941040510
941010390
941020030
941030230
080200300
080600550
046006006
0320050150
458451380
014208025
070100322
458214390
092006010
458337560
458115191
001520852
458450830
458450810
011208025
030208200
031108160
022710809
BASE, SEPARATE HANDLE TYPE
2
ENGINE ASSY. GX160U1SMX4 ................. 1 ............ S/N P-4378 AND ABOVE
3
BOLT 8X35 T
WASHER, LOCK M8
WASHER, FLAT M8
4
4
4
4
5
6
BELT COVER PLATE .................................. 1 ............ S/N L-3211 AND ABOVE
BOLT 8X20 T............................................... 4 ............ REPLACES 001220820
7
8
WASHER, LOCK M8
SPACER 202512
4
1
11
12
12-1
12-2
12-3
12-4
12-6
12-7
12-8
13
14
15
16
17
18
19
20
21
35
36
37
38
39
40
41
42
43
44
45
46
47
48
51
52
53
CLUTCH ASSY A1-124-20 ......................... 1 ............ INCLUDES ITEMS W/ #
CLUTCH SHAFT S20D-45
CLUTCH PULLEY A1-124
CLUTCH SHOE T90T
CLUTCH SPRING
STOP RING S-30
1
1
3
2
1
1
1
1
1
STOP RING AR-55
BEARING 6006DDU
KEY
CLUTCH WASHER
SOCKET HEAD BOLT 8X25 T ................... 1 ........... REPLACES 001520825
V-BELT RPF-3320
DUST COVER
FLAT HEAD SCREW 6X10
SPONGE, DUST COVER
1
1
2
1
BELT COVER .............................................. 1 ............ S/N L3211 AND ABOVE
SOCKET HEAD BOLT 8X60 T
RUBBER COVER
4
1
1
PLATE, RUBBER COVER
BOLT 8X25 T............................................... 2 ............ REPLACES 001220825
WASHER, LOCK M8
WASHER, FLAT M8
NYLON NUT M8
2
2
2
2
1
2
3
1
1
15550ZK8P90 DRAIN JOINT
15552ZB9000 DRAIN HOSE
954010070
HOSE BAND 11.5D
90601ZE1000 WASHER, DRAIN PLUG
90131ZE1000 BOLT, DRAIN PLUG
458450840
014208020
030208200
458117350
001221225
030212300
JOINT
BOLT 8X20 T............................................... 1 ............ REPLACES 001220820
WASHER, LOCK M8
GUARD FRAME
1
1
5
5
BOLT 12X25 T
WASHER, LOCK M12
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 35
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MVH-120GH —VIBRATOR ASSY. (OLD VERSION)
VIBRATOR ASSY. (SERIAL NUMBER L3112 AND BELOW)
PAGE 36 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
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MVH-120GH —VIBRATOR ASSY. (OLD VERSION)
VIBRATOR ASSY. (SERIAL NUMBER L3112 AND BELOW)
NO
A
PART NO
PART NAME
QTY.
REMARKS
458910010
458115150
040306307
458337700
458337710
080200350
951405460
458337720
458337850
040006807
001520630
458337730
025508050
042506000
080200100
455435051
455010070
080100260
458451430
009120304
060202040
458337740
014208020
030208200
031108160
953405580
458214370
014208020
030208200
031108160
460333000
458337840
001200812
953404600
954010020
458337750
951400990
952400690
014208020
030208200
012212035
001221264
030212300
031112230
014206020
460212740
001520635
952406170
952406180
VIBRATOR ASSY. COMPLETE .................. 1 ............ INCLUDES ITEMS W/
*
1
VIBRATING CASE
1
*
2
BEARING 6307C4 ...................................... 4 ............ REPLACES 040406307
*
3
ROTARY SHAFT, DRIVE
ROTARY SHAFT, DRIVEN
STOP RING S-35
1
1
8
1
1
1
2
4
1
1
2
1
1
1
1
4
4
1
1
*
4
*
5
*
6
KEY 10X8X19 RR
*
7
CAM RING 210
*
8
BEARING HOLDER
BEARING 6807
*
9
*
10
SOCKET HEAD BOLT 6X30 T
PISTON ROD
*
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
PIN 8X50
BEARING 6000ZZSG
STOP RING S-10
PISTON, 22.4D
PACKING USH-22. 4X30X5
STOP RING R-26
ECCENTRIC ROTATOR
SOCKET HEAD BOLT 10X25 T
OIL SEAL SC-28458
BEARING COVER
BOLT 8X20 T............................................... 4 ............ REPLACES 001220820
WASHER, LOCK M8
WASHER, FLAT M8
SEAL CAP SC-458
CYLINDER
4
4
1
1
4
4
4
1
1
1
1
1
1
1
1
BOLT 8X20 T
WASHER, LOCK M8
WASHER, FLAT M8
GEAR (DRIVE)
GEAR (DRIVEN)
BOLT 8X12
COPPER PACKING 8X16X2
CONNECTOR PT, PF1/4
PULLEY 80D
KEY 7X7X20
WASHER 9X3594.5
BOLT 8X20 T............................................... 1 ............ REPLACES 001220820
WASHER, LOCK M8
1
BOLT 12X35 T............................................. 2 ............ REPLACES 001221235
BOLT 12X120 T
WASHER, LOCK M12
WASHER, FLAT M12
6
8
8
SOCKET HEAD BOLT 6X20 T ................... 4 ............ REPLACES 001520620
BELT COVER (LOWER)
SOCKET HEAD BOLT 6X35 T
SHIM 70-80-0. 1T
1
5
1
1
*
*
SHIM 70-80-0. 2T
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 37
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MVH-120GH —VIBRATOR ASSY. (NEW VERSION)
VIBRATOR ASSY. (SERIAL NUMBER L3113 AND ABOVE)
A
22
23
24
21
2
30
5
5
6
3
2
18
19
41
9-B
18
31-B
42
43
9-B
19
36
18
12
4-B
5
2
35
19
37
39
38
18
19
20
40
34
32
33
42
43
16
15
14
1
13
l
l
17
25
27
28
11
29
2
26
47
48
45
5
46
PAGE 38 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
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MVH-120GH —VIBRATOR ASSY. (NEW VERSION)
VIBRATOR ASSY. (SERIAL NUMBER L3113 AND ABOVE)
NO
PART NO
PART NAME
QTY.
