OPERATION & PARTS MANUAL
GloBug
MODEL GB114BC
LIGHTING SYSTEM
(FOR USE WITH MQ SERIES GENERATORS)
Revision #3 (03/22/06)
THIS MANUAL MUST ACCOMPANY
THE EQUIPMENT AT ALLTIMES.
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PAGE 2 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
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HERE'S HOW TO GET HELP
PLEASE HAVETHE MODEL AND SERIAL
NUMBER ON-HANDWHEN CALLING
MULTIQUIP CORPORATE OFFICE
18910 Wilmington Ave.
Carson, CA 90746
800-421-1244
FAX:310-537-3927
Email: [email protected]
PARTS DEPARTMENT
800-427-1244
310-537-3700
FAX:800-672-7877
FAX:310-637-3284
MAYCO PARTS
800-306-2926
310-537-3700
FAX:800-672-7877
FAX:310-637-3284
SERVICE DEPARTMENT
800-478-1244
FAX:310-537-4259
310-537-3700
TECHNICAL ASSISTANCE
800-478-1244
FAX:310-631-5032
FAX:310-537-1173
WARRANTYDEPARTMENT
800-421-1244,EXT.279
310-537-3700,EXT.279
© COPYRIGHT 2004, MULTIQUIP INC.
Multiquip Inc, the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written
permission. All other trademarks are the property of their respective owners and used with permission.
This manual MUST accompany the equipment at all times.This manual is considered a permanent part of the equipment and should
remain with the unit if resold.
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations are
based on the GloBug Lighting System. Multiquip Inc. reserves the right to discontinue or change specifications, design or the
information published in this publication at any time without notice and without incurring any obligations.
To find the latest revision of this
publication, visit our website at:
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 3
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TABLE OF CONTENTS
COMPONENT DRAWINGS
MQ GLOBUG LIGHTING
SYSTEM
Nameplate and Decals.......................................42-43
T-Handle Assy. ...................................................44-45
Steering Assy. ....................................................46-47
Outrigger Assy. ..................................................48-49
Mast Adapter Assy. ............................................50-51
Main Mast Assy. .................................................52-53
Mast Section Assy. .............................................54-55
Baseplate Cover Assy. .......................................56-57
Ballast Box Assy. ................................................58-59
Fan Blower/Lamp Base Assy. ............................60-61
Balloon/Lamp Guard Assy. ................................62-63
Here's How To Get Help ............................................ 3
Table Of Contents ..................................................... 4
Parts Ordering Procedures ....................................... 5
Safety Message Alert Symbols .............................. 6-7
Rules For Safe Operation ....................................8-11
Operation and Safety Decals .............................12-14
Specifications .......................................................... 15
Dimensions ............................................................. 16
Floodlight Footcandle Plots (BAL-120 STD.) .......... 17
Floodlight Footcandle Plots (BAL-120R REF.)........ 18
Floodlight Footcandle Plots (BAL-115D REF.)........ 18
General Information ................................................ 20
Components.......................................................22-23
Pre-Setup ...........................................................24-25
Pre-Setup/Operation ............................................... 26
Shutdown ................................................................ 27
Maintenance ......................................................28-37
Troubleshooting (Lamps) ........................................ 38
Schematic Diagram................................................. 39
Explanation Of Codes In Remarks Column ............ 40
Suggested Spare Parts ........................................... 41
Terms and Conditions Of Sale — Parts .................. 64
Specification and part number
are subject to change without
notice.
PAGE 4 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
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PARTS ORDERING PROCEDURES
When ordering parts,
please supply the following information:
❒
❒
❒
❒
❒
❒
❒
Dealeraccountnumber
Dealernameandaddress
Shipping address (if different than billing address)
Returnfaxnumber
Applicable model number
Quantity,part number and description of each part
Specifypreferredmethodofshipment:
✓
✓
✓
✓
✓
✓
FedEx or UPS Ground
FedEx or UPS Second Day or Third Day
FedEx or UPS Next Day
Federal Express Priority One
DHL
Note:Unlessotherwiseindicatedbycustomer, all
orders are treated as “Standard Orders”, and will
ship within 24 hours.We will make every effort to ship
“Air Shipments” the same day that the order is
received, if prior to 2PM west coast time. “Stock
Orders” must be so noted on fax or web forms.
Truck
Place Your Parts Order Via Web or Fax
For Even More Savings!
Here’s how to get help...
Please have the model and serial number
on hand when calling.
(Domestic USA Dealers Only)
MULTIQUIP CORPORATE OFFICE
18910 Wilmington Ave.
Carson, CA 90746
Email: [email protected]
800-421-1244
FAX: 310-537-3927
Extra Discounts!
All parts orders which include complete part numbers and
are received by our automated web parts order system, or
by fax qualify for the following extra discounts:
Ordered
via
Standard
orders
Stock orders
PARTS DEPARTMENT
800-427-1244
310-537-3700
MAYCO PARTS
800-306-2926
310-537-3700
SERVICE DEPARTMENT
800-421-1244
310-537-3700
TECHNICAL ASSISTANCE
800-478-1244
WARRANTY DEPARTMENT
800-421-1244, EXT. 279
310-537-3700, EXT. 279
($750 list and above)
FAX: 800-672-7877
FAX: 310-637-3284
Fax
3%
5%
10%
10%
Web
FAX: 800-672-7877
FAX: 310-637-3284
Special freight allowances
when you order 10 or more
line items via Web or Fax!**
FedEx Ground Service at no charge for freight
No other allowances on freight shipped by any other carrier.
FAX: 310-537-4259
FAX: 310-631-5032
FAX: 310-537-1173
**Common nuts, bolts and washers (all items under $1.00
list price) do not count towards the 10+ line items.
NOTE:DISCOUNTSARESUBJECTTOCHANGE
MULTIQUIP INC.
Direct TOLL-FREE access
to our Parts Department:
18910WILMINGTON AVENUE
POST OFFICE BOX 6254
CARSON, CALIFORNIA 90749
310-537-3700 • 800-421-1244
FAX:310-537-3927
Toll-free nationwide — 800-427-1244
INTERNET:www.multiquip.com
Toll-free FAX — 800-6-PARTS-7 (800/672-7877)
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 5
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GLOBUG LIGHTING SYSTEM — SAFETY MESSAGE ALERT SYMBOLS
Potential hazards associated with the GloBug Lighting
System operation will be referenced with Hazard Symbols
which appear throughout this manual, and will be referenced
in conjunction with Safety Message Alert Symbols.
FORYOUR SAFETY ANDTHE SAFETY OF OTHERS!
Safety precautions should be followed
at all times when operating this
equipment. Failure to read and
understand the Safety Messages and
Operating Instructions could result in
injury to yourself and others.
HAZARD SYMBOLS
WARNING - Lethan Exhaust Gasses
Engine exhaust gases contain
poisonous carbon monoxide. This gas
is colorless and odorless, and can
cause death if inhaled. NEVER operate
this equipment in a confined area or
enclosed structure that does not provide
ample free flow air.
This Owner's Manual has been
developed to provide complete
instructions for the safe and
efficient operation of the MQ
GloBug Lighting System.
Before using this Lighting System, ensure that the operating
individual has read and understands all instructions in this
manual.
WARNING - Explosive Fuel
Gasoline fuel is extremely flammable,
and its vapors can cause an explosion if
ignited. DO NOT start the engine near
spilled fuel or combustible fluids.
SAFETY MESSAGE ALERT SYMBOLS
The three (3) Safety Messages shown below will inform you
about potential hazards that could injure you or others. The
Safety Messages specifically address the level of exposure
to the operator, and are preceded by one of three words:
DANGER, WARNING, or CAUTION.
DO NOT fill the fuel tank while the engine is running or
hot. DO NOT overfill tank, since spilled fuel could ignite if
it comes into contact with hot engine parts or sparks from
the ignition system. Store fuel in approved containers, in
well-ventilated areas and away from sparks and flames.
DANGER
You WILL be KILLED or SERIOUSLY injured if you DO
NOT follow directions.
WARNING - Burn Hazards
Engine components can generate extreme
heat. To prevent burns, DO NOT touch
these areas while the engine is running or
immediately after operations. Never
operate the engine with heat shields or heat
guards removed.
WARNING
You CAN be KILLED or SERIOUSLY injured if you DO
NOT follow directions.
CAUTION
CAUTION - Respiratory Hazard
You CAN be INJURED if you DO NOT follow directions.
ALWAYS wear approved respiratory
protection when required.
PAGE 6 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
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GLOBUG LIGHTING SYSTEM — SAFETY MESSAGE ALERT SYMBOLS
CAUTION - Rotating Parts
CAUTION - Equipment Damage Messages
NEVER operate equipment with covers,
or guards removed. Keep fingers, hands,
hair and clothing away from all moving
parts to prevent injury.
Other important messages are provided throughout this
manual to help prevent damage to your lighting system,
other property, or the surrounding environment.
CAUTION - Accidental Starting
This lighting system, other
ALWAYS place the power source, circuit
breakers or ON/OFF switch in the OFF
position, when the generator is not in use,
unless connected to transfer switch.
property, or the surrounding
environment could be
damaged if you do not follow
instructions.
CAUTION - Sight and Hearing Hazards
ALWAYS wear approved eye and
hearing protection.
CAUTION - Over-Speed Conditions
NEVER tamper with the factory settings of
the engine governor settings.Personal injury
and damage to the engine or equipment can
result if operating speed ranges above
maximum allowable.
