PARTS AND OPERATION MANUAL
PARTS AND OPERATION MANUAL
Table of Contents
MQ POWER
TM
DUELWELD
WELDER/AC GENERATOR
MODEL BLW-400SSW
S/N 5308765~
Revision #1(06/15/01)
MULTIQUIPINC.
18910 WILMINGTON AVE.
PARTS DEPARTMENT:
800-427-1244
CARSON, CALIFORNIA 90746 FAX: 800-672-7877
310-537-3700
800-421-1244
SERVICE DEPARTMENT:
800-835-2551
FAX:310-537-3927
FAX:310-638-8046
E-mail:mq@multiquip.com • www:multiquip.com
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Table of Contents
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Table of Contents
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL NUMBER
ON-HANDWHEN CALLING
PARTS DEPARTMENT
800/427-1244 or 310/537-3700
FAX: 800/672-7877 or 310/637-3284
SERVICE DEPARTMENT
800/835-2551 or 310/537-3700
FAX: 310/638-8046
WARRANTY DEPARTMENT
800/835-2551 or 310/537-3700
FAX: 310/638-8046
MAIN
800/421-1244 or 310/537-3700
FAX: 310/537-3927
BLW-400SSW-WELDER/AC GENERATOR— PARTS & OPERATION MANUAL— REV. #1 (06/15/01) — PAGE 3
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TABLE OF CONTENTS
Here’s How to Get Help........................................... 3 KUBOTA V1205B ENGINE
Parts Ordering Procedures ..................................... 5
Rules for Safe Operation ..................................... 6-7
Operation and Safety Decals ............................... 8-9
Specifications ........................................................ 10
General Information .............................................. 11
Dimensions ........................................................... 12
Trailer Safety Guidelines .................................. 13-18
Trailer Wiring Diagram........................................... 19
Electrical Brake Troubleshooting ........................... 20
Towing Safety Guidelines...................................... 21
Controls and Indicators .................................... 22-23
Output Terminal Overview................................ 24-25
Installation ............................................................. 26
Pre-Set Up ....................................................... 27-29
Load Application ................................................... 30
Welder Operating Instructions ......................... 31-32
Welder/AC Generator Start-up Instructions..... 33-34
Shutdown Instructions........................................... 35
Maintenance ......................................................... 36
Preparation for Long Term Storage ...................... 37
Generator Wiring Diagram ............................... 38-39
Engine Wiring Diagrams................................... 40-41
Engine Troubleshooting.................................... 42-44
Welding Troubleshooting....................................... 45
Explanation of Codes in Remarks Section............ 46
Suggested Spare Parts List .................................. 47
Crankcase Assembly ....................................... 74-75
Oil Pan Assembly ............................................. 76-77
Cylinder Head Assembly.................................. 78-79
Gear Case Assembly ....................................... 80-81
Main Bearing Case Assembly .......................... 82-83
Head Cover Assembly ..................................... 84-85
Inlet Manifold Assembly ................................... 86-87
Exhaust Manifold Assembly ............................. 88-89
Rocker Arm Valve Assembly ............................ 90-91
Camshaft Assembly ......................................... 92-93
Piston Crankshaft Assembly ............................ 94-95
Flywheel Assembly .......................................... 96-97
Injection Pump Assembly................................. 98-99
Fuel Camshaft Assembly ............................. 100-101
Nozzle Holder Assembly .............................. 102-103
Idling Apparatus Assembly .......................... 104-105
Governor Assembly ..................................... 106-107
Speed Control Plate Assembly .................... 108-109
Dynamo Assembly ....................................... 110-111
Water Flange Assembly ............................... 112-113
Water Pump Assembly ................................. 114-115
Fan Assembly............................................... 116-117
Radiator Assembly ....................................... 118-119
Air Cleaner Assembly................................... 120-121
Fuel Filter Component Assembly................. 122-123
Dynamo Component Assembly ................... 124-125
Starter Component Assembly...................... 126-127
Nozzle Holder Component Assembly .......... 128-129
Injection Pump Component Assembly ......... 130-133
Accessories .................................................. 134-135
BLW-400SSW WELDER/
AC GENERATOR
Generator Assembly ........................................ 48-51
Control Box Assembly ...................................... 52-55
Control Parts Assembly, part 1 ........................ 56-57
Control Parts Assembly, part 2 ........................ 58-59
Engine and Radiator Assembly........................ 60-61
Battery Assembly ............................................. 62-63
Muffler Assembly ............................................. 64-65
Fuel Tank Assembly ......................................... 66-67
Enclosure Assembly......................................... 68-69
Rubber Seals Assembly ................................... 70-71
Decal Assembly ............................................... 72-73
Terms and Conditions - Sales ............................. 136
NOTE
Specification and part number
are subject to change without
notice.
PAGE 4 — BLW-400SSW- WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/15/01)
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Table of Contents
PARTS ORDERING PROCEDURES
■ Dealer account number
■ Dealer name and address
■ Shipping address (if different than billing address)
■ Return fax number
■ Applicable model number
■ Quantity, part number and description of each part
■ Specify preferred method of shipment:
UPS Ground
•
UPS Second Day or Third Day*
•
UPS Next Day*
•
Federal Express Priority One (please provide us with your Federal
Express account number)*
•
Airborne Express*
•
Truck or parcel post
•
*Normally shipped the same day the order is received, if prior to 2PM west coast time.
Earn Extra Discounts when
you order by FAX!
All parts orders which include complete part numbers
and are received by fax qualify for the following extra
discounts:
Number of
line items ordered
Additional Discount
1-9 items
3%
10+ items**
5%
only
s
der
ed or
x
a
f
For
Get special freight allowances
when you order 10 or more
line items via FAX!**
Now! Direct TOLL-FREE access
to our Parts Department!
■
UPS Ground Service at no charge for freight
■
PS Third Day Service at one-half of actual freight cost
Toll-free nationwide:
800-421-1244
No other allowances on freight shipped by any other carrier.
**Common nuts, bolts and washers (all items under $1.00 list price)
do not count towards the 10+ line items.
Toll-free FAX:
*DISCOUNTS ARE SUBJECT TO CHANGE*
800/6-PARTS-7 • 800-672-7877
Fax order discount and UPS special programs revised June 1, 1995
BLW-400SSW-WELDER/AC GENERATOR— PARTS & OPERATION MANUAL— REV. #1 (06/15/01) — PAGE 5
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Table of Contents
RULES FOR SAFE OPERATION
CAUTION:
■
NEVER touch the hot exhaust
manifold, muffler or cylinder. Allow
these parts to cool before servicing
engine or welder/AC generator.
Failure to follow instructions in this manual may
lead to serious injury or even death! This
equipment is to be operated by trained and
qualified personnel only!This equipment is for
industrial use only.
The following safety guidelines should always be used when
operating the BLW-400SSWWelder/AC Generator:
■
HighTemperatures – Allow the engine to cool before adding
fuel or performing service and maintenance functions. Contact
with hot components can cause serious burns.
GENERAL SAFETY
■
DONOToperateorservicethisequipmentbefore
readingthisentiremanual.
■
The engine of this welder/AC generator requires an adequate
free flow of cooling air. Never operate the welder/AC generator
in any enclosed or narrow area where free flow of the air is
restricted. If the air flow is restricted it will cause serious damage
to the welder/AC generator engine and may cause injury to
people.The engine gives off DEADLY carbon monoxide gas.
■ This equipment should not be operated by
persons under 18 years of age.
■
NEVER operate this equipment without proper
protective clothing, welding shield, ventilator,
steel-toed boots and other protective devices
required by the job.
CAUTION
:
Always refuel in a well-ventilated area, away
from sparks and open flames.
■
NEVER operate this equipment when not feeling
Always use extreme caution when working with
flammable liquids. When refueling, stop the
engine and allow it to cool. DO NOT smoke
around or near the machine. Fire or
explosion could result from fuel vapors, or if
fuel is spilled on a hot engine.
well due to fatigue, illness or taking medicine.
■
NEVER operate this equipment under the
influence or drugs or alcohol.
■
NEVER operate the welder/AC
generator in an explosive atmosphere or
near combustible materials. An explosion or
fire could result causing severe bodily harm
or even death.
■
NEVER use accessories or attachments, which are not
recommended by MQ Power for this equipment. Damage to
the equipment and/or injury to user may result.
■
■
■
Manufacture does not assume responsibility for any accident
due to equipment modifications.
■
Topping-off to filler port is dangerous, as it tends to spill fuel.
Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
Always check the machine for loosened threads or bolts before
starting.
PAGE 6 — BLW-400SSW- WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/15/01)
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Table of Contents
RULES FOR SAFE OPERATION
CAUTION
:
CAUTION:
This welder/AC generator is a source of
providing LETHAL high voltages. Never
permit unqualified personnel-especially
children to operate the welder/AC generator.
■
This welder/AC generator is equipped with a ground terminal
for your protection. Always complete the grounding path from
the welder/AC generator to an external grounding source.
■
Never use damaged or worn cables when connecting
power tools or equipment to the welder/AC generator.Make
sure power connecting cables are securely connected to
the generator’s output terminals. Insufficient tightening of
the terminal connections may cause damage to the welder/
AC generator and electrical shock.
■
NEVER operate this welder/AC generator, or handle any
electrical equipment while standing in water,while bare foot,
while hands are wet, or in the rain. Dangerous electrical
shock could occur causing severe bodily harm or even death.
■
This welder/AC generator requires an adequate free flow of
cooling air. Never operate the welder/AC generator in any
enclosed or narrow area where free flow of the air is restricted.
If the air flow is restricted it will cause serious damage to the
welder/AC generator and may cause injury to people.
CAUTION
:
DO NOT touch or open coolant drain plug,
radiator cap, or engine oil drain plug while
the welder/AC generator is running. Always
allow sufficient time for the engine and
generator to cool before performing
maintenance.
■
Arc rays can cause blindness. Always wear protective
shield when welding.
CAUTION
:
Emergencies
Always know the location of the nearest fire extinguisher
■
and first aid kit. Know the location of the nearest telephone.
Also know the phone numbers of the nearest ambulance,
doctor and fire department. This information will be invaluable
in the case of an emergency.
■
NEVER touch output terminals or electrode during
operation. This is extremely dangerous. Always stop the
machine when contact with the output terminals and
welding electrode.
Maintenance Safety
■
NEVER lubricate components or attempt service on a running
machine.
CAUTION
:
■
Always allow the machine a proper amount of time to cool
before servicing.
■
■
Keep the machinery in proper running condition.
Fix damage to the machine immediately and always replace
broken parts.
■
Dispose of hazardous waste properly.Examples of potentially
hazardous waste are used motor oil, fuel, coolant and fuel
filters.
■
Never connect the welder/AC generator to house wiring.
■
■
DO NOT use plastic containers to dispose of hazardous
waste.
This is illegal and very dangerous. Electrical shock could
occur causing damage to the welder/AC generator and
bodily harm even death.
DO NOT pour waste, oil, coolant or fuel directly onto the
ground, down a drain or into any water source.
BLW-400SSW-WELDER/AC GENERATOR— PARTS & OPERATION MANUAL— REV. #1 (06/15/01) — PAGE 7
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Table of Contents
OPERATION AND SAFETY DECALS
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Table of Contents
OPERATION AND SAFETY DECALS
P/N DCL160
BLW-400SSW-WELDER/AC GENERATOR— PARTS & OPERATION MANUAL— REV. #1 (06/15/01) — PAGE 9
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Table of Contents
BLW-400SSW — SPECIFICATIONS
Table 1. Specifications
Welder Specifications
Model
Type
BLW-400SSW
Brushless, revolving, field type generator
Armature Connection
Rated Current
Rated Voltage
Range of Current
Single
Dual
175A
350A
34V
27V
70~400A
35~200A
Generator Specifications
Frequency
Speed
60 Hz
3600 rpm
14kW
Max. Output
Rated Output
Voltage
12.5kW
120/240 V
Engine Specifications
Model
Type
KUBOTA V 1205
4 Cycle, water-cooled, in line, overhead valve
4 cylinders
No. of Cylinders
Bore x Stroke
Rated Output
Displacement
Starting
2.8 in. x 2.9 in. (72 mmx 73.6 mm)
31.5HP/3600 rpm
73 cu. in. (1198 cc)
Electric
Coolant Capacity
1.3 gal. (5 liters)
Lube Oil Capacity
Fuel Consumption
1.6 gal. (6 liters)
Welding 2 gal. (5L)/hr
AC Power 2.1 gal. (7.9L)/hr
Fuel Capacity
Fuel type
Battery
Approx. 10.6 gal (40 liters)
#2 Diesel Fuel
12V- 70AH
The maximum output of the engine listed above is applicable to supplying electrical power for continuous service at ambient
conditions in accordance with SAE Test cord J607. The above ambient conditions are at standard sea level, with a barometric
reading of 29.92 inches and a temperature of 60 degrees Fahrenheit.
Generally, the engine output power will decrease 3 1/2% for each 1000 feet of altitude above sea level, and 1% for each 10° F
Fahrenheit above the standard temperature of 60° F.
PAGE 10 — BLW-400SSW- WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/15/01)
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Table of Contents
BLW-400SSW — GENERAL INFORMATION
BLW-400SSW FAMILIARIZATION
Generator
Excitation System
The BLW-400SSW Welder/AC generator uses a brushless
exciter to create rated output electricity. This system will
use the mechanical energy generated by the 3600 RPM
engine to spin the rotor (or armature) inside the welder/AC
generator (or alternator end).
The MQ Power Model BLW-400 welder/AC generator can
provide 400 amps of welding current with a single operator
or 200 amps of welding current simultaneously with two
operators. When used as a welder/AC generator it can
provide a maximum of 6,000 watts of power.
The motion created by the rotor (which holds copper coils)
spins inside a housing of permanent magnets called the
"STATOR". A magnetic field is created by the stator and
produces an electrical current.
Control Panel
The control panel is provided with the following:
!
!
!
!
!
!
!
!
!
!
One GFCI 120 volt receptacle, 20 amp
One 120 volt receptacle, 30 amp
One 120/240 volt receptacle, 30 amp
Main Circuit Breaker 265V @25 amps
Circuit Protector Breaker (GFCI) 120V @20 amps
Idle Control Switch
Starter Switch
Warning Lamp Unit
Hour Meter
GroundTerminal
Engine
The BLW-400SSW is powered by a 4-cycle KUBOTA diesel
engine.This engine is designed to meet every performance
requirement for welder/AC generator.ReferenceTable 1, page
10 for engine specifications.
In keeping with MQ Power's policy of constantly improving
its products, the specifications quoted herein are subject to
change without prior notice.
Idle Control Switch
The BLW-400SSWWelder/AC generator is provided with an
automatic idle (engine) control capability for noise
suppression and fuel cost reduction. The automatic idle
control feature automatically engages under a no-load
condition.
Engine Protection System
Engine protection fail safe features are provided in the event
of low oil pressure, high coolant temperature and failure of
the battery to charge. If any of the above conditions occur
while operating the welder/AC generator, it will cause a
complete unit shut down.
When the Idle Control Switch is placed in the “ON” position,
the engine revolutions will be approximately 2200 rpm (low-
speed operation). When a load is connected to one of the
output receptacles, the engine speed will automatically
increase to about 3600 rpm (high-speed operation) within 10
seconds. Conversely, when the load is removed, the engine
speed will automatically drop back down to 2200 rpm within
10 seconds.
Battery Charge Indicator
This unit is equipped with a protective device that signals
an indicator and automatically stops the engine when the
battery cannot be charged by the alternator.
WaterTemperature Indicator
This unit is equipped with an apparatus that signals an
indicator and automatically stops the engine when the cooling
water temperature becomes abnormally high. This apparatus
will not function properly if the machine is operated with
less than the proper amount of coolant.
Oil PressureWarning Indicator
If low oil pressure is detected while operating the welder/AC
generator, the engine protection system will shut down the
engine.
If this condition (low oil pressure) should occur, please refer
to the engine troubleshooting table (page 44) in this manual.
BLW-400SSW-WELDER/AC GENERATOR— PARTS & OPERATION MANUAL— REV. #1 (06/15/01) — PAGE 11
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Table of Contents
BLW-400SSW — DIMENSIONS
Figure 1. BLW-400SSW Dimensions
PAGE 12 — BLW-400SSW- WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/15/01)
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Table of Contents
BLW-400SSW —TRAILER-SAFETY GUIDELINES
4.
5.
6.
Frame Length - This measurement is from the ball
hitch to the rear bumper (reflector).
Frame Width - This measurement is from fender to
fender.
Jack Stand - Trailer support device with maximum
pound requirement from the tongue of the trailer.
CAUTION:
ALWAYS make sure the trailer is in good
operating condition. Check the tires for
proper inflation and wear. Also check the
wheel lug nuts for proper tightness.
7. Coupler - Type of hitch used on the trailer for towing.
8. Tire Size - Indicates the diameter of the tire in inches
(10,12,14, etc.), and the width in millimeters
(175,185,205, etc.). The tire diameter must match the
diameter of the tire rim.
Explanation of Chart:
This section is intended to provide the user with trailer ser-
vice and maintenance information. The service and main-
tenance guidelines referenced in this section apply a wide
range of trailers. Remember periodic inspection of the trailer
will ensure safe towing of the equipment and will prevent
damage to the equipment and personal injury.
9. Tire Ply - The tire ply (layers) number is rated in letters;
2-ply,4-ply,6-ply, etc.
10. Wheel Hub - The wheel hub is connected to the trailer’s
axle.
It is the purpose of this section to cover the major mainte-
nance components of the trailer. The following trailer com-
ponents will be discussed in this section:
11. Tire Rim - Tires mounted on a tire rim. The tire rim must
match the size of the tire.
12. Lug Nuts - Used to secure the wheel to the wheel hub.
Always use a torque wrench to tighten down the lug
nuts. SeeTable 4 and Figure 5 or lug nut tightening and
sequence.
13. Axle - Indicates the maximum weight the axle can sup-
port in pounds, and the diameter of the axle expressed
in inches (see Table 3). Please not that some trailers
have a double axle. This will be shown as 2-6000 lbs.,
meaning two axles with a total weight capacity of 6000
pounds.
14. Suspension - Protects the trailer chassis from shocks
transmitted through the wheels. Types of suspension
used are leaf, Q-flex, and air ride.
15. Electrical - Electrical connectors (looms) are provided
with the trailer so the brake lights and turn signals can
be connected to the towing vehicle.
"
"
"
"
"
"
Brakes
Tires
Lug NutTorquing
Suspension
Electrical
BrakeTroubleshootingTables
Use the following definitions with reading Table 2.
