Multiquip Portable Generator DCA180SSJ User Manual

DCA180SSJ  
WhisperWattTM Generator  
TM  
WhisperWatt 180  
Prime Rating: 144 kW (180 kVA)  
Standby Rating: 158 kW (198 kVA)  
60 Hertz  
Standard Features  
Heavy duty, 4-cycle, direct injection, turbocharged,  
air to air intercooled diesel engine provides maximum  
reliability.  
Complete engine analog instrumentation includes DC  
ammeter, oil pressure gauge, water temp. gauge, fuel level  
gauge, tachometer/hour meter, manual engine speed  
control, and emergency shutdown monitors.  
Complete generator analog instrumentation includes  
voltage regulator control, ammeter phase selector switch,  
voltmeter phase selector switch, AC voltmeter, AC  
ammeter, frequency meter, panel light, and circuit breaker.  
Automatic safety shutdown system monitors the water  
temperature, engine oil pressure, overspeed, and  
overcrank. Warning lights indicate abnormal conditions.  
Low coolant level shutdown system provides  
protection from critically low coolant levels. Includes  
control panel warning light.  
Auto start/stop control allows generator to start  
automatically in the event of a commercial power failure.  
Complete power panel. Fully covered; three-phase  
terminals and single phase receptacles allow fast and  
convenient hookup for most applications including  
temporary power boxes, tools and lighting equipment. All  
are NEMA standard.  
Brushless alternator reduces service and maintenance  
requirements and meets temperature rise standards for  
Class F insulation systems.  
Open delta alternator design provides virtually  
unlimited excitation for maximum motor starting capability.  
Automatic voltage regulator (AVR) provides precise  
regulation.  
Electronic governor system maintains frequency to  
0.25%.  
Full load acceptance of standby nameplate rating in  
one step (NFPA 110, para 5-13.2.6).  
Sound attenuated, weather resistant, steel housing  
provides operation at 72 dB(A) at 23 feet. Fully lockable  
enclosure allows safe unattended operation.  
Internal fuel tank with direct reading fuel gauges are  
standard.  
Fuel/water separator removes condensation from fuel  
for extended engine life.  
Emergency stop switch  
EPA emissions certified - Tier 3 emissions compliant.  
Seven stage powder coat paint provides durability and  
weather protection.  
DCA180SSJU Rev 4  
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DCA180SSJ  
WhisperWattTM Generator  
Specifications  
Generator Specifications  
Design  
Cooling System  
Fan Load  
21.5 hp (16 kW)  
6.3 gal. (24 L)  
70 gal. (265 L)  
5404 Btu (5.7 MJ)  
3264 Btu (3.44 MJ)  
2 psi (13.8 kPa)  
21 ft. (6.4)  
Revolving field, Self-ventilated,  
Drip-proof, Single bearing  
Coolant Capacity (with radiator)  
Coolant Flow Rate  
No. of Poles  
Excitation  
4-pole  
Heat Rejection to Coolant  
Heat Radiated to Room  
Maximum Coolant Friction Head  
Maximum Coolant Static Head  
Ambient Temperature Rating  
Brushless with AVR  
158 KW (198 KVA)  
144 KW (180 KVA)  
1800  
Standby Output  
Prime Output  
Generator RPM  
104°F (40°C)  
Voltage - 3 phase  
Voltage - single phase  
Armature Connection  
208, 220, 240, 415, 440, 480V Reconnectable  
120, 127, 139, 240, 254, 277V Adjustable  
Star with neutral  
Air  
Combustion Air  
619 cfm (17.5 m3/min)  
25.0 in H20 (6.25 kPa)  
1459 cfm (41.3 m3/min)  
8120 cfm (230 m3/min)  
Voltage Regulation  
(No load to full load)  
0.5%  
Maximum Air Cleaner Restriction  
Alternator Cooling Air  
Radiator Cooling Air  
Power Factor  
Frequency  
0.8  
60 Hz  
Frequency Regulation:  
No Load to Full Load  
Isochronous under varying loads from  
no load to 100% rated load  
Exhaust System  
Gas Flow (full load)  
Gas Temperature  
Frequency Regulation:  
Steady State  
0.25% of mean value for constant loads  
from no load to full load  
1371 cfm (38.8 m3/min)  
905°F (485°C)  
Insulation  
Class F  
Sound Level dB(A)  
Full load at 23 feet  
Maximum Back Pressure  
40.0 in. H20 (10 kPa)  
72  
Amperage  
Engine Specifications  
Make/Model  
John Deere / 6068HF485  
EPA Tier 3 Certified  
Electric  
Rated Voltage  
Maximum Amps  
400 Amps (4 wire)  
200 Amps (4 wire)  
433 Amps  
Emissions  
1Ø 120 Volt  
Starting System  
1Ø 240 Volt  
4-cycle, Watercooled, Direct injection,  
Turbocharged, Air to air intercooled  
3Ø 240 Volt  
Design  
3Ø 480 Volt  
216 Amps  
Displacement  
6800 cc  
6
Main Line Circuit Breaker Rating  
Over Current Relay Trip Set Point  
500 Amps  
No. cylinders  
216 Amps  
Bore x Stroke (mm)  
Gross Engine Power Output  
BMEP  
106 x 127  
315 hp (235 kW)  
304 psi (2094 kPa)  
1134 ft/min (5.76 m/s)  
17 : 1  
Warranty*  
John Deere Engine  
12 months from date of purchase and unlimited hours or 24 months  
from date of purchase with 2000 hours (whichever ocurs first).  