REMARKS
A
458910011
458115150
040406307
458337700
458342580
080200350
951405460
040306907
458337730
025508050
042506000
080200100
455435051
455010070
080100260
458451430
009120304
060202040
458337740
001220820
030208200
031108160
953405580
458214370
001220820
030208200
031108160
460333000
VIBRATOR ASSY ....................................... 1 ............ INCLUDES ITEMS W/ #
1#
VIBRATING CASE
BEARING 6307C4
ROTARY SHAFT,DRIVE
ROTARY SHAFT,DRIVEN
STOP RING S-35
KEY 10X8X19 RR
BEARING 6907C3
PISTON ROD
1
4
1
1
8
1
2
1
1
2
1
1
1
1
4
4
1
1
4
4
4
1
1
4
4
4
1
1
1
1
1
1
1
1
1
1
2
6
8
8
1
5
1
1
2#
3#
4-B#
5#
6#
9-B#
11#
12#
13#
14#
15#
16#
17#
18#
19#
20#
21#
22#
23#
24#
25#
26#
27#
28#
29#
30#
PIN 8X50
BEARING 6000ZZSG
STOP RING S-10
PISTON, 22.4D
PACKING USH-22.4X30X5
STOP RING R-26
ECCENTRIC ROTATOR
SOCKET HEAD BOLT 10X25 T
OIL SEAL SC-28458
BEARING COVER
BOLT 8X20 T
WASHER, LOCK M8
WASHER, FLAT M8
SEAL CAP SC-458
CYLINDER
BOLT 8X20T
WASHER, LOCK M8
WASHER, FLAT M8
GEAR (DRIVE)
31-B# 458342590
GEAR(DRIVEN)
BOLT 8X12
COPPER PACKING 8X16X2
CONNECTOR PT, PF1/4
PULLEY 80D
KEY 7X7X20
WASHER 9X40X6
BOLT 8X20 T
WASHER, LOCK M8
BOLT 12X40 T
BOLT 12X120 T
32#
33#
34#
35
36#
37
001200812
953404600
954010020
458337750
951400990
952400440
001220820
030208200
001221240
001221264
030212300
031112230
460212740
001520635
952406170
952406180
38
39
40#
41
42
WASHER, LOCK M12
WASHER, FLAT M12
BELT COVER (LOWER)
SOCKET HEAD BOLT 6X35 T
SHIM 70-80-0.1T
43
45
46
47#
48#
SHIM 70-80-0.2T
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 39
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MVH-120GH — CONTROL ASSY. (OLDVERSION)
CONTROL ASSY
PAGE 40 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
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MVH-120GH — CONTROL ASSY. (OLDVERSION)
CONTROL ASSY. (SERIAL NO. L3080 AND BELOW)
NO
1
PART NO
PART NAME
HANDLE
BOLT 16X140 T
WASHER 16. 4-35-0.6
CONICAL SPRING WASHER M16
NUT M16
WASHER, FLAT M16 .................................. 2 ............ REPLACES 031116260
SHOCK ABSORBER, STOPPER 45
NUT M10
QTY.
REMARKS
458115180
001221668
458450660
032116280
020316130
0401450160
939010010
020310080
030210250
458338000
458337430
014208030
458451420
033910030
458337480
022710809
030208200
458451350
954404230
011206020
020106050
030206150
952404470
458214400
014208020
030208200
458451630
9534-06280
506010070
459338470
956100035
956200050
020305040
022110504
371448300
1
1
2
2
2
2
3
4
5
7
8
1
1
1
1
1
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
30
32
33
34
35
36
37
38
WASHER, LOCK M10
PUMP ASSY.
TRAVEL LEVER
SOCKET HEAD BOLT 8X20 T ................... 2 ............ REPLACES 001520820
COLLAR
1
4
1
2
2
1
1
WAVE WASHER 15. 5X20X0.3
PUMP HOLDER
NYLON NUT M8
WASHER, LOCK M8
OIL HOSE 870L
CLAMP SA120-18
BOLT 6X20 T............................................... 1 ............ REPLACES 001220620
NUT M6 ....................................................... 1 ............ REPLACES 020306050
WASHER, LOCK M6
1
WASHER, FLAT M6 .................................... 1 ............ REPLACES 031106100
HANDLE GRIP
1
BOLT 8X20 T............................................... 2 ............ REPLACES 001220820
WASHER, LOCK M8
BREATHER CAP
GROMMET
2
1
1
1
1
1
1
1
1
1
CLAMP
THROTTLE HOLDER
THROTTLE WIRE 120 X 1360
THROTTLE LEVER ASSY
NUT M5
CAP NUT M5
CLIP
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 41
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MVH-120GH — CONTROL ASSY. (NEWVERSION)
CONTROL ASSY. (SERIAL NO. L3081 AND ABOVE)
A
64
63
60
26
40
13
27
12
62
28
61
60
65
66
56
15
11
59
60
55
58
68
53
69
70
52
15
54
14
57
19
13
17
81
18
16
31-1
51
1
35
36
9
34
32
10
2
l
l
22
3
23
24
35
36
7
30
4
3
5
4
6
20
21
71
7
8
29
PAGE 42 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
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MVH-120GH — CONTROL ASSY. (NEWVERSION)
CONTROL ASSY. (SERIAL NO. L3081 AND ABOVE)
NO
A
PART NO
PART NAME
QTY.
REMARKS
362910060
459115451
001221669
031116260
032216350
020316130
020416100
458450660
939010010
020310080
030210250
458338001
458337430
001520820
458451420
033910030
458337480
022710809
030208200
458451350
954404230
001220625
020306050
030206150
031106100
001220820
030208200
458451630
459338030
459338041
458910030
458450880
025402516
001221230
030212300
458214400
463455960
001520510
463455950
362341550
362910090
362455630
362455620
050100450
050200100
031110160
032110180
096206006
020410060
022131008
096208020
020408050
001220625
030206150
031106100
511010040
956100041
THROTTLE LEVER ASSY .............................1............. INCLUDES ITEMS W/ #
HANDLE
BOLT 16X145 T
1
1
1
2
2
1
1
2
1
1
1
1
1
2
1
4
1
2
2
1
1
1
1
1
1
2
2
1
1
1
1
1
1
4
4
1
1
1
1
1
1
1
1
1
1
3
2
1
1
1
1
1
2
2
2
1
1
2
3
WASHER, FLAT M16
CONICAL SPRING WASHER M16
NUT M16
4
5
6
NUT M16, H=10
7
WASHER 16.4-35-0.6/MVH120
SHOCK ABSORBER, STOPPER45
NUT M10
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
26
27
28
29
30
31-1
32
34
35
36
40
51
52
53
54#
55#
56#
57#
58#
59#
60#
61#
62#
63#
64#
65#
66#
68
69
70
71
81
WASHER, LOCK M10
PUMP ASSY
TRAVEL LEVER
SOCKET HEAD BOLT 8X20 T
COLLAR
WAVE WASHER 15.5X20X0.3
PUMP HOLDER
NYLON NUT M8
WASHER, LOCK M8
OIL HOSE 870L
CLAMP SA120-18
BOLT 6X25 T
NUT M6
WASHER, LOCK M6
WASHER, FLAT M6
BOLT 8X20 T
WASHER, LOCK M8
BREATHER CAP
HANDLE BRACKET(L)
HANDLE BRACKET(R)
STOPPER & GRIP SET
SPRING 1.2-10-29
SPRING PIN 2.5X16
BOLT 12X30 T
WASHER, LOCK M12
HANDLE GRIP (EXP)
THROTTLE NUT
SOCKET HEAD BOLT 5X10 T
SPACER, THROTTLE
THROTTLE BODY
THROTTLE, GEAR CP, W/BOLT
THROTTLE LEVER
SLIDER
O-RING G-45
O-RING P-10
WASHER, FLAT M10
CONICAL SPRING WASHER M10
SOCKET HEAD SCREW 6X6
NUT M10, H=6
CAP NUT M10
SOCKET HEAD SCREW 8X20
NUT M8, H=5
BOLT 6X25 T
WASHER, LOCK M6
WASHER, FLAT M6
CLAMP TC-300
THROTTLE WIRE 795-875
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 43
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HONDA GX160 ENGINE — CYLINDER HEAD ASSY.
