OPERATION AND PARTS MANUAL
MODEL R2000H
RIDE-ON STATIC ROLLER
(Honda GX240K1QAE2 ENGINE)
Revision #4 (07/24/08)
To find the latest revision of this
publication, visit our website at:
THIS MANUAL MUST ACCOMPANYTHE EQUIPMENT AT ALLTIMES.
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PROPOSITION 65WARNING
PAGE 2 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)
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NOTES
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 3
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TABLE OF CONTENTS
Multiquip R2000H —
Ride-On Static Roller
HondaGX240K1QAE2Engine
Air Cleaner Asssembly .......................................52-53
Camshaft Asssembly .........................................54-55
Carburetor Asssembly .......................................56-57
Control Asssembly .............................................58-59
Crankcase Cover Asssembly .............................60-61
Crankshaft Asssembly .......................................62-63
Cylinder Barrel Asssembly .................................64-65
Cylinder Head Asssembly ..................................66-67
Fan Cover Asssembly ........................................ 68-69
Flywheel Asssembly...........................................70-71
Fuel Tank Asssembly .........................................72-73
Ignition Coil Asssembly ......................................74-75
Starter Motor Assembly .....................................76-77
Control Box Assembly ........................................78-79
Muffler Asssembly..............................................80-81
Piston Asssembly ...............................................82-83
Recoil Starter Asssembly...................................84-85
Engine Labels ....................................................86-87
Proposition 65 Warning ............................................. 2
Table Of Contents ..................................................... 4
Parts Ordering Procedures ....................................... 5
Specifications (Roller) ............................................... 6
Specifications (Engine) ............................................. 7
Dimensions ............................................................... 8
Safety Message Alert Symbols ............................ 9-10
Rules For Safe Operation .................................. 11-13
Operation and Safety Decals .................................. 14
General Information ........................................... 15-16
Roller Components ............................................ 18-19
Engine Components ............................................... 20
Inspection........................................................... 21-22
Initial Start-Up ......................................................... 23
Operation ........................................................... 24-25
Maintenance ...................................................... 26-28
Preparation For Long-Term Storage ...................... 29
Troubleshooting (Roller).......................................... 30
Troubleshooting (Engine)........................................ 31
Explanation Of Code In Remarks Column .............. 32
Suggested Spare Parts ........................................... 33
Name Plate and Decals ..................................... 34-35
Brake Assembly ................................................. 36-37
Steering Assembly ............................................. 38-39
Chassis and covers Assembly ........................... 40-41
Battery Assembly ............................................... 42-43
Rear Drum Assembly ......................................... 44-45
Drive Assembly .................................................. 46-47
Transmission Assembly...................................... 48-49
Water System Assembly .................................... 50-51
Terms and Conditions of Sale ................................. 88
PAGE 4 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)
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PARTS ORDERING PROCEDURES
Ordering parts has never been easier!
Choose from three easy options:
Effective:
January 1st, 2006
Best Deal!
Order via Internet (Dealers Only)
Orderpartson-lineusingMultiquip’sSmartEquipwebsite!
:
If you have an MQ Account, to obtain a
Username and Password, E-mail us at:
■
■
■
View Parts Diagrams
Order Parts
PrintSpecificationInformation
To obtain an MQ Account, contact your
District Sales Manager for more information.
Use the internet and qualify for a 5% Discount
on Standard orders for all orders which include
complete part numbers.*
Gotowww.multiquip.comandclickon
to log in and save!
Order Parts
Note: Discounts Are Subject To Change
Fax your order in and qualify for a 2% Discount
on Standard orders for all orders which include
complete part numbers.*
Order via Fax (Dealers Only)
:
All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)
Note: Discounts Are Subject To Change
Domestic (US) Dealers Call:
1-800-427-1244
Order via Phone:
Non-Dealer Customers:
International Customers should contact
their local Multiquip Representatives for
Parts Ordering information.
Contact your local Multiquip Dealer for
parts or call 800-427-1244 for help in
locating a dealer near you.
When ordering parts, please supply:
❒
Specify Preferred Method of Shipment:
❒
❒
❒
❒
❒
❒
Dealer Account Number
✓
UPS/Fed Ex
✓ DHL
Dealer Name and Address
■
■
Priority One
Ground
✓
Truck
Shipping Address (if different than billing address)
Return Fax Number
Applicable Model Number
■ Next Day
■
Second/ThirdDay
Quantity, Part Number and Description of Each Part
All orders are treated asStandard Orders
andwillshipthesamedayifreceivedprior
to 3PM PST.
WE ACCEPT ALL MAJOR CREDIT CARDS!
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 5
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R2000H — SPECIFICATIONS (ROLLER)
Table 1. R2000 Roller Specifications
Dry Weight
Full Ballast Weight
Overall Length
Overall Width
1,382 lbs. (627 Kg.)
2,235 lbs. (1,014 Kg.)
73 in. (1,854 mm.)
37 in. (940 mm.)
Overall Height
51 in. (1,295 mm.)
Front - 28 in. (711 mm.)
Rear - 32 in. (813 mm)
Front - 20 in. (508 mm.)
Rear - 24 in. (610 mm)
RH - 3.25 in. (83 mm.)
LH - 9 in. (229 mm.)
Rolling Width
Roll Diameter
Ground Clearance
Overhang
RH - 3.25 in. (83 mm.)
LH - 1.75 in. (44 mm.)
Water Tank Capacity
Front Rolls Capacity
Rear Roll Capacity
Travel Speed
21gallons 177 lbs. (79.5 liters 80.5 Kg.)
15+15 gallons 250 lbs.(56.8+56.8 liters 114 Kg.)
51 gallons 427 lbs. (193 liters 194 Kg.)
5.6 mph (max. forward and reverse)
27% (15 degrees)
Maximum Gradient
Turning Radius (Inside)
Steering
10.5 ft. (3,200 mm.)
Mechanical (Chain)
V-belt driven hydrostatic transmission chain
drive to rear roll
Drive
Parking Brake
Electrical System
Battery Type
Band-mechanical actuation
12V DC, neg. ground
Size Group 24
G2 40 Amp Hours
Battery Dimensions
9.25 x 7 x 7 in. (23.5 x17.8 x17.8 cm.)
PAGE 6 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)
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R2000H — SPECIFICATIONS (ENGINE)
Table 2. Engine Specifications
Model
HONDA GX240K1QAE2
Type
Air-cooled 4 stroke, Single Cylinder, OHV, Horizontal Shaft Gasoline Engine
2.9 in. x 2.3 in.
