Multiquip Automobile Parts Qp4tZt10p User Manual

OperatiOn and parts Manual  
MOdels  
Qp4tZt10p  
Qp4tZtMp16F  
Qp4tZtMpXF  
trash puMp  
(hatz 1B40u-2203a diesel engine)  
Revision #1 (08/29/11)  
To find the latest revision of this  
publication, visit our website at:  
www.multiquip.com  
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.  
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prOpOsitiOn 65 warning  
Diesel engine exhaust and some of  
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repOrting saFety deFects  
If you believe that your vehicle has a defect that could cause a crash or could cause  
injury or death, you should immediately inform the National Highway Traffic Safety  
Administration (NHTSA) in addition to notifying Multiquip at 1-800-421-1244.  
If NHTSA receives similar complaints, it may open an investigation, and if it finds  
that a safety defect exists in a group of vehicles, it may order a recall and remedy  
campaign. However, NHTSA cannot become involved in individual problems  
between you, your dealer, or Multiquip.  
To contact NHTSA, you may either call the Vehicle Safety Hotline toll-free at 1-888-  
327-4236 (TTY: 1-800-424-9153), go to http://www.nhtsa.dot.gov; or write to:  
Administrator  
NHTSA  
1200 New Jersey Avenue S.E.  
Washington, DC 20590  
You can also obtain information about motor vehicle safety from  
http://www.safecar.gov.  
qp4TzT10p/TMp16F/TMpXF Trash puMp operaTion & parTs Manual rev. #1 (08/29/11) — page 3  
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taBle OF cOntents  
hatz 1B40u-2203a diesel engine  
Qp4tZt10p/tMp16F/tMpXF  
Spare Parts Kit ................................................. 72-73  
Crankcase Kit ................................................... 74-75  
Compensation Of Masses Assy........................ 76-77  
Crankshaft Assy................................................ 78-79  
Camshaft Assy................................................. 80-81  
Piston, Conrod, Cylinder Assy.......................... 82-83  
Cylinder Head Assy........................................... 84-85  
Oil Pump And Governor Assy........................... 86-87  
Timing Cover Assy............................................ 88-89  
Blower And Flywheel Assy................................ 90-91  
Injection Equipment Assy.................................. 92-93  
Recoil Starter Assy. .......................................... 94-95  
Air Ducting Assy. (A)......................................... 96-97  
Air Ducting Assy. (B)......................................... 98-99  
Crankcase Breathing System Assy............... 100-101  
Air Filter Assy................................................ 102-103  
Exhaust Silencer Assy.................................. 104-105  
Starter, Alternator Assy................................. 106-107  
Electric Equipment, Wiring Assy................... 108-109  
Speed Control Assy...................................... 110-111  
Engine Stop Device Assy.............................. 112-113  
Engine Special Epa Equipment.................... 114-115  
trash pump  
Proposition 65 Warning ........................................... 2  
Reporting Safety Defects......................................... 3  
Table Of Contents.................................................... 4  
Parts Ordering Procedures...................................... 5  
Safety Information .............................................. 6-10  
Specifications ........................................................ 12  
Dimensions............................................................ 13  
General Information............................................... 14  
Components (Pump) ............................................. 15  
Basic Engine.......................................................... 16  
Inspection (Engine)................................................ 17  
Setup ..................................................................... 18  
Operation.......................................................... 19-20  
Maintenance..................................................... 21-26  
Trailer Safety Guidelines................................... 27-41  
Troubleshooting ..................................................... 42  
Troubleshooting ..................................................... 43  
Troubleshooting ..................................................... 44  
Explanation Of Code In Remarks Column............. 46  
Suggested Spare Parts ......................................... 47  
illustrations  
Terms And Conditions Of Sale — Parts ....... 116-117  
QP4TZ Pump Assy........................................... 48-49  
QP4TZTMP16F/QP4TZTMPXF Decals ........... 50-51  
QP4TZT10P Decals ......................................... 52-53  
Trailer Assy. (QP4TZTMP16F/QP4TZTMPXF). 54-55  
Trailer Assy. (TRLR10P) ................................... 56-57  
Axle Assy.......................................................... 58-59  
Lifting Bail Assy.(QP4TZTMP16F/QP4TZTMPXF).. 60-61  
Fuel Assy. (QP4TZTMPXF)................................ 62-63  
Fuel Assy. (QP4TZTMP16F) .............................. 64-65  
Battery Assy. (QP4TZTMP16F/QP4TZTMPXF)... 66-67  
Pump Assy. (QP4TZTMP16F/QP4TZTMPXF) ..... 68-69  
Pump And Battery Assy. (QP4TZT10P) ........... 70-71  
NOTICE  
Specifications and part numbers are subject to change  
without notice.  
page 4 — qp4TzT10p/TMp16F/TMpXF Trash puMp operaTion & parTs Manual rev. #1 (08/29/11)  
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parts Ordering prOcedures  
Ordering parts has never been easier!  
choose from three easy options:  
Effective:  
January 1st, 2006  
Best Deal!  
order via internet (Dealers only):  
Order parts on-line using Multiquip’s SmartEquip website!  