CYLINDER HEAD ASSY.
l
PAGE 44 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
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HONDA GX160 ENGINE — CYLINDER HEAD ASSY.
CYLINDER HEAD ASSY.
NO
1
2#
4#
6#%
7
PART NO
PART NAME
HEAD COMP., CYLINDER ...................... 1 ......... INCLUDES ITEMS W/#
GUIDE, IN. VALVE (O.S.), OPTION
GUIDE, EX. VALVE (O.S.), OPTION ...... 1 ......... INCLUDES ITEM W/%
QTY.
REMARKS
12210ZH8405
12204ZE1306
12205ZE1315
12216ZE5300
12251ZF1800
12310ZE1020
12391ZE1000
15721ZH8000
90013883000
90043ZE1020
90047ZE1000
9430110160
1
CLIP, VLAVE GUIDE
GASKET, CYLINDER HEAD
COVER COMP., HEAD
PACKING, HEAD COVER
TUBE, BREATHER
FLANGE BOLT 6X12
STUD BOLT 6X112
STUD BOLT 8X32
DOWEL PIN 10X16
FLANGE BOLT 8X60
1
1
1
1
1
4
2
2
2
4
8
9
10
11
12
13
14
16
ꢀ
957230806000
957230806000
957010806000
9807955846
16,+
16,+
17
FLANGE BOLT 8X60 .............................. 4 ......... S/N 1144874 AND BELOW
FLANGE BOLT 8X60 .............................. 4 ......... S/N 1144875 AND ABOVE
SPARK PLUG BPR5ES, NGK
SPARK PLUG W16EPR-U DENSO
1
1
17
9807955855
ꢀ
GX160K1SM12: MODEL MVH120G S/N F-1104 (1998-2004)
GX160U1SM12: MODEL MVH120G S/N F-1105 (2005)
GX160U1SMX4: MODEL MVH120G S/N P-4378 AND ABOVE (2006)
,
+
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 45
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HONDA GX160 ENGINE — CYLINDER BARREL ASSY.
CYLINDER BARREL ASSY.
l
PAGE 46 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
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HONDA GX160 ENGINE — CYLINDER BARREL ASSY.
CYLINDER BARREL ASSY.
NO
PART NO
PART NAME
BARREL ASSY., CYL. (OIL ALERT) ....... 1 ......... INCLUDES ITEMS W/
SWITCH ASSY., OIL LEVEL
SWITCH ASSY., OIL LEVEL .................. 1 ......... S/N 1145270 AND BELOW
SWITCH ASSY., OIL LEVEL .................. 1 ......... S/N 1145271 AND ABOVE
QTY. REMARKS
1
12000ZH8426
15510ZE1033
15510ZE1033
15510ZE1033
16510ZE1000
16511ZE1000
16512ZE1000
16513ZE1000
16531ZE1000
16541ZE1000
90131ZE1000
90451ZE1000
90601ZE1000
90602ZE1000
91001ZF1003
91201Z0T801
91353671004
9405010000
#
2
2
2
3
ꢀ
1
,+
,+
GOVERNOR ASSY. ................................ 1 ......... INCLUDES ITEMS W/
%
4
%
WEIGHT, GOVERNOR
HOLDER, GOVERNOR WEIGHT
PIN, GOVERNOR WEIGHT
SLIDER, GOVERNOR
SHAFT, GOVERNOR ARM
BOLT, DRAIN PLUG
WASHER, THRUST 6MM
WASHER, DRAIN PLUG 10.2 MM
CLIP, GOVERNOR HOLDER
BEARING, RADIAL BALL 6205TMB
OIL, SEAL 25X41X6
O-RING, 14 MM
NUT, FLANGE 10 MM
WASHER, PLAIN 6 MM
PIN, LOCK 8 MM
BOLT, FLANGE 6X12
2
1
2
1
1
2
1
2
1
1
1
1
1
2
1
2
5
%
6
%
7
8
12
13
14
15
16
17
18
19
20
21
23
#
#
9410106800
9425108000
957010601200
ꢀ
GX160K1SM12: MODEL MVH120G S/N F-1104 (1998-2004)
GX160U1SM12: MODEL MVH120G S/N F-1105 (2005)
GX160U1SMX4: MODEL MVH120G S/N P-4378 AND ABOVE (2006)
,
+
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 47
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HONDA GX160 ENGINE — CRANKCASE COVER ASSY.
CRANKCASE COVER ASSY.
l
PAGE 48 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
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HONDA GX160 ENGINE — CRANKCASE COVER ASSY.
CRANKCASE COVER ASSY.
NO
1
4
5
6
8#+
13%
14
16
17%
PART NO
PART NAME
COVER ASSY. CRANKCASE ................. 1 ......... INCLUDES ITEMS W/%
GASKET CRANKCASE
OIL GAUGE/CAP ASSY. (GRAY)........... 1 ......... INCLUDES ITEMS W/#
OIL PLUG ASSY. .................................... 1 ......... INCLUDES ITEMS W/+
QTY.
REMARKS
11300ZZE1634
11381ZH8801
15600ZE1003
15600ZG4003
15625ZE1003
91201Z0T801
9430108140
1
PACKING, OIL FILLER CAP
OIL SEAL 25X41X6
DOWEL PIN 8X14
1
1
2
6
957010803200
961006205010
FLANGE BOLT 8X32
BEARING, RADIAL BALL 6205 .............. 1 ......... REPLACES 961006205000
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 49
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HONDA GX160 ENGINE — CRANKSHAFT ASSY.
CRANKSHAFT ASSY.
l
PAGE 50 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
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HONDA GX160 ENGINE — CRANKSHAFT ASSY.
CRANKSHAFT ASSY.
NO
PART NO
PART NAME
QTY.