(73 mm x 58 mm)
Bore X Stroke
Displacement
Max Output
14.81 cu-in. (242cc)
7.1 H.P./3600 R.P.M.
Fuel Tank Capacity
Fuel
1.59 U.S. gal. (6 liters)
Unleaded Automobile Gasoline
1.16 U.S. qt. (1.1 liters)
Lube Oil Capacity
Speed Control
Method
Centrifugal Fly-weight Type
Electric Start
Starting Method
Dimension
(L x W x H)
14.0 x 16.9 x 16.1 in.
(355 x 430 x 410 mm)
Dry Net Weight
55.1 lbs. (25 Kg)
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 7
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R2000H — DIMENSIONS
Figure 1. R2000H Roller Dimensions
TABLE 3. DIMENSIONS
REF.
LETTER
DIMENSION
IN. (MM.)
DESCRIPTION
Overall Height
A
B
C
D
E
F
51 in. (1295 mm.)
Overall Width
37 in. (940 mm.)
73 in. (1854 mm.)
32 in. (813 mm.)
48 in. (1219 mm.)
17 in. (432 mm.)
50 in. (1270 mm.)
Overall Length
Front Frame Height
Steering Wheel Height
Lower Frame Height
Wheel Base Length
G
PAGE 8 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)
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R2000H — SAFETY MESSAGE ALERT SYMBOLS
FORYOUR SAFETY ANDTHE SAFETY OF OTHERS!
HAZARD SYMBOLS
Safety precautions should be followed at all times when
operating this equipment. Failure to read and understand the
Safety Messages and Operating Instructions could result in
injury to yourself and others.
Lethal Exhaust Gases
Engine exhaust gases contain poisonous
This Operation and Parts Manual
has been developed to provide
complete instructions for the safe
carbon monoxide. This gas is colorless and
odorless, and can cause death if inhaled.
NEVER operate this equipment in a confined
area or enclosed structure that does not
provide ample free flow air.
and efficient operation of the
Multiquip Model R2000H Static
Roller. Refer to the engine
manufacturer's instructions for
data relative to its safe operation.
Before using this roller, ensure
that the operating individual
has read and understands all
instructions in this manual.
Explosive Fuel
GASOLINE is extremely flammable, and its
vapors can cause an explosion if ignited. DO
NOT start the engine near spilled fuel or
combustible fluids. DO NOT fill the fuel tank
while the engine is running or hot. DO NOT
overfill tank, since spilled fuel could ignite if it
comes into contact with hot engine parts or
sparks from the ignition system. Store fuel in
approved containers, in well-ventilated areas
and away from sparks and flames. NEVER
use fuel as a cleaning agent.
SAFETY MESSAGE ALERT SYMBOLS
The three (3) Safety Messages shown below will inform you
about potential hazards that could injure you or others. The
Safety Messages specifically address the level of exposure to
the operator, and are preceded by one of three words: DANGER,
WARNING, or CAUTION.
Burn Hazards
DANGER: You WILL be KILLED or
SERIOUSLY injured if you do not follow
directions.
Explosive Fuel
Engine components can generate extreme heat.
To prevent burns, DO NOT touch these areas
while the engine is running or immediately after
operations. Never operate the engine with heat
shields or heat guards removed.
WARNING: You CAN be KILLED or
SERIOUSLY injured if you do not follow
directions.
Rotating Parts
CAUTION: You CAN be injured if you
NEVER operate equipment with covers, or
guards removed. Keep fingers, hands, hair and
clothing away from all moving parts to prevent
injury.
do not follow directions.
Potential hazards associated with MQ R2000H vibration roller
operation will be referenced with Hazard Symbols which appear
throughout this manual, and will be referenced in conjunction
with Safety Message Alert Symbols.
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 9
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R2000H — SAFETY MESSAGE ALERT SYMBOLS
Accidental Starting
Respiratory Hazard
ALWAYS place the engine ON/OFF switch in
the OFF position, and remove the ignition key
when the machine is not in use.
ALWAYS wear approved respiratory
protection.
Equipment Damage Messages
Sight and Hearing hazard
Other important messages are provided throughout this manual
to help prevent damage to your roller, other property, or the
surrounding environment.
ALWAYS wear approved eye and hearing
protection.
This roller, other property, or the
surrounding environment could
be damaged if you do not follow
instructions.
PAGE 10 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)
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RULES FOR SAFE OPERATION
■
NEVER touchthehotexhaustmanifold,
muffler or cylinder.Allow these parts to
cool before servicing engine or pump.
DANGER:
Failure to follow instructions in this manual may
lead to serious injury or even death! This
equipment is to be operated by trained and
qualified personnel only!This equipment is for
industrial use only.
The following safety guidelines should always be used when
operating the R2000H Roller:
■
■
HighTemperatures – Allow the engine to cool before adding
fuel or performing service and maintenance functions. Contact
with hot components can cause serious burns.
GENERAL SAFETY
■
DO NOT operate or service this equipment before
readingthisentiremanual.
The engine of this roller requires an adequate free flow of
cooling air. Never operate the roller in any enclosed or narrow
area where free flow of the air is restricted. If the air flow is
restricted it will
■
■
This equipment should not be operated by
persons under 18 years of age.
NEVER operate this equipment without proper
protective clothing, shatterproof glasses, steel-
toed boots and other protective devices required
by the job.
cause
serious
damage to the roller
or engine and may
cause injury to
people and property.
Remember
the
roller's engine gives
off DEADLY gases.
■
■
NEVER operate this equipment when not feeling
well due to fatigue, illness or taking medicine.
■
■
ALWAYS refuel in a well-ventilated area, away from sparks
and open flames.
NEVER operate this equipment under the
influence or drugs or alcohol.
ALWAYS use extreme caution when working with flammable
liquids. When refueling, stop the engine and allow it to cool.
DO NOT smoke around or near the machine. Fire or explosion
could result from fuel vapors, or if fuel is spilled on a hot
engine.
■
■
■
Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
■
NEVER operate the roller in an
explosive atmosphere or near
combustible materials. An explosion or
fire could result causing severe bodily
harm or even death.
ALWAYS check the machine for loosened threads or bolts
before starting.
ALWAYS wear proper respiratory (mask) hearing and eye
protection equipment when operating the roller.
■
■
Topping-off to filler port is dangerous, as it tends to spill fuel.
Refer to the Honda Engine Owner's Manual for engine
technical questions or information.
■
■
NEVER use accessories or attachments, which are not
recommended by Multiquip for this equipment. Damage to
the equipment and/or injury to user may result.
Manufacturer does not assume responsibility for any accident
due to equipment modifications.