1. Fuel Cell - Provides an adequate amount of fuel for
the equipment in use. Fuel cells must be empty when
transporting equipment.
2. Braking System - System employed in stopping the
trailer. Typical braking systems are electric, surge, hy-
draulic, hydraulic-surge and air.
3. GVWR- Gross Vehicle Weight Rating (GVWR), is the
maximum number of pounds the trailer can carry, in-
cluding the fuel cell (empty).
16. Application - Indicates which units can be employed
on a particular trailer.
BLW-400SSW-WELDER/AC GENERATOR— PARTS & OPERATION MANUAL— REV. #1 (06/15/01) — PAGE 13
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Table of Contents
BLW-400SSW — TRAILER-SPECIFICATIONS
Table 2. Specifications
MODEL
APPLICATION
FUEL
CELL
BRAKE
SYSTEM
GVWR
FRAME
LENGTH
FRAME
WIDTH
JACK
STAND
TRLR-10-15
TRLR-10X
TLG-12, DCA15,
TLW-300
NO
NO
1900LBS
1900LBS
1900LBS
2200LBS
2700LBS
2700LBS
2700LBS
2700LBS
2990LBS
7000LBS
7000LBS
7000LBS
7000LBS
10000LBS
11160LBS
14000LBS
18000LBS
18000LBS
30000LBS
30000LBS
96"
96"
96"
85"
50"
50"
50"
42"
800LB.
FULL TILT WHEEL
TLG-12, DCA15,
TLW-300
NO
NO
800LB.
FULL TILT WHEEL
TRLR-10XF
TRLR-225W
BLW-400
TLG-12, DCA15,
TLW-300
51 GAL
NO
NO
800LB.
FULL TILT WHEEL
DCA-10
NO
800LB.
FULL TILT WHEEL
BLW-400
NO
ELECTRIC
W/MAST 154"
W/O 124"
55"
(78" TALL)
800LB.
FULL TILT WHEEL
TRLR-15XF
TRLR-50X
DCA-15
41 GAL
NO
NO
NO
124"
124"
124"
120"
186"
138"
138"
190"
186"
204"
222"
238"
238"
384"
384"
55"
55"
55"
66"
77"
66"
66"
76"
77"
84"
83"
83"
83"
96"
96"
800LB.
FULL TILT WHEEL
DCA-25
800LB.
FULL TILT WHEEL
TRLR-50XF
TRLR-25SBT
TRLR-70W
TRLR-70X
DCA-25
41 GAL
NO
NO
800LB.
FULL TILT WHEEL
DCA-25
NO
800LB.
FULL TILT WHEEL
DCA-45, -60, 70
DCA-45, -60, 70
DCA-45, -60, 70
DCA-100, 125
NO
SURGE
2000LB.
FLAT PAD
OPT
SURGE
2000LB.
FLAT PAD
TRLR-70XF
TRLR-100XF
TRLR-85/125
TRLR-150XF
TRLR-220XF
TRLR-300XF
TRLR-400XF
TRLR-600XF
TRLR-800SX
53 GAL
150 GAL
145 GAL
200 GAL
250 GAL
250 GAL
350 GAL
550 GAL
550 GAL
SURGE
2000LB.
FLAT PAD
HYDRAULIC SURGE
HYDRAULIC
HYDRAULIC SURGE
HYDRAULIC SURGE
HYDRAULIC SURGE
ELECTRIC
AIR
2000LB.
FLAT PAD
DCA-85, 100,
125
2000LB.
FLAT PAD
DCA-150, 180
5000 LB.
FLAT PAD
DCA-220
5000 LB.
FLAT PAD
DCA-300
5000 LB.
FLAT PAD
DCA-400
5000 LB.
FLAT PAD
DCA-600, 800
DCA-600, 800
5000 LB.
FLAT PAD
AIR
5000 LB.
FLAT PAD
PAGE 14 — BLW-400SSW- WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/15/01)
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Table of Contents
BLW-400SSW — TRAILER-SPECIFICATIONS
Table 2. Specifications (Con't)
MODEL
COUPLER
TIRES
WHEELS
AXLE
HUBS SUSPENSION
ELECTRICAL
TRLR-10-15W
2" BALL CLASS
2 ADJUSTABLE
175-13C
13"X4.50"
2200# 2X2
5 LUG
5 LUG
5 LUG
5 LUG
5 LUG
5 LUG
5 LUG
5 LUG
5 LUG
5 LUG
5 LUG
5 LUG
6 LUG
8 LUG
8 LUG
8 LUG
8 LUG
8 LUG
8 LUG
3 LEAF
3 LEAF
3 LEAF
Q FLEX
3 LEAF
4 LEAF
4 LEAF
4 LEAF
5 LEAF
5 LEAF
5 LEAF
5 LEAF
7 LEAF
7 LEAF
Q FLEX
Q FLEX
Q FLEX
7 LEAF
AIR-RIDE
4 WIRE LOOM W/
4 POLE FLAT
TRLR-10X
TRLR-10XF
TRLR-225W
BLW 400
2"BALL CLASS
2 ADJUSTABLE
175-13C
175-13C
13"X4.5"
13"X4.5"
13X4.5"
13 X 4.5"
13"X4.50"
13"X4.50"
13"X4.50"
14"X5"
2200#2X2
2200#2X2
2200#2X2
2200#2X2
3500# 2-1/2"
4 POLE FLAT
4 POLE FLAT
4 POLE FLAT
4 POLE FLAT
2"BALL CLASS
2 ADJUSTABLE
2"BALL CLASS
2 ADJUSTABLE
175-13B
2"BALL CLASS
2 ADJUSTABLE
175-13C
TRLR-15XF
TRLR-50X
TRLR-50XF
TRLR-70W
TRLR-70X
TRLR-70XF
2" BALL CLASS
2" BALL CLASS
2" BALL CLASS
B78-13LRC
B78-13LRC
B78-13LRC
4 POLE RUBBER
FLAT
3500lbs.
2-3/8"
4 POLE RUBBER
FLAT
3500lbs.
2-3/8"
4 POLE RUBBER
FLAT
2" BALL CLASS
3" ADJUSTABLE
205-14C
BIAS (4)
3500lbs.
3"
4 POLE RUBBER
FLAT
2" BALL CLASS
3" ADJUSTABLE
205-14C
BIAS (4)
14"X5"
3500lbs
3"
4 POLE RUBBER
FLAT
2" BALL CLASS
3" ADJUSTABLE
205-14C
BIAS (4)
14"X5"
3500lbs.
3"
4 POLE RUBBER
FLAT
TRLR-100XF ADJUSTABLE 2-5/6
205-15C
BIAS (4)
14"X5.5"
14"x6"
3500lbs
3"
4 WIRE LOOM
4 WIRE LOOM
4 WIRE LOOM
4 WIRE LOOM
4 WIRE LOOM
4 WIRE LOOM
6 WIRE LOOM
6 WIRE LOOM
OPT 3" EYE
TRLR-85/125 ADJUSTABLE 2-5/6
ST225/75R15D
RADIAL (4)
(2)-6000lbs
(2)-6000lbs
(2)-7000lbs
(2)-6000lbs
(3)-7000lbs.
(3)-10000lbs
(3)-10000lbs
OPT 3" EYE
TRLR-150XF
TRLR-220XF
TRLR-300XF
TRLR-400XF
TRLR-600XF
TRLR-800AR
3" BALL EYE
750-16 E
BIAS (4)
16"X7"
3" EYE
ADJUSTABLE
ST235/85R16E
RADIAL(4)
16"X7"
3" EYE
ADJUSTABLE
ST235/85R16E
RADIAL(6)
16"X7"
3" EYE
ADJUSTABLE
ST235/85R16E
RADIAL(6)
16"X7"
5TH WHEEL
ST215/75R17.5H
RADIAL (8)
16"X7"
5TH WHEEL
ST215/75R17.5H
RADIAL (8)
16"X7"
BLW-400SSW-WELDER/AC GENERATOR— PARTS & OPERATION MANUAL— REV. #1 (06/15/01) — PAGE 15
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BLW-400SSW —TRAILER SAFETY GUIDELINES
Brakes
Before any brake synchronizations adjustments can be
made, the trailer brakes should be burnished-in by applying
the brakes 20-30 times with approximately a 20 m.p.h.
decrease in speed, e.g. 40 m.p.h. to 20 m.p.h. Allow ample
time for brakes to cool between application. This allows
the brake shoes to slightly be seated into the brake drum
surface.
If your trailer has a braking system, the brakes should be
inspected the first 200 miles of operation. This will allow
the brake shoes and drums to seat properly. After the first
200 mile interval, inspect the brakes every 3,000 miles. If
driving over rough terrain, inspect the brakes more
frequently.
Electric Brakes
Figure 2 displays the major electric brake components that
will require inspection and maintenance. Please inspect
these components as required.
Electrically actuated brakes (Figure 2) are similar to
hydraulic brakes. The basic difference is that hydraulic
brakes are actuated by an electromagnet.
Listed below are some of the advantages that electric
brakes have over hydraulic brakes:
Electric Brake Adjustment
1. Place the trailer on jack stands. Make sure the jack
stands are placed on secure level ground.
2. Check the wheel and drum for free rotation.
3. Remove the adjusting hole cover from the adjusting
slot at the bottom brake backing plate.
4. With a screwdriver or standard adjusting tool, rotate
the star wheel of the adjuster assembly to expand the
brake shoes.
"
"
"
"
Brake system can be manually adjusted to provide
the corrected braking capability for varying road and
load conditions
Brake system can be modulated to provide more or
less braking force, thus easing the brake load on the
towing vehicle
Brake system has very little lag time between the time
the vehicle’s brakes are actuated and the trailer’s brakes
are actuated
5. Adjust the brake shoes outward until the pressure of
the lining against the wheel drum makes the wheel
difficult to turn.
Brake system can provide an independent emergency
brake system
6. Rotate the star wheel in the opposite direction until the
wheel rotates freely with slight lining drag.
7. Replace the adjusting hole cover and lower the trailer
to the ground.
Remember in order to properly synchronize the tow vehicle’s
braking to the trailer’s braking, can only be accomplished
by road testing. Brake lockup, grabbiness or harshness is
due to lack of synchronization between the tow vehicle
and the trailer being towed or under-adjusted brakes.
8. Repeat steps 1 through 6 on the remaining brakes.
Figure 2. Electrical Brake Components
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BLW-400SSW —TRAILER SAFETY GUIDELINES
Tires/Wheels/Lug Nuts
Tires and wheels are a very important and critical
components of the trailer. When specifying or replacing the
trailer wheels it is important the wheels, tires, and axle are
properly matched.
CAUTION:
DO NOT attempt to repair or modify a
wheel. DO NOT install in inner tube to
correct a leak through the rim. If the rim
is cracked,
the
air
pressure in
the inner tube may cause pieces
of the rim to explode (break off)
with great force and cause serious
eye or bodily injury.
Suspension
The leaf suspension springs and associated components
(Figure 3) should be visually inspected every 6,000 miles for
signs of excessive wear, elongation of bolt holes, and
loosening of fasteners. Replace all damaged parts
(suspension) immediately. Torqued suspension components
as detailed in Table 4.
Tire Wear/Inflation
Tire inflation pressure is the most important factor in tire life.
Pressure should be checked cold before operation DO NOT
bleed air from tires when they are hot. Check inflation
pressure weekly during use to insure the maximum tire life
and tread wear.
Table 3 (Tire Wear Troubleshooting) will help pinpoint the
causes and solutions of tire wear problems.
CAUTION:
Figure 3. Major Suspension Components
NOTE
ALWAYS wear safety glasses when removing
or installing force fitted parts. Failure to
comply may result in serious injury.
BLW-400SSW-WELDER/AC GENERATOR— PARTS & OPERATION MANUAL— REV. #1 (06/15/01) — PAGE 17
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BLW-400SSW —TRAILER SAFETY GUIDELINES
Table 4. Suspension Torque Requirements
Item
Torque (Ft.-Lbs.)
3/8" U-BOLT
7/16" U-BOLT
1/2" U-BOLT
MIN-30 MAX-35
MIN-45 MAX-60
MIN-45 MAX-60
SHACKLE BOLT
SNUG FIT ONLY. PARTS MUST ROTATE FREELY.
LOCKING NUTS OR COTTER PINS ARE PROVIDED TO
RETAIN NUT-BOLT ASSEMBLY.
SPRING EYE BOLT
SHOULDER TYPE
SHACKLE BOLT
MIN-30 MAX-50
Lug NutTorque Requirements
It is extremely important to apply and maintain proper wheel
mounting torque on the trailer. Be sure to use only the
fasteners matched to the cone angle of the wheel. Proper
procedure for attachment of the wheels is as follows:
1. Start all wheel lug nuts by hand.
2. Torque all lug nuts in sequence. See Figure 4. DO NOT
torque the wheel lug nuts all the way down. Tighten
each lug nut in 3 separate passes as defined byTable 5.
3.
After first road use, retorque all lug nuts in sequence.
Check all wheel lug nuts periodically.
Table 5. Tire Torque Requirements
Wheel Size
First Pass
FT-LBS
Second Pass
FT-LBS
Third Pass
FT-LBS
12"
13"
14"
15"
16"
20-25
20-25
20-25
20-25
20-25
35-40
35-40
50-60
50-60
50-60
50-65
50-65
90-120
90-120
90-120
Figure 4. Wheel Lug Nuts Tightening Sequence
NOTE
NEVER use an pneumatic air gun to
tighten wheel lug nuts.
PAGE 18 — BLW-400SSW- WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/15/01)
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BLW-400SSW —TRAILER-WIRING DIAGRAM
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BLW-400SSW —TRAILER-BRAKETROUBLESHOOTING
Table 6. Electric Brake Troubleshooting
Symptom
Possible Cause
Any open circuits or broken wires?
Any short circuits?
Solution
No Brakes or Intermittent Brakes
Find and correct.
Find and correct.
Test and correct.
Find and repair.
Find and secure.
Clean or replace.
Faulty controller?
Any loose connections?
Ground wire secure?
Weak Brakes or Brakes Pull to
One Side
Grease or oil on magnets or linings?
Connections corroded?
Clean and correct cause
of corrosion.
Brake drums scored or grooved?
Brakes synchronized?
Machine or replace.
Correct.
Locking Brakes
Noisy Brakes
Brake components loose, bent or broken?
Brake drums out-of-round?
Replace components.
Replace.
System lubricated?
Lubricate.
Brake components correct?
Bearings of the wheel adjusted?
Replace and correct.
Adjust.
Dragging Brakes
PAGE 20 — BLW-400SSW- WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/15/01)
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BLW-400SSW —TOWING
Towing Safety Precautions
■
■
ALWAYS attach trailer's safety chain to bumper of towing
vehicle.
CAUTION :
ALWAYS make sure the vehicle and trailer directional,
backup, brake, and trailer lights are connected and are
working properly.
Check with your county or state safety
towing regulations department before
towing your generator. Vehicle towing
codes and regulations can vary from state
to state.
■
The maximum speed (unless otherwise posted) for highway
towing is 45 MPH. Recommended off-road towing is not to
exceed 10 MPH or less, depending on type of terrain.
To reduce the possibility of an accident while transporting
the generator on public roads, always make sure the trailer
(Figure 5) and the towing vehicle are in good operating
condition and both units are mechanically sound.
■
■
■
Place chocked blocks underneath wheel to prevent rolling,
while parked.
Place support blocks underneath the trailer's bumper to
prevent tipping, while parked.
The following list of suggestions should be used when towing
your generator:
Use the trailer's hand winch to adjust the height of the trailer,
then insert locking pin to lock wheel stand in place, while
parked.
■
Make sure the hitch and coupling of the towing vehicle are
rated equal to, or greater than the trailer "gross vehicle weight
rating" (GVWR).
■
Avoid sudden stops and starts.This can cause skidding, or
jackknifing. Smooth, gradual starts and stops will improve
gas milage.
■
■
■
ALWAYS inspect the hitch and coupling for wear. NEVER
tow a trailer with defective hitches, couplings, chains etc.
■
■
■
Avoid sharp turns to prevent rolling.
Remove wheel stand when transporting.
DO NOT transport generator with fuel in tank.
Check the tire air pressure on both the towing vehicle and
the trailer.Also check the tire tread wear on both vehicles.
ALWAYS make sure the trailer is equipped with a "Safety
Chain".
Figure 5. Welder/AC Generator and Towing Trailer
BLW-400SSW-WELDER/AC GENERATOR— PARTS & OPERATION MANUAL— REV. #1 (06/15/01) — PAGE 21
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BLW-400SSW — CONTROLS AND INDICATORS
Figure 6. Controls and Indicators
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BLW-400SSW — CONTROLS AND INDICATORS
Figure 6 shows the location of the controls and indicators.The
functions of each control or indicator is described below.
1.
2.
3.
4.
5.
6.
DC Current Selector/Single-Use to select current when
using welder for single operator.
Current Range Selector- Use to select for single or dual
welding operators.
DC Current Selector/Dual- Use to select current when
using welder for dual operators.
AC Voltmeter-Indicates the output of total voltage with
welder and/or generator.
AC Circuit Breaker- This 53 amp main circuit breaker will
shut down current if welder/generator is overloaded.
Engine Indicator Lamps- Lights red when the following
conditions occur:
!
!
!
Low Oil Pressure
HighWaterTemperature
Electrical System Is Not Charging Properly
7.
8.
9.
Preheat Indicator-Indicates the engine is warmed up for
welding/adding load.
Ignition Switch – With key inserted turn clockwise to start
engine.
Hour Meter – Indicates number of hours machine has
been in use or hours engine was run.
10. Idle Switch-Turn on for rpms to automatically adjust rpms
when a load is added.
11. Fuel Gauge – Indicates the amount of fuel in the fuel tank.
BLW-400SSW-WELDER/AC GENERATOR— PARTS & OPERATION MANUAL— REV. #1 (06/15/01) — PAGE 23
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BLW-400SSW — OUTPUTTERMINAL OVERVIEW
Figure 7. Output Terminal Panel
120Volt Receptacle
One GFCI Duplex Nema 5-20R (120V, 20 Amp) receptacle
is provided on the output terminal. This receptacle can be
used anytime the generator is in operation. The receptacle
is controlled by the circuit breaker located on the control
panel.
The reset button is for the GFCI when the circuit is tripped.
Pressing the "Test Button" (See Figure 9) in the center of
this receptacle will check the GFCI function. The receptacle
should be tested at least once a month.