REMARKS
1
2
3
4
+
+
92101080250A
90473842000
90741883810
13310ZE1000
BOLT
1
1
1
1
WASHER 8 MM
KEY 5X5X33 (YELLOW)
CRANKSHAFT COMP.
ꢀ
GX160K1SM12: MODEL MVH120G S/N F-1104 (1998-2004)
GX160U1SM12: MODEL MVH120G S/N F-1105 (2005)
GX160U1SMX4: MODEL MVH120G S/N P-4378 AND ABOVE (2006)
,
+
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 51
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HONDA GX160 ENGINE — PISTON ASSY.
PISTON ASSY.
l
PAGE 52 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
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HONDA GX160 ENGINE — PISTON ASSY.
PISTON ASSY.
NO
PART NO
PART NAME
QTY.
REMARKS
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
2
2
2
2
2
2
3
4
4
5
6
ꢀ
13010ZL0003
13010ZL0003
13010Z4K004
13011ZL0003
13011Z4K004
13011ZL0003
13012ZH0003
13012ZL0003
13012Z4K004
13013ZH0003
13013ZL0003
13013Z4K004
13101ZH8010
13101ZH8010
13101ZH8020
13102ZH8010
13102ZH8010
13102ZH8020
13103ZH8010
13103ZH8010
13103ZH8020
13104ZH8010
13104ZH8010
13104ZH8020
13111ZE1000
13200ZE1010
132A0ZE1000
90001ZE1000
90551ZE1000
RING SET, PISTON (STD)
1
,+
,+
ꢀ
RING SET, PISTON (STD) ...................... 1 ......... S/N 1120413 AND BELOW
RING SET, PISTON (STD) ...................... 1 ......... S/N 1120414 AND ABOVE
RING SET, PISTON (0.25)
RING SET, PISTON (0.25) ...................... 1 ......... S/N 1120413 AND BELOW
RING SET, PISTON (0.25) ...................... 1 ......... S/N 1120414 AND ABOVE
RING SET, PISTON (0.50) ...................... 1 .........
RING SET, PISTON (0.50) ...................... 1 ......... S/N 1120413 AND BELOW
RING SET, PISTON (0.50) ...................... 1 ......... S/N 1120414 AND ABOVE
1
,+
,+
ꢀ
,+
,+
ꢀ
RING SET, PISTON (0.75)
RING SET, PISTON (0.75) ...................... 1 ......... S/N 1120413 AND BELOW
RING SET, PISTON (0.75) ...................... 1 ......... S/N 1120414 AND ABOVE
1
,+
,+
ꢀ
PISTON (STD)
1
,+
,+
ꢀ
PISTON (STD) ........................................ 1 ......... S/N 1120413 AND BELOW
PISTON (STD) ........................................ 1 ......... S/N 1120414 AND ABOVE
PISTON (0.25)......................................... 1
PISTON (0.25)......................................... 1 ......... S/N 1120413 AND BELOW
PISTON (0.25)......................................... 1 ......... S/N 1120414 AND ABOVE
PISTON (0.50)......................................... 1
PISTON (0.50)......................................... 1 ......... S/N 1120413 AND BELOW
PISTON (0.50)......................................... 1 ......... S/N 1120414 AND ABOVE
PISTON (0.75)
PISTON (0.75)......................................... 1 ......... S/N 1120413 AND BELOW
PISTON (0.75)......................................... 1 ......... S/N 1120414 AND ABOVE
PISTON PIN
ROD ASSY., CONNECTING ................... 1 ......... INCLUDES ITEM W/
ROD ASSY., CONNECTING ................... 1 ......... 0.25 UNDER SIZE (OPTION)
BOLT, CONNECTING ROD
CLIP, PISTON PIN 18 MM
,+
,+
ꢀ
,+
,+
ꢀ
1
,+
,+
1
#
ꢀ
#
2
2
ꢀ
GX160K1SM12: MODEL MVH120G S/N F-1104 (1998-2004)
GX160U1SM12: MODEL MVH120G S/N F-1105 (2005)
GX160U1SMX4: MODEL MVH120G S/N P-4378 AND ABOVE (2006)
,
+
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 53
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HONDA GX160 ENGINE — CAMSHAFT ASSY.
CAMSHAFT ASSY.
l
PAGE 54 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
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HONDA GX160 ENGINE — CAMSHAFT ASSY.
CAMSHAFT ASSY.
NO
1
3
5
6
7
8#
9
PART NO
PART NAME
QTY.
REMARKS
14100ZE1812
14410ZE1010
14431ZE1000
14441ZE1010
14451ZE1013
14568ZE1000
14711ZF1000
14721ZF1000
14751ZF1000
14771ZE1000
14773ZE1000
14781ZE1000
14791ZE1010
90012ZE0010
90206ZE1000
14781ZE1000
12209ZH8003
CAMSHAFT ASSY.................................. 1 ......... INCLUDES ITEM W/#
ROD, PUSH
ARM, VALVE ROCKER
LIFTER, VALVE
PIVOT, ROCKER ARM
SPRING, WEIGHT RETURN
VALVE, INLET
2
2
2
2
1
1
2
1
1
1
1
1
2
2
1
1
10
11
12
13
14
15
16
17
VALVE, EXHAUST
SPRING, VALVE
RETAINER, INTAKET VALVE
RETAINER, EXHAUST VALVE
ROTATOR, VALVE
PLATE, PUSH ROD GUIDE
BOLT, PIVOT 8 MM
NUT, PIVOT ADJUSTING
SEAL, VALVE STEM
SEAL, VALVE STEM
18
ꢀ
18,+
ꢀ
GX160K1SM12: MODEL MVH120G S/N F-1104 (1998-2004)
GX160U1SM12: MODEL MVH120G S/N F-1105 (2005)
GX160U1SMX4: MODEL MVH120G S/N P-4378 AND ABOVE (2006)
,
+
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 55
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HONDA GX160 ENGINE — RECOIL STARTER ASSY.
RECOIL STARTER ASSY.
l
PAGE 56 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
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HONDA GX160 ENGINE — RECOIL STARTER ASSY.
RECOIL STARTER ASSY.
NO
1
PART NO
28400ZH8013ZB
PART NAME
STARTER ASSY., RECOIL (BLACK) ............1...........INCLUDES ITEMS W/
....................................................................................S/N 8805657 AND BELOW
STARTER ASSY., RECOIL (BLACK) ............1...........INCLUDES ITEMS W/
QTY.