If you have an MQ Account, to obtain a Username  
and Password, E-mail us at: parts@multiquip.  
com.  
I View Parts Diagrams  
I Order Parts  
I Print Specification Information  
To obtain an MQ Account, contact your  
District Sales Manager for more information.  
Use the internet and qualify for a 5% Discount  
on Standard orders for all orders which include  
complete part numbers.*  
Goto www.multiquip.com and click on  
to log in and save!  
Order Parts  
Note: Discounts Are Subject To Change  
Fax your order in and qualify for a 2% Discount  
on Standard orders for all orders which include  
complete part numbers.*  
order via Fax (Dealers only):  
All customers are welcome to order parts via Fax.  
Domestic (us) Customers dial:  
1-800-6-PARTS-7 (800-672-7877)  
Note: Discounts Are Subject To Change  
Domestic (us) Dealers Call:  
order via phone:  
1-800-427-1244  
non-Dealer Customers:  
International Customers should contact  
their local Multiquip Representatives for  
Parts Ordering information.  
Contact your local Multiquip Dealer for  
parts or call 800-427-1244 for help in  
locating a dealer near you.  
when ordering parts, please supply:  
Ì
Dealer account number  
Ì
specify preferred Method of shipment:  
Ì
Ì
Ì
Ì
Ì
Dealer name and address  
UPS/Fed Ex  
DHL  
Truck  
I
I
Priority One  
Ground  
shipping address (if different than billing address)  
return Fax number  
I Next Day  
Second/Third Day  
applicable Model number  
I
quantity, part number and Description of each part  
NOTICE  
All orders are treated as Standard Orders and will  
ship the same day if received prior to 3PM PST.  
We aCCepT all MaJor CreDiT CarDs!  
qp4TzT10p/TMp16F/TMpXF Trash puMp operaTion & parTs Manual rev. #1 (08/29/11) — page 5  
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saFety inFOrMatiOn  
Do not operate or service the equipment before reading  
the entire manual. Safety precautions should be followed  
at all times when operating this equipment.  
Failure to read and understand the safety  
messages and operating instructions could  
result in injury to yourself and others.  
Potential hazards associated with the operation of this  
equipment will be referenced with hazard symbols which  
may appear throughout this manual in conjunction with  
safety messages.  
saFeTY Messages  
The four safety messages shown below will inform you  
about potential hazards that could injure you or others.The  
safety messages specifically address the level of exposure  
to the operator and are preceded by one of four words:  
Danger, Warning, CauTion or noTiCe.  
saFeTY sYMBols  
Danger  
Indicates a hazardous situation which, if not avoided,  
Will result in DeaTh or serious inJurY.  
Warning  
Indicates a hazardous situation which, if not avoided,  
CoulD result in DeaTh or serious inJurY.  
CauTion  
Indicates a hazardous situation which, if not avoided,  
CoulD result in Minor or MoDeraTe inJurY.  
NOTICE  
Addresses practices not related to personal injury.  
page 6 — qp4TzT10p/TMp16F/TMpXF Trash puMp operaTion & parTs Manual rev. #1 (08/29/11)  
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saFety inFOrMatiOn  
general saFeTY  
CauTion  
puMp saFeTY  
Danger  
never operate this equipment without proper protective  
clothing, shatterproof glasses, respiratory protection,  
hearing protection, steel-toed boots and other protective  
devices required by the job or city and state regulations.  
never pump volatile, explosive, flammable or low flash  
point fluids. These fluids could ignite or explode.  
The engine fuel exhaust gases contain poisonous carbon  
monoxide. This gas is colorless and odorless, and can  
cause death if inhaled.  
The engine of this equipment requires an adequate free  
flow of cooling air.never operate this equipment in any  
enclosed or narrow area  
never operate this equipment when not  
feeling well due to fatigue, illness or when  
under medication.  
where free flow of the air is  
restricted. If the air flow is  
restricted it will cause injury  
to people and property and  
serious damage to the  
equipment or engine.  
never operate this equipment under the influence of  
drugs or alcohol.  
neveroperatetheequipmentinanexplosive  
atmosphereornearcombustiblematerials.An  
explosion or fire could result causing severe  
bodily harm or even death.  
