Multiquip Biscuit Joiner MVC98D2 User Manual

OPERATION AND PARTS MANUAL  
SERIES  
MODEL MVC98D2  
ONE-WAY PLATE COMPACTOR  
(YANMAR L48V6 DIESEL ENGINE)  
Revision #1 (01/12/11)  
To find the latest revision of this  
publication, visit our website at:  
THIS MANUAL MUST ACCOMPANYTHE EQUIPMENT AT ALLTIMES.  
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PROPOSITION 65 WARNING  
Engine exhaust and some of its  
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NOTES  
MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 3  
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TABLE OF CONTENTS  
MQ MIKASA SERIES MVC98D2  
PLATE COMPACTOR  
YANMAR L48V6F3R4AAW4  
ENGINE  
Proposition 65 Warning .............................................. 2  
Table Of Contents ...................................................... 4  
Parts Ordering Procedures ........................................ 5  
Safety Information................................................. 6-10  
Dimensions .............................................................. 11  
Specifications ........................................................... 12  
General Information ................................................. 13  
Plate Compactor Components................................. 14  
Engine Components ................................................ 15  
Setup ........................................................................ 16  
Inspection............................................................ 17-18  
Operation ............................................................ 19-20  
Preparation For Long term Storage ........................ 20  
Maintenance ....................................................... 21-23  
Troubleshooting .................................................. 24-25  
Explanation Of Code In Remarks Column ............... 26  
Suggested Spare Parts ............................................ 27  
Cylinder Block Assembly.................................... 40-41  
Cylinder Head Assembly.................................... 42-43  
Air Cleaner Assembly......................................... 44-45  
Muffler Assembly ............................................... 46-47  
Crankshaft and Camshaft Assembly ................. 48-49  
Piston Assembly................................................. 50-51  
Lub. Oil Pump and Governor Assembly ............. 52-53  
Cooling and Starting Device Assembly.............. 54-55  
Fuel Injection Pump Assembly........................... 56-57  
Fuel Tank and Fuel Line Assembly .................... 58-59  
Tools, Labels and Gasket Set Assembly............ 60-61  
Terms and Conditions Of Sale — Parts .................. 62  
NOTICE  
Specification and part number are subject to  
change without notice.  
COMPONENT DRAWINGS  
Decal Placement ................................................. 28-29  
Body Assembly ................................................... 30-33  
Vibration Assembly ............................................. 34-35  
Water Tank Assembly .......................................... 36-37  
Transport Wheel Assembly ................................. 38-39  
PAGE 4 — MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11)  
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PARTS ORDERING PROCEDURES  
Ordering parts has never been easier!  
Choose from three easy options:  
Effective:  
January 1st, 2006  
Best Deal!  
Order via Internet (Dealers Only):  
Order parts on-line using Multiquip’s SmartEquip website!  
If you have an MQ Account, to obtain a Username  
and Password, E-mail us at: parts@multiquip.  
com.  
View Parts Diagrams  
Order Parts  
Print Specification Information  
To obtain an MQ Account, contact your  
District Sales Manager for more information.  
Use the internet and qualify for a 5% Discount  
on Standard orders for all orders which include  
complete part numbers.*  
to log in and save!  
Order Parts  
Note: Discounts Are Subject To Change  
Fax your order in and qualify for a 2% Discount  
on Standard orders for all orders which include  
complete part numbers.*  
Order via Fax (Dealers Only):  
All customers are welcome to order parts via Fax.  
Domestic (US) Customers dial:  
1-800-6-PARTS-7 (800-672-7877)  
Note: Discounts Are Subject To Change  
Domestic (US) Dealers Call:  
Order via Phone:  
1-800-427-1244  
Non-Dealer Customers:  
International Customers should contact  
their local Multiquip Representatives for  
Parts Ordering information.  
Contact your local Multiquip Dealer for  
parts or call 800-427-1244 for help in  
locating a dealer near you.  