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 7
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GLOBUG LIGHTING SYSTEM — RULES FOR SAFE OPERATION
■
NEVER touch the hot exhaust manifold,
muffler or cylinder. Allow these parts to
cool before servicing engine or mixer.
WARNING - READTHIS MANUAL
Failure to follow instructions in this manual may lead to
Serious Injury or even Death. This equipment is to be
operated by trained and qualified personnel only! This
equipment is for industrial use only.
The following safety guidelines should always be used
when operating the GloBug Lighting System.
■
■
HighTemperatures – Allow the engine to cool before
adding fuel or performing service and maintenance
functions. Contact with hot! components can cause serious
burns.
The following safety guidelines should always be used when
operating the GloBug Lighting System:
GENERAL SAFETY
The engine of this lighting system/generator requires an
adequate free flow of cooling air. NEVER operate the
generator in any enclosed or narrow area where free flow of
the air is restricted. If
the air flow is
restricted it will cause
serious damage to
the generator engine
and may cause injury
to people. Remember
■
DO NOT operate or service this
equipment before reading this entire
manual.
■
■
This equipment should not be operated by persons under
18 years of age.
NEVER operate this equipment without proper protective
clothing, shatterproof glasses, steel-toed boots and other
protective devices required by the job.
the engine of the
0N
ON
OFF
L
OL
OFF
T
ID
CON
T
R
R
A
H
O
P
S
W
T
C
V
120
20A
V
20V
L
L
P
W
/240
ER
O
F
1
F
U
W
OF
20A
20V
0A
2
1A
U
E
I
T
1
I
R
K
C
R
3
A
C
C
E
B
R
0V
/24 0A
3
120
0
0
0
6
lighting
system/
H
-6
A
G
generator gives off
DEADLY carbon
monoxide gas.
■
■
NEVER operate this equipment when not feeling
well due to fatigue, illness or taking medicine.
■
■
ALWAYS refuel in a well-ventilated area, away from sparks
and open flames.
NEVER operate this equipment under the influence of
drugs or alcohol.
ALWAYS use extreme caution when working with
flammable liquids. When refueling, stop the
engine and allow it to cool. DO NOT smoke
around or near the machine. Fire or explosion
could result from fuel vapors, or if fuel is spilled
on a hot engine.
■
■
■
Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
■
■
NEVER operate the GloBug in an explosive
atmosphere or near combustible materials. An
explosion or fire could result causing severe
bodily harm or even death.
Manufacturer does not assume responsibility for any
accident due to equipment modifications.
NEVER use accessories or attachments, which are not
recommended by Multiquip for this equipment. Damage
to the equipment and/or injury to user may result.
Topping-off to filler port is dangerous, as it tends to spill fuel.
Wipe up any spilled fuel immediately.
PAGE 8 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
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GLOBUG LIGHTING SYSTEM — RULES FOR SAFE OPERATION
■
ALWAYS make sure that the GloBug is secure on firm level
ground so that it cannot slide or shift around, endangering
workers. Also keep the immediate area free of bystanders.
LIFTING/TRANSPORTINGTHE GLOBUG
■
ALWAYS use the lifting hanger, when lifting of the GloBug
is required.
■
■
■
ALWAYS keep area behind GloBug clear of people while
raising and lowering mast.
To prevent the GloBug from overturning, NEVER use in winds
that exceed 22 mph(10m/s).
To prevent the GloBug from rolling, ALWAYS place the
GloBug on a firm flat surface. Surface slant should not exceed
5 degrees.
■
■
■
To prevent the GloBug from rolling, ALWAYS apply the
parking brake. For additional safety place chock blocks
behind the wheels.
LIFTING
HOOK
The GloBug must use a generator that is at least 220
lbs. (100 kg) minimum.This will prevent the GloBug from
tipping over.
LIFTING
HANGER
LIFTING
SCHACKLE
The GloBug should only be used in temperatures between
23-104 degrees Fahrenheit (-5 to 40 degrees Celsius).
Failure to comply with these operating parameters could
cause the lamp to malfunction and shorten the ballast
life.
GENERATOR
LIFTING BALE
■
■
NEVER use the GloBug in rain, snow or areas of high
humidity that could generate electrical storms.
Set the GloBug's tire air pressure to 35.5 psi (245kPa).
Check daily. Low tire pressure could adversely affect the
parking brake.
■
■
■
Use a crane, forklift or suitable lifting device of adequate
lifting capability when the lifting of the GloBug is required.
Make sure the mast is completely lowered before lifting
the GloBug.
MAST SAFETY
When the GloBug is lifted from its correct lifting point, it
should lift straight up (not tilted). DO NOT attempt to lift
the GloBug if its position is tilted while lifting.
■
When raising or lowering the mast,
keep hands and fingers clear of
the various mast sections, this will
prevent hands and fingers from
getting pinched.
PINCH
POINT
■
When raising the mast and to prevent tipping, ALWAYS
deploy outriggers.
■
CHECK the mast and winch cables for wear.If any problem
occurs when lower or raising the mast STOP immediately!
Contact a trained MQ technician for assistance.
INCORRECT
CORRECT
■
■
NEVER pivot or retract mast while unit is operating.
NEVER use the lighting system mast as a crane. DO
NOT lift anything with the mast.
■
■
NEVER attach anything to the lighting system mast.
ALWAYS lower the tower when not in use, or if high winds
or electrical storms are expected in the area
.
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 9
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GLOBUG LIGHTING SYSTEM — RULES FOR SAFE OPERATION
BALLOON SAFETY AND CARE
■
■
When transporting the GloBug over smooth roads, place
mast in stow position.Tighten the lamp adjustment lever
and mast adapter set screw firmly to secure the balloon
to the mast before transporting. This will prevent the
balloon/light assembly from falling down or being damaged
during transport.
■
■
■
To prevent serious burns, NEVER touch or unzip the
balloon envelope when the lamp is on.
To prevent the balloon from deformation, NEVER use GloBug
in strong winds.
DO NOT place the balloon inside its protective cover until
the lamp has had a sufficient amount of time to cool
down. This will prevent the balloon's nylon cover from
being burned (touching the lamp surface).
When transportating the GloBug over rough terrain,
remove the ballon/lamp assembly from the mast. To
prevent damage to the bulb, place ballon/lamp assembly
in a protective foam-lined container. Tie down the
protective container to prevent movement. Place GloBug
in back of pick-up truck, apply parking brake and tie down
securely to prevent movement.
■
■
ALWAYS place the balloon inside its protective cover
after each use. This will prolong the life of the balloon
material, keeping it protected from harsh environmental
elements.
■
■
NEVER leave the balloon/lamp exposed during transport.
Exposure to excess wind or rain could damage the
balloon's nylon cover.
DO NOT use a damaged balloon. Replace balloon
immediately if damaged. In addition, a damaged balloon
will not inflate properly, and may become more damaged
by touching the hot lamp surface.
ALWAYS place the balloon inside its protective cover
during transport. Be sure the cover is secured tightly
around the balloon/lamp assembly.
■
■
ALWAYS keep the balloon away from sharp objects and
excessive amounts of heat (fire!).
DO NOT use excessive force when zipping and unzipping
the balloon. Be gentle with the zipper mechanism. If the
zipper is broken the balloon will become unusable.
LAMP SAFETY AND CARE
■
NEVER leave any grease or oil residue on lamp surface
when replacing or removing lamp. This can create hot
spots, reducing the service life of the lamp.
■
■
ALWAYS make sure the lamp surface is clean and dry.
DANGER - GloBug High Danger Areas
ALWAYS replace with MQ recommended type lamp. See
parts section of this manual.
The DANGER items listed below and on the next page are
considered High DANGER areas and should be adhered
to.Failing to understand these areas could result in Bodily
Harm, Electrical Shock, Electrocution, and even Death!
Please pay close attention when operating the lighting
system.
■
■
NEVER use force when installing a lamp. Excessive force
could cause the lamp to break causing bodily harm.
ALWAYS make sure the lamp holder (spring loaded) is
securely affixed to the top of the lamp. This will prevent
the lamp from touching (breakage) the lamp guard or pipe
frame.
DANGER - Grounding the GloBug for Operation
The GloBug lighting system is
■
■
ALWAYS make sure the lamp guard is installed correctly.
NEVER deform the lamp guard.
equipped with a ground terminal for
your protection.ALWAYS complete the
grounding path from the lighting
system to an external grounding source.
NEVER attempt to replace lamp with the power on. Always
un-plug the power cord from the generator when changing
the lamp.
ALWAYS make certain the GloBug is well grounded and
securely fastened to a good earth ground (ground rod).The
possibility exists of Electrical Shock, Electrocution, and
even Death if the GloBug is not grounded.
■
■
NEVER unplug the lamp's AC power cable during
operation.
ALWAYS allow a sufficient amount of time for the lamp to
cool before changing. The possibility exists of severe
burns.
■
ALWAYS have a trained technician to install and remove
lamp, or replace any damaged fixture wiring.
PAGE 10 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
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GLOBUG LIGHTING SYSTEM — RULES FOR SAFE OPERATION
Maintenance Safety
DANGER - GloBug Electric Shock Hazards
■
NEVER lubricate components or attempt service on a running
ALWAYS keep electrical cords in good condition.Worn,
GloBug.
bare or frayed wiring can cause electrical
shock, thus causing Bodily Harm or
WET
HANDS
■
ALWAYS allow the GloBug a proper amount of time to cool
before servicing.
even Death.
■
■
Keep the GloBug in proper running condition.
NEVER grab or touch a live power
cord with wet hands, the possibility
exists of Electrical Shock,
Fix damage to the GloBug immediately and always replace
broken parts.