Figure 8. Duplex Receptacle Detail
Figure 9. GFCI Test Button
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BLW-400SSW — OUTPUTTERMINAL OVERVIEW
Output Terminal Panel Available Voltages
Maximum Amps
The BLW-400SSW is a single phase generator only. It is
able to supply both 120 volt and 240 volt.
The BLW-400SSW can provide 41.7 amps at 120 or 240
volts. Do not exceed the maximum amps!
120V Hard Wire Hookup
240V Hard Wire Hookup
The output terminal panel, when suppling single phase 120
volts, will provide two circuits available at 41.7 amps with
any two wires plus the ground. (See Figure 10 below.)
The output terminal panel, when suppling single phase 240
volts, will provide one circuit available at 41.7 amps with
two wires plus the ground. (See Figure 11 below.)
Figure 10. Hard Wire Hookup for
120 Volt
Figure 11. Hard Wire Hookup for
240 Volt
NOTE
When using plural single phase
voltages, make sure to balance
the load on each of the single
phase legs.
BLW-400SSW-WELDER/AC GENERATOR— PARTS & OPERATION MANUAL— REV. #1 (06/15/01) — PAGE 25
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BLW-400SSW — INSTALLATION
Indoor Installation
Outdoor Installation
Exhaust gases from diesel engines are extremely poisonous.
Whenever an engine is installed indoors the exhaust fumes
must be vented to the outside.The engine should be installed
at least two feet from any outside wall. Using an exhaust
pipe which is too long or too small can cause excessive
Install the welder/AC generator in a location where it will not
be exposed to rain or sunshine. Make sure the Welder/AC
generator is on secure level ground so it cannot slide or
shift around. Also install the welder/AC generator so the
exhaust will not be discharged in the direction of nearby
homes.
bBacLk Wpre-s4su0re0aSnSd cWause—theINenSginTeAtoLhLeaAtTexIcOesNsively.
Eliminate the danger of deadly carbon monoxide gas.
Remember that exhaust fumes from any diesel engine are
very poisonous if discharged in a closed room, but harmless
if allowed to mix with the outside air. If the welder/AC
generator is installed indoors, you must make provisions for
venting the engine exhaust to the outside of the building.
The installation site must be relatively free from moisture
and dust. All electrical equipment should be protected from
excessive moisture. Failure to do will result in deterioration
of the insulation, and will result in short circuits.
Foreign materials such as dust, sand, lint and abrasive
materials will cause excessive wear to engine and alternator
parts.
CAUTION :
An electric shock may happen when
vibrators are used. Pay close attention to
handling when operating vibrators and
always use rubber boots and gloves to
insulate the body from a electrical shock.
CAUTION :
Pay close attention to ventilation when
operating the welder/AC generator inside
tunnels and caves. The engine exhaust
contains noxious elements.
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BLW-400SSW — PRE-SETUP
General Inspection Prior to Operation
Circuit Breakers
The BLW-400SSW utilizes a welder/AC generator that has To protect the welder/AC generator from an overload, a 3-pole,
been thoroughly inspected and accepted prior to shipment 53 amp, main circuit breaker is provided. In addition 2-two
from the factory. However, be sure to check for damaged pole, 25 amp breaker is provided for the G.F.C.I.receptacles.
parts or components, or loose nuts and bolts, which could Make sure to switch both circuit breakers to the "OFF"
have occurred in transit.
position prior to starting the engine.
Ground
Extension Cable
When electric power is to be provided to various tools or loads at
some distance from the welder/AC generator, extension cords
are normally used. Cables should be sized to allow for distance
in length and amperage so that the voltage drop between the
welder/AC generator and point of use (load) is held to a
minimum.Use the cable selection chart (Table 7 ) as a guide for
selecting proper cable size.
The nut and ground terminal on the welder/AC generator
should always be used to connect to a suitable ground.The
ground path should be of #8 size wire.
Connect the terminal of the ground wire between the lock
washer and the nut and tighten the nut fully. Connect their
end of the wire to a suitable ground.
Table 7. Cable Selection (60 Hz, Single Phase Operation)
Load In Watts
Maximum Allowable Cable Length
Current in
Amperes
At 120
Volts
At 240
Volts
#10 Wire
#12 Wire
#14 Wire
#16 Wire
2.5
5
300
600
600
1000 ft.
500 ft.
350 ft.
250 ft.
150 ft.
125 ft.
600 ft.
300 ft.
200 ft.
150 ft.
100 ft.
75 ft.
375 ft.
200 ft.
125 ft.
100 ft.
65 ft.
250 ft.
125 ft.
100 ft.
1200
1800
2400
3600
4800
7.5
10
15
20
900
1200
1800
2400
50 ft.
CAUTION: Equipment damage can result from low voltage.
BLW-400SSW-WELDER/AC GENERATOR— PARTS & OPERATION MANUAL— REV. #1 (06/15/01) — PAGE 27
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BLW-400SSW — PRE-SETUP
Fuel
Lubrication Oil
Fill the fuel tank with clean diesel fuel. Do not fill the tank
beyond capacity.
Fill the engine crankcase with lubricating oil through the filler
hole, but do not overfill. Make sure the welder/AC generator
is level. With the dipstick inserted all the way, but without
being screw into the filler hole, verify that the oil level is
maintained between the two notches (Figure 12) on the
dipstick. See Table 8 for proper selection of engine oil.
Pay attention to the fuel tank capacity when replenishing
fuel. Refer to the fuel tank capacity listed on page 10
Specification Table 1.
The fuel tank cap must be closed tightly after filling. Handle
fuel in a safety container. If the container does not have a
spout, use a funnel.
CAUTION :
Never fill the fuel tank while the engine is
running or in the dark. Fuel spillage on a
hot engine can cause a fire or explosion.
If fuel spillage occurs, wipe up the spilled
gasoline completely to prevent fire
hazards.
Coolant
Use only drinkable tap water. If hard water or water with
many impurities is used, the inside of the engine and radiator
may become coated with deposits and cooling efficiency
will be reduced.
Figure 12. Engine Oil Dipstick
An anticorrosion additive added to the water will help prevent
deposits and corrosion in the cooling system. See the
Kobota Engine Operator's Manual for further details.
Table 8. Recommended Motor Oil
Temperature Range
Type Oil
104° F ~ 23° F
(40° C ~ -5°C)
SAE 30
23° F ~ 5° F
(-5° C ~ -15°C)
SAE 20 or SAE 10W-30
SAE 10W or SAE 10W-30
Below 5° C (-15°)
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BLW-400SSW — PRE-SETUP
CAUTION
:
Cleaning the Radiator
The radiator may overheat if the fins become overloaded
with dust or debris. Periodically clean the radiator fins with
compressed air.
When adding coolant or antifreeze to the
radiator, do not remove the radiator cap
until the unit has completely cooled.
Fan Belt Tension
A slack fan belt may contribute to overheating, or to
insufficient charging of the battery. Inspect and adjust it in
accordance with the Kubota Engine Operator's Manual.
Day-to-day addition of coolant or antifreeze is done from the
reserve tank. See Table 9 for engine, radiator and reserve
tank coolant capacities. Make sure the coolant level in the
reserve tank is always between the "H" and the "L" markings.
The fan belt tension is proper if the fan belt (Figure 5) bends
7 to 9 mm (0.28- to 0.35 in.) when depressed with the thumb
as shown in Figure 13 below.
Table 9. Coolant Capacity
Engine and Radiator
1.1 Gal. (4.16L)
0.2 Gal. (0.75L)
Reserve Tank
Operation in Freezing Weather
Figure 13. Fan Belt Tension
When operating in freezing weather, be certain that the proper
amount of antifreeze has been added. See Table 10 for
antifreeze operating temperatures.
CAUTION :
Never place hands near the belts or fan
while the welder/AC generator is running.
Table 10. Anti-Freeze Operating Temperatures
Air Cleaner
Periodic cleaning/replacement is necessary. Inspect it in
accordance with the Kobota Engine Operator's Manual.
Freezing Point
Boiling Point
Vol %
Anti-Freeze
Battery
°C
-24
-37
°F
°C
°F
This unit is of negative ground. DO NOT connect in reverse.
Always maintain battery fluid level between the specified
marks. Battery life will be shortened, if the fluid level is not
properly maintained. Add only distilled water when
replenishment is necessary.
40
50
-12
-34
106
108
222
226
The battery is sufficiently charged if the specific gravity of
the battery fluid is 1.28 (at 68° F). If the specific gravity
should fall to 1.245 or lower, it indicates that the battery is
dead and needs to be recharged or replaced.
NOTE
Check to see whether the battery cables are loose. Poor
contact may result in poor starting or malfunctions, always
keep the terminals firmly tightened. Coating the terminals
with a thin film of grease will help to inhibit corrosion.
When the antifreeze is mixed with
water, the antifreeze mixing ratio must
be less than 50%.
BLW-400SSW-WELDER/AC GENERATOR— PARTS & OPERATION MANUAL— REV. #1 (06/15/01) — PAGE 29
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BLW-400SSW — LOAD APPLICATION
CAUTION:
Single Phase Load
Always be sure to check the nameplate on the welder/AC
generator and equipment to insure the wattage, amperage
and frequency requirements are satisfactorily supplied by
the welder/AC generator for operating the equipment.
Motors and motor-driven equipment draw
much greater current for starting than
during operation.
Generally, the wattage listed on the nameplate of the
equipment is its rated output. Equipment may require 130—
150% more wattage than the rating on the nameplate, as
the wattage is influenced by the efficiency, power factor
and starting system of the equipment.
An inadequate size connecting cable which cannot carry
the required load can cause a voltage drop which can burn
out the appliance or tool and overheat the cable.
The idle control is operated at minimum load capacity of
100W. If the load capacity is less than 100W, change the
idle control switch to the "OFF" position.
NOTE
If wattage is not given on the
equipment's name plate, approximate
wattage may be determined by
multiplying nameplate voltage by the
nameplate amperage.
CAUTION:
Before connecting this welder/AC
generator to any building’s electrical
system, a licensed electrician must install
an isolation (transfer) switch. Serious
injury or death may result without this
transfer switch.
WATTS = VOLTAGE x AMPERAGE
The power factor of this welder/AC generator is 1.0. See
Table 11 below when connecting loads.
When connecting ordinary power tools, a capacity of up to
the generating set’s rated output (kW) multiplied by 0.8 can
be used. Use Table 12 below for proper welding electrode
size for power capacity.
Table 11. Power Factor By Load
Type Of Load
Power Factor
With AC loads of more than 150W (such as lighting
equipment, motor-powered tools, submersible water pumps,
etc.), the engine runs at high speed. When a no load condition
is produced, the engine automatically slows down.
Single-phase induction motors
0.4 - 0.75
Electric heaters, incandescent
lamps
1.0
0.4 - 0.9
1.0
Fluorescent lamps, mercury lamps
Turn the idle control switch to the “ON” (up) position when
AC loads of more than 150W are connected. Turn the idle
control switch to the “OFF” (down) position when AC loads
of less than 100W or when a magnetic switch is used.
Electronic devices, communication
equipment
Common power tools
0.8
Table 12. Electrode and AC Power
Capacity
!
!
!
When connecting a resistance load such as an
incandescent lamp or electric heater, a capacity of up
to the generating set’s rated output (kW) can be used.
Welding Electrode AC Power Source
Size
Capacity
14kW
6kW
When connecting a fluorescent or mercury lamp, a
capacity of up to the generating set’s rated output (kW)
multiplied by 0.6 can be used.
0
3/32" TO 1/8"
5/32"
4kW
When connecting an electric drill or other power tools,
pay close attention to the required starting current
capacity.
3/16"
2kW
7/32" TO 1/4"
1kW
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BLW-400SSW—WELDER OPERATING INSTRUCTIONS
Welding Cables and Polarities
NOTE
Connect the welding cables (Figure 14) to the welder's output
terminals located on the control panel. The output terminals
have (+) and (-) polarities. Select the appropriate polarities
according to the application (See Welding Applications,
Table 13).
ALWAYS attach terminal connectors at
the end of each cable. NEVER connect
exposed or frayed wires (Figure 15)
directly to the terminals. Exposed wiring
may cause shocks or di-electric
breakdown from poor contact.
Figure 14. Electrode Cable Connection
(Correct)
Figure 15. Electrode Cable Connection
(Incorrect)
Table 13. Welding Applications
POLARITY
WELDING METHOD
TYPICAL APPLICATIONS
Welding steel materials for general
structures, and thickness plates
Air gouging
(+) ... Ground Clamp
(Base Metal)
Straight
Polarity
(-) ... Electrode Holder
(+) ... Electrode Holder
Arc welding for copper alloy
Build-up welding
Arc welding of thin plates
Arc welding of stainless steel
Reverse
Polarity
(-) ... Ground Clamp
(Base Metal)
BLW-400SSW-WELDER/AC GENERATOR— PARTS & OPERATION MANUAL— REV. #1 (06/15/01) — PAGE 31
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BLW-400SSW—WELDER OPERATING INSTRUCTIONS
3. Correct Arc Length
Duty Cycle
If the arc is too long or voltage too high the metal melts off the
The welder is rated at 100% duty cycle at 350 amps.
However, the duty cycle depends upon the welding current
and number of operators. Select the appropriate duty
cycle from Table 14 to prevent overload.
electrode in large globules which wobble from side to side as
the arc wavers, giving a wide, spattered and irregular bead–
with poor fusion between original metal and deposited metal.
If the arc is too short or voltage too low, there is not enough
heat to melt the base metal properly and the electrode quite
often sticks to the work. This gives a high, uneven bead,
having irregular ripples and poor fusion.
Table 14. Duty Cycle
Duty Cycle %
100
75
4. Correct Travel Speed
When your speed is too fast: your pool does not last long
enough, impurities and gas is locked in. The bead is narrow
and ripples pointed. When speed is too slow: the metal piles
up, the bead is high and wide, with a rather straight ripple.
SINGLE
350 or less
170 or less
400
200
Current (A)
DUAL
5. Correct Electrode Angle
The electrode angle is of particular importance in fillet
welding and deep groove welding. Generally speaking, when
making a filet weld, the electrode should be held so that it
bisects the angle between the plates and is perpendicular to
the line of weld. If under cut occurs in the vertical member
lowers the angle of the arc and directs the arc toward the
vertical member.
FIVE ESSENTIALS FOR PROPER
WELDING PROCEDURES
Besides the steady sizzling sound that a correct arc produces,
the shape of the molten pool and the movement of the metal at
the rear of the pool serve as a guide in checking weld quality.
In a correctly made deposit, the ripples produced on the bead
will be uniform and the bead will be smooth, with no overlap
or undercut.
CAUTION :
1. Correct Electrode Size
The correct choice of electrode size involves consideration of
a variety of factors. Such as the type, position, and preparation
of the joint, the ability of the electrode to carry high current
values without injury to the weld metal or loss of deposition
efficiency. The mass of work metal and its ability to maintain its
original properties after welding, the characteristics of the
assembly with reference to effect of stresses set up by heat
application, the practicability of heat treatment before and/or
after welding, the specific requirements as to welding quality
and the cost of achieving the desired results.
Always wear welding shield with correct filter
shade when welding.
NOTE
Under the above conditions, the welder can
supply a welding current of 120 amps, and
the welder/AC generator can supply up to
3 kW of power at either 120 or 240 volts.
2. Correct Current
If current on equipment is too high or too low, you are certain
to be disappointed in your weld. If too high, the electrode melts
too fast and your molten pool is large and irregular. If too low,
there is not enough heat to melt the base metal and your
molten pool will be too small, will pile up, and look irregular.
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BLW-400SSW— START-UP INSTRUCTIONS
START UP INSTRUCTIONS
1. Check the oil level before starting the engine.
5. Connect the battery cables to the battery with red
terminal to positive and black to negative (Figure 18).
Replenish if necessary. Use specified oil as indicated
DO NOT CONNECT IN REVERSE.
on page 28, Table 8.
2. Check the coolant level in the radiator and subtank.
Always maintain the antifreeze level between the ‘Full’
and ‘Low’ level. Fasten the radiator cap securely.
Y
CAUTION:
TTER
BA
The engine's exhaust contains harmful
emissions. ALWAYS ventilate the
exhaust when operating inside tunnels,
excavations or buildings. Direct exhaust
away from nearby personnel.
Figure 18. Battery connection
6. Set the “Current Range Selector” switch (Figure 19) to
‘Single’ for one operator or ‘Dual’ for two operators.
3. Check the fuel level and replenish as necessary. Turn
the fuel cock lever to the ‘ON’ position (Figure 16)
located inside the engine compartment.
Figure 16. Fuel Cock ‘ON’ position
4. Connect load and welding apparatus to output
terminals (Figure 17). Check the circuit breakers are in
the ‘OFF’ position.
Figure 19. Current Range Selector Switch
7. Always operate the welder with the doors closed
(Figure 20). Operation with the doors open may cause
insufficient cooling to the unit, and may damage the
unit.
Figure 20. Doors in closed position
Figure 17. Terminal Connection and Circuit
Breakers
BLW-400SSW-WELDER/AC GENERATOR— PARTS & OPERATION MANUAL— REV. #1 (06/15/01) — PAGE 33
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BLW-400SSW— START-UP INSTRUCTIONS
8. Turn the Automatic Idle Control switch to the ‘OFF’
CAUTION:
position (Figure 21).
NEVER turn the key to the “START”
position while the engine is running.
Figure 21. Automatic Idle Control Switch in
‘OFF’ position
12. Switch the engine idle switch to ‘On’ and let engine
idle for about 5 minutes. Check the engine for
abnormal vibrations or sounds. Turn the engine idle
switch to either ‘Off’ or keep in ‘On (Figure 25)’ position
for full engine operation.
9. Insert the key into the starter switch and turn the ‘Run’
position (Figure 22). The oil pressure light will
temporarily turn on.
Figure 22. Starter Switch to ‘RUN’ position
Figure 25. Automatic Idle Control Switch in the
’ON’ position
10. Turn the key further to the ‘Heat’ position. The preheat
light will go on (Figure 23). Once the light turns off,
the engine is ready to operate.
13. Once the engine is running and operating properly,
switch the circuit breakers to ‘ON’ position (Figure 26).
Figure 23. Starter Switch to ‘HEAT’ position
11. Turn the key to the ‘Start’ position (Figure 24) to start
the engine, then release the key. Check the engine
indicators. If the oil pressure is still on, turn off the
engine and check the oil. If the engine does not start
within 10 seconds after the key is turned to the ‘Start’
position, release the key, and wait 30 seconds.