When ordering parts, please supply:  
Dealer Account Number  
Specify Preferred Method of Shipment:  
Dealer Name and Address  
UPS/Fed Ex  
DHL  
Truck  
Priority One  
Ground  
Shipping Address (if different than billing address)  
Return Fax Number  
Next Day  
Second/Third Day  
Applicable Model Number  
Quantity, Part Number and Description of Each Part  
NOTICE  
All orders are treated as Standard Orders and will  
ship the same day if received prior to 3PM PST.  
WE ACCEPT ALL MAJOR CREDIT CARDS!  
MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 5  
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SAFETY INFORMATION  
Do not operate or service the equipment before reading  
the entire manual. Safety precautions should be followed  
at all times when operating this equipment.  
Failure to read and understand the safety  
messages and operating instructions could  
result in injury to yourself and others.  
Potential hazards associated with the operation of this  
equipment will be referenced with hazard symbols which  
may appear throughout this manual in conjunction with  
safety messages.  
SAFETY MESSAGES  
The four safety messages shown below will inform you  
about potential hazards that could injure you or others.The  
safety messages specifically address the level of exposure  
to the operator and are preceded by one of four words:  
DANGER,WARNING, CAUTION or NOTICE.  
SAFETY SYMBOLS  
DANGER  
Indicates a hazardous situation which, if not avoided,  
WILL result in DEATH or SERIOUS INJURY.  
WARNING  
Indicates a hazardous situation which, if not avoided,  
COULD result in DEATH or SERIOUS INJURY.  
CAUTION  
Indicates a hazardous situation which, if not avoided,  
COULD result in MINOR or MODERATE INJURY.  
NOTICE  
Addresses practices not related to personal injury.  
PAGE 6 — MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11)  
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SAFETY INFORMATION  
GENERAL SAFETY  
CAUTION  
NOTICE  
„ This equipment should only be operated by trained and  
qualified personnel 18 years of age and older.  
„ NEVER operate this equipment without proper protective  
clothing, shatterproof glasses, respiratory protection,  
hearing protection, steel-toed boots and other protective  
devices required by the job or city and state regulations.  
„ Whenever necessary, replace nameplate, operation and  
safety decals when they become difficult read.  
„ Manufacturer does not assume responsibility for any  
accident due to equipment modifications. Unauthorized  
equipment modification will void all warranties.  
„ NEVER use accessories or attachments that are not  
recommended by Multiquip for this equipment. Damage  
to the equipment and/or injury to user may result.  
„ NEVER operate this equipment when not  
feeling well due to fatigue, illness or when  
under medication.  
„ ALWAYS know the location of the nearest  
fire extinguisher.  
„ NEVER operate this equipment under the influence of  
drugs or alcohol.  
„ ALWAYS know the location of the nearest  
first aid kit.  
„ ALWAYS know the location of the nearest phone or keep  
a phone on the job site. Also, know the phone numbers  
of the nearest ambulance,doctor and fire department.  
This information will be invaluable in the case of an  
emergency.  
„ ALWAYS check the equipment for loosened threads or  
bolts before starting.  
„ DO NOT use the equipment for any purpose other than  
its intended purposes or applications.  
„ ALWAYS clear the work area of any debris, tools, etc.  
that would constitute a hazard while the equipment is  
in operation.  
MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 7  
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SAFETY INFORMATION  
COMPACTOR SAFETY  
DANGER  
WARNING  
„ DO NOT place hands or fingers inside engine  
compartment when engine is running.  
„ NEVER operate the equipment in an explosive  
atmosphere or near combustible materials.An  
explosion or fire could result causing severe  
bodily harm or even death.  
„ NEVER operate the engine with heat shields or  
guards removed.  
„ Keep fingers, hands hair and clothing away  
from all moving parts to prevent injury.  
WARNING  
„ NEVER disconnect any emergency or safety devices.  
These devices are intended for operator safety.  