POWER
CORD
(POWER ON)
Electrocution, and even Death!
■
ALWAYS use the required tool for the job application.
Using damaged or worn tools or using tools inappropriate
for the required application is very dangerous, and may
cause damage to
DANGER - GloBug Electric Shock Hazards
the machine and
NEVER operate the
GloBug or handle any
electrical equipment
while standing in water,
while bare foot, while
hands are wet, or in the
rain. A dangerous
electrical shock could
occur causing Severe
Bodily Harm or even
Death.
service personnel.
Make sure to use
the appropriate tool
for the specific job.
Emergencies
■
ALWAYS know the location of the
nearest fire extinguisher.
0N
OF
O
N
F
ID
CON
T
L
REOL
OFF
N
S
OP WITC
RATIOH
E
V
120
120
20A
V
40V
V/2
120
L
P
O
W
H
ER
ITC
F
FUSL
W
OFFF
A
20
A
0V
12
21
UIIT
A
C
R
C
A
E
R
30A
B
V
40
0/2 30A
A
1220/240V
0
0
0
6
H
-6
A
G
■
■
ALWAYS know the location of the nearest
first aid kit.
In emergencies always know the location of the nearest phone
or keep a phone on the job site. Also know the phone
numbers of the nearest ambulance, doctor and fire
department. This information will be invaluable in the case
of an emergency.
DANGER - GloBug Overhead Obstructions
ALWAYS make sure the
area above GloBug is
open and clear of
overhead power lines
and other obstructions.
The tower extends in
excess of 16.5 ft. (5
0N
OF
O
N
F
ID
CON
T
L
REOL
OFF
N
S
OP WITC
RATIOH
E
120V
A
120
20
V
0V
ER
120V/24
L
P
TC
H
O
W
F
FUSL
W
I
OFFF
A
20
A
0V
12
211
IT
C
ACRE
BREAKE
A
K
C
E
3
0A
V
/
2
40
0
0
3
A
120/240V
0
0
0
6
GA-6H
meters). Contact with
overhead powerlines or
other obstructions could
result in equipment
damage, Serious Injury or Death!
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 11
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GLOBUG LIGHTING SYSTEM — OPERATION AND SAFETY DECALS
Machine Safety Decals
The GloBug is equipped with a number of safety decals, Figures 1A through 1C. These decals are provided for operator safety and
maintenance information.The illustrations below and on the next page show these decals as they appear on the machine.Should
any of these decals become unreadable, replacements can be obtained from your dealer.
Figure 1A. Operation and Safety Decals
PAGE 12 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
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GLOBUG LIGHTING SYSTEM — OPERATION AND SAFETY DECALS
Figure 1B. Operation and Safety Decals (Continued)
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 13
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GLOBUG LIGHTING SYSTEM — OPERATION AND SAFETY DECALS
Figure 1C. Operation and Safety Decals (Continued)
PAGE 14 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
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GLOBUG LIGHTING SYSTEM — SPECIFICATIONS
Table 1. Specifications
GloBug
Model
GB114BC
120 VAC
Input Voltage
Frequency
Max. Current
60 Hz Single-Phase
9.5 Amps
Wind Stability with Generator
Weight (less generator)
Lamp
65 mph (80.46 kph)
243 lbs. (110 kg)
Lamp Type
(1)1000 Watt Metal Halidade
112,000
Lumens
Light Coverage (360°)
Surface Temperature (Longitudinal)
Surface Temperature (Transversal)
Fan Motor
150 ft. (45.72 meters)
476.6°F (247°C) Max.
417.2°F (214°C) Max.
Balloon Fan Motor
Max. Current
115 VAC, 60 Hz
.360 Amps
Pressure
31.26 PSI (215.6 kPA)
Balloon
Diameter
3.9 FT. (1.1 meters)
Heat Resistant Nylon
320 ~ 356°F (160 ~ 180°C)
500°F (260°C)
Material
Heat Resisting Temperature
Melting Temperature
Internal Temperature of Balloon
Water Resistance
Mast
126°F (52°C) Average
1,500 mm H20
Number of Stages
Maximum Height
Dimensions
4
16.5 FT. (5 meters)
See Figure 2, Table 2
See Specified Generator Manual
Generator
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 15
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GLOBUG LIGHTING SYSTEM — DIMENSIONS
Figure 2. Dimensions
TABLE 2. DIMENSIONS
Reference
Reference
Letter
Description
Dimension ft. (mm.)
Description
Dimension ft. (mm.)
Letter
A
B
C
D
E
Wheel Base
Height (Mast Stowed Position)
Handle Height
2.66 ft. (811 mm.)
5.5 ft. (1,676 mm.)
2.91 ft. (889 mm.)
2.25 ft. (686 mm.)
1.83 ft. (559 mm.)
F
G
H
I
Max. Height (Mast Deployed Position)
Length (Front to Rear Wheel)
Length (Front Wheel to Outrigger)
Balloon Diameter
16.41 ft. (5,004 mm.)
3.41 ft. (1,041 mm.)
4.83 ft. (1,473 mm.)
3.75 ft. (1,143 mm.)
4.75 ft. (1,448 mm.)
Balloon Bag Length
Lift Hook to Platform
J
Width (Outriggers Deployed)
PAGE 16 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
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GLOBUG LIGHTING SYSTEM — FLOODLIGHT FOOTCANDLE PLOT
Based on 360°glare-free coverage.
Figure 3. Floodlight Footcandle Plot (Bal120-Standard)
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 17
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GLOBUG LIGHTING SYSTEM — FLOODLIGHT FOOTCANDLE PLOT
Based on 360°glare-free coverage.
Figure 4. Floodlight Footcandle Plot (BAL120R-Reflector)
PAGE 18 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
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GLOBUG LIGHTING SYSTEM — FLOODLIGHT FOOTCANDLE PLOT
360 degree coverage
Figure 5. Floodlight Footcandle Plot (BAL-115D-Drum Shaped)
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 19
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GLOBUG LIGHTING SYSTEM — GENERAL INFORMATION
The lighting system can be raised vertically in excess of 31.5 feet
(9.6 meters) by means of a manual winch.The tower tensioning
system is designed to provide the necessary tension to safely
control the pivot of the tower.Outriggers must always be deployed
prior to raising the mast.
The Multiquip GloBug Lighting System is a general purpose
floodlight tower intended for emergency and remote lighting
conditions. The GloBug can be powered by a variety of
Multiquip's series generators.Power requirements for running
the GloBug are 120 VAC, 60 Hz @ 9.5 amps. The GloBug
can be powered by any MQ portable generator with an output
of 2.9 kW or greater.
DANGER - GloBug Overhead Obstructions
Please read carefully the specified
generator manual that will accompany your
GloBug lighting system. This manual will
explain how to operate and maintain the
generator.
ALWAYS make sure the
area above GloBug is
open and clear of
overhead power lines
and other obstructions.
The tower extends in
excess of 16.5 ft. (5
meters). Contact with
overhead powerlines or
other obstructions could
result in equipment
All information related to the
generator will be referenced in a
N
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F
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120
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120
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120
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20
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6
separate (supplied) "Operation
and Parts Manual". Operation
GA-6H
andmaintenanceofthegenerator
will not be referenced in this
manual.
damage, Serious Injury or Death!
The lighting system of Multiquip's GloBug Lighting System
is comprised of one "Metal Halide" 1000 watt lamp. This
lamp has an output of 112,000 lumens. Typical lighting
coverage is in excess 150 ft. (45.72 meters) in a 360 degree
pattern.
Alarm Buzzer
The GloBug is equipped with a "Balloon Alarm" feature.This
alarm will sound if the lamp is on and the balloon attempts to
make contact with the hot! surface of the lamp . This alarm
is intended to inform the operator that a potential burn hazard
exits between the lamp surface and the balloon material.
Located underneath the generator support platform is a
weather resistant ballast box that contains the ballast for
starting the floodlight. The floodlight is activated by an
ON/OFF switch located at the base of the mast.
Always allow the lamp to cool down before removing the AC
power from the GloBug. In the event the balloon begins to
deflate during normal operation, immediately place the
GloBug's ON/OFF switch in the OFF position.
For ease of service or transport, the floodlight is equipped
with a quick-disconnect connector that allows the lamp fixture
to be removed quickly.This feature is extremely useful during
transport of the lighting system over rough terrain.It is always
best to remove the floodlight and pack it safely so it will not
be damaged.
Balloon Envelopes
The GloBug can be configured with a variety of balloon
envelopes (canopy).Please contact the MQ sales department
for the balloon of your choice.The GloBug, Model GB114BC
comes with the standard balloon (BAL-120).
PAGE 20 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
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NOTE PAGE
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 21
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GLOBUG LIGHTING SYSTEM — COMPONENTS
Figure 6. Major Components
PAGE 22 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
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GLOBUG LIGHTING SYSTEM — COMPONENTS
Figure 6 shows the location of the controls and components
for the GloBug Lighting System.The functions of each control
is described below:
12. ON/OFF Switch – Place this switch in the ON position
to turn on the lamp.To turn off the lamp place in the down
position(OFF).Pleasewaitforapproximately10minutes
before attempting to turn the lamp back on.
1. Steering Handle – The GloBug can be moved in either
a forward or reverse direction by pulling back or pushing
forward on the T-handle. In addition the front wheels are
designed to turn in the opposite direction of theT-handle
placement thus allowing the GloBug to turn either left or
right.
13. Power Cable – Connect this cable to a 120 VAC, 60 Hz
power source.