REMARKS
ꢀ
#
1
ꢀ
28400ZH8023ZB
%
....................................................................................S/N 8805658 AND ABOVE
STARTER ASSY., RECOIL (BLACK) ............1...........INCLUDES ITEMS W/+
1
2
4
4
4
5
5
5
6
6
7
7
7
8
8
8
9
,+
28400ZH8023ZB
28410ZH8003ZB
28421ZH8013
28421ZH8801
28421ZH8801
28422ZH8013
28422ZH8801
28422ZH8801
28431ZH8801
28431ZH8801
28433ZH8003
28433ZH8801
28433ZH8801
28441ZH8003
28441ZH8801
28441ZH8801
28442ZH8003
28443ZH8003
28443ZH8801
28443ZH8801
28461ZH8003
28462ZH8003
32901MA1000
90003ZH8003
90003ZH8801
90003ZH8801
90008ZE2003
#%
+
CASE COMP., RECOIL STARTER NH1
1
ꢀ
#
REEL, RECOIL STARTER ............................1...........S/N 8805657 AND BELOW
REEL, RECOIL STARTER ............................1...........S/N 8805658 AND ABOVE
ꢀ
%
,+
+
REEL, RECOIL STARTER
1
ꢀ
#
RACHET STARTER ......................................2...........S/N 8805657 AND BELOW
RACHET STARTER ......................................2...........S/N 8805658 AND ABOVE
ꢀ
%
,+
+
+
RACHET STARTER
PLATE, FRICTION ........................................1...........S/N 8805658 AND ABOVE
PLATE, FRICTION
2
ꢀ
%
,+
1
ꢀ
#
GUIDE, RATCHET ........................................1...........S/N 8805657 AND BELOW
GUIDE, RATCHET ........................................1...........S/N 8805658 AND ABOVE
ꢀ
%
,+
+
+
GUIDE, RATCHET
1
ꢀ
#
SPRING, FRICTION .....................................1...........S/N 8805657 AND BELOW
SPRING, FRICTION .....................................1...........S/N 8805658 AND ABOVE
ꢀ
%
,+
SPRING, FRICTION
SPRING, RECOIL STARTER
1
1
#%
+
10
10
10,+
11#%
12#%
13ꢀ,
14
14
14,+
15
ꢀ
#
SPRING, RETURN .......................................2...........S/N 8805657 AND BELOW
SPRING, RETURN .......................................2...........S/N 8805658 AND ABOVE
ꢀ
%
+
SPRING, RETURN
GRIP, STARTER
ROPE, RECOIL STARTER
2
1
1
1
+
+
CLIP, SUB CORD
ꢀ
#
SCREW, SET................................................1...........S/N 8805657 AND BELOW
SCREW, SET................................................1...........S/N 8805658 AND ABOVE
ꢀ
%
+
SCREW, SET
BOLT, FLANGE, 6X10
1
3
ꢀ
GX160K1SM12: MODEL MVH120G S/N F-1104 (1998-2004)
GX160U1SM12: MODEL MVH120G S/N F-1105 (2005)
GX160U1SMX4: MODEL MVH120G S/N P-4378 AND ABOVE (2006 )
NOTE
,
+
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 57
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HONDA GX160 ENGINE — FAN COVER ASSY.
FAN COVER ASSY.
l
PAGE 58 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
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HONDA GX160 ENGINE — FAN COVER ASSY.
FAN COVER ASSY.
NO
PART NO
PART NAME
COVER COMP., FAN NH1
COVER COMP., FAN NH1 ............... 1 ...... S/N 1120542 AND BELOW
COVER COMP., FAN NH1 ............... 1 ...... S/N 1120543 AND ABOVE
SHROUD COMP.
SWITCH ASSY. ENGINE STOP
SWITCH ASSY. ENGINE STOP ...... 1 ...... S/N 1145482 AND BELOW
SWITCH ASSY. ENGINE STOP ...... 1 ...... S/N 1145483 AND ABOVE
BOLT, FLANGE 6X12
BOLT, FLANGE 6X20
CLIP, HARNESS
PLATE COMP., SIDE OIL ALERT
ALERT UNIT, OIL
ALERT UNIT, OIL............................. 1 ...... S/N 1145270 AND BELOW
ALERT UNIT, OIL............................. 1 ...... S/N 1145271 AND ABOVE
QTY. REMARKS
1
1
1
2
3
3
3
4
5
6
7
8
8
8
9
ꢀ
19610ZE1000ZC
19610ZE1000ZC
19610ZE1010ZC
19630ZH8000
36100ZH7003
36100ZF6P81
36100ZF6P82
90013883000
90022888010
90601ZH7013
19611ZH8810
34150ZH7003
34150ZH7003
34150ZH7013
957010600800
1
,+
,+
1
1
ꢀ
,+
,+
6
1
1
1
1
ꢀ
,+
,+
BOLT, FLANGE 6X8
1
ꢀ
GX160K1SM12: MODEL MVH120G S/N F-1104 (1998-2004)
GX160U1SM12: MODEL MVH120G S/N F-1105 (2005)
GX160U1SMX4: MODEL MVH120G S/N P-4378 AND ABOVE (2006 )
,
+
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 59
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HONDA GX160 ENGINE — CARBURETOR ASSY.
CARBURETOR ASSY.
l
PAGE 60 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
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HONDA GX160 ENGINE — CARBURETOR ASSY.
CARBURETOR ASSY.
NO
2
3#
4#
5#
5A&
6#
7#
7A&$
8#
8A&+
9#
PART NO
PART NAME
QTY.
REMARKS
16010ZE1812
16011ZE0005
16013ZE0005
16015ZE0831
GASKET SET .......................................... 1............ INCLUDES ITEMS W/&
FLOAT VALVE SET
FLOAT SET
FLOAT CHAMBER SET ...........................1............. INCLUDES ITEMS W/
GASKET, FLOAT CHAMBER SET .......... 1............. NOT SOLD SEPARATELY
SCREW SET, PILOT
SCREW SET, DRAIN ............................... 1............ INCLUDES ITEMS W/$
GASKET, DRAIN SCREW SET ...............1............. NOT SOLD SEPARATELY
SCREW SET ........................................... 1............. INCLUDES ITEMS W/+
GASKET, SCREW SET ...........................1............. NOT SOLD SEPARATELY
1
1
*
*
16016ZH7W01
16024ZE1811
1
16028ZE0005
16044ZE0005
16100ZH8W51
16124ZE0005
16166ZH8W50
16955283000
16211ZE1000
16220ZE1020
16221ZH8801
16212ZH8800
16610ZE1000
16953ZE1812
16954ZE1812
16956ZE1811
16957ZE1812
16967ZE0811
93500030060H
9430520122
CHOKE SET
1
10
CARBURETOR ASSY. .............................1............. INCLUDES ITEMS W/#
SCREW, THROTTLE STOP
MAIN NOZZLE
11#
12#
13#&
14
15
16
1
1
PACKING, FUEL STRAINER CUP .......... 1............. REPLACES 16173001004
INSULATOR, CARBURETOR
SPACER COMP., CARBURETOR
PACKING, CARBURETOR
PACKING, INSULATOR
LEVER COMP., CHOKE (STD)................1............. INCLUDES ITEMS W/%
LEVER, COCK
PLATE, LEVER SETTING
SPRING, COCK LEVER
PACKING, FUEL COCK
CUP, FUEL STRAINER
SCREW, PAN 3X6.................................... 2............. REPLACES 93500030061H
PIN, SPRING 2X12
MAIN JET #65, OPTION
MAIN JET #68, OPTION
MAIN JET #70, OPTION
PILOT JET SET #35 ................................ 1............. INCLUDES ITEMS W/>
GASKET, PILOT JET SET #35................1............. NOT SOLD SEPARATELY
1
1
1
1
17
20
24#
25#
26#
27#&
28#
30#
33%
34
1
1
1
1
1
1
1
1
1
99101ZH80650
99101ZH80680
99101ZH80700
99204ZE00350
34
34#
35#
35A&>
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 61
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HONDA GX160 ENGINE — AIR CLEANER ASSY.