Disconnection of these devices can cause severe injury,  
bodily harm or even death.Disconnection of any of these  
devices will void all warranties.  
„ DO NOT remove the radiator cap while the  
engine is hot. High pressure boiling water will gush out  
of the radiator and severely scald any persons in the  
general area of the compactor.  
„ DO NOT remove the coolant drain plug  
while the engine is hot. Hot coolant will  
gush out of the coolant tank and severely  
scald any persons in the general area of  
the compactor.  
CAUTION  
„ NEVER lubricate components or attempt service on a  
running machine.  
NOTICE  
„ DO NOT remove the engine oil drain plug while the  
engine is hot. Hot oil will gush out of the oil tank and  
severely scald any persons in the general area of the  
compactor.  
„ ALWAYS keep the machine in proper running condition.  
„ Fix damage to machine and replace any broken parts  
immediately.  
CAUTION  
„ ALWAYS store equipment properly when it is not being  
used.Equipment should be stored in a clean, dry location  
out of the reach of children and unauthorized personnel.  
„ NEVER touch the hot exhaust manifold,  
muffler or cylinder.Allow these parts to cool  
before servicing equipment.  
ENGINE SAFETY  
DANGER  
NOTICE  
„ NEVER run engine without an air filter or with a dirty air  
filter.Severe engine damage may occur.Service air filter  
frequently to prevent engine malfunction.  
„ The engine fuel exhaust gases contain poisonous carbon  
monoxide. This gas is colorless and odorless, and can  
cause death if inhaled.  
„ NEVER tamper with the factory settings  
of the engine or engine governor. Damage  
to the engine or equipment can result  
if operating in speed ranges above the  
maximum allowable.  
„ The engine of this equipment requires an adequate  
free flow of cooling air. NEVER operate this equipment  
in any enclosed or narrow  
area where free flow of the  
air is restricted. If the air  
flow is restricted it will cause  
injury to people and property  
and serious damage to the  
equipment or engine.  
„ NEVER tip the engine to extreme angles during lifting as  
it may cause oil to gravitate into the cylinder head, making  
the engine start difficult.  
PAGE 8 — MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11)  
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SAFETY INFORMATION  
FUEL SAFETY  
DANGER  
BATTERY SAFETY (ELECTRIC START ONLY)  
DANGER  
„ DO NOT add fuel to equipment if it is placed inside truck  
bed with plastic liner. Possibility exists of explosion or  
fire due to static electricity.  
„ DO NOT drop the battery.There is a possibility that the  
battery will explode.  
„ DO NOT expose the battery to open flames,  
sparks, cigarettes, etc.The battery contains  
combustible gases and liquids. If these  
gases and liquids come into contact with a  
flame or spark, an explosion could occur.  
FUEL  
WARNING  
„ ALWAYS wear safety glasses when  
handling the battery to avoid eye irritation.  
The battery contains acids that can cause  
injury to the eyes and skin.  
FUEL  
„ Use well-insulated gloves when picking up  
the battery.  
„ ALWAYS keep the battery charged. If the battery is not  
charged, combustible gas will build up.  
„ DO NOT start the engine near spilled fuel or combustible  
fluids. Diesel fuel is extremely flammable and its vapors  
can cause an explosion if ignited.  
„ DO NOT charge battery if frozen. Battery can explode.  
When frozen, warm the battery to at least 61°F (16°C).  
„ ALWAYS refuel in a well-ventilated area, away from  
sparks and open flames.  
„ ALWAYS recharge the battery in a well-ventilated  
environment to avoid the risk of a dangerous concentration  
of combustible gases.  
„ ALWAYS use extreme caution when working with  
flammable liquids.  
„ If the battery liquid (dilute sulfuric acid)  
comes into contact with clothing or skin,  
rinse skin or clothing immediately with  
plenty of water.  
„ DO NOT fill the fuel tank while the engine is running  
or hot.  