14. Balloon Storage Bag – Store the balloon in this storage
bag when the GloBug is not in use. Allow a sufficient
amount of time for the lamp to cool down before placing
balloon inside storage bag. Possibility exists of balloon
gettingburned.
2. Mast Winch – Use this mechanical winch to raise and
lower the mast. Always be on the lookout for overhead
obstructions. Keep immediate area free of bystanders
and debris when raising the mast.
15. Balloon – This balloon is made of heat resistant nylon,
withadiameterof3.9ft.(1,150mm).Theballoonshallbe
inflated to a pressure of 31.26 psi (215.6 kPA).
3. Lamp Power Cable (Generator) – Connect this quick-
disconnectcableplug(generator-side)tothelamppower
cable plug.
16. Lamp Power Cable (Balloon) – Connect this quick-
disconnect cable plug (balloon-side) to the generator
power cable plug.
4. Mast – This mast is comprised of four separate stages.
The mast can be raised in excess of 16.5 ft. (5 meters).
Againwhenraisingthemast,alwaysbeonthelookoutfor
overheadobstructions.
17. Fan Motor (Blower) – This electric motor is responsible
for inflating the balloon. It will supply a pressure of 31.26
psi (215.6 kPA).Please note that the balloon will begin to
inflate as soon as power is applied to the GloBug. The
OFF/ON switch does not control the electric fan motor.
5. Lift Hanger – When lifting of the GloBug is required
always use a suitable lifting device of adequate lifting
capability.NEVER stand underneath the GloBug while it
is being lifted.
18. Lamp Guard – This guard (cage) protects the lamp from
being hit by objects.
6. Generator–MQGA-Seriestypegenerator.Thisgenera-
torwillsupplythenecessarypowertoruntheGloBug.For
operationofgeneratorreadgeneratorOperationManual
supplied with GloBug.
19. Lamp – 1000 watt metal-halide type lamp. Replace with
only MQ recommended type lamp. Always allow a
sufficient amount of time for the lamp to cool down
beforechanging.
7. Tires – The GloBug uses 4 pneumatic type tires.
Replacewithonlyrecommendedtype tire. NEVERallow
the rear tires to go flat. This could adversely affect the
braking system. Inflate tires to 35.5 psi (245kPa).
20. Lamp Holder – Screw lamp into this holder. If lamp
becomes difficult to screw into holder or holder is
damaged, replace holder.
21. Balloon Alarm Buzzer – Will sound during normal
operationiftheballoonattemptstomakecontactwiththe
lamp'shot!surface. Ifthisconditionoccurs, immediately
place the GloBug's ON/OFF switch in the OFF position.
8. Locking Clamps – To secure the generator to the
GloBug cart platform, place clamps (4) around the pipe
frame of the generator. Tighten securely to prevent
movement.
22. Adjust Lever – This lever allows the lamp to be posi-
tionedupordown.Turncounterclockwisetoreleaselamp
and position. Turn clockwise to tighten.
9. Brake Pad – When the brake pedal is pressed, this pad
will strike and hold the rear tires in place. Make sure rear
tires are inflated to the correct air pressure.
23. Ballast Compartment – Provides the necessary elec-
tronics to light the lamp. To gain access to the ballast
compartment the generator must be removed from the
cart platform.
10. Outriggers – ALWAYS deploy the outriggers when
raising the mast.
11. Brake Pedal – Step on this pedal to apply the brakes.To
release the brakes, press down on brake pedal again.
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 23
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GLOBUG LIGHTING SYSTEM — PRE-SETUP
3. Lift up on each outrigger (2) from its stow position, rotate
backwards and place it in the deployed position, as shown
in Figure 9.The outriggers will automatically lock in place
once they touch the ground,
CAUTION - Read Manual
Please read this entire manual carefully
before attempting to operate the GloBug.
Failure to read this manual could cause
damage to the GloBug and serious injury
to the operator.
STOW
POSITION
OF
T
O
PRIC
E
L
W
C
1
T
I
C
A
B
GloBug Setup
2
2
1. Using the T-handle (Figure 7) place the GloBug on a
firm level surface so that it will not slide or turn over.
Figure9. Outriggers(DeployedPosition)
4. Expose the balloon by pulling down on the velcro tabs
and unzip the protective cover as shown in Figure 10.
Next, fold the protective cover into itself and zip.
Figure 7. T-Handle (Directional Control)
2. To apply the parking brake (Figure 8), step on the brake
pedal and pull back on the T-handle. This will lock the
rear wheels. For additional safety use chock blocks to
prevent rolling.
STEP DOWN
ON BRAKE PEDAL
Figure 10. Exposing the Balloon.
PARKING
BRAKE SET
Figure 8. Parking Brake (Set Position)
PAGE 24 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
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GLOBUG LIGHTING SYSTEM — PRE-SETUP
5. To position the balloon, simply loosen
the adjustment lever by turning it counter-
clockwise and either push down or up
on the lever. Pushing down on the lever
will cause the balloon to rise. Pushing
up on the lever will allow the balloon to
be lowered. See insert A in Figure 11.
For circular positioning, swing the lever
to the desired position. See insert B in
Figure 11.
6. Before raising the mast, make sure the mast set screw
(Figure 12) is securely tightened (use an 5mm-allen
wrench to tighten). This will prevent the balloon/lamp
assembly from falling off. In addition make sure the power
cable from the generator is connected to the lamp power
cable.
Figure 11. Positioning the Balloon
CAUTION - MAST PINCH POINT
When raising or lowering the mast, keep hands and fingers
clear of the various mast sections, this will prevent hands
and fingers from getting pinched.
7. Using the mechanical winch (Figure 13), raise the mast
to the desired height. Turn winch handle clockwise to
raise mast.
Figure 12. Mast Set Screw/Power Connections
Figure13. MechanicalWinchHandle
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 25
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GLOBUG LIGHTING SYSTEM — PRE-SETUP/OPERATION
4. Notice that the balloon envelope will begin to deploy as
DANGER - HIGHVOLTAGE POWER LINES
soon as power is applied by an active generator. This
function is not controlled by the power ON/OFF switch.
When raising mast, ALWAYS be on
the lookout for overhead obstructions
such as high voltage power lines.The
possibility exists of electrocution,
even death! if the GloBug comes in
contact with high voltage power lines.
5. Wait until the balloon is fully deployed before attempting
to turn on the lamp.The possibility exists of the balloon
getting burned (touching the lamp).
6. If the balloon is fully deployed, place the GloBug's ON/
OFF switch in the ON position.
Applying Power
1. Make sure the power ON/OFF switch (Figure 14) located
near the bottom of the mast is in the OFF position.
Figure 16. Power OFF/ON Switch (ON Position)
7. The lamp should now be on. If the lamp is not on, check
all connections and repeat steps 1 through 6. If the lamp
still does not come on contact the MQ service
department.
Figure 14. Power OFF/ON Switch (OFF Position)
CAUTION - READ GENERATOR MANUAL
Shutdown
1. Place the power ON/OFF switch (Figure 17) in the OFF
Before attempting to operate the
generator, READ the entire operation
section of the manual. Failure to read
manual could cause severe damage to
the equipment and bodily harm to the
operator.
position.
2. The GloBug has a power requirement of 120VAC, 60 Hz
@ 9.5 amps. Connect the GloBug's AC power cord to
the 120 VAC twist-lock receptacle (Figure 15) on the the
supplied generator.
Figure 17. Power OFF/ON Switch (OFF Position)
CAUTION - LAMP COOL DOWN
Allow a sufficient amount of time (15-20 minutes) for the
lamp (Figure 18) to cool down before turning off
generator. The possibility exists of the balloon getting
burned (touching the lamp).
2. Disconnect the GloBug's AC power cable from the
generator.The balloon should begin to deflate.
Figure 15. 120 VAC Receptacle
3. Shutdown generator as referenced in the "Shutdown
Section" of the supplied generator manual.
3. Start the generator as referenced in the "Start-up
Section" of the supplied generator manual.
PAGE 26 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
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GLOBUG LIGHTING SYSTEM — SHUTDOWN
Figure 18. Hot Lamp Surface
4. Using the mechanical winch (Figure 6, item 2), fully
lower the mast.Turn winch handle counter-clockwise to
lower mast.
Figure 21. Outriggers (Stow Position)
5. Using the adjustment lever (Figure 6, item 22) place the
balloon/lamp assembly in the stow position.
8. Press down on the top of the brake pedal (Figure 22)
and hold, then release. This action will dis-engage the
brake mechanism and allow the GloBug to be moved.
6. Unzip the protective cover as shown in Figure 19, and
place cover over balloon/lamp assembly.
Figure 19. Covering the Lamp/Balloon Assembly
Figure 22. Parking Brake (Release Position)
Storage
7. To unlock outriggers, push downward on the counter-
weight lever indicated by arrow (Figure 20). Grab hold of
outrigger, pull upward, push down and place in stow
position (Figure 21)..
1. Wipe and dirt or foreign matter that may have
accumulated on the GloBug during operation. Use a mild
detergent to clean the unit. DO NOT spray the engine
with water.
2. Avoid storing the GloBug in areas that can be exposed
to rain, harsh elements, and high humidity.
3. Place the GloBug in a clean dry location away from dirt
and debris.
Figure 20. Outriggers(Released)
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 27
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GLOBUG LIGHTING SYSTEM — MAINTENANCE
CAUTION - READ SAFETY GUIDELINES
CAUTION - BALLOON ZIPPER SAFETY
Before performing any maintenance
procedures, be sure to READ the lamp,
balloon, and general safety guidelines in
this manual. Failure to read and
understand these safety guidelines
could cause severe equipment damage
and bodily harm.