AIR CLEANER ASSY.
l
PAGE 62 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
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HONDA GX160 ENGINE — AIR CLEANER ASSY.
AIR CLEANER ASSY.
NO
1
2
PART NO
16271ZE1000
17210ZE1505
PART NAME
QTY.
REMARKS
PACKING, ELBOW
1
CLEANER ELEMENT..................1.......... INCLUDES ITEMS W/#
................................................................. REPLACES 17210ZE1822
OUTER ELEMENT ......................1.......... REPLACES 17218ZE1821
COVER, AIR CLEANER
GROMET, AIR CLEANER
NOSE, SILENCER
COLLAR, AIR CLEANER
COLLAR (B), AIR CLEANER
ELBOW COMP., AIR CLEANER . 1.......... INCLUDES ITEMS W/%
3#
4
17218ZE1505
17230ZE1820
17232891000
1
1
1
2
1
5#
6
ꢀ, 17235ZE1831
7%
8%
9
10
11
12
17238ZE7010
17239ZE1000
17410ZE1020
90325044000
9405006000
NUT
2
2
1
NUT, FLANGE 6MM
BOLT, FLANGE 6X20
957010602000
ꢀ
GX160K1SM12: MODEL MVH120G S/N F-1104 (1998-2004)
GX160U1SM12: MODEL MVH120G S/N F-1105 (2005)
GX160U1SMX4: MODEL MVH120G S/N P-4378 AND ABOVE (2006 )
,
+
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 63
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HONDA GX160 ENGINE — MUFFLER ASSY.
MUFFLER ASSY.
PAGE 64 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
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HONDA GX160 ENGINE — MUFFLER ASSY.
MUFFLER ASSY.
NO
1
2
3
4
5
6
7
8
PART NO
PART NAME
QTY.
REMARKS
18310ZH8810
19320ZF1H01
18340ZE1010
18355ZE1000
18381ZH8800
18522ZE1000
90002ZG0003
90050ZE1000
90055ZE1000
020108060
MUFFLER COMP.
1
1
1
1
1
1
2
5
1
PROTECTOR, MUFFLER
DEFLECTOR COMP.
ARRESTOR, SPARK
GASKET, MUFFLER
GUIDE, MUFFLER
SCREW, TAPPING 4X8
SCREW, TAPPING 5X8
SCREW, TAPPING 4X6
9
10
11
NUT, HEX 8MM....................................... 2 ......... REPLACES 94001080000S
BOLT, FLANGE 6X13
+
90016ZE1000
1
ꢀ
GX160K1SM12: MODEL MVH120G S/N F-1104 (1998-2004)
,
+
GX160U1SM12: MODEL MVH120G S/N F-1105 (2005)
GX160U1SMX4: MODEL MVH120G S/N P-4378 AND ABOVE (2006 )
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 65
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HONDA GX160 ENGINE — FUELTANK ASSY.
FUEL TANK ASSY.
PAGE 66 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
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HONDA GX160 ENGINE — FUELTANK ASSY.
FUEL TANK ASSY.
NO
PART NO
17620Z0T305
17620Z0T305
PART NAME
QTY.
REMARKS
1
1
ꢀ
CAP COMP., CHROME PLATED............... 1 ......... INCLUDES ITEM W/#
,+
CAP COMP., CHROME PLATED............... 1 ......... S/N 1125014 AND BELOW
............................................................................. INCLUDES ITEM W/+
CAP COMP., CHROME PLATED............... 1 ......... S/N 1125015 AND ABOVE
1
,+
17620Z4H000
............................................................................. INCLUDES ITEM W/
PACKING, FUEL FILLER CAP
PACKING, FUEL FILLER CAP .................. 1 ......... S/N 1125014 AND BELOW
PACKING, FUEL FILLER CAP .................. 1 ......... S/N 1125015 AND ABOVE
%
2
2
2
3
3
3
4
4
4
5
6
7
8
9
9
9
#
17631Z0T812
17631Z0T812
17631Z0T801
17672ZE2W01
17672ZE2W01
117672Z4H000
17510ZE1020ZF
17510ZE1020ZF
17510ZE1030ZF
9405006000
90004ZH7003
91353671003
16955ZE1000
9500202080
1
,+
,+
ꢀ
+
%
FILTER, FUEL
1
,+
,+
ꢀ+
,
FILTER, FUEL ........................................... 1 ......... S/N 1125014 AND BELOW
FILTER, FUEL ........................................... 1 ......... S/N 1125015 AND ABOVE
FUEL TANK COMP.
1
FUEL TANK COMP. ................................... 1 ......... S/N 1137417 AND BELOW
FUEL TANK COMP. ................................... 1 ......... S/N 1137418 AND ABOVE
,
FLANGE NUT 6 MM
BOLT, FLANGE 6X29
2
1
O-RING 14 MM .......................................... 1 ......... REPLACES 91353671004
JOINT, FUEL TANK
CLIP, TUBE
1
2
ꢀ
,+
,+
9500202080
CLIP, TUBE................................................ 2 ......... S/N 1031487 AND BELOW
CLAMP, TUBE ........................................... 2 ......... S/N 1031488 AND ABOVE
950024080008
950014514040
90014514040
91424Z4F801
16854ZH8000
10
ꢀ
TUBE, FUEL 4.5X140
1
10,+
10,+
11
TUBE, FUEL 4.5X140 ............................... 1 ......... S/N 1031487 AND BELOW
TUBE, FUEL 4.5X140 ............................... 1 ......... S/N 1031488 AND ABOVE
RUBBER, SUPPORT (107 MM)
1
ꢀ
GX160K1SM12: MODEL MVH120G S/N F-1104 (1998-2004)
GX160U1SM12: MODEL MVH120G S/N F-1105 (2005)
GX160U1SMX4: MODEL MVH120G S/N P-4378 AND ABOVE (2006 )
,
+
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 67
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HONDA GX160 ENGINE — FLYWHEEL ASSY.