„ DO NOT overfill tank, since spilled fuel could ignite if it  
comes into contact with hot engine parts or sparks from  
the ignition system.  
„ If the battery liquid (dilute sulfuric acid) comes into  
contact with eyes, rinse eyes immediately with plenty  
of water and contact the nearest doctor or hospital to  
seek medical attention.  
„ Store fuel in appropriate containers, in well-ventilated  
areas and away from sparks and flames.  
CAUTION  
„ NEVER use fuel as a cleaning agent.  
„ ALWAYS disconnect the NEGATIVE battery terminal  
before performing service on the equipment.  
„ DO NOT smoke around or near the  
equipment. Fire or explosion could result  
from fuel vapors or if fuel is spilled on a  
hot engine.  
„ ALWAYS keep battery cables in good working condition.  
Repair or replace all worn cables.  
MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 9  
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SAFETY INFORMATION  
TRANSPORTING SAFETY  
CAUTION  
„ NEVER allow any person or animal to stand underneath  
the equipment while lifting.  
NOTICE  
„ Before lifting, make sure that the equipment parts (hook  
and vibration insulator) are not damaged and screws are  
not loose or missing.  
„ Always make sure crane or lifitng device has been  
properly secured to the lifting bail (hook) of the  
equipment.  
„ ALWAYS shutdown engine before transporting.  
„ NEVER lift the equipment while the engine is running.  
„ Tighten fuel tank cap securely and close fuel cock to  
prevent fuel from spilling.  
„ Use adequate lifting cable (wire or rope) of sufficient  
strength.  
„ Use one point suspension hook and lift straight  
upwards.  
„ DO NOT lift machine to unnecessary heights.  
„ ALWAYS tie down equipment during transport by  
securing the equipment with rope.  
ENVIRONMENTAL SAFETY  
NOTICE  
„ Dispose of hazardous waste properly.  
Examples of potentially hazardous waste  
are used motor oil, fuel and fuel filters.  
„ DO NOT use food or plastic containers to dispose of  
hazardous waste.  
„ DO NOT pour waste, oil or fuel directly onto the ground,  
down a drain or into any water source.  
PAGE 10 — MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11)  
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DIMENSIONS  
C
B
D
A
Figure 1. MVC98D2 Reversible Plate Compactor Dimensions  
TABLE 1. DIMENSIONS  
REFERENCE  
LETTER  
DIMENSIONS  
IN. (MM)  
A
B
C
D
19.75 in. (502 mm.)  
26 in. (660 mm.)  
40 in. (1,016 mm.)  
22.75 in. (578 mm.)  
MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 11  
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SPECIFICATIONS  
TABLE 2. Specifications (Compactor)  
Models  
MVC-98D2  
Centrifugal Force  
Number of Vibrations  
Traveling Speed  
3,350 lbs. (1,520 kg)  
6,000 vibrations/min  
72 ft./min (22 meters/min)  
19.6 x 22.0 in.  
(498 x 559 mm)  
Plate Size (LxW)  
Operating Weight  
218 lbs. (99 kg)  
13.7 qt. (13.0 liters)  
7092 sq. ft./hr.  
Water Tank Capacity  
Max. Area Of Compaction  
Table 3. Specifications (Engine)  
YANMAR  
L48V6F3R4AAW4  
Model  
Air-cooled 4 stroke, Vertical  
Single Cylinder, Diesel  
Engine  
Type  
2.7 in. x 1.8 in.  
(70 mm x 57 mm)  
Bore X Stroke  
Displacement  
Max Output  
219 cc (13.4 cu-in)  
4.2 H.P./3600 R.P.M.  
Engine  
Approx. 0.63 U.S. gallons  
(2.4 liters)  
Fuel Tank Capacity  
Fuel  
Diesel Fuel  
0.84 qts. (.80 liters)  
Recoil Start  
Lube Oil Capacity  
Starting Method  
13.1 x 15.1 x 16.5 in.  