NOTICE  
This equipment should only be operated by trained and  
qualified personnel 18 years of age and older.  
Warning  
Whenever necessary, replace nameplate, operation and  
safety decals when they become difficult read.  
never pump corrosive chemicals or water containing  
toxic substances. These fluids could create serious  
health and environmental hazards. Contact local  
authorities for assistance.  
Manufacturer does not assume responsibility for any  
accident due to equipment modifications. Unauthorized  
equipment modification will void all warranties.  
never open the priming plug when pump  
is hot.Hot water inside could be pressurized  
much like the radiator of an automobile.  
Allow pump to cool to the touch before  
loosening plug. The possibility exists of  
scalding, resulting in severe bodily harm.  
never use accessories or attachments that are not  
recommended by Multiquip for this equipment. Damage  
to the equipment and/or injury to user may result.  
alWaYs know the location of the nearest  
fire extinguisher.  
never disconnect any emergency or safety devices.  
These devices are intended for operator safety.  
Disconnection of these devices can cause severe injury,  
bodily harm or even death.Disconnection of any of these  
devices will void all warranties.  
alWaYs know the location of the nearest  
first aid kit.  
alWaYs know the location of the nearest phone or keep  
a phone on the job site. Also, know the phone numbers  
of the nearest ambulance, doctor and fire department.  
This information will be invaluable in the case of an  
emergency.  
qp4TzT10p/TMp16F/TMpXF Trash puMp operaTion & parTs Manual rev. #1 (08/29/11) — page 7  
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saFety inFOrMatiOn  
CauTion  
CauTion  
never lubricate components or attempt service on a  
running machine.  
never touch the hot exhaust manifold,  
muffler or cylinder.Allow these parts to cool  
before servicing equipment.  
never block or restrict flow from discharge hose.  
Remove kinks from discharge line before starting pump.  
Operation with a blocked discharge line can cause water  
inside pump to overheat.  
NOTICE  
never run engine without an air filter or with a dirty air  
filter.Severe engine damage may occur.Service air filter  
frequently to prevent engine malfunction.  
NOTICE  
alWaYs fill the pump casing with water before starting  
the engine. Failure to maintain water inside the pump  
housing will cause severe damage to the pump and  
mechanical seal.  
never tamper with the factory settings  
of the engine or engine governor. Damage  
to the engine or equipment can result  
if operating in speed ranges above the  
maximum allowable.  
In winter drain water from pump housing to prevent  
freezing.  
Fuel saFeTY  
Danger  
never start the pump with the clean-out cover removed.  
The rotating impeller inside the pump can cut or sever  
objects caught in it.Before starting the pump, check that  
the clean-out cover is securely fastened.  
Do noT start the engine near spilled fuel or combustible  
fluids. Fuel is extremely flammable and its vapors can  
cause an explosion if ignited.  
alWaYs keep the machine in proper running condition.  
alWaYs ensure pump is on level ground before use.  
alWaYs refuel in a well-ventilated area, away from  
sparks and open flames.  
Fix damage to machine and replace any broken parts  
immediately.  
alWaYs use extreme caution when working with  
flammable liquids.  
alWaYs store equipment properly when it is not being  
used.Equipment should be stored in a clean, dry location  
out of the reach of children and unauthorized personnel.  
Do noT fill the fuel tank while the engine is running  
or hot.  
Do noT overfill tank, since spilled fuel could ignite if it  
comes into contact with hot engine parts or sparks from  
the ignition system.  
engine saFeTY  
Warning  
Store fuel in appropriate containers, in well-ventilated  
areas and away from sparks and flames.  
Do noT place hands or fingers inside engine  
compartment when engine is running.  
never use fuel as a cleaning agent.  
never operate the engine with heat shields or  
guards removed.  
Do noT smoke around or near the  
equipment. Fire or explosion could result  
from fuel vapors or if fuel is spilled on a  
hot engine.  
Do noT remove the engine oil drain plug  
while the engine is hot. Hot oil will gush  
out of the oil tank and severely scald any  
persons in the general area of the pump.  
page 8 — qp4TzT10p/TMp16F/TMpXF Trash puMp operaTion & parTs Manual rev. #1 (08/29/11)  
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saFety inFOrMatiOn  
BaTTerY saFeTY (eleCTriC sTarT onlY)  
Danger  
CauTion  
alWaYs disconnect the negaTive battery terminal  
before performing service on the equipment.  
Do noT drop the battery. There is a possibility that the  
battery will explode.  
alWaYs keep battery cables in good working condition.  