DO NOT use excessive force when zipping or
unzipping the balloon. The possibility exists
of the zipper tearing, which would make the
balloon unusable.
2. Unzip the zipper (Figure 24) at the bottom of the balloon
and roll the balloon envelope upwards to expose the lamp
(Figure 25). Remove the lamp guard to gain access to the
lamp.. DO NOT use excessive force when un-zipping
the balloon.
Removing the Lamp/Balloon Assembly
1. Place the lamp/ballon assembly in the STOW position.
2. With a 5 mm allen wrench, loosen the set screw (Figure 23) that
secures the lamp to the mast adapter stand.
Figure 23. Removing the Balloon/Lamp
3. Disconnect the lamp power cable as shown in Figure 23,
and slide the balloon/lamp forward from the mast adapter
stand. Place lamp/balloon assembly on a suitable work
bench that is free of dirt, and sharp objects that could
damage the balloon.
Figure 25. Removing the Lamp Guard
3. Push down and hold the lamp holder (spring loaded) away
from the lamp (Figure 26). Unscrew the lamp (turn counter-
clockwise) from the lamp socket.
Removing the Lamp
1. Expose the balloon (Figure 24) by pulling down on the
velcro tabs and unzip the protective cover as shown in
Figure 19. Next, fold the protective cover into itself and
zip.
Figure 26. Removing the Lamp
Figure 24. Exposing the Balloon
PAGE 28 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
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GLOBUG LIGHTING SYSTEM — MAINTENANCE
Installing a New Lamp
2. Zip up the zipper at the bottom (Figure 24) of the balloon
and pull down the balloon envelope to cover the lamp
1. When installing a new lamp (Figure 27) use only MQ
recommended type lamp. See parts section of this
manual.Failure to use correct type lamp could adversely
affect lighting capability and may cause damage to the
equipment.
3. Place the lamp/balloon assembly back onto the mast
adapter stand (Figure 23).
4. With a 5 mm allen wrench, tighten the set screw to 28 ~ 38
ft. lbs (38 ~ 51 N-m) to secure the lamp to the mast adapter
stand
2. Push down and hold the lamp holder (spring loaded) away
from the lamp. Screw the lamp (turn clockwise) into the
lamp socket. Gently place the lamp holder firmly over
the top of the lamp. This will prevent the lamp from
touching the lamp guard or pipe frame.
5. Reinstall the protective cover over the balloon/lamp as-
sembly. Be sure to fold the velcro tabs.
6. Reconnect the power cables.
Replacing the Balloon
1. Follow the procedures as outlined in the "Removing the
Balloon Lamp" assembly section.
2. Unzip the zipper at the bottom and top of the balloon.
Slide the balloon over the top of the lamp guard as shown
in Figure 29.
Figure 27. Installing the Lamp
Re-Installing the Lamp/Balloon Assembly
Figure 29. Removing the Ballon
1. Reinstall the lamp guard (Figure 28). Be careful not to install
the lamp guard in the wrong direction.
3. Slide the new balloon over the top of the lamp guard as
shown in Figure 30. Zip up the zipper at the bottom and
top of the balloon.
Figure 30. Removing the Ballon
Figure 28. Installing the Lamp Guard
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 29
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GLOBUG LIGHTING SYSTEM — MAINTENANCE
Check Cable Wear
Removing the Hanger
The wire rope (cable) that raises and extends the mast is a very
important part of the GloBug lighting system. Following the pro-
cedure below when replacing wire rope (cable).
1. Remove the M12 x 40 bolt (Figure 32) from the hanger
support assembly, then remove the hanger. Set hanger
aside in a safe place where it will not get damaged
.
DANGER - Lighting System Cable System
Safety
Wire rope (cable) will fail if it is worn, frayed, misused, crushed,
kinked or damaged in any way. ALWAYS check the cable and
pulley for any abnormalities before use.
DO NOT use it if there is even the slightest cause for
concern and replace any damaged cable or pulley immediately.
Removing the Lamp/Balloon Assembly
1. Place the lamp/ballon assembly in the STOW position.
2. With a 5 mm allen wrench, loosen the set screw (Figure 23) that
secures the lamp to the mast adapter stand.
3. Remove the lamp/balloon assembly from the mast adapter
stand and set aside in a safe place where it will not get
damaged.
Figure 32. Removing the Hanger
Removing the Lamp Cable
Removal of Winch
1. Cut all the cable zip ties (Figure 33) that secure the lamp
cable to the various mast sections.
1. Fully lower the mast to its vertical resting position.
2. Remove the lamp cable from the various mast sections
and set cable aside in a safe place where it will not get
damaged. Mark the order of the cable sections so that
they can be placed back in the same order. Make sure
cable is laid flat and out of the way so that personnel will
not trip over it.
2. Remove the four retaining screws and washers (Figure 31)
that secure the winch cover. Remove the winch cover.
3. Loosen the winch cable retaining screw. Pull and remove
the winch cable from the locking pin.
4. Remove the three retaining screws and washers that secure
the winch to the mast. Remove the winch.
Figure 33. Cutting the Lamp Cable ZipTies
Figure 31. Winch/Cable Removal
PAGE 30 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
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GLOBUG LIGHTING SYSTEM — MAINTENANCE
Pulling-Out the Mast Sections
1. Grab hold of the main mast (Figure 34) and begin pulling
the mast sections upwards. Start with second mast, then
the third mast and finally the fourth.
2. From the main mast, pull the winch cable wire to release
the safety stopper pulley at the second mast.
Figure 35. Cable Release Access Point
5. To release the safety stopper without pulling the cable
wire when removing the second mast from the first (main
mast), insert a screwdriver (Figure 36) nearest the hole
where the latch is caught. Press down on the screwdriver
to lift the pulley inside the second mast upward. Re-
move the screwdriver lifting the second mast upwards
as the latch is being pulled back.The second mast should
now be able to be pulled out from the first mast.
Figure 34. Mast Sections
3. Disconnect the winch cable wire from the fourth mast by
pulling it out.
4. Each mast section should be equally spaced about 12-
inches from the preceding mast section. See Figure 34.
Figure 36. Releasing the Safety Stop Latches
WARNING - Mast Service Safety
If the winch cable wire cannot
be pulled because of breakage
of the wire itself, the safety
The mast sections are heavy and awkward to handle. Use
proper lifting devices and procedures when servicing the mast
and its components.
stoppers installed in the sec-
ond mast will lock automatically
at the places indicated by the
arrows in Figure 35.
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 31
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GLOBUG LIGHTING SYSTEM — MAINTENANCE
5. Route the winch cable through the lower bracket of the
third mast section
Installation of Winch Cable
1. Route (pass) a new winch cable through the main mast
pulley (Figure 37).
of
6. Route the winch cable around the lower pulley
the
second mast from front to back.
of
2. Route the winch cable around the upper pulley
7. Continue pulling the cable and slide down the mast, be-
ing careful not to activate the cable stop latches.
the third mast section from back to front.
3. Next, route the winch cable around the lower pulley
8. Route the cable around the pulley of the first mast
.
of the third mast section from back to front.
9. Place the second mast into the main (first) mast. Next,
place the third mast into the second, and finally place
the fourth mast into the third.
4. Route the winch cable around the upper pulley
the
of
second mast section from back to front.
CAUTION -Winch Cable Safety Stopper
When placing the second mast into the main mast (first), pinch
(squeeze) the pulley and pin with pliers (Figure 38) to hold the
stopper (cable latch).This will keep the cable stop latch from
being activated.
Figure 38. Bypassing Cable Stop Latch
10.Route the tip of the winch cable (Figure 39) through the
eyelet retaining stud. Insert cable retaining screw at top
of stud and tighten.
Figure 39. Connecting the Winch Cable to the Winch
Figure 37. Attaching the Winch Cable
PAGE 32 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
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GLOBUG LIGHTING SYSTEM — MAINTENANCE
Installation of Winch
Ballast Box Removal
1. Reinstall the three retaining screws (Figure 31) and washers
that secure the winch to the mast. Tighten screws between
24~ 33 ft-lbs. (33 ~ 45 N-m).
WARNING - HOT SURFACE (BALLAST)
Dangerous conditions exists inside the ballast
compartment. Please use extreme caution when
performing maintenance on the ballast box.
NEVER touch the ballast or ballast cover while
the lamp is on.These components generate an
extreme amount of heat, which makes their surfaces very hot!.
ALWAYS allow the ballast box and cover surface to cool down
before servicing.
2. Install the four retaining screws and washers (Figure 31) that
secure the winch cover. Tighten securely.
3. Turning the winch handle clockwise, wind the cable tightly
around the winch shaft.
4. Raise, extend, retract and lower the mast several times to
verify correct operation.
5. If the winch malfunctions, such as defective brake mecha-
nism, replace entire winch assembly immediately.
DANGER - HIGHVOLTAGE (BALLAST)
Installing the Hanger
The electronic components of the ballast
generate high voltage conditions. These
conditions can be lethal and cause bodily
harm, even death. When performing
maintenance or troubleshooting, have only
experienced personnel work on the ballast.
1. Reinstall the M12 x 40 bolt (Figure 32) that supports the
hanger onto the main mast. Tighten bolt between 28~ 38
ft-lbs. (38 ~ 51 N-m).
Installing the Lamp Power Cable
1. Check the entire lamp cable for any signs of wear, such
as cuts or frays. If the cable is damaged in any way,
replace entire cable. DO NOT use a worn or damaged
cable to operate the GloBug. The possibility exists of
shock or electrocution.