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 11
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RULES FOR SAFE OPERATION
■
■
■
■
NEVER Run engine without air cleaner. Severe engine
■
■
■
Start the roller only when seated in the operator’s position.
Check all hydraulic components and fittings for wear.
damage may occur.
ALWAYS read, understand, and follow procedures in
Operator’s Manual before attempting to operate equipment.
Before starting engine, ensure that there is smooth movement
of the travel lever, throttle and parking brake.
ALWAYS be sure the operator is familiar with proper safety
precautions and operations techniques before using roller.
■
■
ALWAYS check hydraulic oil, engine oil, and fuel levels for
leakage before starting engine.
ALWAYS store equipment properly when it is not being used.
Equipment should be stored in a clean, dry location out of the
reach of children.
High Temperatures – Always stop engine and allow the
engine to cool before adding fuel, oil or performing service
and maintenance functions. Contact with hot components can
cause serious burns.
■
■
■
DO NOT operate this roller with hydrostatic oil temperature
higher than 180 degrees fahrenheit.
■
NEVER disconnect any "emergency or safety devices".
These devices are intended for operator safety. Disconnection
of these devices can cause severe injury, bodily harm or even
death! Disconnection of any of these devices will void all
warranties.
NEVER leave the roller unattended, turn off engine and place
parking brake lever in upright position.
CAUTION must always be observed while servicing this roller.
Rotating parts can cause injury if contacted.
Maintenance Safety
■
■
DO NOT leave roller with engine running.
■
NEVER lubricate components or attempt service on a running
machine.
If the roller must be stopped on an incline (grade), remove the
ignition key and place chock blocks (not provided) under the
front and rear drums.
■
ALWAYS allow the machine a proper amount of time to cool
before servicing.
■
■
NEVER drive the roller on unshored trenches or near steep,
unsupported banks.The vibration caused by the roller could
cause a cave-in.
■
■
Keep the machinery in proper running condition.
Fix damage to the machine immediately and always replace
broken parts, or missing decals.
ALWAYS use extreme care when operating near obstructions,
on slippery surfaces, grades and side slopes.
■
■
■
Dispose of hazardous waste properly.Examples of potentially
hazardous waste are used motor oil, fuel and fuel filters.
■
■
ALWAYS wear slip resistant safety shoes or boots.
Unauthorized equipment modifications will void all
warranties.
DO NOT use food or plastic containers to dispose of
hazardous waste.
■
When working on slopes, avoid sidehill travel. Operate up
and down travel only. Remember, the danger of sliding on
and/or tripping on steep slopes is always present.
DO NOT pour waste, oil or fuel directly onto the ground,
down a drain or into any water source.
■
■
ALWAYS wear seat belts.
When malfunctions occur, always remove the ignition key
and place a "DO NOT OPERATE " sign in the operator's
seat.
■
If a malfunction occurs with the travel lever mechanism, speed
and direction will be impossible to control. Immediately stop
the roller and correct the problem.
■
■
If the steering system operates improperly, immediately stop
the engine and apply the parking brake.
In the event of hydraulic hose or line failure, promptly return
the travel lever to the “neutral” position, stop the engine and
set the parking brake.
PAGE 12 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)
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RULES FOR SAFE OPERATION
Emergencies
Loading and Transporting
■
ALWAYS know the location of the nearest fire extinguisher.
DANGER :
DANGER! ALWAYS LOAD AND UNLOAD
THE ROLLER ON LEVEL, HARD GROUND
OR PAVEMENT. Serious injury or death can
result from improper loading, lifting or
unloading. Use extreme caution!
■
■
The roller has an operating weight of approximately 2,063
lbs. (938 Kg). Use lifting equipment capable of lifting this
weight.
ALWAYS check the roller's lifting hooks. Before lifting or
transporting the roller, lock the frame with the locking bar that
is provided. Make sure the hooks are secure and tight before
lifting the machine.
■
■
ALWAYS know the location of the nearest and first aid kit.
■
■
When driving the roller onto a transporting vehicle or trailer,
use ramps or other suitable material of sufficient strength to
support the roller.
Remove mud, oil, ice, snow or any other slippery materials
from the ramps and bed of the vehicle to avoid accidents.
In emergencies always know the location of the
nearest phone or keep a phone on the job site.
Also know the phone numbers of the nearest
ambulance, doctor and fire department. This
information will be invaluable in the case of an
emergency.
■
■
After loading, apply the parking brake.
Use a chain, binders or other suitable means to firmly secure
the roller before transporting.
■
■
Only use the lifting points for the roller that are clearly marked
as “lifting point ”.
NEVER apply chains through the articulating section of the
roller. The chain could cause damage by scoring the hydraulic
steering cylinder.
■
NEVER stand below roller when it is being lifted.
DANGER :
DO NOT allow personnel to stand under or
near any suspended machine. Serious injury
or death may result.
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 13
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OPERATION AND SAFETY DECALS
Machine Safety Decals
The R2000H static roller is equipped with a number of safety decals.These decals are provided for operator safety and maintenance
information.The illustration below and on the next page shows these decals as they appear on the machine.Should any of these
decals become unreadable, replacements can be obtained from your dealer.
PAGE 14 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)
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R2000H — GENERAL INFORMATION
The R2000H roller has been designed for asphalt application
and compaction of granular soils used in site preparation. Use
the machine only for the purpose intended and by experienced
personnel who understand this operating manual and all safety
decals. Typical applications for this roller are driveways, patch
work and road repairs.
Danger
NEVER! stand under, or get onto the roller while it is being lifted
or moved.
POWER PLANT
CAUTION
The R2000H roller is powered by a Honda GX240K1QAE2, air-
cooled, gasoline engine rated at 7.1 hp @3,600 rpm.The engine
features a side-mounted muffler designed to direct engine
exhaust away from the operator.In the event of low oil, this engine
has a built in "oil alert system" that will shut down if the engine
oil level reaches an unsafe operating level.
ONLY! use approved certified lifting devices capable of lifting at
least 4,000 lbs. (1,814 Kg.).
CAUTION
When lifting of the roller is required, only use the provided lifting
eyes to lift the roller. Using other sections of the roller for lifting
purposes may cause severe damage to the roller.
SPRINKLER SYSTEM
A 21 gallon (79.5 liters) water tank with a gravity feed spray bar
is provided for wetting the roll for asphalt pavement rolling.
CAUTION
The water system is fully adjustable from the operator’s position
by adjusting the valve in the floor.
DO NOT operate this roller on slippery or wet surfaces.
