Multiquip Automobile Parts DCA150USJ2 User Manual

OperatiOn and parts Manual  
®
WhisperWatt™ series  
MOdel dca150usJ2  
60hz generatOr  
(JOhn deere 6068hF285 diesel engine)  
parts list nO. M3870400204  
Revision #0 (08/22/11)  
To find the latest revision of this  
publication, visit our website at:  
www.multiquip.com  
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.  
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prOpOsitiOn 65 Warning  
Diesel engine exhaust and some of  
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repOrting saFety deFects  
If you believe that your vehicle has a defect that could cause a crash or could  
cause injury or death, you should immediately inform the National Highway  
Traffic Safety Administration (NHTSA) in addition to notifying Multiquip at  
1-800-421-1244.  
If NHTSA receives similar complaints, it may open an investigation, and if it  
finds that a safety defect exists in a group of vehicles, it may order a recall and  
remedy campaign. However, NHTSA cannot become involved in individual  
problems between you, your dealer, or Multiquip.  
To contact NHTSA, you may either call the Vehicle Safety Hotline toll-free at  
1-888-327-4236 (TTY: 1-800-424-9153), go to http://www.nhtsa.dot.gov; or  
write to:  
Administrator  
NHTSA  
1200 New Jersey Avenue S.E.  
Washington, DC 20590  
You can also obtain information about motor vehicle safety from  
http://www.safecar.gov.  
DCa150USJ2 60 hz generator • operation anD partS manUal — rev. #0 (08/22/11) — page 3  
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table OF cOntents  
cOMpOnent draWings  
dca150usJ2 60 hz  
Generator Assembly......................................... 68-69  
Control Box Assembly ...................................... 70-73  
Engine And Radiator Assembly........................ 74-77  
Output Terminal Assembly................................ 78-79  
Battery Assembly.............................................. 80-81  
Muffler Assembly.............................................. 82-83  
Fuel Tank Assy. ................................................ 84-85  
Enclosure (1) Assembly.................................... 86-89  
Enclosure (2) Assembly.................................... 90-93  
Rubber Seals Assembly ................................... 94-95  
Nameplate and Decals Assembly .................... 96-99  
generator  
Proposition 65 Warning ........................................... 2  
Reporting Safety Defects......................................... 3  
Table Of Contents.................................................... 4  
Parts Ordering Procedures...................................... 5  
Safety Information .............................................. 6-11  
Specifications ........................................................ 12  
Dimensions............................................................ 13  
Installation ........................................................ 14-15  
General Information............................................... 16  
Major Components ................................................ 17  
Diagnostic Display............................................ 18-34  
Generator Control Panel........................................ 35  
Engine Operating Panel.................................... 36-37  
Output Terminal Panel Familiarization.............. 38-40  
Load Application.................................................... 41  
Generator Outputs................................................. 42  
Generator Outputs/Gauge Reading....................... 43  
Output TerminaL Panel Connections................ 44-45  
Inspection/Setup............................................... 46-49  
Generator Start-Up Procedure ........................ 50-51  
Generator Shut-Down Procedures ........................ 52  
Maintenance..................................................... 53-55  
Trailer Maintenance .......................................... 56-59  
Trailer Wiring Diagram ........................................... 60  
Generator Wiring Diagram..................................... 61  
Engine Wiring Diagram.......................................... 62  
Troubleshooting (Generator).................................. 63  
Troubleshooting (Engine Controller)...................... 64  
Troubleshooting (Diagnostic Lamp)....................... 65  
Explanation Of Code In Remarks Column............. 66  
Suggested Spare Parts ......................................... 67  
Terms And Conditions Of Sale — Parts .............. 100  
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