Repair or replace all worn cables.  
Do noT expose the battery to open flames,  
sparks, cigarettes, etc.The battery contains  
combustible gases and liquids. If these  
gases and liquids come into contact with  
a flame or spark, an explosion could occur.  
TransporTing saFeTY  
CauTion  
NEVER allow any person or animal to stand underneath  
the equipment while lifting.  
Warning  
NOTICE  
alWaYs wear safety glasses when  
handling the battery to avoid eye irritation.  
The battery contains acids that can cause  
injury to the eyes and skin.  
Before lifting, make sure that the equipment parts are not  
damaged and screws are not loose or missing.  
alWaYsmake sure forklift forks are inserted into pockets  
(if applicable) as far as possible when lifting the pump.  
Use well-insulated gloves when picking up  
the battery.  
alWaYs shutdown engine before transporting.  
alWaYs keep the battery charged. If the battery is not  
charged, combustible gas will build up.  
never lift the equipment while the engine is running.  
Tighten fuel tank cap securely and close fuel cock to  
prevent fuel from spilling.  
Do noT charge battery if frozen. Battery can explode.  
When frozen, warm the battery to at least 61°F (16°C).  
Use one point suspension hook and lift straight upwards.  
Do noT lift machine to unnecessary heights.  
alWaYs recharge the battery in a well-ventilated  
environmenttoavoidtheriskofadangerousconcentration  
of combustible gases.  
alWaYs tie down equipment during transport by  
securing the equipment with rope.  
If the battery liquid (dilute sulfuric acid)  
comes into contact with clothing or skin,  
rinse skin or clothing immediately with  
plenty of water.  
Never allow any person or animal to stand underneath the  
equipment while lifting.  
If the battery liquid (dilute sulfuric acid) comes into  
contact with eyes, rinse eyes immediately with plenty  
of water and contact the nearest doctor or hospital to  
seek medical attention.  
qp4TzT10p/TMp16F/TMpXF Trash puMp operaTion & parTs Manual rev. #1 (08/29/11) — page 9  
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saFety inFOrMatiOn  
Avoid sudden stops and starts.This can cause skidding,  
or jack-knifing. Smooth, gradual starts and stops will  
improve towing.  
ToWing saFeTY  
CauTion  
Check with your local county or state safety  
towing regulations, in addition to meeting  
Department of Transportation (DOT)  
SafetyTowing Regulations, before towing  
your generator.  
Avoid sharp turns to prevent rolling.  
Trailer should be adjusted to a level position at all times  
when towing.  
Raise and lock trailer wheel stand in up position when  
towing.  
Refer to MQ Power trailer manual for additional safety  
information.  
Place chock blocks underneath wheel to prevent rolling  
while parked.  
In order to reduce the possibility of an accident while  
transporting the generator on public roads, alWaYs  
make sure the trailer that supports the generator and  
the towing vehicle are mechanically sound and in good  
operating condition.  
Place support blocks underneath the trailer’s bumper  
to prevent tipping while parked.  
Use the trailer’s swivel jack to adjust the trailer height to  
a level position while parked.  
alWaYs shutdown engine before transporting  
environMenTal saFeTY  
Make sure the hitch and coupling of the towing vehicle  
are rated equal to, or greater than the trailer “gross  
vehicle weight rating.”  
NOTICE  
Dispose of hazardous waste properly.  
Examples of potentially hazardous waste  
are used motor oil, fuel and fuel filters.  
alWaYs inspect the hitch and coupling for wear. never  
tow a trailer with defective hitches, couplings, chains, etc.  
Check the tire air pressure on both towing vehicle and  
trailer. Trailer tires should be inflated to 50 psi cold.  
Also check the tire tread wear on both vehicles.  
Do noT use food or plastic containers to dispose of  
hazardous waste.  
Do noT pour waste, oil or fuel directly onto the ground,  
down a drain or into any water source.  
alWaYs make sure the trailer is equipped with a safety  
chain.  
alWaYs properly attach trailer’s safety chains to towing  
vehicle.  
alWaYs make sure the vehicle and trailer directional,  
backup, brake and trailer lights are connected and  
working properly.  
DOT Requirements include the following:  
• Connect and test electric brake operation.  
• Secure portable power cables in cable tray with tie  
wraps.  
The maximum speed for highway towing is55 Mphunless  
posted otherwise. Recommended off-road towing is not  
to exceed 15 Mph or less depending on type of terrain.  
page 10 — qp4TzT10p/TMp16F/TMpXF Trash puMp operaTion & parTs Manual rev. #1 (08/29/11)  
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