Water can be added to the front and rear rollers.Thirty gallons
(250 lbs.) of water can be added to the front rollers, 51 gallons
(427 lbs.) to the rear roller.
Danger
Before starting an asphalt rolling job, be sure all spray bar holes
are clear of dirt or foreign matter and are working. Always use
clean fresh water in the water tank.To prevent rust and foreign
debris from clogging the spray bar holes, drain and flush water
tank and spray bars every 30 days.
This roller is not offered with a Rollover Protection Structure
(ROPS).The possibility exists of the roller tipping over causing
severe bodily harm , even death, if side-side operation is used
(Figure 3). DO NOT use this roller for side to side applications.
LIFTING THE ROLLER
OPERATING ON SLOPES
When lifting of the roller is required, attach a suitable
hook or shackle to the lifting eye of the roller. These
lifting points (4) are marked by a lifting hook decal. Make
sure the lifting device is capable of lifting 4,000 lbs. (1,814 Kg.).
Special care must be taken when operating the roller on hills or
slopes. There exist the possibility of serious injury to the operator
and severe damage to the roller in the event of a roll over.
ALWAYS operate the roller up and down hills rather than from
side to side. For safe operation hillside slopes should not exceed
15 degrees (27 % grade). See Figure 2 below.
DANGER:
Before operating the roller, make sure that
personnel and obstacles are free from the
roller’s path. Serious injury or even death can
result!
The forward-reverse control lever operates the hydrostatic pump
which governs the roller speed and direction of travel.The speed
in which movement of this lever is made is directly related to the
amount of pressure that is applied to the travel lever in each
direction.Travel speed is infinitely variable from 0 to 4 mph.The
neutral position of this lever will cause the roller to stop.
Figure 2. Recommended Slope
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 15
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R2000H — GENERAL INFORMATION
Tipping (Rollovers)
In the event the roller does tip over, if at all possible, try to shut
down the engine by turning the ignition key to the OFF position.
Extreme care must be taken to prevent damage to the engine.
When the roller has been tipped over, oil from the engine
crankcase can flow into the combustion chamber, which can
severely damage the engine the next time it is started.
NEVER! operate the roller on side slopes (Figure 3). The
possibility exist that the roller could tip over (roll over), thus
causing bodily harm even death and serious damage to the
equipment.
IMMEDIATELY after a unit has tipped over upright the unit as
soon as possible to prevent oil from leaking into the combustion
chamber.
CAUTION:
To prevent damage to the engine after a
rollover, the roller must NOT be started.
NEVER start a roller after a rollover.
CONTACT your nearest authorized Multiquip
dealer for instructions or servicing.
WARNING:
This roller is intended to be used on flat
surfaces only. DO NOT use this roller near
open trenches, hollow spaces or rocks that
be below surface.
Figure 3. Tipping (Rollover)
NEVER! operate the roller on side
slopes. The roller may tip over
causing injury to personnel and
severe damage to the equipment.
DANGER:
This roller is not offered with a Rollover
Protection Structure (ROPS). The
possibility exists of the roller tipping over
causing severe bodily harm , even death, if
side-side operation is used (Figure 3). DO
NOT use this roller for side to side
applications.
PAGE 16 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)
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NOTE PAGE
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 17
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R2000H — ROLLER COMPONENTS
Figure 4. Roller Components
PAGE 18 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)
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R2000H — ROLLER COMPONENTS
1. Engine – The MQ R2000H ride-on roller uses an 7.1 HP
Honda GX240K1QAE2 air cooled, 4-stroke, single cylinder
gasoline engine.This engine uses unleaded gasoline.
16. Access Panel – Lift this -panel to gain access to the
transmission assembly and battery.
A. Transmission – This roller uses a hydrostatic
pump which provides hydraulic pressure to the
hydraulic drive system. Fill the pump reservoir with
hydrostatic transmission fluid. Fill with Mobil 300,
GM Dextron B or Ford MCZ-41A type transmission
fluid.
2. SteeringWheel — Use this wheel to steer the roller.
3. Parking Break Lever — Pull the lever upward to set the
parking break. To release the parking break, press and
hold the button on top of the lever and push lever downward.
4. Transmission Control Lever — Push the lever forward
to make the roller travel in a forward direction, pull the lever
backward to make the roller travel in a reverse direction.
Maximum travel speed is 5.6 MPH (9.0 KPH). Center
position is neutral, no travel.
Free Wheel Engagement Pin
The hydrostatic transmission is equipped with a free
wheel engagement pin, which, when actuated, allows
the oil to circulate freely within the roller, thereby
permitting the roller to be moved without the engine
running. This engagement pin is only to be used in
the event the roller is disabled.
5. Documentation Box — Maintain and store at all times
Operation, Parts, and Engine manuals in this box.
6. Operator's Seat — A contoured seat that provides visibility
of both front rear drum edges during operation. NEVER!
start the roller unless seated in the operator's seat.
This pin is located on the side of the hydrostatic
transmission underneath the acess cover.It is actuated
by pushing the pin inward and placing the locking
clip over the pin to keep it in place.
7. Water Tank/Cap — Remove filler cap and fill with clean
fresh water.Water tank capacity is 21 gallons (79.5 liters).
If water level is low, add water as necessary.
8. Rear Lifting Point – Attach a crane or suitable lifting
B. Battery – Provides +12VDC to the electrical
system. Replace only with recommended type
battery, see specification Table 1.
device to this point when lifting of the roller is required.
9. Rear Scrapper – This adjustable rear scrapper blade
helps prevent the buildup of material between the drum
and frame.
17. Sprinkler Valve Lever – A gravity feed spray bar is
provided on the front and rear of the roller for the wetting
of the roll for asphalt pavement. Pull upward on the lever
to start the flow of water to the gravity feed system.
Push the lever downward to stop the flow of water.
10. Rear Roller – This roller is a 32-inch wide steel drum
with beveled edges (no vibration). The beveled edges
help prevent asphalt marring.
18. Front Roller – This roller is a split 28-inch wide steel
drum with beveled edges (no vibration). The beveled
edges help prevent asphalt marring.
11. Front Lifting Point – Attach a crane or suitable lifting
device to this point when lifting of the roller is required.
12. Front Scrapper – This adjustable rear scrapper blade
helps prevent the buildup of material between the drum
and frame.
19. Rear Roller Water Plug – Remove this plug to add
water (ballast) to the rear drum. This plug is located on
the chain-side of the roller. It is shown here for clarity
only.
13. Front Roller Water Plug – Remove this plug to add
water (ballast) to the front drum. This plug is located on
each side of the split front roller.