Piston Speed  
Compression Ratio  
Engine Speed  
1800 rpm  
Overspeed Limit  
Oil capacity gallons (liters)  
Battery  
2100 rpm  
*Refer to the express written, Engine warranty sheet for additional coverage  
8.19 (31.0)  
information.  
12V 128 Ah  
Generator  
24 months from date of purchase or 2000 hours (whichever occurs  
first).  
*Refer to the express written, one-year limited warranty sheet for additional  
information.  
Fuel System  
Recommended Fuel  
ASTM-D975-No.1 or No. 2-D  
Maximum Fuel Flow (per hour)  
Maximum Inlet Restriction (Hg)  
Fuel Tank Capacity  
Fuel Consumption  
full load  
22.7 gal. (85.9 L)  
5.9 in. (150 mm)  
100 gal. (380 L)  
Trailer  
12 months excluding normal wear items.  
gph  
lph  
43.0  
34.1  
25.1  
16.2  
Generator is not intended for use in enclosed areas or where free flow of air is restricted.  
11.4  
9.0  
6.6  
4.3  
Backfeed to a utility system can cause electrocution and/or property damage. Do not  
connect to any building’s electrical system except through an approved device.  
75% load  
50% load  
Specifications are subject to change without notice.  
25% load  
DCA180SSJU Rev 4  
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DCA180SSJ  
WhisperWattTM Generator  
Optional Generator Features  
Battery charger — provides fully automatic and self-  
adjusting charging to the generator's battery system.  
Jacket water heater — for easy starting in cold  
weather climates.  
Special batteries — long life batteries provide extra  
engine cranking power.  
Spring isolaters  
provides extra vibration  
protection for standby applications.  
Trailer mounted package — highway legal trailer  
with electronic or surge brakes with tandem axle  
configuration. Extra capacity fuel tanks are also  
available.  
Optional Control Features  
Audible alarm — alerts operator of abnormal  
conditions.  
Generator Output Panel  
Optional Fuel Cell Features  
Trailer fuel tank — a second fuel cell located in the  
trailer allows for extended run time.  
Sub-base fuel cells (double wall) — Additional fuel  
cell for extended runtime operation. Contains a leak  
sensor, low fuel level switch, and a secondary  
containment tank. UL142 listed.  
12 hours of minimum run time.  
24 hours of minimum run time.  
Optional Output Connections  
Cam-Loks — provides quick disconnect alternative  
to bolt-on connectors.  
Pin and Sleeve Connectors — provides industry  
standard connectors for all voltage requirements.  
Output Cable — available in any custom length and  
size configuration.  
DCA180SSJU Rev 4  
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DCA180SSJ  
WhisperWattTM Generator  
Dimensions  
Weight  
Dry Weight  
6688 lbs. (3033 kg)  
7489 lbs. (3400 kg)  
Wet Weight  
Manufactured by Denyo Co.  
Your MQ Power dealer is:  
MQ POWER  
POST OFFICE BOX 6254  
CARSON, CA 90749  
310-537-3700  
800-883-2551  
FAX: 310-604-3831  
© COPYRIGHT 2007, MQ POWER  
Rev 4 (10-07) DCA180SSJU  
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