Repeat procedure above.
Figure 26. Circuit Breaker in ‘ON’ position
14. Check the voltmeter and adjust to proper voltage
needed for operation (Figure 27).
Figure 24. Starter Switch to ‘START’ position
Figure 27. AC Voltmeter with load
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BLW-400SSW — SHUTDOWN INSTRUCTIONS
Shutdown
Emergency Shut-Down
1. Switch the circuit breakers to ‘OFF’ position (Figure 28.
To stop during an emergency, turn the key switch to ‘STOP’
position.
Figure 28. Main and receptacle circuit breakers
CAUTION :
2. Switch the Idle Control switch to ‘OFF’ position (Figure
Do not shut down the welder/generator set
by shutting off the engine except in an
emergency.
29). Let engine run for 5 minutes in idle mode.
Figure 29. Idle Control Switch
3. Turn the key switch to ‘STOP’ position (Figure 30).
Figure 30. Key switch set to ‘STOP’ position
4. Remove welding apparatus and output terminal loads
from welder/generator set.
5. Turn the fuel cock to closed position.
BLW-400SSW-WELDER/AC GENERATOR— PARTS & OPERATION MANUAL— REV. #1 (06/15/01) — PAGE 35
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BLW-400SSW — MAINTENANCE
General Inspection
Cleaning the Fuel Strainer
At least daily or prior to each use, the welder/AC generator Clean the fuel strainer if it contains dust or water. Remove
should be cleaned and inspected for deficiencies. Check for dust or water in the strainer cap and wash it in gasoline.
loose, missing or damaged nuts, bolts or other fasteners. Securely fasten the fuel strainer cap so that fuel will not
Also check for fuel or oil leaks.
leak. Check the fuel strainer every 200 hours of operation or
once a month.
Engine Side:
For a more detail engine maintenance schedule refer to the
KUBOTA Engine Shop and Operator's Manuals.
Air Cleaner
Every 50 hours: The air cleaner employed on the KUBOTA
engine Model Z482-E is a dry type. NEVER apply oil to the
air cleaner. If welder/AC generator is used in severe dusty
areas service air cleaner element more frequently.
1. Release the air cleaner retaining clamps (Figure 31) and
remove the air cleaner element.
2. Wipe the inside of the air cleaner with a clamp cloth and
remove all dust and debris that may have accumulated
inside air cleaner body.
3. Use compressed air to clean air filter element. Blow
compressed air from the inside while turning the element.
CAUTION:
ALWAYS keep the pressure of the
compressed air below 99 psi.
Figure 31. Air Cleaner
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BLW-400SSW — PREPARATION FOR LONG -TERM STORAGE
Generator Storage
For storage of the welder/AC generator for over 30 days, the
following is required:
!
!
Drain the fuel tank completely.
Run the engine until all the gasoline is completely
consumed.
!
Completely drain the oil from the crankcase and refill
with fresh oil.
!
!
Disconnect the negative battery cable from the battery.
Clean all external parts of the welder/AC generator with
a cloth.
!
Cover the generating set and store in a clean, dry place.
BLW-400SSW-WELDER/AC GENERATOR— PARTS & OPERATION MANUAL— REV. #1 (06/15/01) — PAGE 37
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BLW-400SSW —GENERATORWIRING DIAGRAM
SEE NEXT PAGE
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BLW-400SSW —GENERATORWIRING DIAGRAM
SEE PREVIOUS PAGE
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BLW-400SSW —ENGINEWIRING DIAGRAM
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BLW-400SSW —ENGINEWIRING DIAGRAM
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Table of Contents
BLW-400SSW —TROUBLESHOOTING (ENGINE)
Practically all breakdowns can be prevented by proper diagnosis based on the Engine Troubleshooting (Table 15)
handling and maintenance inspections, but in the event of a information shown below and on the proceeding page. If the
breakdown, please take a remedial action following the
problem cannot be remedied, please leave the unit just as it
is and consult our company's business office or service
plant.
TABLE 15. ENGINE TROUBLESHOOTING (PART 1)
SYMPTOM
POSSIBLE PROBLEM
SOLUTION
No fuel?
Replenish fuel.
Bleed system.
Air in the fuel system?
Water in the fuel system?
Fuel pipe clogged?
Remove water from fuel tank.
Clean fuel pipe.
Fuel filter clogged?
Clean or change fuel filter.
Excessively high viscosity
of fuel or engine oil at low
temperature?
Use the specified fuel or engine oil.
Fuel with low cetane
number?
Use the specified fuel.
Tighten nut.
Fuel leak due to loose
injection pipe retaining nut?
Engine does not start.
Incorrect injection timing?
Fuel cam shaft worn?
Adjust.
Replace.
Injection nozzle clogged?
Clean injection nozzle.
Injection pump
malfunctioning?
Repair or replace.
Repair or replace.
Seizure of crankshaft,
camshaft, piston, cylinder
liner or bearing?
Compression leak from
cylinder?
Replace head gasket, tighten cylinder head bolt, glow
plug and nozzle holder.
Improper valve timing?
Correct or replace timing gear.
Piston ring and liner worn? Replace.
Excessive valve clearance? Adjust.
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BLW-400SSW —TROUBLESHOOTING (ENGINE)
TABLE 15. ENGINE TROUBLESHOOTING (PART 2)
SYMPTOM
POSSIBLE PROBLEM
Fuel filter clogged or dirty?
Air cleaner clogged?
SOLUTION
Clean or change.
Clean or change.
Fuel leak due to loose
Tighten nut.
injection pipe retaining nut?
Injection pump
malfunctioning?
Repair or replace.
Adjust.
Engine revolution is not
smooth.
Incorrect nozzle opening
pressure?
Injection nozzle stuck or
clogged?
Repair or replace.
Fuel over flow pipe
clogged?
Clean.
Repair.
Governor malfunctioning?
Excessive engine oil?
Reduce to the specified level.
Repair or replace.
Piston ring and liner worn
or stuck?
Either white or blue
exhaust gas is observed.
Incorrect injection timing?
Deficient compression?
Overload?
Adjust.
Adjust top clearance.
Lessen the load.
Use the specified fuel.
Clean or change.
Clean or change.
Repair or replace the nozzle.
Adjust.
Low grade fuel used?
Fuel filter clogged?
Either black or dark gray
exhaust gas is observed.
Air cleaner clogged?
Deficient nozzle injection?
Incorrect injection timing?
Engine's moving parts
seem to be seizing?
Repair or replace.
Deficient output.
Uneven fuel injection?
Repair or replace the injection pump.
Repair or replace the nozzle.
Deficient nozzle injection?
Replace head gasket, tighten cylinder head bolt, glow
plug and nozzle holder.
Compression leak?
BLW-400SSW-WELDER/AC GENERATOR— PARTS & OPERATION MANUAL— REV. #1 (06/15/01) — PAGE 43
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BLW-400SSW —TROUBLESHOOTING (ENGINE)
TABLE 15. ENGINE TROUBLESHOOTING (PART 3)
BLW-400SSW —TROUBLESHOOTING (WELDER)
SYMPTOM
POSSIBLE PROBLEM
Broken pre-heat circuit?
No fuel?
SOLUTION
Check pre-heat circuit.
Add fuel.
Engine fails to start and starter
rotates.
Defective wiring?
Check wiring.
Clogged fuel strainer?
Clogged air cleaner?
Disconnected wiring?
Battery discharged?
Starter malfunctioning?
Key switch malfunctioning?
Wiring disconnected?
Fuse F5 burned out?
Clean or replace.
Clean or replace.
Check and repair wiring.
Charge battery.
Repair or replace.
Repair or replace.
Connect wiring.
Replace fuse.
Engine starts and remains at low
speed.
Starter does not run.
No voltage present in AC power
source?
Replace rectifier (RE1).
Defective rotor?
Replace rotor.
Engine speed rises and no voltage
is present in AC power source.
Defective voltmeter?
Disconnected wiring?
Replace voltmeter.
Check and repair wiring.
Layer short-circuit in armature
winding?
Replace armature.
Defective circuit breaker (protector)?
Replace circuit breaker (protector).
Repair or replace armature.
Engine speed rises and AC power
voltage is too low or cannot be
used.
Layer short-circuit, broken wires in
armature winding?
Defective engine regulator?
Defective wiring?
Replace regulator.
Engine speed rises and battery
discharges too soon.
Repair or replace wiring.
Repair or replace alternator.
Replace alternator bearings.
Defective alternator?
Engine speed rises and engine
seems overloaded.
Damaged alternator bearing?
Engine starts and "Idle Control
Switch" is in OFF position. Engine
speed rises and engine has large
vibrations. Overloads.
Bad engine installation?
Repeat installation of engine.
Engine starts and "Idle Control
Switch" is in OFF position. Engine
speed rises and engine has
abnormal noise.
Loose engine parts?
Defective alternator?
Check all engine parts for tightnes.
Check alternator for damaged bearing or loose
clamping bolts.
Defective enclosure?
Check enclosure bolts for tightness.
Repair or replace idle control device.
Replace idle control switch.
Replace solenoid.
Engine starts and "Idle Control
Switch" is in OFF position. Engine
speed rises and remains at high
speed when Idle Control switch is
placed in the ON position.
Defective idle control device?
Defective idle control switch?
Defective solenoid?
Defective relay?
Replace relay.
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BLW-400SSW —TROUBLESHOOTING (WELDER)
Practically all breakdowns can be prevented by proper diagnosis based on the Welder Troubleshooting (Table 16)
handling and maintenance inspections, but in the event of a information shown below and on the proceeding page. If the
breakdown, please take a remedial action following the
problem cannot be remedied, consult our company's
business office or service plant.
TABLE 16. WELDER TROUBLESHOOTING
SYMPTOM
POSSIBLE PROBLEM
SOLUTION
Low speed?
Refer to "Engine remains at low speed" section.
Replace resistor.
Defective resistor (R)?
Defective field controller?
Defective rotor?
AC voltage is not present in
generator's AC section or welding
section
Replace 'Field Controller'.
Replace rotor.
Defective wiring?
Blown fuse F3?
Repair wiring.
Replace fuse.
Defective field controller?
Defective rotor?
Replace 'Field Controller'.
Replace rotor.
Poor welding and low voltage in
AC power section.
Low speed?
Refer to "Engine remains at low speed" section.
Layer short-circuit in armature
winding?
Replace armature.
Defective wiring?
Repair wiring.
Defective current transformer?
Defective field controller?
Defective rectifier(RE)?
Replace transformer, CT1, CT2, or CT3.
Replace 'Field Controller'.
Replace rectifier.
Defective reactor (DCL or L1 or L2)?
Replace reactor.
AC power is normal but there is
no welding capability. Voltage
adjustment is in-operative.
Inadequate length and thickness of
welding cable.
See table 2 for correct welding cable.
Replace armature.
Layer short-circuit in armature
winding?
Defective wiring?
Repair wiring.
Defective selector switch?
Defective circuit breaker?
Replace S1 switch.
Replace circuit breaker.
Layer short-circuit in armature winding
(AC side)?
Replace armature.
AC power is too low or cannot be
used, but welding is normal.
Defective wiring?
Repair wiring.
Defective field controller?
Defective engine regulator?
Defective wiring?
Replace 'Field Controller'.
Replace regulator.
Repair wiring.
Battery discharges too soon.
Defective ignition switch?
Replace ignition switch.
BLW-400SSW-WELDER/AC GENERATOR— PARTS & OPERATION MANUAL— REV. #1 (06/15/01) — PAGE 45
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EXPLANATION OF CODE IN REMARKS COLUMN
How to read the marks and remarks used in this parts
book.
Items Found In the “Remarks” Column
Serial Numbers-Where indicated, this indicates a serial
number range (inclusive) where a particular part is used.
Model Number-Where indicated, this shows that the
corresponding part is utilized only with this specific model
number or model number variant.
Items Found In the “Items Number” Column
All parts with same symbol in the number column, , #, +,
*
■
%, or , belong to the same assembly or kit.
Note: If more than one of the same reference number is
listed, the last one listed indicates newest (or latest) part
available.
NOTE
The contents of this parts catalog are
subject to change without notice.
PAGE 46 — BLW-400SSW- WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/15/01)
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BLW-400SSW — SUGGESTED SPARE PARTS
BLW-400SSWW/KUBOTAV1205 DIESEL ENGINE 1TO 3 UNITS
Qty.
P/N
Description
1 ......... 0601840073 ..... RHEOSTATVOLTAGE REGULATOR
1 ......... 0601840103 ..... KNOB, RHEOSTAT
1 ......... 1628672940 ..... RADIATOR HOSE, UPPER
1 ......... 1628672850 ..... RADIATOR HOSE, LOWER
1 ......... 1624173350 ..... RADIATOR HOSE, BYPASS ...... UPTO S/N5427529
1 ......... 1G32172851 .... RADIATOR HOSE, LOWER ....... S/N5427530~
5 ......... 1627132090 ..... OIL FILTER
5 ......... 1627143560 ..... FUEL FILTER
5 ......... P535362 .......... AIR ELEMENT
1 ......... 1584139010 ..... UNIT, OIL PRESSURE
1 ......... 1753883040 ..... UNIT, WATERTEMPERATURE
5 ......... 0601810207 ..... BULB
1 ......... 0601810248 ..... BULB, PREHEAT
1 ......... 1624197010 ..... FAN BELT
2 ......... 2741055150 ..... IGNITION KEY
1 ......... 0801840104 ..... INSULATORWASHER
1 ......... 0801840004 ..... INSULATORWASHER
1 ......... 0601803043 ..... CURRENT RANGE SELECTOR SWITCH
1 ......... 0601803115 ..... KNOB
1 ......... 0601802609 ..... CIRCUIT BREAKER
1 ......... 1790150203 ..... ROTARY SOLENOID
1 ......... 0601820038 ..... RECTIFIER
1 ......... 1621849004 ..... OUTPUTTERMINAL
1 ......... 8830200900 ..... SLOW DOWN
1 ......... 0845500104 ..... FUEL CAP
1 ......... 0601823820 ..... FIELD CONTROL UNIT
1 ......... 7961808903 ..... REACTOR
BLW-400SSW-WELDER/AC GENERATOR— PARTS & OPERATION MANUAL— REV. #1 (06/15/01) — PAGE 47
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BLW-400SSW --- GENERATOR ASSY.
GENERATOR ASSY.
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Generator
BLW-400SSW ---GENERATOR ASSY.
GENERATOR ASSY.
NO.
1
PART NO.
ITEM
QTY.
REMARKS
7961000003
7961000003
7961025004
0601822640
7961048004
0021004035
0030004000
0040004000
031104080
0070806307
0080000035
7611070003
7611611003
3311612004
011208025
0012308030
0070506803
7961315112
7961341303
7961315312
7961350103
0017106035
0845041804
7961334004
7611317504
0040012000
031112230
7961843504
7961516204
7961844603
0601823281
0601821147
0017105016
1031890004
011208035
020108060
0019008010
0041408000
7961331103
ROTOR ASSY
1
1-1
1-2
1-3
1-4
1-5
FIELD ASSY........................................... 1 ...........REPLACES 7961040003
RECTIFIER
SURGE ABSORBER ............................ 1 ...........RNR15G471K
BALANCING PLATE
MACHINE SCREW
HEX. NUT .............................................. 4 ...........REPLACES 0207004000
LOCK WASHER
PLAIN WASHER.................................... 4 ...........REPLACES 0041204000
1
1
4
4
1-6
1-7
2
3
4
5
6
7
8
BEARING .............................................. 1 ...........6307DDUC3; REPLACES 0071906307
SNAP RING
FAN
1
1
4
1
COUPLING DISK
WASHER, COUPLING HUB
HEX. HEAD BOLT ................................. 6 ...........REPLACES 0012808025
HEX. HEAD BOLT
BEARING .............................................. 1 ...........6803ZZ
COUPLING HOUSING
ARMATURE ASSY.
END BRACKET
FIELD ASSY. EXCITER
HEX. HEAD BOLT
GROMMET
6
1
1
1
1
4
2
1
4
4
9
Full View
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
COVER
SET BOLT
LOCK WASHER
PLAIN WASHER.................................... 4 ...........REPLACES 0041212000
BRACKET, RECTIFIER
JOINT
FIN ......................................................... 4 ...........REPLACES 7961844503 AND 7961844603A
RECTIFIER ........................................... 2 ...........RM100SZ6S
THYRISTOR ......................................... 2 ...........TM100SZM
1
4
HEX. HEAD BOLT
INSULATOR WASHER
8
16
HEX. HEAD BOLT ................................. 8 ...........REPLACES 0017108035
HEX. NUT .............................................. 8 ...........REPLACES 0207208000
HEX. HEAD BOLT
PLAIN WASHER
COVER
4
4
1
BLW-400SSW-WELDER/AC GENERATOR— PARTS & OPERATION MANUAL— REV. #1 (06/15/01) — PAGE 49
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BLW-400SSW --- GENERATOR ASSY.
GENERATOR ASSY.
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Table of Contents
Generator
BLW-400SSW ---GENERATOR ASSY.
GENERATOR ASSY.
NO.
30
31
32
33
34
35
36
37
38
39
40
41
42
43
PART NO.
W1961324003 GROMMET
ITEM
QTY.
REMARKS
2
8
8
8
0017106016
0010010035
0040010000
031110160
7961332003
0010106030
952404470
7961320613
012212030
0805083904
0207001000
0601831052
0021303006
HEX.HEAD BOLT
HEX. HEAD BOLT
LOCK WASHER
PLAIN WASHER.................................... 8 ...........REPLACES 0041210000
COVER
HEX. HEAD BOLT
PLAIN WASHER.................................... 1 ...........REPLACES 0041206000
GENERATOR FOOT
HEX. HEAD BOLT ................................. 8 ...........REPLACES 0017112030
RUBBER SUSPENSION
HEX. NUT
1
1
Full View
1
2
4
THERMAL SWITCH.............................. 2 ...........S/N5427530~
MACHINE SCREW ............................... 4 ...........S/N5427530~
BLW-400SSW-WELDER/AC GENERATOR— PARTS & OPERATION MANUAL— REV. #1 (06/15/01) — PAGE 51
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Table of Contents
BLW-400SSW --- CONTROL BOX ASSY.
CONTROL BOX ASSY.
PAGE 52 — BLW-400SSW- WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/15/01)
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Table of Contents
BLW-400SSW --- CONTROL BOX ASSY.
CONTROL BOX ASSY.
NO.
PART NO.
ITEM
QTY.