Tie-Down Transport Points –
14. Front Roller Zerk Fitting – Grease this fitting as
recommended in the maintenance section of this
manual.
Attach a chain or suitable tie-down
NOTE
device to these points when
transporting of the roller is
required.
15. Steering Zerk Fitting – Grease this fitting as
recommended in the maintenance section of this
manual.
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 19
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R2000H — ENGINE COMPONENTS
Figure 5. Engine Controls and Components
INITIAL SERVICING (ENGINE)
6. Choke Lever – Used in the starting of a cold engine, or in
cold weather conditions. The choke enriches the fuel
mixture.
The engine (Figure 5) must be checked for proper lubrication and
filled with fuel prior to operation. Refer to the manufacturer's engine
manual for instructions and details of operation and servicing.
7. Air Cleaner – Prevents dirt and other debris from entering
the air intake system. Remove wing-nut on top of air filter
cannister to gain access to filter element.
1. Fuel Filler Cap/Fuel tank – Remove this cap to add
unleaded gasoline to the fuel tank. Make sure cap is
tightened securely.DO NOT over fill. Fuel tank capacity is
1.59 gallons (6.0 liters). Use unleaded gasoline. For
additional information refer to Honda engine owner's
manual.
Operating the engine without an air
filter, with a damaged air filter, or a
filter in need of replacement will allow
NOTE
dirt to enter the engine, causing rapid
engine wear.
DANGER
8. Spark Plug – Provides spark to the ignition system. Set
spark plug gap to 0.6 - 0.7 mm (0.028 - 0.031 inch) Clean
spark plug once a week.
Adding fuel to the tank should be done only when
the engine is stopped and has had an opportunity
to cool down. In the event of a fuel spill, DO NOT
9. Muffler – Used to reduce noise and emissions.
attempt to start the engine until the fuel residue has been completely
wiped up, and the area surrounding the engine is dry.
WARNING
2. Throttle Lever – Used to adjust engine RPM speed (lever
advanced forward SLOW, lever back toward operator
FAST).
Engine components can generate extreme heat.
To prevent burns, DO NOT touch these areas
while the engine is running or immediately after
operating. NEVER operate the engine with the
muffler removed.
3. Engine ON/OFF Switch – ON position permits engine
starting, OFF position stops engine operations.
4. Recoil Starter (pull rope) – Manual-starting method. Pull
the starter grip until resistance is felt, then pull briskly and
smoothly.
10. Ignition Switch– Use this switch to start and stop the
engine.
11. Circuit Breaker– Protects the battery charging circuit. See
5. FuelValve Lever – OPEN to let fuel flow, CLOSE to stop
Honda owner's manual for additional information.
the flow of fuel.
PAGE 20 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)
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R2000H — INSPECTION
3. Insertandremovethedipstickwithoutscrewingitintothefiller
neck. Check the oil level shown on the dipstick.
CAUTION
NEVER operate the roller
in a confined area or
enclosed area structure
that does not provide
ample free flow of air.
4. If the oil level is low (Figure 7), fill to the edge of the oil filler
holewiththerecommendedoiltype(Table4). Maximum oil
capacity is 400 cc.
Reference manufacturer engine
manual for specific servicing
instructions.
NOTE
ALWAYS wear approved eye and hearing
protection before operating the roller.
NEVER place hands or feet inside the guard
rings while the engine is running. ALWAYS
shut the engine down before performing any
kind of maintenance service on the roller.
Before Starting
1. Read safety instructions at the beginning of manual.
Figure 7 Engine Oil Dipstick (Oil Level)
Table 4. Oil Type
2. Cleantheroller,removingdirtanddust,particularlythe air
filterandcarburetor.
3. Check theairfilter for dirtanddust. Ifairfilterisdirty,replace
air filter with a new one as required.
Season
Summer
Spring/Fall
Winter
Temperature
25°C or Higher
25°C~10°C
Oil Type
SAE 10W-30
SAE 10W-30/20
SAE 10W-10
4. Check carburetor for external dirt and dust. Clean with dry
compressedair.
5. Checkfasteningnutsandboltsfortightness.
0°C or Lower
Engine Oil Check
Explosive Fuel
1. Tocheck theengineoillevel,placetheroller onsecurelevel
ground with the engine stopped.
CAUTION
2. Remove the filler dipstick from the engine oil filler hole
(Figure 6) and wipe it clean.
Motor fuels are highly flammable and can be
dangerous if mishandled. DO NOT smoke
while refueling. DO NOT attempt to refuel the
roller if the engine is hot! or running.
Fuel Check
1. Remove the gasoline cap located on top of fuel tank.
2. Visuallyinspecttoseeiffuellevelislow. Iffuelislow,replenish
with unleaded fuel.
3. When refueling, be sure to use a strainer for filtration. DO
NOT top-off fuel. Wipe up any spilled fuel.
Figure 6. Engine Oil Dipstick (Removal)
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 21
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R2000H — INSPECTION
Water System Check
Battery Check
1. Check the water tank, located under the operator's seat, to
see if filled (Figure 8). Add water if necessary. The water
tank has a capacity of approximately 21 gallons (79.5 liters).
A 12-volt DC battery (Figure 9) is shipped dry, and will require a
proper electrolyte level for operation.
ALWAYS be sure that the battery cables are properly
connected to the battery terminals as shown below.Generally
the RED cable will be connected to the positive terminal of
the battery, and the BLACK cable will be connected to the
negative terminal of the battery.
Figure 9. Battery
WARNING
Figure 8. Water Tank Check
If the battery cables are connected
incorrectly, electrical damage will occur
causing damage to the roller's electrical
circuits. Pay close attention to the polarity
of the battery when connecting the battery.
2. Water can also be added to the front and rear rollers. To fill,
remove pipe plug from the roller side plate and position
roller so that the hole is at the top.The right side cover must
be removed to fill the rear roller. Replace plugs and side
cover after filling.Thirty gallons (250 lbs.) of water can be
added to the front rollers and 51 gallons (427 lbs.) of water
can be added to the rear roller.
3. Protect water from freezing by adding antifreeze or draining
water tank when not in use. Use only clean water in water
tank.
PAGE 22 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)
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R2000H — INITIAL START-UP
2
Rotate the throttle lever (Figure 12) halfway between fast
andslowforstarting. Theenginegovernorspeedisfactory
set to ensure optimum operating speeds.
CAUTION:
DO NOT attempt to operate the roller until the
Safety, General Information and Inspection
sections have been read and understood.
1. Sit down in the operator's seat.
2. Beforestartingengine,makesuretheimmediateareaisfree
of obstructions and debris that may lay in the roller's path.