The ballast electronics are located within the cart frame of the
GloBug.To gain access to the ballast (Figure 40), remove the 6
retaining screws (M8 X 25) that secure the ballast cover to the
cart.
2. Using zip ties connect the lamp power cable to the vari-
ous mast sections as shown in Figure 33. Remember to
connect the lamp cables to the mast in the same order
that they were removed.
3. Cutoff any excess zip tie material.
Figure 40. Removing the Ballast
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 33
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GLOBUG LIGHTING SYSTEM — MAINTENANCE
Filter Replacement
5. Install a new filter over the brace as shown in Figure 43.
Be sure to align the cut of the filter over the brace.
WARNING - HOT SURFACE (LAMP FRAME)
DO NOT replace filter immediately, allow a
sufficient amount of time for the lamp assembly
to cool down before changing filter.
1. Remove the balloon as described in the "Removing the
Lamp/Balloon" section.
2. Disconnect the lamp power cable as shown in Figure 23.
3. Rotate the balloon/lamp base assembly so that the filter
is facing upwards. See Figure 41.
Figure 43. Filter Placement
CAUTION - FILTER ALIGNMENT
When placing the filter element, always align the cut of
the filter on top of the brace. This will keep the filter from
being dislodged and getting damaged.
Figure 41. Balloon/Lamp Placement
4. Turn the three locking tabs (Figure 42) inward to release
the plate. Remove plate and filter.
6. Turn the three retaining tabs (Figure 44) outward so that
they touch the lamp base.
Figure 44. Filter/Plate Install
Figure 42. Filter Removal
PAGE 34 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
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GLOBUG LIGHTING SYSTEM — MAINTENANCE (WIRING DIAGRAM)
Figure 45. Wiring Diagram
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 35
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GLOBUG LIGHTING SYSTEM — MAINTENANCE
PAGE 36 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
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GLOBUG LIGHTING SYSTEM — MAINTENANCE
For a prolonged life cycle an extended quality follow the
recommended GloBug service guidelines as referenced in
Table 3.
TABLE 3. PERIODIC CHECK AND MAINTENANCE
PART CHECK ITEM
Frame Pipe Frame pipe skewed?
FIGURE
SOLUTION
Replace.
L1
L2
L3
L4
L5
❖
❖
❖
❖
■
❖
❖
❖
●
❖
❖
❖
▲
●
●
■
■
❖
❖
■
●
❖
●
❖
❖
●
Lamp Holder
Lamp (Base)
Lamp
Lamp holder loose?
Lamp base loose?
Defective lamp?
Tighten or replace.
Screw in securely.
Replace.
Lamp
Cable/Connector
Cable disconnected or loose?
Defective or dirty?
Broken?
Connect securely.
Replace.
B1 Balloon (Envelope)
Balloon
Mast
B2
B3
Zipper
Replace.
Fan Motor (Blower)
Working properly?
Slides smoothly?
Repair or replace.
Apply grease.
Apply grease or replace.
Replace.
M1 Mast Sliding Surface
M2
M3
M4
M5
C1
C2
C3
C4
C5
C5
C6
C7
C8
C9
Wire Rope
Wire Rope End
Winch
Damaged?
Is wire end damaged (caulking)?
Defective winch brake ?
Safety latch defective?
Travels smoothly?
Travels smoothly?
Repair or replace.
Repair or replace.
Spray grease.
Spray grease.
Tighten securely.
Tighten securely.
Check, spray grease
Replace.
Safety Stop
Counter-Weight
Outriggers
T-handle and Wheels Proper movement.
Bolt for Handle
Brake Pedal
Brake Pedal
Hanger
Check if bolt is not loose.
Linkage working correctly.
Notch worn-out?
Cart
Check if the installation is not loose.
Turns smoothly?
Fasten securely.
Check, apply grease.
Adjust.
Front Wheel Pivot
Tires
Tire pressure 35.5 psi (294 kPa)?
Linkage moves smoothly?
Working properly?
Link for Front Shaft
Spray grease.
Adjust.
C10 Brake
E1 Power Cable
Defective or worn cable?
Is generator output 125 VAC?
Replace.
Electric
E2
Non-load Voltage
Adjust or replace generator.
❖
- Daily Check
■
- Every 20 Hours
●
- Every 100 hours
▲
- Every 500 hours
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 37
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GLOBUG LIGHTING SYSTEM —TROUBLESHOOTING (LAMPS)
If the problem cannot be remedied, please leave the unit
just as it is and consult or company's service department.
Practically all breakdowns can be prevented by proper
handling and maintenance inspections, but in the event of a
breakdown, please take a remedial action following the
diagnosis based on the Lamp Troubleshooting (Table 4)
information shown below.
TABLE 4. LAMP TROUBLESHOOTING
POSSIBLE PROBLEM
Is plug securely connected?
Are generator and light tower switched on? Turn on switch.
SYMPTOM
SOLUTION
Plug in correctly.
Is lamp loose?
Screw lamp securely into socket.
Connect disconnected contactor.
Is contactor properly connected?
Are any other electric appliances (other
than light tower) plugged into power
source?
Unplug all other appliances.
Lamp does not light.
Is generator voltage normal (non-load
voltage - 120 VAC)?
Repair or replace generator.
Use genuine MQ lamp.
Is model of lamp compatible?
Is lamp cool enough to light again?
(Interval of 20 to 30 minutes is required
before turning on lamp again)
Wait for lamp to cool down.
Repair or replace generator.
Is generator voltage normal (non-load
voltage - 120 V)?
Lamp only lights for a
short time.
Is ambient temperature too high (more than Move lamp where there is proper
104 °F (40 °C)?
ventilation.
Is fan motor (blower) working properly?
Is balloon envelope defective?
Check or repair fan motor (blower).
Repair or replace balloon envelope.
Balloon does not
inflate.
PAGE 38 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
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GLOBUG LIGHTING SYSTEM —TROUBLESHOOTING (MAST)
Practically all breakdowns can be prevented by proper If the problem cannot be remedied, please leave the unit
handling and maintenance inspections, but in the event of a just as it is and consult or company's service department.
breakdown, please take a remedial action following the
diagnosis based on the Mast Troubleshooting (Table 5)
information shown below.
TABLE 5. MAST TROUBLESHOOTING
SYMPTOM
POSSIBLE PROBLEM
Is cable caught in mast?
SOLUTION
Set cable free.
Mast cannot be
raised.
Is end of wire rope disconnected from
winch?
Connect wire rope to winch.
Does surface of mast slide smoothly?
Is winch latch functioning properly?
Is dram shaft loose?
Apply grease to sliding surface of mast.
Replace part if not functioning properly.
Tighten dram shaft and check its operation.
Apply grease to sliding surface of mast.
Mast keeps coming
down.
Does surface of mast slide smoothly?
Holding winch handle securely, remove the
latch and lower mast slowly (Repair).
The mast cannot be
lowered.
Is brake disk of winch held tight?
Does safety stopper work correctly?
Winch up mast a little and lower mast by
putting a load on it (Repair).
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 39
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EXPLANATION OF CODE IN REMARKS COLUMN
How to read the marks and remarks used in this parts book.
If more than one of the same
reference number is listed, the
last one listed indicates newest
(or latest) part available.
NOTE
Items Found In the“Remarks” Column
Serial Numbers-Where indicated, this indicates a serial number
range (inclusive) where a particular part is used.
Model Number-Where indicated, this shows that the
corresponding part is utilized only with this specific model number
or model number variant.
Items Found In the “Items Number” Column
All parts with same symbol in the number column, , #,
+, %, or
*
>
, belong to the same assembly or kit.
The contents of this parts
catalog are subject to change
without notice.
NOTE
PAGE 40 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
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GLOBUG LIGHTING SYSTEM — SPARE PARTS
GloBug LIGHTING SYSTEM
1TO 3 UNITS
Qty.
P/N
Description
2 ......... E000009800 .... BULB
2 ......... A300033800 .... BALLAST/TRANSFORMER
2 ......... A300038400 .... CAPACITOR, 24 μF @480 VDC
2 ......... 1800001200 ..... BALLOON CLOTH
3 ......... A400038300 .... FILTER 200 (AIR)
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 41
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GLOBUG LIGHTING SYSTEM — NAMEPLATE AND DECALS
PAGE 42 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
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GLOBUG LIGHTING SYSTEM — NAMEPLATE AND DECALS
NAMEPLATE AND DECALS.
NO.
1
2
3
4
5
6
7
8
PART NO.
DCL413
DCL404
DCL412
DCL416
DCL417
DCL402
DCL428
DCL401
DCL407
DCL400
DCL409
DCL406
DCL403
DCL411
DCL405
DCL414
DCL418
35137
PART NAME
QTY.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
REMARKS
DECAL;CAUTION COVER INFORMATION
DECAL; CAUTION LAMP COVER BUZZER
DECAL;WARNING, LIFT HANGER
DECAL; DANGER, ELECTRICAL SHOCK HAZ.
DECAL;WARNING, BURN HAZARD (LAMP)
DECAL; CAUTION, REMOVE POWER CORD
DECAL; MQ LOGO
DECAL;WINCH UP/DOWN
9
DECAL; CAUTION, TIRE PRESSURE
DECAL; DANGER, ELECTRICAL SHOCK (TIRES)
DECAL; CAUTION, LAMP INFORMATION
DECAL; WARNING, ADJ. LEVER HAZARD
DECAL;DANGER ELECTRIC SHOCK (GLOBUG)
DECAL;DANGER, GLOBUG INFORMATION
DECAL; DANGER, ELECTRICAL SHOCK (GND.)