REMARKS
1
2
3
4
5
6
7
8
7961822703
0021506030
0601803043
0017106016
0601840065
0601840103
0601823204
0027103016
0601800281
0601806528
0021004075
0040004000
031104080
3741059110
0602103092
0601810248
0602115050
0601810207
0027105016
0601830735
0601800680
0027103516
0030003500
0801888204
0801840104
0801840004
6109170
0039312000
0038812000
0040012000
0041412000
7961865703
7961866104
0821800014
0805088004
011606025
952404470
7671865003
7671865504
7671865113
7671865604
0601806423
0601806424
0601806425
CONTROL PANEL
MACHINE SCREW
1
2
CURRENT RANGE SELECTOR ................ 1 ......... SK2022L
HEX. HEAD BOLT
CURRENT REGULATOR ............................ 2 ......... RV24YN20SB10K OHM
KNOB
RECTIFIER ................................................ 1 ......... S5VB60
MACHINE SCREW
AC VOLTMETER ........................................ 1 ......... SCF-5A0~300V(0~15Ov)
CIRCUIT BREAKER .................................. 1 ......... SC100SC,3P,53A
MACHINE SCREW
LOCKWASHER
PLAIN WASHER ........................................ 2 ......... REPLACES 0041204000
STARTER SWITCH .................................... 1 ......... REPLACES 3741059113 AND 0602100077
PREHEAT LAMP
BULB
INDICATOR ASSY ..................................... 1 ......... PLB123A
BULB
MACHINE SCREW
SWITCH, SLOW DOWN ............................ 1.......... ET110A12
HOUR METER ........................................... 1.......... 15113
MACHINE SCREW
HEX. NUT
OUTPUTTERMINAL
INSULATORWASHER
INSULATORWASHER
SET WASHER. OUTPUT TERMINAL ........ 4 ......... REPLACES 0801841204
HEX. NUT .................................................. 8 ......... REPLACES 0039512000
WING NUT
LOCKWASHER
PLAIN WASHER
COVER, OUTPUT TERMINAL
RUBBER SHEET
COLLAR
RUBBERWASHER
HEX. HEAD BOLT...................................... 6 ......... REPLACES 0017106025
PLAIN WASHER ........................................ 2 ......... REPLACES 0041606000
COVER, OUTPUT TERMINAL
RUBBER SHEET
COVER, OUTPUT TERMINAL
RUBBER SHEET
CIRCUIT BREAKER .................................. 1 ......... CP31E/20N
CIRCUIT BREAKER .................................. 1 ......... CP31E/30N
CIRCUIT BREAKER .................................. 1 ......... CP32E/30N
4
1
1
9
10
11
2
2
12
13
1
1
14
3
2
15
16
17
18
2
2
4
4
4
Full View
19
20
21
22
23
24
25
26
27
4
12
16
1
1
6
28
29
30
31
32
3
1
1
1
1
33
34
35
35-1
BLW-400SSW-WELDER/AC GENERATOR— PARTS & OPERATION MANUAL— REV. #1 (06/15/01) — PAGE 53
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Table of Contents
BLW-400SSW --- CONTROL BOX ASSY.
CONTROL BOX ASSY.
PAGE 54 — BLW-400SSW- WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/15/01)
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Table of Contents
BLW-400SSW --- CONTROL BOX ASSY.
CONTROL BOX ASSY.
NO.
PART NO.
ITEM
QTY.
REMARKS
0027103006
0601811034
0601812597
0601811031
0601811033
0027104012
030004000
0601805874
4341817004
0027104030
0601815171
7561860104
MACHINE SCREW
6
36
37
38
39
40
RECEPTACLE, AUX. POWER ................... 1 ......... CS6369 125/250V50A
RECEPTACLE, AUX. POWER ................... 1 ......... 5-20R125V20A
RECEPTACLE, AUX. POWER ................... 1 ......... L5-30R125V30A
RECEPTACLE, AUX. POWER ................... 1 ......... L6-30R250V30A
MACHINE SCREW
HEX. NUT .................................................. 8 ......... REPLACES 0207004000
CIRCUIT BREAKER .................................. 1 ......... KM-52,2P,50A
BRACKET, CIRCUIT BREAKER
MACHINE SCREW
GROUNDTERMINAL ................................. 1 ......... BTTT
8
41
42
43
44
45
46
47
48
49
50
51
1
2
SET BOARD, OUTPUT TERMINAL
1
3
D5235000004 OUTPUTTERMINAL
014208020
0039308000
0040008000
0041408000
011606025
HEX.HEAD BOLT ...................................... 3 ......... REPLACES 0019008020
HEX. NUT
LOCKWASHER
PLAIN WASHER
6
9
9
HEX. HEAD BOLT...................................... 4 ......... REPLACES 0017106025
BLW-400SSW-WELDER/AC GENERATOR— PARTS & OPERATION MANUAL— REV. #1 (06/15/01) — PAGE 55
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Table of Contents
BLW-400SSW --- CONTROL PARTS ASSY. (PART 1)
PAGE 56 — BLW-400SSW- WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/15/01)
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Control Parts (Part 1)
Table of Contents
BLW-400SSW --- CONTROL PARTS ASSY. (PART 1)
CONTROL PARTS ASSY. (PART 1)
NO.
1
2
3
4
5
6
7
PART NO.
ITEM
SLOW DOWN .................................1........... NC70
HEX.HEAD BOLT
TERMINAL BOARD ........................1........... KT206P
MACHINE SCREW
CURRENTTRANSFORMER ...........1........... MCT100Y
QTY.
REMARKS
8830200900
0017105015
0601815759
0027105020
0601804211
0027104010
7961833504
0017106016
7961808803
0017105016
0601820038
0027103020
0601823754
55885
0601842379
0027104010
7961833704
7961833714
0017106016
1518164602
0021005030
0040005000
0041205000
1518160200
0602202562
0027105010
0601820083
0021304015
0601821322
0027104015
1518160191
0027105016
1569465991
0027105016
1511660261
1539360261
0021005040
0041205000
0041205000
1790150203
6722631004
0010006020
0030006000
0207206000
7962152204
0041206000
0605010502
2
2
MACHINE SCREW
BRACKET, ELECTRIC PARTS
HEX. HEAD BOLT
CURRENTTRANSFORMER
HEX. HEAD BOLT
2
1
4
1
4
8
9
10
11
12
13
14
15
16
17
RECTIFIER .....................................2........... S15VB60
MACHINE SCREW
2
RELAY ............................................2........... MPR2TS
HEX. HEAD BOLT...........................2........... REPLACES 0017105010
RESISTOR ......................................1........... GG40W4 OHM
MACHINE SCREW
2
BRACKET, ELECTRIC PARTS .......1........... S/N5300001TO 5315787
BRACKET, ELECTRIC PARTS .......1........... S/N7315788~
18
19
20
HEX. HEAD BOLT
4
REGULATOR ...................................1........... REPLACES 0602201374
MACHINE SCREW
LOCKWASHER
PLAIN WASHER
2
2
2
Full View
21
SAFETY RELAY .............................2........... UPTO 5315787;REPLACES 0602200370
RELAY BOX ....................................2........... S/N5315788~;6644655261
22
23
24
25
26
27
28
29
30
31
MACHINE SCREW
RECTIFIER
2
2
MACHINE SCREW .........................4........... REPLACES 0027104015
RECTIFIER .....................................1........... RM30TBH
MACHINE SCREW
INDICATOR UNIT ............................1........... REPLACES 0602201275
MACHINE SCREW
LAMP TIMER ..................................1........... REPLACES 0602201273
MACHINE SCREW
4
1
1
EMERGENCY RELAY ....................1........... UPTO S/N5427529;REPLACES 0602200470
EMERGENCY RELAY ....................1........... S/N5427530~; REPLACES 0602200473
32
MACHINE SCREW
LOCKWASHER
PLAIN WASHER
ROTARY SOLENOID
SOLENOID ARM
HEX. HEAD BOLT
HEX. NUT
4
4
4
1
1
1
1
2
1
2
2
33
34
35
36
37
38
39
40
HEX. NUT
GOVERNOR ROD
PLAIN WASHER
SNAP PIN
BLW-400SSW-WELDER/AC GENERATOR— PARTS & OPERATION MANUAL— REV. #1 (06/15/01) — PAGE 57
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Table of Contents
BLW-400SSW --- CONTROL PARTS ASSY. (PART 2)
CONTROL PARTS ASSY. (PART 2)
PAGE 58 — BLW-400SSW- WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/15/01)
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Control Parts (Part 2)
Table of Contents
BLW-400SSW --- CONTROL PARTS ASSY. (PART 2)
CONTROL PARTS ASSY. (PART 2)
NO.
PART NO.
ITEM
QTY.
REMARKS
1
2
3
4
5
6
0601823820
0017105016
7961808903
0017106016
CONTROL UNIT,THYRISTOR ........2........... FC90B
HEX. HEAD BOLT
REACTOR
HEX. HEAD BOLT
8
2
8
Full View
29411150000 FUSE ..............................................1........... 15A; REPLACES 0601802135
0601802265 FUSE HOLDER
1
BLW-400SSW-WELDER/AC GENERATOR— PARTS & OPERATION MANUAL— REV. #1 (06/15/01) — PAGE 59
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Table of Contents
BLW-400SSW ENGINE AND RADIATOR ASSY.
ENGINE AND RADIATOR ASSY.
PAGE 60 — BLW-400SSW- WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/15/01)
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Engine and Radiator
Table of Contents
BLW-400SSW ENGINE AND RADIATOR ASSY.
ENGINE AND RADIATOR ASSY.
NO.
PART NO.
ITEM
QTY.
REMARKS
1
2
3
4
5
6
7
7960150004
1753872060
7962012504
011006010
ENGINE .......................................... 1........... KUBOTAV1205
RADIATOR ......................................1........... REPLACES 0602011973
BRACKET, RADIATOR
HEX.HEAD BOLT ...........................6........... REPLACES 0017106010
HEX.HEAD BOLT
2
0017106016
1628672940
1628672850
1G32172851
1584172960
3620082720
0602046278
0602046371
1538111250
7962031003
0602014302
7962036003
6722036103
0602014302
0605515001
1627132090
7965112103
0012410020
0805083904
0207010000
7962054004
0602021196
6
RADIATOR HOSE ...........................1........... REPLACES 0602014563
RADIATOR HOSE ...........................1........... UPTO S/N5427529;REPLACES 0602014495
RADIATOR HOSE ...........................1........... S/N5427530~; REPLACES 0602014669
HOSE BAND ...................................3........... REPLACES 1584172961 AND 0602014370
HOSE BAND ...................................1........... REPLACES 3620082721 AND 0602014375
AIR CLEANER ................................1........... 1753811011
ELEMENT, AIR CLEANER..............1........... 1754111081;P535362
BAND, AIR CLEANER ....................1........... REPLACES 1500036931 AND 0602040573
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
BRACKET, AIR CLEANER
1
HEX.HEAD BOLT ...........................4........... REPLACES 0017108020
HOSE, AIR CLEANER
HOSE, AIR CLEANER
1
1
HOSE BAND ...................................1........... REPLACES 0605515021
HOSE BAND ...................................1
CARTRIDGE,OIL FILTER ...............1........... REPLACES 1627132091 AND 0602041174
Full View
ENGINE FOOT
HEX. HEAD BOLT
RUBBER SUSPENSION
HEX. NUT
4
16
4
8
DRAIN JOINT
1
PACKING ........................................1........... REPLACES 0602021191
15020251036 DRAIN JOINT .................................1........... REPLACES 1502025103
0802011104
0150000018
0017106016
MM409211
0605515003
1622014103
0017106016
0199901000
0605515094
0802081403
0802081104
0017106025
7222016304
0605515094
PLUG
O RING
HEX.HEAD BOLT
2
2
2
DRAIN HOSE ..................................1........... REPLACES 0192200450
HOSE BAND
DRAIN JOINT
HEX.HEAD BOLT
DRAIN HOSE
2
1
2
2
4
1
1
1
1
3
HOSE BAND
RESERVE TANK
BRACKET, RESERVE TANK
HEX. HEAD BOLT
HOSE
HOSE BAND
BLW-400SSW-WELDER/AC GENERATOR— PARTS & OPERATION MANUAL— REV. #1 (06/15/01) — PAGE 61
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Table of Contents
BLW-400SSW --- BATTERY ASSY.
BATTERY ASSY.
PAGE 62 — BLW-400SSW- WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/15/01)
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Table of Contents
Battery
BLW-400SSW --- BATTERY ASSY.
BATTERY ASSY.
NO.
PART NO.
ITEM
QTY.
REMARKS
1
2
0160012100
7612251004
BATTERY ...................................... 1 ............ REPLACES 0168306531; 65D31R
BATTERY SHEET
1
3
0805001703A BATTERY BAND ........................... 1 ............ REPLACES 0805087103
4
5
6
7
7962252004
0037808000
0040008000
0041208000
BATTERY BOLT
WING NUT
LOCKWASHER
PLAIN WASHER
2
2
2
2
Full View
8
9
BATTERY CABLE ......................... 1 ............ MAKE LOCALLY
BATTERY CABLE ......................... 1 ............ MAKE LOCALLY
EARTH CABLE ............................. 1 ............ MAKE LOCALLY
10
11
12
13
14
0602220310
0602220311
0845040414
0845041304
TERMINAL ASSY.
1
TERMINAL ASSY.
1
TERMINAL CAP ........................... 1 ............ REPLACES 0602220600
TERMINAL CAP ........................... 1 ............ REPLACES 0602220601
BLW-400SSW-WELDER/AC GENERATOR— PARTS & OPERATION MANUAL— REV. #1 (06/15/01) — PAGE 63
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Table of Contents
BLW-400SSW --- MUFFLER ASSY.
MUFFLER ASSY.
PAGE 64 — BLW-400SSW- WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/15/01)
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Table of Contents
Muffler
BLW-400SSW --- MUFFLER ASSY.
MUFFLER ASSY.
NO.
PART NO.
ITEM
QTY.
REMARKS
1
2
3
4
5
6
7
8
7962310102
0017108020
7962350013
0602320071
1502336004
0207208000
0017108030
7962355203
3312320004
0017108035
0017108020
0130012000
MUFFLER
HEX. HEAD BOLT
EXHAUST PIPE
GASKET ....................................... 1 ............ 1537112371
GASKET
HEX.NUT
HEX.HEAD BOLT
EXHAUST PIPE
PIPE BAND
HEX. HEAD BOLT
HEX.HEAD BOLT
ELBOW
1
6
1
1
4
2
1
1
1
1
1
Full View
9
10
11
12
BLW-400SSW-WELDER/AC GENERATOR— PARTS & OPERATION MANUAL— REV. #1 (06/15/01) — PAGE 65
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Table of Contents
BLW-400SSW --- FUELTANK ASSY.
FUEL TANK ASSY.
PAGE 66 — BLW-400SSW- WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/15/01)
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Fuel Tank
Table of Contents
BLW-400SSW --- FUELTANK ASSY.
FUEL TANK ASSY.
NO.
PART NO.
ITEM
QTY.
REMARKS
1
7965510203
0845500104
0810105400
7965525102
0017108020
1555527004
7965523104
0805003404
0017108020
0030008000
7812014003
0802011104
015000018
0017106016
0199901000
0605515094
7815513014
0605515005
7815511203
1615511204
1510142570
1627143010
1627143560
7962037004
0010008060
004000800
FUEL TANK
1
1
1
1
4
2
2
4
2
2
1
1
1
2
1
1
1
1
1
1
CAP, FUEL TANK
FUEL FILTER
BRACKET, FUEL TANK
HEX. HEAD BOLT
TANK SHEET
TANK BAND
PAD, TANK SHEET
HEX. HEAD BOLT
HEX.NUT
DRAIN JOINT
PLUG
O RING
HEX. HEAD BOLT
DRAIN HOSE
HOSE BAND
HOSE, FUEL GAUGE
HOSE BAND
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Full View
BRACKET
RUBBER SEAL
T JOINT .......................................... 1........... REPLACES 1510142572 AND 0603306695
FUEL FILTER ..................................1........... REPLACES 1627143012 AND 0602042066
BRACKET, FUEL FILTER ...............1........... REPLACES 1627143561 AND 0602042176
BRACKET, FUEL FILTER
HEX. HEAD BOLT
LOCKWASHER
PLAIN WASHER
HEX. HEAD BOLT
SUCTION HOSE .............................1........... 0966170500
SUCTION HOSE .............................1........... 0966170360
21
22
23
24
25
26
27
28
29
30
31
32
1
1
1
1
2
0041208000
0017108020
0605513171
0605513172
0605514060
1491142750
1024442320
0605514050
0561110020
RETURN HOSE .............................. 1........... 1753842021
HOSE BAND ...................................4........... REPLACES 1491142751 AND 0605515070
HOSE BAND ...................................6........... REPLACES 1497114751 AND 0605515072
RETURN HOSE .............................. 1........... 1758242031
RETURN HOSE .............................. 1........... REPLACES 6641658302 AND 0605514061
BLW-400SSW-WELDER/AC GENERATOR— PARTS & OPERATION MANUAL— REV. #1 (06/15/01) — PAGE 67
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Table of Contents
BLW-400SSW --- ENCLOSURE ASSY.
ENCLOSURE ASSY.
PAGE 68 — BLW-400SSW- WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/15/01)
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Enclosure
Table of Contents
BLW-400SSW --- ENCLOSURE ASSY.
ENCLOSURE ASSY.
NO.
1
PART NO.
ITEM
BASE
LINING
PANEL
HEX. HEAD BOLT
SPLASHER PANEL
LINING
QTY.