3. Makesurethat theroller'stransmissioncontrol lever(Figure
10) is placed in the neutral position.
Figure 12. Throttle Lever
The CLOSED position of the
choke lever enriches the fuel
mixture for starting a COLD engine.
The OPEN position provides the
NOTE
correct fuel mixture for normal
operation after starting, and for
restarting a warm engine.
3. Place the Choke Lever (Figure 13 in the "CLOSED "
position.
Figure 10.Transmission Control Lever
NEVER operate the roller with the
access cover open. Keeping the
cover closed will prevent dirt and
debris from entering into the
transmission and drivetrain
assemblies. ALWAYS keep the
access cover closed for normal
operation.
NOTE
Starting the Engine
1. Place the engine fuel valve lever (Figure 11) to the "ON"
position.
Figure 13. Choke Lever
Figure 11. Engine Fuel Valve Lever
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 23
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R2000H — OPERATION
4. Inserttheignitionkeyintotheignition(Figure14),placekey
in the start position, when engine starts release key.
Figure 15. Traveling Forward
3. Thespeedoftherollerisdirectlyproportionaltotheamount
ofpressurebeingappliedtotheleverineachdirection.Travel
speed is between 0 and 4 mph (6.4 kph).The transmission
controllevermaybemovedforwardorreverseatanyengine
speed.However, itshouldnotbemovedrapidlyasdamage
to the drive train may result.
Figure 14. Ignition Switch
5. Iftheenginedoesnotstart,repeatsteps1through4 or consult
the troubleshooting guide contained in this manual.
4. Furtheradjustmentoftravelspeedcanbemadebychanging
engine throttle setting. Maximum speed is attained with
maximum engine speed and full forward or reverse lever
position. Maximum power is attained with lever just out of
neutral position and maximum engine speed
6. Let the engine warm for 3 to 5 minutes before using roller.
Check for fuel and oil leaks, and noises that would asso-
ciate with a loose guard and/or covers.
7. If necessary return the choke knob to the full OPEN
WARNING
position.
Transmission control lever must be in neutral
position when starting engine. NEVER engage
transmission abruptly because this places
unnecessary high loads on all drive line
components.
OPERATION
1. Releasetheparkingbrakebypushingdown ontheparking
brake lever.
WARNING
The parking brake must be used to hold the
roller in the "stopped" condition. The
transmission system will not hold the roller in a
"stopped" condition.
To slow or stop roller, move the
transmission control lever toward
the neutral position. If roller still
cannot be slowed or stopped
using the hydraulic braking sys-
tem, use the parking brake to
slow and then stop the roller.
NOTE
2. To make the roller move in a forward direction, move the
transmission control lever forward as shown in Figure 15.
Make sure lever is securely place into notch.
PAGE 24 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)
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R2000H — OPERATION
Water Sprinklers Control
1. If the application requires the wetting of a surface, open
the water valve located at the bottom of the roller floor
(Figure 16) to spread the proper amount of water onto the
roller drum at the desired rate that will wet both the front
and rear rollers.
Figure 16.Water SprinklerValve (ON)
Normal Shut-Down
Figure 19. Parking Brake Lever (Set)
5. Turn the ignition key (Figure X) to the OFF position remove
key.Store key in a safe place.
1. Place the engine throttle lever in the idle position. Let the
engine idle for 3-5 minutes.
2. If the water valve is open, close it (Figure17)
Figure 17.Water Sprinkler Valve (OFF)
3. Place the transmission lever (Figure 18) in the neutral
position.
Figure 20. Ignition Switch (OFF)
6. Place the engine fuel valve lever (Figure 20) in the OFF
position.
7. Topreventtherollerfrom moving,placechockblocks under
each roller drum
8. Clean the entire roller with warm water and mild soap. Pay
close attention to the scrapper bar and spray bar holes,
making sure that no dirt or debris is present. Dirt and debris
can cause the sprinkler system to get clogged.
Figure 18.Transmission Control Lever (Neutral)
Emergency Shut-Down
4. Placetheparkingbrakelever(Figure19)intheset position.
This will lock the rear roller drum in place, and prevent the
rollerfrommoving.Whenevertheoperator'sseatisvacated,
place the transmission lever in neutral, and set the parking
brake
1. Turn the ignition key (Figure20) to the OFF position.
2. Place the engine fuel valve lever (Figure 11) in the OFF
position.
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 25
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R2000H — MAINTENANCE
Read carefully and follow the maintenance instructions in this
section. Always check the engine and transmission lubrication
before using the roller.
Hydrostatic Transmission
1. Even minute amounts of foreign matter will cause major
damage. If the reservoir screen is damaged, it must be
replacedimmediately.
WARNING
Before servicing or performing maintenance,
make sure that the engine is off, the parking
brake is on, the transmission control lever is
in the neutral position, and the spark plug is
disconnected and secured away from the
spark plug.
2. Thefluidwilllastundernormaloperatingconditions, forthe
lifeofthetransmission.Ifoverheatingorwatercontamination
occurs, the oil will change from its normal reddish color to
black or milky and must be replaced.
3. To drain the fluid, remove the plastic reservoir and the 3/8-
16 hex head vent-plug from the top of the cast iron body.
Lubrication
CAUTION
Refertothelubricationchartbelowforproperlubricationofroller.
Followtheengine'smanufacturermanualforenginelubrication.
The threads connecting the reservoir to the
aluminum body are left-handed. Turn
transmission upside down to drain.
TABLE 5. R2000 LUBRICATION CHART
ITEM
OIL TYPE
FREQUENCY
4. To refill, reassemble the hex head vent-plug and the plastic
reservoirtothetransmission.Refillthroughthereservoirwith
cleanfluid.Withthetransmissioncontrolleverinfullforward
or reverse position, rotate the input pulley several times to
flush the internal mechanism of the transmission and re-
drain. Refill through the reservoir with an approved
transmissionfluid.
Check daily before first
start. Maintain at "cold"
mark.
Hydrostatic
Transmission
I.H. Hytran:
Dextron B
Mobil Grease MP
or equivalent
Front Axle
Weekly
Weekly
Weekly
Front Roller Pivot
Spindle
Mobil Grease MP
or equivalent
5. Priortorunningtheroller,thetransmissionfluidlevelshould
not be above the cold mark. Overfilling reduces the expan-
sion are in the reservoir and fluid will spill out at operating
temperatures.
Front Roller Steering
Spindle
Mobil Grease MP
or equivalent
6. Propercoolingisessentialtoboththeperformanceandlife
ofthetransmission.Coolingisdependent onthefanandthe
fins on the body.Keep the fan tightened and replace it if the
blades become broken. Keep the cooling fins clean.