(332.5 x 384.5 x 417.8 mm  
Dimension (L x W x H)  
Dry Net Weight  
58.4 lbs (26.5 Kg.)  
PAGE 12 — MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11)  
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GENERAL INFORMATION  
Frequency/Speed  
Plate Compactor  
The compactor's vibrating plate maximum frequency is 6,000  
vpm (vibrations per minute).The forward and reverse travel speed  
of the compactor is approximately 72 ft./minute (22 meters/  
minute).  
The Mikasa MVC98D2 is a walk-behind plate compactor  
designed for the compaction of sand, clay and asphalt.This plate  
compactor is a powerful compacting tool capable of applying a  
tremendous force in consecutive high frequency vibrations to a  
soil surface. Its applications include soil compacting for road,  
embankments and reservoirs as well as backfilling for gas  
pipelines, water pipelines and cable installation work.  
Water Sprinkler System  
The water sprinkler system will provide about 20 minutes of  
sprinkling with the water cock in the full open position and the  
compactor operating at full speed. It is suggested to mix a small  
amount of detergent or diesel fuel with water.This will allow the  
water to the flow much easier.  
Compactor Components  
This plate compactor is comprised of an anti-vibration handle,  
vibrating case (eccentric), water tank, guard hook, rubber shock  
absorbers and a Yanmar diesel engine.  
Controls  
Vibratory Plates  
Before starting the MVC98D2 Plate Compactor, identify and  
understand the function of the controls and components as  
indicated in Figure 2.  
The vibratory plates of the MVC98D2 produce low amplitude  
high frequency vibrations, designed to compact granular soils  
and asphalt.  
The resulting vibrations cause forward motion.The engine and  
handle are vibration isolated from the vibrating plate.The heavier  
the plate, the more compaction force it generates.  
Power Transfer  
The Mikasa MVC98D2 Plate Compactor is equipped with an air-  
cooled, vertical single-cylinder, 4-stroke Yanmar L48V6 diesel  
engine. A centrifugal clutch is attached to the output shaft of the  
engine and will engage when the engine speed reaches  
approximately 2,300 ~ 2,600 rpm’s.  
Engine shaft speed is transfered via engine pulley and V-belt to  
vibrator pulley. The vibrator pulley rotates an eccentric rotor shaft  
that is contained within the vibrator case.  
The generated vibration created from the eccentric rotor is  
transmitted to the compacting plate. This vibration causes the  
compactor to move in a forward direction.  
MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 13  
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COMPONENTS  
4
2
3
1
10  
9
8
5
7
6
Figure 2. MVC98D2 Components  
Figure 2 illustrates the location of the major components for the  
MVC98D2 Plate Compactor.The function of each component is  
described below:  
5. Belt Cover – Remove this cover to gain acess to theV-belt.  
NEVER run the compactor without theV-belt cover.If theV-  
belt cover is not installed, the possibility exist that your hand  
may get caught between theV-belt and clutch, thus causing  
serious injury and bodily harm.  
1.  
Water Tank Cap – Remove this cap to add water to the  
water tank.  
6. Vibrating Plate – A flat, open plate made of durable cast  
2.  
Lifting Hook – When lifting of the compactor is required  
either by forklift, crane etc., tie rope or chain around this  
lifting point.  
iron construction used in the compacting of soil.  
7. Vibration Case – Encloses the eccentric, gears and  
counter weights.  
3.  
4.  
Diesel Engine – This plate compactor uses a YANMAR  
L48V6 engine. Refer to the YANMAR owners manual for  
engine information and related topics.  
8. WaterTube (Sprinkler) – Supplies water to the soil via a  
splash plate.  
Handle Bar When operating the compactor use this  
handle bar to manuever the compactor.  
9. Water Shut-Off Valve – Turn this valve downward to let  
water flow from the water tank to the water tube.  
10. Water Tank – Holds 13.7 quarts of water, removable no  
tools required.  
PAGE 14 — MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11)  
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