REMARKS
7965111202
7965910104
7965118104
0017106016
7965181303
7965981104
1
1
1
4
1
1
2
3
4
5
7965181503A SPLASHER PANEL ........................1........... REPLACES 7965181503
7965981104
0017106016
7965121202
7965920203
0017108020
7965125213
7965920604
0017108020
8432081004
0017108020
0199901000
7965133403
7965133503
0017112030
7965141202
0017108020
7965155223
0017108020
7965161202
7965960103
0017108020
7965172003
7965971504
7965178504
0207206000
0010008045
0040008000
0041208000
7965171503
7965971606
7965178504
0207206000
0825007362
0021806016
7835186014
7835088004
LINING
1
16
1
1
7
1
1
11
1
2
1
1
1
8
1
6
1
9
1
1
12
1
1
1
5
6
6
6
1
1
1
5
1
4
1
1
1
1
4
1
6
7
HEX. HEAD BOLT
FRONT FRAME
LINING
HEX.HEAD BOLT
COVER, FRONT FRAME
LINING
HEX. HEAD BOLT
COVER
HEX. HEAD BOLT
DRAIN HOSE
HANGER
8
9
10
11
12
13
14
15
16
17
18
19
20
21
HANGER
HEX. HEAD BOLT
REAR FRAME
HEX. HEAD BOLT
COVER, REAR FRAME
HEX. HEAD BOLT
ROOF PANEL
LINING
HEX. HEAD BOLT
SIDE PANEL
LINING
Full View
22
23
24
25
26
DUCT
HEX. NUT
HEX.HEAD BOLT
LOCKWASHER
PLAIN WASHER
SIDE DOOR
LINING
DUCT
HEX. NUT
DOOR HANDLE
MACHINE SCREW
DOOR STAY
COLLAR
27
THE PART NUMBER SHOWN IS TEAL. ADD THE
FOLLOWING LETTERS AFTER THE PART NUMBER
WHEN ORDERING ANY PAINTED PANEL TO
INDICATED COLOR OF UNIT:
28
29
30
31
32
33
34
35
36
37
MQW-WHITE
MQSK-SCARLET/RED
MQNEWGR-LIGHT BLUE
THE SERIAL NUMBER MAY BE REQUIRED.
00017108020 HEX. HEAD BOLT
7965116503
0017106016
7965143003
COVER, BASE
HEX. HEAD BOLT
DOOR, REAR FRAME
BLW-400SSW-WELDER/AC GENERATOR— PARTS & OPERATION MANUAL— REV. #1 (06/15/01) — PAGE 69
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BLW-400SSW --- RUBBER SEAL ASSY.
RUBBER SEAL ASSY.
PAGE 70 — BLW-400SSW- WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/15/01)
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BLW-400SSW --- RUBBER SEAL ASSY.
RUBBER SEAL ASSY.
NO.
PART NO.
ITEM
QTY.
REMARKS
45
46
47
48
49
50
51
52
53
0225000565
0225000875
0229400560
0229400115
0229400490
0229400880
0229200710
0229200330
0229200600
RUBBER SEAL
RUBBER SEAL
RUBBER SEAL
RUBBER SEAL
RUBBER SEAL
RUBBER SEAL
RUBBER SEAL
RUBBER SEAL
RUBBER SEAL
2
2
2
2
1
1
2
2
2
Full View
BLW-400SSW-WELDER/AC GENERATOR— PARTS & OPERATION MANUAL— REV. #1 (06/15/01) — PAGE 71
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BLW-400SSW --- DECALS
DECAL ASSY.
PAGE 72 — BLW-400SSW- WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/15/01)
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Decals
BLW-400SSW --- DECALS
DECAL ASSY.
NO.
PART NO.
ITEM
QTY.
REMARKS
1
2
3
4
5
6
7
8
7960562002
7960542504
0800628504
1630645004
1630647004
1630610304
1630610404
1630680104
1630680004
1630610504
0800650804
8700611804
0800689404
0800689504
6390671104
PLATE; MAIN NAME LATE .................................. 1 ......... N5245B
DECAL; MQ ......................................................... 1 ......... N5287
DECAL; GROUND ................................................ 1 ......... S1123
DECAL; OIL DRAIN ............................................. 1 ......... S1403
DECAL;WATER DRAIN ....................................... 1 ......... S1404
DECAL;CAUTION RADIATOR ............................. 1 ......... S1405
DECAL; CAUTION FUEL FILTER ........................ 1 ......... S1406
DECAL; FUEL COCK ........................................... 1 ......... S1407
DECAL; NO.2 DIESEL FUEL ............................... 1 ......... S1408
DECAL;CAUTION DOOR .................................... 1 ......... S1409
DECAL; FUEL GAUGE......................................... 1 ......... S1765
DECAL;WARNING EXHAUST GAS .................... 1 ......... S4984
DECAL; BATTERY (+) .......................................... 1 ......... S2091
DECAL; BATTERY (-) ........................................... 1 ......... S2377
DECAL; CHECK DAILY ........................................ 1 ......... S2377
9
10
11
12
13
14
15
16
17`
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
D2562200104 MQ STICKER ...................................................... 1 ......... D26220010
Full View
7810680104
7810680204
0820610404
DECAL; FUEL DRAIN .......................................... 1 ......... S3060
DECAL;COOLINGWATER .................................. 1 ......... S3061
DECAL;WARNING ............................................... 1 ......... S3627
D5520000003 DECAL; OUTPUT TERMINAL .............................. 1 ......... D52000000
7670624004
7670654004
8700611904
7960610103
7960630004
7960630104
D556200002
DECAL; GROUND FOR GFCI .............................. 1 ......... S3821
DECAL; SINGLE PHASE OUTPUT TERMINAL .. 1 ......... S3823A
DECAL; DANGER ELECTRICAL SHOCK ............ 1 ......... S4985
DECAL; OPERATING PROCEDURE ................... 1 ......... S4175
DECAL; SINGLE OUTPUT TERMINAL ................ 1 ......... S4176
DECAL; DUAL OUTPUTTERMINAL .................... 1 ......... S4177
FRONT STICKER ................................................ 1 ......... D56200000
D5562100002 STRIPE (L) ......................................................... 1 ......... D56210000A
D5562100102 STRIPE (R) .......................................................... 1 ......... D56210010A
0820650604
8700611524
D9512100203 DECAL;WARNING (WELDER SED) .................... 1 ......... D91210020
D9522100204 DECAL;WARNING-PROPOSITION 65................. 1 ......... D92210020
DECAL; CAUTION BATTERY ............................... 1 ......... YUASASTCL7B
DECAL; OIL LEVEL GAUGE................................ 1 ......... S4926B
BLW-400SSW-WELDER/AC GENERATOR— PARTS & OPERATION MANUAL— REV. #1 (06/15/01) — PAGE 73
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KUBOTAV1205B --- CRANKCASE ASSY.
CRANKCASE ASSY.
PAGE 74 — BLW-400SSW- WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/15/01)
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Crankcase
KUBOTAV1205B --- CRANKCASE ASSY.
CRANKCASE ASSY.
NO.
PART NO.
ITEM
QTY.
REMARKS
010
1753801010
1545196270
1522103490
1526193010
1627196020
1624196010
1552193020
0631175018
1627196160
0501200508
0501200814
0501200610
1523133960
1624133650
1624196262
1522156280
1628296010
1627155350
1522133610
1502133660
1522133700
1584773130
1584139010
COMP. CRANKCASE ......................1........... INCLUDES ITEMS W/*
020*
030*
040*
050*
060*
070*
080*
090*
100*
110*
120*
130*
140*
150*
160*
170*
180*
190*
200*
210
CAP, SEALING
CAP, SEALING
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
STRAIGHT PIN
STRAIGHT PIN
STRAIGHT PIN
PIPE PIN
PIPE PIN
6
1
4
1
3
2
3
1
2
2
2
2
1
Full View
PLUG ..............................................1........... REPLACES 1624196260
START SPRING PIN
PLUG
GOVERNOR GEAR BUSHING
PLUG
GASKET
O RING
JOINT, DRAIN PIPE
OIL SWITCH
1
1
1
1
1
1
1
1
220
230
BLW-400SSW-WELDER/AC GENERATOR— PARTS & OPERATION MANUAL— REV. #1 (06/15/01) — PAGE 75
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KUBOTAV1205B --- OIL PAN ASSY.
PAGE 76 — BLW-400SSW- WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/15/01)
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Oil Pan
KUBOTAV1205B --- OIL PAN ASSY.
OIL PAN ASSY.
NO.
PART NO.
ITEM
QTY.
REMARKS
010
020
030
040
050
060
070
080
090
1628201500
1629901620
0102350612
1522133750
7000065259
1624132110
0112350816
0481100160
1625936410
COMP. OIL PAN
1
GASKET, OIL PAN ..........................1........... REPLACES 1624101620
BOLT
PLUG
GASKET .........................................1........... REPLACES 1510933660
OIL FILTER
BOLT
O RING
OIL GAUGE
26
1
Full View
1
1
1
1
BLW-400SSW-WELDER/AC GENERATOR— PARTS & OPERATION MANUAL— REV. #1 (06/15/01) — PAGE 77
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KUBOTAV1205B --- CYLINDER HEAD ASSY.
CYLINDER HEAD ASSY.
PAGE 78 — BLW-400SSW- WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/15/01)
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Cylinder Head
KUBOTAV1205B --- CYLINDER HEAD ASSY.
CYLINDER HEAD ASSY.
NO.
PART NO.
ITEM
QTY.
REMARKS
010
020
030
040
050*
060*
070*
080*
090*
100
120
130
140
1624101750
1624101770
0112350814
1624503040
1532196260
1526196010
1624113540
1624113560
1526103370
1584196020
1624103450
1627103450
1624103310
HOOK, ENGINE
HOOK, ENGINE
BOLT
1
1
2
COMP. CYLINDER HEAD ...............1........... INCLUDES ITEMS W/*;REPLACES 1624503042
CAP, SEALING
PLUG
GUIDE, INLET VALVE
GUIDE, EXHAUST VALVE
CAP, SEALING
1
2
4
4
3
1
16
2
Full View
PLUG
BOLT, CYLINDER HEAD
BOLT, CYLINDER HEAD
GASKET, CYLINDER HEAD
1
BLW-400SSW-WELDER/AC GENERATOR— PARTS & OPERATION MANUAL— REV. #1 (06/15/01) — PAGE 79
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KUBOTAV1205B --- GEAR CASE ASSY.
GEAR CASE ASSY.
PAGE 80 — BLW-400SSW- WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/15/01)
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Gear Case
KUBOTAV1205B --- GEAR CASE ASSY.
GEAR CASE ASSY.
NO.
PART NO.
ITEM
QTY.
REMARKS
010
020*
030*
040*
050*
060*
070*
080*
090*
100
110
120
130
140
150
160
170
180
190
200
210
220
230
240
250
260
270
280
290
300
310
1758204020
1733196040
1524132290
1624136950
1624136930
0771500201
1624135070
1625935132
1624193120
1626404130
0102350645
0102350650
0102350655
1584191040
1624191040
1625991040
0151350645
0205650060
030206150
1625904210
0481106100
0481100150
0151350616
1627132090
1628583340
1626488130
0102350616
1625932882
1625932900
0481450600
0481100150
COMP. CASE, GEAR ......................1........... INCLUDES ITEMS W/*
PLUG
JOINT, PIPE
SPRING
SEAT, VALVE
BALL
OIL PUMP ROTOR ASSY.
OIL PUMP COVER
SCREW
4
1
1
1
1
1
1
5
GASKET, GEAR CASE .................. 1........... REPLACES 1624104130
BOLT
BOLT
BOLT
BOLT
BOLT
BOLT
STUD
NUT
3
4
2
1
2
1
1
1
Full View
LOCKWASHER .............................. 1........... REPLACES 0451250060
OIL SEAL
O RING
O RING
1
2
2
2
1
1
STUD
OIL CARTRIDGE ASSY.
COVER
GASKET, HOUR METER UNIT ...... 1........... REPLACES 1624188130
BOLT
COVER
BOLT
O RING
O RING
2
1
1
1
1
BLW-400SSW-WELDER/AC GENERATOR— PARTS & OPERATION MANUAL— REV. #1 (06/15/01) — PAGE 81
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KUBOTAV1205B --- MAIN BEARING CASE ASSY.
MAIN BEARING CASE ASSY.
PAGE 82 — BLW-400SSW- WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/15/01)
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Main Bearing Case
KUBOTAV1205B --- MAIN BEARING CASE ASSY.
MAIN BEARING CASE ASSY.
NO.
PART NO.
ITEM
QTY.
REMARKS
010
020
030
040
050
060
070
080
090
100
110
120
1624104092
1624104540
1626404360
1624104810
1624104460
1626404820
0102350625
0102350620
1627104040
1624104560
1627104050
1627104060
ASSY. CASE, MAIN BRG.
BOLT, BEARING CASE
GASKET, BRG. CASE ....................1........... REPLACES 1624104360
COVER, BEARING CASE
OIL SEAL
GASKET, BRG. CASE COVER .......1............ REPLACES 1624104820
BOLT
BOLT
ASSY. CASE, MAIN BRG.
BOLT, BEARING CASE
ASSY. CASE, MAIN BRG.
ASSY. CASE, MAIN BRG.
1
8
1
1
Full View
8
9
1
1
1
1
BLW-400SSW-WELDER/AC GENERATOR— PARTS & OPERATION MANUAL— REV. #1 (06/15/01) — PAGE 83
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KUBOTAV1205B --- HEAD COVER ASSY.
HEAD COVER ASSY.
PAGE 84 — BLW-400SSW- WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/15/01)
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Head Cover
KUBOTAV1205B --- HEAD COVER ASSY.
HEAD COVER ASSY.
NO.
PART NO.
ITEM
QTY.
REMARKS
010
020
030
040
050
060
070
080
090*
100
110*
120
130
140
1625905020
1625905130
0102350635
1584105670
1625905510
1624133510
1625914490
1625914502
1624114520
1625996010
1595292330
1595196660
1522133140
1481150300
COMP. BREATHER
GASKET, BREATHER
BOLT
ELEMENT, BREATHER
PIPE, BREATHER
BAND, PIPE
1
2
2
1
1
2
1
PLATE
Full View
ASSY. COVER, CYLINDER ............1............ INCL. ITEMS W/*
GASKET, HEAD COVER
PLUG
NUT, CAP
GASKET
PLUG, OIL FILTER
O RING
1
1
4
4
2
2
BLW-400SSW-WELDER/AC GENERATOR— PARTS & OPERATION MANUAL— REV. #1 (06/15/01) — PAGE 85
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KUBOTAV1205B --- INLET MANIFOLD ASSY.
PAGE 86 — BLW-400SSW- WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/15/01)
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Inlet Manifold
KUBOTAV1205B --- INLET MANIFOLD ASSY.
INLET MANIFOLD ASSY.
NO.
PART NO.
ITEM
QTY.
REMARKS
010
020
030
040
050
060
1625911800
1624105550
1624111820
0102350618
0102350630
0102350650
COMP. INLET MANIFOLD
JOINT, BREATHER PIPE
GASKET, IN-MANIFOLD
BOLT
BOLT
BOLT
1
1
1
3
2
3
Full View
BLW-400SSW-WELDER/AC GENERATOR— PARTS & OPERATION MANUAL— REV. #1 (06/15/01) — PAGE 87
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KUBOTAV1205B --- EXHAUST MANIFOLD ASSY.
EXHAUST MANIFOLD ASSY.
PAGE 88 — BLW-400SSW- WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/15/01)
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Exhaust Manifold
KUBOTAV1205B --- EXHAUST MANIFOLD ASSY.
EXHAUST MANIFOLD ASSY.
NO.
PART NO.
ITEM
QTY.
REMARKS
010
020
030
040
050
060
1721512310
1629912360
1624191490
1627192010
0151350822
1526312370
MANIFOLD, EXHAUST
1
GASKET, EX-MANIFOLD ...............1........... REPLACES 1624112360
STUD
NUT .................................................8........... REPLACES 1624192010
STUD
GASKET, MUFFLER .......................1........... REPLACES 1537112370
Full View
8
4
BLW-400SSW-WELDER/AC GENERATOR— PARTS & OPERATION MANUAL— REV. #1 (06/15/01) — PAGE 89
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KUBOTAV1205B --- ROCKER ARMVALVE ASSY.
ROCKER ARM VALVE ASSY.
PAGE 90 — BLW-400SSW- WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/15/01)
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Rocker Arm Valve
KUBOTAV1205B --- ROCKER ARMVALVE ASSY.
ROCKER ARM VALVE ASSY.
NO.
PART NO.
ITEM
QTY.
REMARKS
010
020
030
040
050
060
070
080
090
100
110
120
130
140
150
160
170
180
190
200
210
1624113110
1629913120
1627113240
1624113330
1526113360
1624113150
1624113280
1624114050
0341050606
1624114350
1624114410
1526192010
1526194010
1526114420
1624114430
1624114440
1624114310
0461200120
1624114030
1624114230
1624114240
INLET VALVE
EXHAUST VALVE
VALVE SPRING
VALVE SPRING RETAINER
VALVE SPRING COLLET ...............8........... SET
VALVE STEM SEAL
VALVE CAP ....................................8........... REPLACES 1526113280
ROCKER ARM SHAFT ASSY.
SET SCREW
ROCKER ARM BRACKET
STUD
NUT
PLAIN WASHER
SET SCREW
WASHER
4
4
8
8
8
1
2
4
4
4
4
1
2
2
3
2
8
8
8
Full View
WASHER
ROCKER ARM SPRING
EXT. CIRCLE CLIP
ROCKER ARM ASSY.
ADJUSTING SCREW
NUT
BLW-400SSW-WELDER/AC GENERATOR— PARTS & OPERATION MANUAL— REV. #1 (06/15/01) — PAGE 91
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KUBOTAV1205B --- CAMSHAFT ASSY.
CAMSHAFT ASSY.
PAGE 92 — BLW-400SSW- WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/15/01)
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Camshaft
KUBOTAV1205B --- CAMSHAFT ASSY.
CAMSHAFT ASSY.
NO.
PART NO.
ITEM
QTY.
REMARKS
010
020
030
1526115550
1624115110
1627116010
1627116150
1552193610
1624116510
0571200518
1624116270
0102350614
1627124010
1627124980
1624124360
1624124370
1624124320
1624124250
0102350616
TAPPET
PUSH ROD
8
8
CAMSHAFT ASSY. .........................1........... INCL. ITEMS W/*
CAMSHAFT
SET SCREW
CAMSHAFT GEAR
FEATHER KEY
CAMSHAFT STOPPER
BOLT
035*
040*
050*
060*
070*
080*
090
100#
110
120
1
1
1
1
1
2
Full View
COMP. IDLE GEAR .........................1........... INCL. ITEMS W/#
IDLE GEAR BUSHING
IDLE GEAR COLLAR
IDLE GEAR COLLAR
IDLE GEAR CIRCLE CLIP
IDLE GEAR SHAFT
BOLT
1
1
1
1
1
3
130
140
150
BLW-400SSW-WELDER/AC GENERATOR— PARTS & OPERATION MANUAL— REV. #1 (06/15/01) — PAGE 93
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KUBOTAV1205B--- PISTON CRANKSHAFT ASSY.
PISTON CRANKSHAFT ASSY.
PAGE 94 — BLW-400SSW- WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/15/01)
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Piston Crankshaft
KUBOTAV1205B --- PISTON CRANKSHAFT ASSY.