DECAL;WARNING, OUTRIGGER DEPLOYMENT
DECAL; DANGER, HIGH VOLTAGE
DECAL;WARNING, READ MANUAL
NAMEPLATE .................................................................. 1........... CONTACT MQ PARTS DEPT.
DECAL; BURN HAZARD (BALLAST)
DECAL;DANGER, ELECTRICAL SHOCK (CORDS)
DECAL; ON/OFF
10
11
12
13
14
15
16
17
18
19
20
21
22
1
1
DCL415
DCL410
DCL408
1
1
1
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 43
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GLOBUG LIGHTING SYSTEM —T-HANDLE ASSY.
T-HANDLE ASSY.
PAGE 44 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
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GLOBUG LIGHTING SYSTEM —T-HANDLE ASSY.
T-HANDLE ASSY.
NO.
1
*
2
3
4
5
PART NO.
PART NAME
QTY.
REMARKS
1102700130
A200016500
0040730000
1503300130
A100012500
HANDLE GRIP
2
HANDLE GRIP ...............................................2 ........... INCLUDES ITEM W/
SNAP RING (30)
SLEEVE BEARING (30dx34Dx20)
BASE PLATE
*
1
2
1
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 45
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GLOBUG LIGHTING SYSTEM — STEERING ASSY.
STEERING ASSY.
PAGE 46 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
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GLOBUG LIGHTING SYSTEM — STEERING ASSY.
STEERING ASSY.
NO.
1
2
3
4
5
6
7
8
PART NO.
PART NAME
QTY.
4
2
1
8
4
4
1
1
1
1
1
5
8
1
1
1
2
2
1
2
1
1
3
1
REMARKS
0010510025
A400033400
A300029800
0040720000
1003000100
1003000240
0010308030
A400034400
0040112041
0010512025
0030208000
0040108000
1504120130
0040112000
2001120310
1521120130
2071214010
1503180130
2071213210
0030108000
1041000131
0010112075
0030808000
2001200312
A300029900
A300029701
BOLT AND WASHER (M10X25)
CATCHER (OUTRIGGER)
FRONT SHAFT (R)
SNAP RING (20)
TIRE ASSY (4.10/3.50-5)
TIRE TUBE (4.10/3.50-5)
BOLT (M8x30) SUS
LINK (STEERING)
WASHER (12dx40Dx3.2t)
BOLT & WASHER (M12x25)
SELF LOCK NUT (M8)
WASHER (M8)
WASHER (12.5dx18Dx0.5t)
WASHER (M12)
LINK (HANDLE)
BOLT (M12x75) LEFT SCREW
BRAKE
SLEEVE BEARING (18dx20Dx20)
BRAKE SHAFT
NUT (M8)
SPRING (BRAKE)
BOLT (M12x75)
PUSH NUT (8)
BRAKE PEDAL
LINK (FRONT SHAFT)
FRONT SHAFT (L)
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
1
1
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 47
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GLOBUG LIGHTING SYSTEM — OUTRIGGER ASSY.
OUTRIGGER ASSY.
PAGE 48 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
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GLOBUG LIGHTING SYSTEM — OUTRIGGER ASSY.
OUTRIGGER ASSY.
NO.
1
2
3
4
5
6
7
*
8
9
10
11
12
13
14
15
16
17
PART NO.
PART NAME
QTY.
2
1
10
2
REMARKS
0010116090
A100011600
0010510025
1501160111
A200015302
A200015202
1641000330
0040110000
1501100430
0030210000
0040116000
0040216000
0030116000
2031321113
A100011500
2031320213
A400033400
BOLT (M16x90)
BRACKET (OUT,R) R
BOLT & WASHER (M10x25)
SPACER (OUT,R)
OUTRIGGER R ............................................1............. INCLUDES ITEM W/
OUTRIGGER L .............................................1 ............. INCLUDES ITEM W/
RUBBER FOOT
WASHER (M10)
SPACER (10.2dx13.8Dx6.5L)
SELF LOCK NUT (M10)
WASHER (M16)
SPRING WASHER (M16)
NUT (M16)
WEIGHT (OUT,R) R
BRACKET (OUT,R) L
WEIGHT (OUT,R) L
CATCHER (OUTRIGGER)
*
*
2
4
2
2
2
2
2
1
1
1
2
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 49
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GLOBUG LIGHTING SYSTEM — MAST ADAPTER ASSY.
MAST ADAPTER ASSY.
PAGE 50 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
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GLOBUG LIGHTING SYSTEM — MAST ADAPTER ASSY.
MAST ADAPTER ASSY.
NO.
PART NO.
PART NAME
QTY.
REMARKS
1
2202390100
2202390111
2202500130
2202500230
1502280130
2202520110
1043002030
1043002130
A400038800
0011808025
0011708010
STAND ASSY. ................................................1 ........... INCLUDES ITEMS W/
*
2
*
3
*
4
STAND
SHAFT (STAND)
1
1
1
1
2
1
1
1
4
1
SPACER (STAND)
WASHER
COVER (SPRING)
SPRING (STAND) L
SPRING (STAND) R
GRIP SHAFT
5
6
*
7
*
8
*
9
*
10
*
11
*
BUTTON BOLT & WASHER (M8 X 25)
BUTTON BOLT (M8 X10)
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 51
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GLOBUG LIGHTING SYSTEM — MAIN MAST ASSY.
MAIN MAST ASSY.
PAGE 52 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
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GLOBUG LIGHTING SYSTEM — MAIN MAST ASSY.
MAIN MAST ASSY.
NO.
1
2
3
4
5
6
7
8
PART NO.
PART NAME
QTY.
4
10
1
1
1
1
1
1
1
2
1
1
3
REMARKS
0020305008
0010510025
1011000701
A100012401
0030112000
0040212000
0040112000
1642001430
1052001710
1711080130
0040112041
GB0010112040
0020304012
A200016801
2002500430
0020104020
1400200400
A300028800
SCREW AND WASHER
BOLT & WASHER (M10x25)
WINCH HM-G103
FIRST MAST
NUT (M12)
SPRING WASHER (M12)
WASHER (M12)
GROMMET
HANGER
SHACKLE
WASHER (12dx40Dx3.2t)
BOLT (M12x40)
SCREW & WASHER (M4x12)
SWITCH COVER
BOLT (SUPPORT) (MK-440) ......................1............. GROUND STUD
9
10
11
12
13
14
15
16
17
18
1
SCREW (M4x20)
SWITCH
CABLE, MAIN POWER
2
1
1
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 53
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GLOBUG LIGHTING SYSTEM — MAST SECTION ASSY.
MAST SECTION ASSY.
PAGE 54 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
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GLOBUG LIGHTING SYSTEM — MAST SECTION ASSY.
MAST SECTION ASSY.
NO.
1
2
3
4
5
6
7
8
PART NO.
2072050112
2002262010
2082090112
2012263010
A300034300
0020204006
0020204010
1031040211
PART NAME
QTY.
REMARKS
SECOND MAST
1
BRACKET (PULLEY) ................................1 ........... MAST SECTION 2
THIRD MAST
BRACKET (PULLEY) ................................1 ........... MAST SECTION 3
FOURTH MAST
SCREW (M4x6)
SCREW (M4x10)
WIRE (4Dx6300L)
1
1
6
6
1
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 55
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GLOBUG LIGHTING SYSTEM — BASEPLATE COVER ASSY.
BASEPLATE COVER ASSY.
PAGE 56 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
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GLOBUG LIGHTING SYSTEM — BASEPLATE COVER ASSY.
BASEPLATE COVER ASSY.
NO.
1
2
3
4
5
6
7
8
PART NO.
PART NAME
QTY.
1
1
6
4
4
4
4
4
4
4
4
4
4
4
REMARKS
A200016100
A200017901
0011808025
A400041100
0010112025
0030110000
0040212000
0040112000
A300034600
E000010600
0010512020
0030152000
0040110000
0040210000
COVER (BALLAST) CP
GUARD (BALLAST)
BUTTON SCREW & WASHER (M8x25)
STOPPER
BOLT (M12x25)
NUT (M10)
SPRING WASHER (M12)
WASHER (M12)
BRACKET CP
SCREW (M10x25)
BOLT & WASHER (M12x20)
WING NUT (M12)
WASHER (M10)
SPRING WASHER (M10)
9
10
11
12
13
14
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 57
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GLOBUG LIGHTING SYSTEM — BALLAST ASSY.
BALLAST ASSY.
PAGE 58 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
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GLOBUG LIGHTING SYSTEM — BALLAST ASSY.
BALLAST ASSY.
NO.
1
2
3
4
5
6
7
8
PART NO.
PART NAME
QTY.
REMARKS
A300038400
0020304012
A200018200
0010508025
A300033901
A300033800
A300035200
0020305090
0040105000
0030105000
CAPACITOR, 24
μF @ 480 VDC
1
2
1
4
1
1
1
4
8
4
SCREW & WASHER (M4x12)
HOLDER
BOLT & WASHER (M8x25)
BALLAST HOLDER
BALLAST (TRANSFORMER) CP
CABLE (BALLAST) CP
SCREW (M5x90)
9
10
WASHER
NUT
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 59
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GLOBUG LIGHTING SYSTEM — FAN BLOWER/LAMP BASE ASSY.
FAN BLOWER/LAMP BASE ASSY.