None needed. Bearings are lifetime
lubricated
Rear Roller Bearings
Drive Chains
SAE 10W
Sparingly once a day
(keep clean)
WARNING
Cleaning the transmission with high pressure
water spray or live steam may force water into
the reservoir.A few drops of water in the system
will result in excessive oil expansion, loss of oil
through the vent hole in the reservoir, and a
loss of power at operating temperature. A shield
or cover should be placed over the reservoir
cover during cleaning operation or in other
situations where water maybe introduced into
the unit.
PAGE 26 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)
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R2000H — MAINTENANCE
Transmission Control Lever Adjustment
Brake Adjustment
If the roller tends to creep when the control lever is in neutral,
perform the following. Refer to Figure 21 for location of compo-
nents.
1. The brake should be adjusted so that it takes 70 5 lbs. of
force applied at the end of the lever to fully actuate it.
2. Toadjustbrake,turntheknoblocatedatthetopofthebrake
lever clockwise (toward the operator) to tighten the brake.
3. Turntheknobcounterclockwise(awayfromtheoperator)to
loosen the brake.
Steering Adjustment
1. The roller chain of the steering mechanism must be kept
clean, lightly oiled and properly tensioned.
2. Adjust the turnbuckle to allow 1/16" deflection to the slack
side of the chain when in the straight position.
Figure 21. Control Lever Adjustment Points
Drive Chains
1. The drive chains must be kept clean, lightly-oiled, and
properlytensioned.
1. Place the unit where there is ample clearance fore and aft.
2. Open the cover, place the control lever to neutral position,
and remove cotter pin from rod.
2. When wear of the side bars, rollers or sprockets become
noticeable, they should be replaced promptly.
3. Start engine and allow to run at idle speed.
3. Clean all dirt from the chain with solvent and re-oil lightly.
4. Move control lever in reverse until roller just starts to move
backwards.
Drive ChainsTension Adjustment
1. Movetherollerslowlyinthereversedirectionuntiltheslack
side of the chain is toward the rear of the roller.
5. Carefully hold the control lever in place and turn the engine
off.
2. Put the control lever in the neutral position and shut the
engine off and apply parking brake.
6. Withoutdisturbingsettingofcontrollever/transmissionarm,
add washers on rod between cotter pin hole and grid tube
and replace cotter pin.
3. Loosenthetwoboltsthatholdtheidlerplateforward(intothe
chain) using a pry bar.
7. Return control lever to neutral position.
4. Retighten the two mounting bolts.
8. Checkpositionofguidetuberodinarmslot.Ifnotcentered,
removeendoflinkfromarm,loosenlocknuts,adjustlength
by screwing ends in or out until ball stud drops in arm in
centeredposition.
5. Starttheengineandmovetherollerintheforwarddirection,
5 to 10 feet.
6. Move the control lever to the neutral position and turn the
engineoff.
9. Tighten all nuts.
10. Restartengineandmakesuretransmissionoutputsprocket
does not move, at all engine speeds.
7. Properchaintensionisapproximately0.2to0.4-inchdeflec-
tionwithapproximately5lbs.offorceappliedtothecenterof
thespanbetweenthesprocketstowardthefrontoftheroller.
8. Ifthetensionisstillincorrect, readjust.
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 27
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R2000H — MAINTENANCE
3. ALWAYS keep the battery charged. If the battery is not
TransmissionV-Belt Adjustment
charged a buildup of combustible gas will occur.
1. Keep pulleys clean and properly aligned using a straight
edge.Correctbelttensionisessentialforthetransmissionto
workproperlyandefficiently,andforthelongevityofthebelt.
4. ALWAYS keep battery charging and cables in good
working condition. Repair or replace all worn cables.
5. ALWAYS recharge the battery in an vented air
environment, to avoid risk of a dangerous concentration
of combustible gases.
2. Use a belt tension tester to check the belt tension.
3. ApplytheloadtotheV-beltatthecenterofthespanbetween
thepulleys.Thebeltdeflectionshouldbeapproximately1/4"
with 3 1/2 lbs. to 4 lbs. load.
6. ALWAYS wear eye protection and rubber gloves, since
the battery contains sulfuric acid which burns skin and
eats through clothing.
7. ALWAYS recharge the battery in an vented air
environment, to avoid risk of a dangerous concentration
of combustible gases.
CAUTION
DO NOT overtighten theV-belt.This will cause
excessive strain on the transmission bearings,
resulting in transmission failure.
8. In case the battery liquid (dilute sulfuric acid) comes in
contact with clothing or skin, rinse skin or clothing
immediately with plenty of water.
Scrapers, Cocoa Mats, and Sprinkler Bars
9. In case the battery liquid (dilute sulfuric acid) comes in
contact with your eyes, rinse eyes immediately with
plenty of water, then contact the nearest doctor or hospital,
and seek medical attention.
1. Keep roller scraper bars clean. Replace any broken or
stretchedspring.Preventaccumulationoftarordebrisaround
pivotarea.
2. Remove and replace the cocoa mats when badly worn by CAUTION:
looseningthescrewsholdingtheminplace.Removetheside
panel first to replace the rear mats.
If your clothing or skin comes in contact with
the battery acid, immediately wash off with
running water and get medical attention.
3. Fillthewatertankthroughthelargecaponthetoprear.Use
onlycleanwaterorthevalve,hoses,andsprinklerbarsmay
becomeclogged.
z
Check the battery regularly and make sure that each
electrolyte level is to the bottom of the vent well
(Figure 22). If necessary add only distilled water in a
well-ventilated area.
Battery
The battery contains acids that can cause
injury to the eyes and skin. To avoid eye
irritation, always wear safety glasses. Use
well insulated gloves when picking up the
battery.Use the following guidelines when
handling the battery:
1. DO NOT drop the battery. There is the possibility of risk
that the battery may explode.
2. DO NOT expose the battery to open
flames, sparks, cigarettes etc. The
battery contains combustible gases
and liquids. If these gases and
liquids come in contact with a flame
or spark, an explosion could occur.
Figure 22. Battery Fluid Levels
PAGE 28 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)
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R2000H — PREPARATION FOR LONG -TERM STORAGE
Roller Storage
For storage of the roller for over 30 days, the following is
recommended:
z
z
z
Drain the fuel tank completely, or add STA-BIL to the
fuel.
Run the engine until the fuel in the injection system is
completely consumed.