PISTON CRANKSHAFT ASSY.
NO.
PART NO.
ITEM
QTY.
REMARKS
010
010
020
020
030
040
050
060*
070*
080*
080
080
090
100#
110#
120#
130#
140#
150#
160
170
180
180
180
190
190
190
200
200
200
210
210
210
220
220
220
1622421110
1622121910
1590121050
1590121090
1624121310
1624121330
1624122013
1624121980
1624122140
1624122310
1624122970
1624122980
1624123010
0501200508
0771500401
1624124110
1627195230
1624135630
1624123280
1624123250
0481110280
1624123470
1624123910
1624123920
1624123480
1624123930
1624123940
1624123490
1624123860
1624123870
1552123530
1552123950
1552123960
1920223540
1920223970
1920223980
PISTON ...........................................4........... STD; REPLACES 1622121110
PISTON ...........................................4........... +0.5MM
PISTON RING ASSY. .....................4........... STD
PISTON RING ASSY. .....................4........... +0.5MM
PISTON PIN
CIRCLE CLIP, PISTON PIN
4
8
CONNECTING ROD ASSY. ............4........... INCL. ITEMS W/*;REPLACES 1624122012
PISTON PIN BUSHING
1
CONNECTING ROD BOLT
8
METAL, CRANKPIN ........................4........... STD SET
METAL, CRANKPIN ........................4........... - 0.2MM SET
METAL CRANKPIN .........................4........... - 0.4MM SET
COMP. CRANKSHAFT ....................1........... INCL. ITEMS W/#
STRAIGHT PIN
BALL
1
4
1
1
1
1
1
1
CRANKSHAFT GEAR
KEY
OIL PUMP DRIVE GEAR
CRANKSHAFT SLEEVE
CRANKSHAFT COLLAR
O RING
Full View
METAL CRANKSHAFT ...................1........... STD
METAL, CRANKSHAFT .................. 1........... -0.2MM
METAL, CRANKSHAFT .................. 1........... -0.4MM
METAL, CRANKSHAFT .................. 3........... STD SET
METAL, CRANKSHAFT .................. 3........... -0.2MM SET
METAL, CRANKSHAFT .................. 3........... -0.4MM SET
METAL, CRANKSHAFT .................. 1........... STD SET
METAL, CRANKSHAFT .................. 1........... -0.2MM SET
METAL, CRANKSHAFT .................. 1........... -0.4MM SET
METAL, SIDE ..................................2........... STD
METAL, SIDE ..................................2........... +0.2MM
METAL, SIDE ..................................2........... +0.4MM
METAL, SIDE ..................................2........... STD
METAL, SIDE ..................................2........... +0.2MM
METAL, SIDE ..................................2........... +0.4MM
BLW-400SSW-WELDER/AC GENERATOR— PARTS & OPERATION MANUAL— REV. #1 (06/15/01) — PAGE 95
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Table of Contents
KUBOTAV1205B --- FLYWHEEL ASSY.
PAGE 96 — BLW-400SSW- WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/15/01)
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Flywheel
Table of Contents
KUBOTAV1205B --- FLYWHEEL ASSY.
FLYWHEEL ASSY.
NO.
PART NO.
ITEM
QTY.
REMARKS
010
020*
030
040
050
060
070
080
090
100
110
120
1753825010
1626163820
1627125160
1721504610
1526191190
3122014172
0112350814
0401350080
0117351825
0401350180
1628563010
0112350830
COMP. FLYWHEEL .........................1........... INCL. ITEMS W/*
GEAR, RING ...................................1........... REPLACES 1523163820
BOLT, FLYWHEEL
HOUSING, FLYWHEEL
BOLT
6
1
8
COVER............................................1........... REPLACES 3122014170
Full View
BOLT
PLAIN WASHER
BOLT
1
1
1
1
PLAIN WASHER
STARTER ASSY. ............................1........... REPLACES 1627163010
BOLT
2
BLW-400SSW-WELDER/AC GENERATOR— PARTS & OPERATION MANUAL— REV. #1 (06/15/01) — PAGE 97
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KUBOTAV1205B --- INJECTION PUMP ASSY.
INJECTION PUMP ASSY.
PAGE 98 — BLW-400SSW- WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/15/01)
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Table of Contents
Injection Pump
KUBOTAV1205B --- INJECTION PUMP ASSY.
INJECTION PUMP ASSY.
NO.
PART NO.
ITEM
QTY.
REMARKS
010
020
030*
040
050
060
070
080
090
100
110
120
130
140
1627195690
1624142010
1624142750
1628551010
1588152110
1624152110
0131110620
1584191500
1584192320
030206150
1628552032
1626452140
0205650060
030206150
JOINT
1
FUEL PIPE ASSY. ..........................1........... INCL. ITEMS W/*
PIPE BAND
INJECTION PUMP ASSY.
INJECTION PUMP SHIM
INJECTION PUMP SHIM
BOLT
2
1
1
2
3
3
3
Full View
STUD
CAP NUT
LOCKWASHER .............................. 6........... REPLACES 0451250060
FUEL PUMP ASSY. ........................1........... REPLACES 1628552030
FUEL PUMP GASKET....................1........... REPLACES 1584152140
NUT
2
LOCKWASHER .............................. 2........... REPLACES 0451250060
BLW-400SSW-WELDER/AC GENERATOR— PARTS & OPERATION MANUAL— REV. #1 (06/15/01) — PAGE 99
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Table of Contents
KUBOTAV1205B --- FUEL CAMSHAFT ASSY.
FUEL CAMSHAFT ASSY.
PAGE 100 — BLW-400SSW- WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/15/01)
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Table of Contents
Fuel Camshaft
KUBOTAV1205B --- FUEL CAMSHAFT ASSY.
FUEL CAMSHAFT ASSY.
NO.
PART NO.
ITEM
QTY.
REMARKS
010
020
030
040
050
060
070
080
090
100
110
120*
130*
140*
150*
160*
170*
180*
190*
200
210
220
1624116170
0810306202
0810306204
1624151110
1624192330
1624195230
1753851150
0102350618
1624116320
0102350612
1628255012
1627155310
1624155390
1628255320
1624155270
1624155060
1624155260
1624155450
1624155462
0810106304
1627155410
1624155554
FUEL CAMSHAFT
BALL BEARING
BALL BEARING
CAM, FUEL
1
1
1
1
1
1
1
3
1
2
CAP NUT
WOODRUFF KEY
INJECTION PUMP GEAR
BOLT
STOPPER
BOLT
GOVERNOR SHAFT ASSY. .....................1 ..........INCL. ITEMS W/*
GOVERNOR SHAFT
GOVERNOR SHAFT HOLDER
GOVERNOR GEAR
GOVERNORWEIGHT HOLDER
GOVERNOR WEIGHT COMP.
GOVERNOR WEIGHT SHAFT
GOVERNOR SLEEVE
THRUSTWASHER
BALL BEARING
CIRCLE CLIP, GOVERNOR SHAFT
SET SCREW
Full View
1
1
1
1
2
2
1
1
1
1
1
BLW-400SSW-WELDER/AC GENERATOR— PARTS & OPERATION MANUAL— REV. #1 (06/15/01) — PAGE 101
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Table of Contents
KUBOTAV1205B --- NOZZLE HOLDER ASSY.
PAGE 102 — BLW-400SSW- WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/15/01)
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Table of Contents
Nozzle Holder
KUBOTAV1205B --- NOZZLE HOLDER ASSY.
NOZZLE HOLDER ASSY.
NO.
PART NO.
ITEM
QTY.
REMARKS
010
020
030
040
050
060
070
080
090
100
110
120
130
140
150
160
170
180
190
1627142502
1584151360
1560196650
1753842020
1624142320
1758242030
1624142320
1510142570
1647553000
1584153622
1627153710
1627153722
1627153712
1627153742
1584153850
1584153860
0302450520
1624165512
1627165560
OVER FLOW PIPE ASSY. ..............1........... REPLACES 1627142500
SCREW
GASKET
OVER FLOW PIPE ASSY.
PIPE BAND
OVER FLOW PIPE ASSY.
PIPE BAND
PIPE JOINT
1
1
1
2
2
4
1
4
NOZZLE HOLDER ASSY.
Full View
GASKET .........................................4........... REPLACES 1584153620
INJECTION PIPE
1
INJECTION PIPE ...........................1........... REPLACES 1627153720
INJECTION PIPE ...........................1........... REPLACES 1627153730
INJECTION PIPE ...........................1........... REPLACES 1627153740
PIPE CLAMP
PIPE CLAMP
WASHER AND SCREW
3
3
3
GLOW PLUG...................................4........... REPLACES 1624165510
GLOW PLUG CORD
1
BLW-400SSW-WELDER/AC GENERATOR— PARTS & OPERATION MANUAL— REV. #1 (06/15/01) — PAGE 103
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Table of Contents
KUBOTAV1205B --- IDLING APPARATUS ASSY.
IDLING APPARATUS ASSY.
PAGE 104 — BLW-400SSW- WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/15/01)
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Idling Apparatus
KUBOTAV1205B --- IDLING APPARATUS ASSY.
IDLING APPARATUS ASSY.
NO.
PART NO.
ITEM
QTY.
REMARKS
010
020*
030*
040*
050*
060*
070
080
090
100
110
120
130
140
150
160
170
180
190
1625954090
1625954100
1584192020
1584192330
1560196650
1624154420
1624154120
1584192020
1584192330
1560196650
1624154420
1627160012
1629960150
0102350612
1628283150
1628283110
0112350820
0112350832
0215650080
IDLE APPARATUS ASSY................1........... INCL. ITEMS W/*
ADJUSTING BOLT ASSY.
NUT
CAP NUT
GASKET
CAP
ADJUSTING BOLT
NUT
CAP NUT
GASKET
CAP
1
1
1
2
1
1
1
1
2
1
Full View
SOLENOID ASSY. ..........................1........... REPLACES 1627160010
SOLENOID COVER GASKET ........ 1........... REPLACES 1627160150
BOLT
2
1
1
1
1
1
PUMP COVER
PACKING
BOLT
BOLT
NUT
BLW-400SSW-WELDER/AC GENERATOR— PARTS & OPERATION MANUAL— REV. #1 (06/15/01) — PAGE 105
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Table of Contents
KUBOTAV1205B --- GOVERNOR ASSY.
GOVERNOR ASSY.
PAGE 106 — BLW-400SSW- WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/15/01)
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Table of Contents
Governor
KUBOTAV1205B --- GOVERNOR ASSY.
GOVERNOR ASSY.
NO.
PART NO.
ITEM
QTY.
REMARKS
010
020
040
050*
060*
070*
090*
100*
110
120
130
140
150
1628556480
1628556410
1625756052
1626156210
1624156153
1624194010
1624156330
0461200090
1624156250
1624156260
0102350614
1624156210
1624156340
START SPRING
GOVERNOR SPRING
FORK LEVER ASSY. ...................... 1........... INCL. ITEMS W/*
THRUST LEVER
FORK LEVER SHAFT
PLAIN WASHER
BALL BEARING
CIRCLE CLIP, EXTERNAL
FORK LEVER SHAFT COVER
GASKET
1
1
1
1
1
1
1
1
1
2
1
1
Full View
BOLT
COLLAR
BALL BEARING
BLW-400SSW-WELDER/AC GENERATOR— PARTS & OPERATION MANUAL— REV. #1 (06/15/01) — PAGE 107
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Table of Contents
KUBOTAV1205B --- SPEED CONTROL PLATE ASSY.
SPEED CONTROL PLATE ASSY.
PAGE 108 — BLW-400SSW- WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/15/01)
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Speed Control Plate
Table of Contents
KUBOTAV1205B --- SPEED CONTROL PLATE ASSY.
SPEED CONTROL PLATE ASSY.
NO.
PART NO.
ITEM
QTY.
REMARKS
010
1758257010
1627157150
1624157160
0481100100
0541100420
1624194020
1624192020
1627156023
1627157720
1547157980
1622257510
1627157740
1624157210
0102350616
0151350616
0205650060
030206150
CONTROL PLATE ASSY. ...............1........... INCL. ITEMS W/*
020*
030*
040*
050*
060*
070*
080*
090*
100*
110*
120*
130
SPEED CONTROL LEVER
SPEED CONTROL LEVER
O RING
SPRING PIN
PLAIN WASHER
NUT
GOVERNOR COMP. LEVER
ENGINE STOP LEVER
OIL SEAL
RETURN SPRING
STOP LEVER SHAFT
GASKET
1
2
1
2
2
2
1
1
1
1
1
1
2
2
2
Full View
140
150
160
170
BOLT
STUD
NUT
LOCKWASHER .............................. 2........... REPLACES 0451250060
BLW-400SSW-WELDER/AC GENERATOR— PARTS & OPERATION MANUAL— REV. #1 (06/15/01) — PAGE 109
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Table of Contents
KUBOTAV1205B --- DYNAMO ASSY.
DYNAMO ASSY.
PAGE 110 — BLW-400SSW- WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/15/01)
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Table of Contents
Dynamo
KUBOTAV1205B --- DYNAMO ASSY.
DYNAMO ASSY.
NO.
PART NO.
ITEM
QTY.
REMARKS
010
020
030
040
050
060
070
080
1553164013
1622564420
0112350825
0112350855
0205650080
0401350080
0401550080
0102350616
DYNAMO ASSY.
DYNAMO STAY
BOLT
BOLT
NUT
PLAIN WASHER
PLAIN WASHER
BOLT
1
1
1
1
1
1
1
1
Full View
BLW-400SSW-WELDER/AC GENERATOR— PARTS & OPERATION MANUAL— REV. #1 (06/15/01) — PAGE 111
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Table of Contents
KUBOTAV1205B ---WATER FLANGE ASSY.
WATER FLANGE ASSY.
PAGE 112 — BLW-400SSW- WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/15/01)
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Table of Contents
Water Flange
KUBOTAV1205B ---WATER FLANGE ASSY.
WATER FLANGE ASSY.
NO.
PART NO.
ITEM
QTY.
REMARKS
010
020
040
060
070
080
090
100
110
120
130
140
150
160
170
1622272700
1624173340
1753883040
1626472920
0102350616
0102350655
1624173350
1624173360
1920373010
1627173260
1567673270
0102350630
1628572860
1624172870
3620082720
COMP. FLANGE, WATER
PIPE, WATER RETURN
THERMOMETER SWITCH
WATER FLANGE GASKET .............1........... REPLACES 1624172920
BOLT
1
1
1
1
1
1
2
1
1
BOLT
WATER RETURN PIPE
PIPE BAND
THERMOSTAT ASSY.
THERMOSTAT COVER
GASKET .........................................1........... REPLACES 1553173270
BOLT
WATER PIPE
WATER PIPE
CLAMP
Full View
2
1
2
2
BLW-400SSW-WELDER/AC GENERATOR— PARTS & OPERATION MANUAL— REV. #1 (06/15/01) — PAGE 113
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Table of Contents
KUBOTAV1205B ---WATER PUMP ASSY.
WATER PUMP ASSY.
PAGE 114 — BLW-400SSW- WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/15/01)
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Table of Contents
Water Pump
KUBOTAV1205B ---WATER PUMP ASSY.
WATER PUMP ASSY.
NO.
PART NO.
ITEM
QTY.
REMARKS
010
1625973032
1625973550
1548173050
1625973510
1624173340
1623973430
0102350630
0102350680
1625973520
WATER PUMP ASSY. .....................1........... INCLUDES ITEMS W/*;REPLACES 1625973030
020*
030*
040*
050*
060
070
080
090
BALL BEARING
1
1
1
1
MECHANICAL SEAL ASSY.
WATER PUMP IMPELLER
WATER RETURN PIPE
Full View
WATER PUMP GASKET.................1........... REPLACES 1625973430
BOLT
BOLT
4
2
1
FLANGE, WATER PUMP
BLW-400SSW-WELDER/AC GENERATOR— PARTS & OPERATION MANUAL— REV. #1 (06/15/01) — PAGE 115
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Table of Contents
KUBOTAV1205B --- FAN ASSY.
FAN ASSY.
PAGE 116 — BLW-400SSW- WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/15/01)
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Table of Contents
Fan
KUBOTAV1205B --- FAN ASSY.
FAN ASSY.
NO.
PART NO.
ITEM
QTY.
REMARKS
010
020
030
040
050
060
1727474110
1624174250
175450612
1753874280
1624191020
1624197010
FAN .................................................1........... REPLACES 1625974112
FAN PULLEY
FLANGE BOLT
FAN DRIVE PULLEY
BOLT
1
4
1
1
1
Full View
V BELT
BLW-400SSW-WELDER/AC GENERATOR— PARTS & OPERATION MANUAL— REV. #1 (06/15/01) — PAGE 117
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Table of Contents
KUBOTAV1205B --- RADIATOR ASSY.
RADIATOR ASSY.
PAGE 118 — BLW-400SSW- WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/15/01)
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Radiator
Table of Contents
KUBOTAV1205B --- RADIATOR ASSY.
RADIATOR ASSY.
NO.
PART NO.
ITEM
QTY.
REMARKS
010
1753872060
1527272020
1562172710
1550172470
1628672850
1628672940
3620082720
RADIATOR ASSY. ...........................1........... INCLUDES ITEMS W/*
020*
030*
040*
050
060
070
CAP ASSY.
1
1
2
1
1
4
WATER OVER FLOW PIPE
PIPE CLIP
Full View
WATER PIPE
WATER PIPE
CLAMP
BLW-400SSW-WELDER/AC GENERATOR— PARTS & OPERATION MANUAL— REV. #1 (06/15/01) — PAGE 119
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Table of Contents
KUBOTAV1205B --- AIR CLEANER ASSY.
AIR CLEANER ASSY.
PAGE 120 — BLW-400SSW- WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/15/01)
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Table of Contents
Air Cleaner
KUBOTAV1205B--- AIR CLEANER ASSY.
AIR CLEANER ASSY.
NO.
PART NO.
ITEM
QTY.
REMARKS
010
1753811010
1574111080
1574192620
1574194430
1574111470
1574111170
1627187450
1538111250
1500036920
AIR CLEANER ASSY......................1........... INCLUDES ITEMS W/*
020*
030*
040*
050*
060*
070*
080
CLEANER ELEMENT ASSY.
WING BOLT
GASKET ASSY.
VALVE
GASKET
A/C ELEMENT LABEL
1
1
1
1
1
1
Full View
AIR CLEANER BAND .....................1........... REPLACES 1500036930
CUSHION
090
1
BLW-400SSW-WELDER/AC GENERATOR— PARTS & OPERATION MANUAL— REV. #1 (06/15/01) — PAGE 121
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Table of Contents
KUBOTAV1205B --- FUEL FILTER COMPONENT ASSY.