PAGE 60 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
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GLOBUG LIGHTING SYSTEM — FAN BLOWER/LAMP BASE ASSY.
FAN BLOWER/LAMP BASE ASSY.
NO.
1
2
3
4
5
6
7
8
PART NO.
PART NAME
QTY.
1
1
1
1
3
1
9
1
1
4
2
1
1
1
2
5
1
1
1
1
1
1
1
1
1
8
3
3
3
1
1
REMARKS
A300033700
A300033600
A400038900
E000011900
0020305050
A300033500
0020404008
A200017702
A400037400
0020405008
0020204030
1400150310
1400150210
1400150410
0040104000
0030104000
E000010500
A400038600
A100013301
0021710025
E000010400
2204500130
1800001100
2204500230
A300034400
0011808025
E000009700
A400030700
E000009900
A200018000
A400038300
CABLE 2 (BALLOON) CP
CABLE 1 (BALLOON) CP
COVER (WIRE)
COVER
SCREW & WASHER (M5x60)
FAN MOTOR CP
SCREW (M4x8)
FAN SUPPORT
GUARD (FAN)
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
SCREW (M5x8)
SCREW (M4x30)
MICRO SWITCH COVER
MICRO SWITCH
MICRO SWITCH CAP (SENSOR)
WASHER (M4)
NUT (M4)
BUZZER
BRACKET (BUZZER)
FLANGE
SET SCREW (M10x25)
CABLE CLAMP
SEAL (NORMAL)
SHEET (BOTTOM)
PACKING
PLATE (BOTTOM)
BUTTON SCREW & WASHER (M8x25)
WAVE WASHER (M5)
STOPPER (FILTER) CP
SPACER
PLATE (AIR)
FILTER 200 (AIR)
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 61
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GLOBUG LIGHTING SYSTEM — BALLOON/LAMP GUARD ASSY.
BALLOON/LAMP GUARD ASSY.
PAGE 62 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
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GLOBUG LIGHTING SYSTEM — BALLOON/LAMP GUARD ASSY.
BALLOON/LAMP GUARD ASSY.
NO.
1
2
3
3A
PART NO.
PART NAME
QTY.
1
8
REMARKS
1800001200
0011808025
A100013400
A100028600
BALLOON CLOTH CP
BUTTON SCREW & WASHER (M8 X 25)
PRIMARY COVER.......................................... 1 .......... NO LONGER AVAILABLE
BALLOON COVER ......................................... 1 .......... REPLACES P/N A100013400
S/N G10001 & ABOVE
3B
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
A300060202
2204220130
2204500230
1800001000
2204500130
A100010800
A300026900
0021404008
2204400131
A300032700
2204231730
E000009800
E000009601
0020304020
2204231530
A400038400
A400038500
SEAL (TOP) ................................................... 1 .......... S/N G10001 & ABOVE
PLATE (CAP)
PACKING
1
1
SHEET (TOP)
SEAL NORMAL (TOP)
LAMP GUARD
1
1
2
PLATE (LAMP)
SCREW & WASHER (M4x8)
FRAME PIPE
1
16
4
PLATE (LAMP HOLDER)
RUBBER (LAMP)
LAMP
1
1
1
1
SOCKET ASSY
SCREW & WASHER (M4x20)
SPRING (LAMP)
CABLE (LAMP) 1 R CP
CABLE (LAMP) 1 G CP
2
2
1
1
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 63
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Effective: October 1, 2002
TERMS AND CONDITIONS OF SALE — PARTS
PAYMENTTERMS
5. Partsmustbeinnewandresalablecon-
dition,intheoriginalMultiquippackage(if
any), and with Multiquip part numbers
clearlymarked.
Multiquipreservestherighttoquoteandsell
directtoGovernmentagencies,andtoOrigi-
nal Equipment Manufacturer accounts who
useourproductsasintegralpartsoftheirown
products.
Terms of payment for parts are net 30 days.
FREIGHTPOLICY
All parts orders will be shipped collect or
prepaidwiththechargesaddedtotheinvoice.
All shipments are F.O.B. point of origin.
Multiquip’sresponsibilityceaseswhenasigned
manifesthasbeenobtainedfromthecarrier,
andanyclaimforshortageordamagemustbe
settledbetweentheconsigneeandthecarrier.
6. Thefollowingitemsarenotreturnable:
SPECIALEXPEDITINGSERVICE
a. Obsolete parts. (If an item is in the
price book and shows as being re-
placedbyanotheritem,itisobsolete.)
A$35.00surchargewillbeaddedtotheinvoice
forspecialhandlingincludingbusshipments,
insuredparcelpostorincaseswhereMultiquip
mustpersonallydeliverthepartstothecarrier.
b. Any parts with a limited shelf life
(such as gaskets, seals, “O” rings,
andotherrubberparts)thatwerepur-
chasedmorethansixmonthspriorto
thereturndate.
LIMITATIONSOFSELLER’SLIABILITY
MINIMUMORDER
Multiquip shall not be liable hereunder for
damagesinexcessofthepurchasepriceofthe
item with respect to which damages are
claimed, and in no event shall Multiquip be
liable for loss of profit or good will or for any
otherspecial,consequentialorincidentaldam-
ages.
The minimum charge for orders from Mul-
tiquipis$15.00net.Customerswillbeasked
for instructions regarding handling of orders
notmeetingthisrequirement.
c. Anylineitemwithanextendeddealer
netpriceoflessthan$5.00.
d. Special order items.
RETURNEDGOODSPOLICY
e. Electricalcomponents.
f. Paint,chemicals,andlubricants.
g. Decalsandpaperproducts.
h. Itemspurchasedinkits.
Returnshipmentswillbeacceptedandcredit
willbeallowed,subjecttothefollowingprovi-
sions:
LIMITATIONOFWARRANTIES
Nowarranties,expressorimplied,aremade
in connection with the sale of parts or trade
accessoriesnorastoanyenginenotmanufac-
turedbyMultiquip.Suchwarrantiesmadein
connectionwiththesaleofnew,completeunits
aremadeexclusivelybyastatementofwar-
rantypackagedwithsuchunits,andMultiquip
neitherassumesnorauthorizesanypersonto
assume for it any other obligation or liability
whatever in connection with the sale of its
products.Apartfromsuchwrittenstatementof
warranty, there are no warranties, express,
impliedorstatutory,whichextendbeyondthe
descriptionoftheproductsonthefacehereof.
1. AReturnedMaterialAuthorizationmust
be approved by Multiquip prior to ship-
ment.
7. Thesenderwillbenotifiedofanymaterial
receivedthatisnotacceptable.
2. ToobtainaReturnMaterialAuthorization,
alistmustbeprovidedtoMultiquipParts
Salesthatdefinesitemnumbers,quanti-
ties, and descriptions of the items to be
returned.
8. Suchmaterialwillbeheldforfiveworking
days from notification, pending instruc-
tions.Ifareplyisnotreceivedwithinfive
days,thematerialwillbereturnedtothe
senderathisexpense.
a. Thepartsnumbersanddescriptions
must match the current parts price
list.
9. Creditonreturnedpartswillbeissuedat
dealer net price at time of the original
purchase,lessa15%restockingcharge.
b. The list must be typed or computer
generated.
10. In cases where an item is accepted, for
which the original purchase document
can not be determined, the price will be
basedonthelistpricethatwaseffective
twelvemonthspriortotheRMAdate.
c. The list must state the reason(s) for
thereturn.
d. The list must reference the sales
order(s)orinvoice(s)underwhichthe
itemswereoriginallypurchased.
11. Credit issued will be applied to future
purchasesonly.
e. The list must include the name and
phonenumberofthepersonrequest-
ingtheRMA.
PRICINGANDREBATES
Prices are subject to change without prior
notice.Pricechangesareeffectiveonaspe-
cificdateandallordersreceivedonorafterthat
datewillbebilledattherevisedprice.Rebates
3. AcopyoftheReturnMaterialAuthoriza-
tionmustaccompanythereturnshipment.
4. Freight is at the sender’s expense. All forpricedeclinesandaddedchargesforprice
partsmustbereturnedfreightprepaidto increaseswillnotbemadeforstockonhand
Multiquip’sdesignatedreceivingpoint.
atthetimeofanypricechange.
PAGE 64 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
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NOTE PAGE
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 65
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OPERATION & PARTS MANUAL
HERE'S HOW TO GET HELP
PLEASE HAVETHE MODEL AND SERIAL
NUMBER ON-HANDWHEN CALLING
MULTIQUIP CORPORATE OFFICE
18910 Wilmington Ave.
Carson, CA 90746
800-421-1244
FAX:310-537-3927
PARTS DEPARTMENT
800-427-1244
310-537-3700
FAX:800-672-7877
FAX:310-637-3284
MAYCO PARTS
800-306-2926
310-537-3700
FAX:800-672-7877
FAX:310-637-3284
SERVICE DEPARTMENT
800-478-1244
FAX:310-537-4259
310-537-3700
TECHNICAL ASSISTANCE
800-478-1244
FAX:310-631-5032
FAX:310-537-1173
WARRANTYDEPARTMENT
800-421-1244, EXT.279
310-537-3700, EXT.279
Your Local Dealer is:
MULTIQUIP INC.
18910WILMINGTONAVE.
CARSON, CALIFORNIA 90746
800-421-1244 • 310-537-3700
FAX:310-537-3927
E-mail:[email protected]
Internet:multiquip.com
Atlanta • Boise • Dallas • Houston • Newark
Montreal, Canada • Manchester, UK
Rio De Janiero, Brazil • Guadalajara, Mexico
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