FLYWHEEL ASSY.
l
PAGE 68 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
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HONDA GX160 ENGINE — FLYWHEEL ASSY.
FLYWHEEL ASSY.
NO
1
2
PART NO
PART NAME
QTY.
REMARKS
31100ZE1010
13331357000
19511ZE1000
28451ZH8003
28451ZH8801
28451ZH8801
90201878003
FLYWHEEL COMP.
WOODRUFF KEY 25X18
FAN, COOLING
1
1
1
3
4
4
4
5
ꢀ
PULLEY, STARTER ................................ 1 ......... S/N 8805657 AND BELOW
PULLEY, STARTER ................................ 1 ......... S/N 8805658 AND ABOVE
PULLEY, STARTER
SPECIAL NUT 14MM
ꢀ
,+
1
1
ꢀ
GX160K1SM12: MODEL MVH120G S/N F-1104 (1998-2004)
GX160U1SM12: MODEL MVH120G S/N F-1105 (2005)
GX160U1SMX4: MODEL MVH120G S/N P-4378 AND ABOVE (2006)
,
+
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 69
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HONDA GX160 ENGINE — IGNITION COIL ASSY.
IGNITION COIL ASSY.
PAGE 70 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
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HONDA GX160 ENGINE — IGNITION COIL ASSY.
IGNITION COIL ASSY.
NO
1
PART NO
PART NAME
CORD, STOP SWITCH (370 MM)
CAP ASSY., NOISE SUPPRESSOR
COIL ASSY., IGNITION .......................... 1 ......... S/N 8954625 AND BELOW
COIL ASSY., IGNITION .......................... 1 ......... S/N 8954626 AND ABOVE
COIL ASSY., IGNITION .......................... 1 ......... S/N 1141205 AND BELOW
COIL ASSY., IGNITION .......................... 1 ......... S/N 1141206 AND ABOVE
QTY.
1
1
REMARKS
36101ZE1010
30600ZE1013
30500ZE1043
30500ZE1053
30500ZE1063
30500ZE1073
90121952000
2
3
3
3
3
4
ꢀ
ꢀ
,+
,+
FLANGE BOLT 6X25
2
ꢀ
GX160K1SM12: MODEL MVH120G S/N F-1104 (1998-2004)
GX160U1SM12: MODEL MVH120G S/N F-1105 (2005)
GX160U1SMX4: MODEL MVH120G S/N P-4378 AND ABOVE (2006)
,
+
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 71
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HONDA GX160 ENGINE — CONTROL ASSY.
CONTROL ASSY.
l
PAGE 72 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
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HONDA GX160 ENGINE — CONTROL ASSY.
CONTROL ASSY.
NO
1
2
3
4
5
6
7
8
PART NO
PART NAME
QTY.
REMARKS
16500ZH8U43
90013883000
16561ZE1020
90015ZE5010
16551ZE0010
9405006000
CONTROL ASSY. ................................... 1 ......... INCLUDES ITEMS W/
#
FLANGE BOLT 6X12
SPRING, GOVERNOR
BOLT, GOVERNOR ARM
ARM, GOVERNOR
NUT, FLANGE 6 MM
SRRING,THROTTLE RETURN
ROD, GOVERNOR
SCREW, PAN 4X6
WIRE HOLDER
CIRCLIP, 5 MM
2
1
1
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
16562ZE1020
16555ZE1000
93500040060H
16594883010
90605230000
90114SA0000
16575ZH8000
16574ZE1000
16571ZH8020
16578ZE1000
16580ZH8813
16584883300
93500050250H
16592ZE1810
93500050160A
16576891000
16599ZG1M10
90016ZG9N30
9
#
10
11
12
13
14
15
16
17
18
19
20
21
22
#
#
#
#
#
#
#
#
#
#
#
#
#
NUT, SELF-LOCK 6 MM
WASHER, CONTROL LEVER
LEVER SPRING
LEVER CONTROL
SPACER, CONTROL LEVER
BASE COMP., CONTROL
SPRING, CONTROL ADJUSTING
SCREW, PAN 5X25
SPRING, CABLE RETURN
SCREW, PAN 5X16
HOLDER, CABLE
COLLAR, STOPPER ............................... 1 ......... OPTION
SCREW, RECESSED 5X25 .................... 1 ......... OPTION
23
24
+
+
ꢀ
GX160K1SM12: MODEL MVH120G S/N F-1104 (1998-2004)
GX160U1SM12: MODEL MVH120G S/N F-1105 (2005)
GX160U1SMX4: MODEL MVH120G S/N P-4378 AND ABOVE (2006)
,
+
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 73
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HONDA GX160 ENGINE — LABEL ASSY.
LABEL ASSY.
l
PAGE 74 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
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HONDA GX160 ENGINE — LABEL ASSY.
LABEL ASSY.
NO PART NO
87528ZE1810
,+ 87528ZH7000
PART NAME
QTY.
REMARKS
1
1
2
3
4
5
6
6
6
ꢀ
MARK, CHOKE
1
1
1
1
MARK, CHOKE (GRAY)
LABEL, CAUTION (ENGLISH ETC.)
MARK, OIL ALERT (EXTERNAL)
MARK, OPERATOR CAUTION (ENGLISH) 1
MARK, THROTTLE INDICATION
EMBLEM (GX160 5.5)
ꢀ
87522ZH9010
87532ZH8810
ꢀ
,+ 87516ZH7810
,+ 87532ZH7000
1
1
ꢀ
87521ZH8030
,+ 87521ZH8030
,+ 87521ZH8040
EMBLEM (GX160 5.5) ................................. 1................S/N 1120413 AND BELOW
EMBLEM (GX160 5.5) ................................. 1................S/N 1120414 AND ABOVE
ꢀ
GX160K1SM12: MODEL MVH120G S/N F-1104 (1998-2004)
GX160U1SM12: MODEL MVH120G S/N F-1105 (2005)
GX160U1SMX4: MODEL MVH120G S/N P-4378 AND ABOVE (2006)
,
+
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 75
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HONDA GX160 ENGINE —TOOLS ASSY.
TOOLS ASSY.
l
PAGE 76 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
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HONDA GX160 ENGINE —TOOLS ASSY.
TOOLS ASSY.
NO
1
2
PART NO
89218ZE1000
89219805000
PART NAME
WRENCH COMPLETE, SPARK PLUG
HANDLE, BOX WRENCH
QTY.