FUEL FILTER COMPONENT ASSY.
PAGE 122 — BLW-400SSW- WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/15/01)
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Fuel Filter Component
Table of Contents
KUBOTAV1205B --- FUEL FILTER COMPONENT ASSY.
FUEL FILTER COMPONENT ASSY.
NO.
PART NO.
ITEM
QTY.
REMARKS
010
020*
1758243010
1758243510
FUEL FILTER ASSY. ......................1........... INCLUDES ITEMS W/*
BODY ..............................................1........... INCLUDES ITEMS W/#
030*# 1430143820
040*# 1430143840
050*# 1430143830
VALVE SPRING
LEVER 0 RING
SCREW
1
1
1
1
1
1
1
1
1
Full View
060*
070*
080*
090*
100*
110*
1627143580
1627143590
1627143570
1627143560
1627143930
1556787460
FILTER CUP
RETAINING RING
FILTER O RING
ELEMENT ASSY.
SPRING
FUEL FILTER LABEL
BLW-400SSW-WELDER/AC GENERATOR— PARTS & OPERATION MANUAL— REV. #1 (06/15/01) — PAGE 123
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Table of Contents
KUBOTAV1205B --- DYNAMO COMPONENT ASSY.
DYNAMO COMPONENT ASSY.
PAGE 124 — BLW-400SSW- WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/15/01)
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Dynamo Component
Table of Contents
KUBOTAV1205B --- DYNAMO COMPONENT ASSY.
DYNAMO COMPONENT ASSY.
NO.
PART NO.
ITEM
QTY.
REMARKS
010
020*
1553164013
1553164122
DYNAMO ASSY. .............................1........... INCLUDES ITEMS W/*
STATOR COMP. .............................. 1........... INCLUDES ITEMS W/#
030*# 1553164110
040*# 1553164040
050*# 1553164140
060*# 1553174180
070*# 1553174140
PULLEY
ROTOR
COLLAR
BALL BEARING
FAN SHAFT
1
1
1
2
1
080*
1553164363
STRATOR COMP. ...........................1........... INCLUDES ITEMS W/%
090*% 1526493010
100*% 1553164292
110*% 1553164072
120*% 0814106201
130*% 1553193010
140*% 1553164190
ROUND HEAD SCREW
STATOR
PLATE
2
1
1
Full View
BALL BEARING .............................. 1........... REPLACES 1553174180
ROUND HEAD SCREW
CORD CLAMP
COLLAR
NUT
LOCKWASHER
1
1
1
1
1
1
150*
160*
170*
180*
1526164150
1526192030
1526194070
1526194020
PLAIN WASHER
BLW-400SSW-WELDER/AC GENERATOR— PARTS & OPERATION MANUAL— REV. #1 (06/15/01) — PAGE 125
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Table of Contents
KUBOTAV1205B --- STARTER COMPONENT ASSY.
STARTER COMPONENT ASSY.
PAGE 126 — BLW-400SSW- WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/15/01)
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Starter Component
Table of Contents
KUBOTAV1205B --- STARTER COMPONENT ASSY.
STARTER COMPONENT ASSY.
NO.
PART NO.
ITEM
QTY.
REMARKS
010
1627163010
1627163080
1550163370
1627163070
1550463530
1627163530
1550463040
1627163140
1550463030
1550163020
1627163380
1540163390
1550163200
1540163270
1921263100
1921263110
1921297130
1921263120
1550193310
1550163320
1550191020
1396392010
1550463120
0451290080
1961692010
STARTER ASSY. ............................1........... INCLUDES ITEMS W/*
020*
030*
040*
050*
060*
070*
080*
090*
100*
110*
120*
130*
140*
150*
160*
170*
180*
190*
200*
210*
220*
230*
240*
250*
YOKE
BRUSH
1
2
1
1
1
1
1
1
1
1
4
1
1
5
1
1
1
2
2
2
1
1
ARMATURE
BALL BEARING
BALL BEARING
CLUTCH
BEVEL PINION
HOUSING
MAGNETIC SWITCH
BRUSH HOLDER
BRUSH SPRING
END FRAME
GEAR
ROLLER
RETAINER
BALL
SPRING
PAN HEAD SCREW
THROUGHT BOLT
BOLT
HEXAGON NUT
CORD COVER
Full View
LOCKWASHER .............................. 1........... REPLACES 0451250080
HEXAGON NUT
1
BLW-400SSW-WELDER/AC GENERATOR— PARTS & OPERATION MANUAL— REV. #1 (06/15/01) — PAGE 127
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Table of Contents
KUBOTAV1205B --- NOZZLE HOLDER COMPONENT ASSY.
NOZZLE HOLDER COMPONENT ASSY.
PAGE 128 — BLW-400SSW- WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/15/01)
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Nozzle Holder Component
Table of Contents
KUBOTAV1205B --- NOZZLE HOLDER COMPONENT ASSY.
NOZZLE HOLDER COMPONENT ASSY.
NO.
PART NO.
ITEM
QTY.
REMARKS
010
1647553000
1584192030
1584153230
0647553170
1584153350
1584153160
1647553280
1584194040
1626153610
1584198100
1584153230
1584198510
1584198520
1584198530
1584198540
1584198550
1584198560
1584198570
1584198580
1584198590
1584198600
1584198610
1584198620
1584198630
1584198640
1584198650
1584198660
1584198670
1584198680
1584198690
1584198700
1584198710
1584198720
1584198730
1584198740
1584198750
1584198760
1584198770
1584198780
1584198790
1584198800
NOZZLE HOLDER ASSY. ...............4........... INCLUDES ITEMS W/*
020*
030*
040*
050*
060*
070*
080*
090*
100
NUT
4
4
4
4
4
4
4
4
ADJUSTING WASHER
NOZZLE SPRING
DISTANCE PIECE
PUSH ROD
NOZZLE NUT
WASHER
NOZZLE PIECE
WASHER ASSY. .............................4........... INCLUDES ITEMS W/#
ADJUSTING WASHER....................4........... 0.900MM
ADJUSTING WASHER....................4........... 0.925MM
ADJUSTING WASHER....................4........... 0.950MM
ADJUSTING WASHER....................4........... 0.975MM
ADJUSTING WASHER....................4........... 1.000MM
ADJUSTING WASHER....................4........... 1.025MM
ADJUSTING WASHER....................4........... 1.050MM
ADJUSTING WASHER....................4........... 1.075MM
ADJUSTING WASHER....................4........... 1.100MM
ADJUSTING WASHER....................4........... 1.125MM
ADJUSTING WASHER....................4........... 1.150MM
ADJUSTING WASHER....................4........... 1.175MM
ADJUSTING WASHER....................4........... 1.200MM
ADJUSTING WASHER....................4........... 1.225MM
ADJUSTING WASHER....................4........... 1.250MM
ADJUSTING WASHER....................4........... 1.275MM
ADJUSTING WASHER....................4........... 1.300MM
ADJUSTING WASHER....................4........... 1.325MM
ADJUSTING WASHER....................4........... 1.350MM
ADJUSTING WASHER....................4........... 1.375MM
ADJUSTING WASHER....................4........... 1.400MM
ADJUSTING WASHER....................4........... 1.425MM
ADJUSTING WASHER....................4........... 1.450MM
ADJUSTING WASHER....................4........... 1.475MM
ADJUSTING WASHER....................4........... 1.500MM
ADJUSTING WASHER....................4........... 1.525MM
ADJUSTING WASHER....................4........... 1.550MM
ADJUSTING WASHER....................4........... 1.575MM
ADJUSTING WASHER....................4........... 1.600MM
ADJUSTING WASHER....................4........... 1.625MM
ADJUSTING WASHER....................4........... 1.650MM
110#
110#
110#
110#
110#
110#
110#
110#
110#
110#
110#
110#
110#
110#
110#
110#
110#
110#
110#
110#
110#
110#
110#
110#
110#
110#
110#
110#
110#
110#
110#
Full View
More washer sizes
BLW-400SSW-WELDER/AC GENERATOR— PARTS & OPERATION MANUAL— REV. #1 (06/15/01) — PAGE 129
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Table of Contents
KUBOTAV1205B --- NOZZLE HOLDER COMPONENT ASSY.
NOZZLE HOLDER COMPONENT ASSY.
PAGE 130 — BLW-400SSW- WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/15/01)
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Nozzle Holder Component
Table of Contents
KUBOTAV1205B --- NOZZLE HOLDER COMPONENT ASSY.
NOZZLE HOLDER COMPONENT ASSY.
NO.
PART NO.
ITEM
Q TY.
REMARKS
110#
110#
110#
110#
110#
110#
110#
110#
110#
110#
110#
110#
1584198810
1584198820
1584198830
1584198840
1584198850
1584198860
1584198870
1584198880
1584198890
1584198900
1584198910
1584198920
ADJUSTING WASHER....................4........... 1.675MM
ADJUSTING WASHER....................4........... 1.700MM
ADJUSTING WASHER....................4........... 1.725MM
ADJUSTING WASHER....................4........... 1.750MM
ADJUSTING WASHER....................4........... 1.775MM
ADJUSTING WASHER....................4........... 1.800MM
ADJUSTING WASHER....................4........... 1.825MM
ADJUSTING WASHER....................4........... 1.850MM
ADJUSTING WASHER....................4........... 1.875MM
ADJUSTING WASHER....................4........... 1.900MM
ADJUSTING WASHER....................4........... 1.925MM
ADJUSTING WASHER....................4........... 1.950MM
Full View
BLW-400SSW-WELDER/AC GENERATOR— PARTS & OPERATION MANUAL— REV. #1 (06/15/01) — PAGE 131
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Table of Contents
KUBOTAV1205B --- INJECTION PUMP COMPONENTS ASSY.
INJECTION PUMP COMPONENTS ASSY.
PAGE 132 — BLW-400SSW- WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/15/01)
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Injection Pump Components
Table of Contents
KUBOTAV1205B --- INJECTION PUMP COMPONENTS ASSY.
INJECTION PUMP COMPONENTS ASSY.
NO.
PART NO.
ITEM
QTY.
REMARKS
010
1628551010
1628251050
1584151030
1584151230
1584151240
1627151220
1584196760
1584151560
1584194570
1584151200
1586291430
1584151070
1584151250
1627151430
1584151280
1584151270
1584151290
1584151490
1627151060
1627151540
1584193110
1584151380
1628551320
1584196650
1584151350
1584196660
INJECTION PUMP ASSY. ..............1........... INCLUDES ITEMS W/*
020*
030*
040*
050*
060*
070*
080*
090*
100*
110*
130*
140*
150*
160*
170*
180*
190*
200*
210*
220*
230*
240*
250*
260
PUMP PLUNGER
DELIVERY VALVE
DELIVERY VALVE SPRING
DELIVERY VALVE GASKET
DELIVERY VALVE HOLDER
O RING
4
4
4
4
4
4
4
4
8
8
4
4
1
4
4
4
1
1
1
5
4
1
2
1
1
SLEEVE FLANGE
JOINT PIN
O RING
SCREW
TAPPET ASSY.
TAPPET GUIDE PIN
CLAMP PIN
Full View
PLUNGER SPRING
UPPER SEAT SPRING
LOWER SEAT SPRING
SHIM
CONTROL RACK
PLATE
SCREW
CONTROL SLEEVE
HOLLOW SCREW
GASKET
SCREW
GASKET
270
BLW-400SSW-WELDER/AC GENERATOR— PARTS & OPERATION MANUAL— REV. #1 (06/15/01) — PAGE 133
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Table of Contents
KUBOTAV1205B --- ACCESSORIES
PAGE 134 — BLW-400SSW- WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/15/01)
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Table of Contents
Accessories
KUBOTAV1205B --- ACCESSORIES
ACCESSORIES ASSY.
NO.
PART NO.
ITEM
QTY.
REMARKS
090
100*
110
130
140
150#
160
170
180
190
200
210
220
1753842500
1024442320
0966170500
1491142750
3741059110
374105510
1518160190
1518160200
151160260
151165760
1569465990
1518164602
1624787112
OVER FLOW PIPE ASSY. ..............1........... INCLUDES ITEMS W/*
PIPE CLIP ......................................2........... REPLACES 1497142750
FUEL TUBE
1
PIPE CLIP
4
STARTER SWITCH ASSY. .............1........... INCLUDES ITEMS W/#
KEY, STARTER SWITCH
INDICATOR UNIT, CH/GE
2
1
Full View
RELAY ............................................2........... REPLACES 1518160220
RELAY
1
1
1
1
1
WIRE HARNESS
TIMER LIGHT
COMP.REGULATOR
NAME PLATE
BLW-400SSW-WELDER/AC GENERATOR— PARTS & OPERATION MANUAL— REV. #1 (06/15/01) — PAGE 135
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Table of Contents
TERMS AND CONDITIONS OF SALE — PARTS
Effective: July 1, 2000
PAYMENT TERMS
4. Freight is at the sender’s expense. All PRICINGANDREBATES
partsmustbereturnedfreightprepaidto
Multiquip’sdesignatedreceivingpoint.
Terms of payment for parts are net 10 days.
Prices are subject to change without prior
notice.Pricechangesareeffectiveonaspecific
5. Parts must be in new and resalable dateandallordersreceivedonorafterthatdate
condition,intheoriginalMultiquippackage willbebilledattherevisedprice.Rebatesfor
(ifany),andwithMuiltiquippartnumbers price declines and added charges for price
FREIGHTPOLICY
All parts orders will be shipped collect or
prepaidwiththechargesaddedtotheinvoice.
All shipments are F.O.B. point of origin.
Multiquip’s responsibility ceases when a
signedmanifesthasbeenobtainedfromthe
carrier,andanyclaimforshortageordamage
mustbesettledbetweentheconsigneeandthe
carrier.
clearly marked.
increaseswillnotbemadeforstockonhand
atthetimeofanypricechange.
6. Thefollowingitemsarenotreturnable:
Multiquipreservestherighttoquoteandsell
directtoGovernmentagencies,andtoOriginal
EquipmentManufactureraccountswhouse
our products as integral parts of their own
products.
a. Obsolete parts. (If an item is listed
in the parts price book as being
replaced by another item, it is
obsolete.)
b. Any parts with a limited shelf life
(such as gaskets, seals, “O” rings,
andotherrubberparts)thatwere
purchasedmorethansixmonths
priortothereturndate.
MINIMUMORDER
SPECIALEXPEDITINGSERVICE
TheminimumchargeforordersfromMultiquip
is $15.00 net. Customers will be asked for
instructionsregardinghandlingofordersnot
meetingthisrequirement.
A$20.00to$50.00surchargewillbeaddedto
theinvoiceforspecialhandlingincludingbus
c. Anylineitemwithanextendeddealer shipments, insured parcel post or in cases
netpriceoflessthan$5.00.
where Multiquip must personally deliver the
partstothecarrier.
d. Special order items.
RETURNEDGOODSPOLICY
e. Electricalcomponents.
LIMITATIONSOFSELLER’SLIABILITY
Returnshipmentswillbeacceptedandcredit
will be allowed, subject to the following
provisions:
f.
Paint,chemicals,andlubricants.
Multiquip shall not be liable here under for
damagesinexcessofthepurchasepriceofthe
item with respect to which damages are
claimed, and in no event shall Multiquip be
liable for loss of profit or good will or for any
other special, consequential or incidental
damages.
g. Decalsandpaperproducts.
h. Items purchasedinkits.
1. AReturnedMaterialAuthorizationmust
beapprovedbyMultiquippriortoshipment.
7. Thesenderwillbenotifiedofanymaterial
receivedthatisnotacceptable.
2. ToobtainaReturnMaterialAuthorization,
alistmustbeprovidedtoMultiquipParts
Sales that defines item numbers,
quantities,anddescriptionsoftheitems
tobereturned.
8. Such material will be held for 5 working
days from notification, pending
instructions. If a reply is not received
within5days,thematerialwillbereturned
tothesenderathisexpense.
LIMITATIONOFWARRANTIES
a. Thepartsnumbersanddescriptions
mustmatchthecurrentpartsprice
list.
Nowarranties,expressorimplied,aremade
in connection with the sale of parts or trade
accessories nor as to any engine not
manufacturedbyMultiquip.Suchwarranties
made in connection with the sale of new,
complete units are made exclusively by a
statement of warranty packaged with such
units, and Multiquip neither assumes not
authorizes any person to assume for it any
other obligation or liability whatever in
connectionwiththesaleofitsproducts.Apart
fromsuchwrittenstatementofwarranty,there
arenowarranties,express,impliedorstatutory,
which extend beyond the description of the
productsonthefacehereof.
9. Creditonreturnedpartswillbeissuedat
dealer net price at time of the original
purchase,lessa15%restockingcharge.
b. Thelistmustbetypedorcomputer
generated.
10. In cases where an item is accepted for
which the original purchase document
can not be determined, the price will be
basedonthelistpricethatwaseffective
twelvemonthspriortotheRMAdate.
c. Thelistmuststatethereason(s)for
thereturn.
d. The list must reference the sales
order(s)orinvoice(s)underwhich
theitemswereoriginallypurchased.
11. Credit issued will be applied to future
purchasesonly.
e. Thelistmustincludethenameand
phonenumberoftheperson
requestingtheRMA.
3. A copy of the Return Material
Authorizationmustaccompanythereturn
shipment.
PAGE 136 — BLW-400SSW- WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/15/01)
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NOTE PAGE
BLW-400SSW-WELDER/AC GENERATOR— PARTS & OPERATION MANUAL— REV. #1 (06/15/01) — PAGE 137
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PARTS AND OPERATION MANUAL
PARTS AND OPERATION MANUAL
Table of Contents
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL NUMBER
ON-HANDWHEN CALLING
PARTS DEPARTMENT
800/427-1244 or 310/537-3700
FAX: 800/672-7877 or 310/637-3284
SERVICE DEPARTMENT
800/835-2551 or 310/537-3700
FAX: 310/638-8046
WARRANTY DEPARTMENT
800/835-2551 or 310/537-3700
FAX: 310/638-8046
MAIN
800/421-1244 or 310/537-3700
FAX: 310/537-3927
Manufactured for Multiquip Inc.
by
DENYO MANUFACTURING, CO., USA
MULTIQUIPINC.
18910 WILMINGTON AVE.
CARSON, CALIFORNIA 90746
310-537-3700
800-421-1244
FAX:310-537-3927
E-mail:mq@multiquip.com • www:multiquip.com
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