1
1
REMARKS
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 77
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Effective: February 22, 2006
TERMS AND CONDITIONS OF SALE — PARTS
PAYMENT TERMS
5. Partsmustbeinnewandresalablecon- Multiquipreservestherighttoquoteandsell
dition,intheoriginalMultiquippackage(if directtoGovernmentagencies,andtoOriginal
any), and with Multiquip part numbers Equipment Manufacturer accounts who use
Terms of payment for parts are net 30 days.
FREIGHTPOLICY
clearlymarked.
our products as integral parts of their own
products.
All parts orders will be shipped collect or
prepaidwiththechargesaddedtotheinvoice.
All shipments are F.O.B. point of origin.
Multiquip’sresponsibilityceaseswhenasigned
manifesthasbeenobtainedfromthecarrier,
andanyclaimforshortageordamagemustbe
settledbetweentheconsigneeandthecarrier.
6. Thefollowingitemsarenotreturnable:
SPECIALEXPEDITINGSERVICE
a. Obsolete parts. (If an item is in the
price book and shows as being re- A$35.00surchargewillbeaddedtotheinvoice
placedbyanotheritem,itisobsolete.) forspecialhandlingincludingbusshipments,
insuredparcelpostorincaseswhereMultiquip
mustpersonallydeliverthepartstothecarrier.
(such as gaskets, seals, “O” rings,
b. Any parts with a limited shelf life
andotherrubberparts)thatwerepur- LIMITATIONSOFSELLER’SLIABILITY
MINIMUMORDER
chasedmorethansixmonthspriorto
thereturndate.
Multiquip shall not be liable hereunder for
damagesinexcessofthepurchasepriceofthe
TheminimumchargeforordersfromMultiquip
is $15.00 net. Customers will be asked for
instructionsregardinghandlingofordersnot
meetingthisrequirement.
c. Anylineitemwithanextendeddealer item with respect to which damages are
netpriceoflessthan$5.00.
claimed, and in no event shall Multiquip be
liable for loss of profit or good will or for any
otherspecial,consequentialorincidentaldam-
ages.
d. Special order items.
RETURNEDGOODSPOLICY
e. Electricalcomponents.
f. Paint,chemicals,andlubricants.
g. Decalsandpaperproducts.
h. Itemspurchasedinkits.
Returnshipmentswillbeacceptedandcredit
willbeallowed,subjecttothefollowingprovi-
sions:
LIMITATIONOFWARRANTIES
Nowarranties,expressorimplied,aremade
in connection with the sale of parts or trade
accessoriesnorastoanyenginenotmanufac-
tured by Multiquip. Such warranties made in
connectionwiththesaleofnew,completeunits
are made exclusively by a statement of war-
rantypackagedwithsuchunits,andMultiquip
neitherassumesnorauthorizesanypersonto
assume for it any other obligation or liability
whatever in connection with the sale of its
products.Apartfromsuchwrittenstatementof
warranty, there are no warranties, express,
impliedorstatutory,whichextendbeyondthe
descriptionoftheproductsonthefacehereof.
1. AReturnedMaterialAuthorizationmust
be approved by Multiquip prior to ship-
ment.
7. Thesenderwillbenotifiedofanymaterial
receivedthatisnotacceptable.
2. ToobtainaReturnMaterialAuthorization,
alistmustbeprovidedtoMultiquipParts
Salesthatdefinesitemnumbers,quanti-
ties, and descriptions of the items to be
returned.
8. Suchmaterialwillbeheldforfiveworking
days from notification, pending instruc-
tions.Ifareplyisnotreceivedwithinfive
days,thematerialwillbereturnedtothe
senderathisexpense.
a. Thepartsnumbersanddescriptions
must match the current parts price
list.
9. Creditonreturnedpartswillbeissuedat
dealer net price at time of the original
purchase,lessa15%restockingcharge.
b. The list must be typed or computer
generated.
10. In cases where an item is accepted, for
which the original purchase document
can not be determined, the price will be
basedonthelistpricethatwaseffective
twelvemonthspriortotheRMAdate.
c. The list must state the reason(s) for
l
Effective: February 22, 2006
thereturn.
d. The list must reference the sales
order(s)orinvoice(s)underwhichthe
itemswereoriginallypurchased.
11. Credit issued will be applied to future
purchasesonly.
e. The list must include the name and
phonenumberofthepersonrequest-
ingtheRMA.
PRICINGANDREBATES
Prices are subject to change without prior
notice.Pricechangesareeffectiveonaspe-
cificdateandallordersreceivedonorafterthat
datewillbebilledattherevisedprice.Rebates
3. AcopyoftheReturnMaterialAuthoriza-
tionmustaccompanythereturnshipment.
4. Freight is at the sender’s expense. All forpricedeclinesandaddedchargesforprice
partsmustbereturnedfreightprepaidto increaseswillnotbemadeforstockonhand
Multiquip’sdesignatedreceivingpoint.
atthetimeofanypricechange.
PAGE 78 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
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NOTE PAGE
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 79
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OPERATION AND PARTS MANUAL
HERE’S HOW TO GET HELP
PLEASE HAVETHE MODEL AND SERIAL
NUMBER ON-HANDWHEN CALLING
UNITED STATES
Multiquip Corporate Office
18910 Wilmington Ave.
Carson, CA 90746
MQ Parts Department
800-427-1244
Tel. (800) 421-1244
Fax (800) 537-3927
Fax:800-672-7877
Fax:310-637-3284
310-537-3700
Contact: [email protected]
Mayco Parts
800-306-2926
310-537-3700
Warranty Department
800-421-1244, Ext. 279 Fax:310-537-1173
310-537-3700, Ext. 279
Fax:800-672-7877
Fax:310-637-3284
Service Department
800-421-1244
Technial Assistance
800-478-1244
Fax:310-537-4259
Fax:310-631-5032
310-537-3700
MEXICO
MQ Cipsa
UNITED KINGDOM
Multiquip (UK) Limited Head Office
Hanover Mill, Fitzroy Street,
Ashton-under-Lyne,
Carr. Fed. Mexico-Puebla KM 126.5
Momoxpan, Cholula, Puebla72760Mexico
Tel: (52) 222-225-9900
Fax: (52) 222-285-0420
Tel: 0161 339 2223
Fax: 0161 339 3226
Lancashire OL7 0TL
CANADA
Multiquip
BRAZIL
Multiquip
4110IndustrielBoul.
Laval, Quebec, Canada H7L 6V3
Tel: (450) 625-2244
Fax: (450) 625-8664
Av. Evandro Lins e Silva, 840 - grupo 505 Tel: 011-55-21-3433-9055
Barra de Tijuca - Rio de Janeiro Fax: 011-55-21-3433-9055
© COPYRIGHT 2007, MULTIQUIP INC.
Multiquip Inc, the MQ logo and the Mikasa logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other
trademarks are the property of their respective owners and used with permission.
This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data
contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or
the information published in this publication at any time without notice and without incurring any obligations.
Your Local Dealer is:
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