Completely drain used oil from the engine crankcase
and fill with fresh clean oil, then follow the procedures
described in the engine manual for engine storage.
z
z
z
z
Drain water tank
Clean the entire roller and engine compartment.
Remove battery and store it in cool dry place.
Cover the roller and place it a clean dry area, that is
protected from harsh elements.
z
Remove ignition key, and store in a safe place.
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 29
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R2000H — TROUBLESHOOTING (ROLLER)
TABLE 6. ROLLER TROUBLESHOOTING
SYMPTOM
POSSIBLE PROBLEM
SOLUTION
Dump valve in?
Pull out dump valve.
Fill with fluid.
Low fluid (hydrostatic)?
Loose or broken belt?
Broken control linkage?
Engine not running properly?
Slipping belt?
Roller Won't Go Forward or
Reverse
Tighten belt or replace if necessary.
Repair control linkage
Refer to engine troubleshooting and manual.
Tighten belt.
Low Power
Water in transmission (hydrostatic)?
Purge and replace.
Transmission overheated
(hydrostatic)?
Clean fins, replace broken fan, operate at lower speed setting.
Cannot Rotate Input Shaft
Damaged transmission?
Low oil?
See dealer.
Fill oil.
Able to Rotate Output Shaft
with Input Still
Damaged transmission?
Spillage?
See dealer.
Fill carefully.
Do not overfill when cold.
Replace reservoir.
Tighten.
Expansion when warm?
Damaged reservoir?
Loose vent bolt, cover, gaskets?
Bad control shaft seal?
Bad shaft seal?
Oil Leakage
Replace seal.
See dealer.
PAGE 30 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)
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R2000H — TROUBLESHOOTING (ENGINE)
TABLE 7. ENGINE TROUBLESHOOTING
SYMPTOM
Difficult to start
POSSIBLE PROBLEM
SOLUTION
Fuel is available but spark plug will
not ignite. (Power available at high
tension cable).
Ignition plug being bridge?
Carbon deposit at ignition?
Check ignition system.
Clean or replace ignition.
Replace insulators.
Short circuit due to defective
insulators?
Improper spark gap?
Set spark plug gap to the correct gap.
Check stop switch circuit. Replace stop switch if defective.
Replace ignition coil.
Fuel is available but spark plug will
not ignite. (Power NOT available at
high tension cable).
Short circuit at stop switch?
Ignition coil defective?
Fuel is available and spark plug
ignites (compression normal).
Muffler clogged with carbon
deposits?
Clean or replace muffler.
Fuel in use inadequate (water,
dust)?
Flush fuel sytem and replace with fresh fuel.
Air Cleaner clogged?
Defective cylinder head gasket?
Cylinder worn?
Clean or replace air cleaner.
Tighten cylinder head bolts or replace head gasket.
Replace cylinder.
Fuel is available and spark plug
ignites (compression low ).
Spark plug loose?
Tighen spark plug.
Operation not satisfactory
Not enough power available
(compression normal, no miss-firing).
Air cleaner clogged?
Air in fuel line?
Bleed (remove air) from fuel line.
Adjust carbureator float
Fuel level in carbureator float
chamber improper?
Carbon deposits in cylinder?
Ignition coil defective?
Clean or replace cylinder
Not enough power available
(compression normal, miss-firing).
Flush fuel sytem and replace with fresh fuel.
Replace ignition wires, clean ignition.
Flush fuel sytem and replace with fresh fuel.
Ignition plug often shorts?
Fuel in use inadequate (water,
dust)?
Engine overheats.
Excessive carbon depostion in
combustion chamber?
Clean or replace crankcase.
Exhaust or muffler clogged with
carbon.
Clean or replace muffler.
Spark plug heat value incorrect?
Replace spark plug with correct type spark plug.
Operation not satisfactory
Rotational speed fluctuates.
Governor adjustment improper?
Governor spring defective?
Fuel flow erratic?
Adjust governor to correct lever.
Clean or replace ignition.
Check fuel line.
Air taken in through suction line?
Dust in rotating part?
Check suction line.
Recoil starter not working properly.
Clean recoil starter assembly.
Replace sprial spring.
Spring spring failure?
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 31
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EXPLANATION OF CODE IN REMARKS COLUMN
The following section explains the different symbols and
QTY. Column
remarks used in the Parts section of this manual. Use the help
numbers found on the back page of the manual if there are any
questions.
Numbers Used - Item quantity can be indicated by a
number, a blank entry, or A/R.
A/R (As Required) is generally used for hoses or other parts
that are sold in bulk and cut to length.
The contents and part numbers listed in the parts section are
subject to change without notice. Multiquip does not
guarantee the availibility of the parts listed.
A blank entry generally indicates that the item is not sold
separately. Other entries will be clarified in the “Remarks”
Column.
REMARKS Column
Sample Parts List:
Some of the most common notes found in the “Remarks”
Column are listed below. Other additional notes needed to
describe the item can also be shown.
NO. PART NO. PART NAME
QTY. REMARKS
1
2
2
3
4
12345
BOLT ...................... 1 ......INCLUDES ITEMS W/
WASHER, 1/4 IN. .............NOT SOLD SEPARATELY
WASHER, 3/8 IN. ... 1 ......MQ-45T ONLY
HOSE ................... A/R ....MAKE LOCALLY
BEARING ............... 1 ......S/N2345B AND ABOVE
*
*
*
12347
12348
12349
Assembly/Kit - All items on the parts list with the same
unique symbol will be included when this item is purchased.
Indicated by:
“INCLUDES ITEMS W/(unique symbol)”
NO. Column
Unique Symbols - All items with same unique symbol
Serial Number Break - Used to list an effective serial
number range where a particular part is used.
( , #,
+
, %, or >) in the number column belong to the same
*
assembly or kit, which is indicated by a note in the “Remarks”
column.
Indicated by:
“S/N XXXXX AND BELOW”
“S/N XXXX AND ABOVE”
“S/N XXXXTO S/N XXX”
Duplicate Item Numbers - Duplicate numbers indicate
multiple part numbers are in effect for the same general
item, such as different size saw blade guards in use or a
part that has been updated on newer versions of the same
machine.
Specific Model Number Use - Indicates that the part is
used only with the specific model number or model number
variant listed. It can also be used to show a part is NOT
used on a specific model or model number variant.
When ordering a part that has more than one
item number listed, check the remarks column
for help in determining the proper part to order.
Indicated by:
“XXXXX ONLY”
“NOT USED ON XXXX”
“Make/Obtain Locally” - Indicates that the part can be
purchased at any hardware shop or made out of available
items. Examples include battery cables, shims, and certain
washers and nuts.
PART NO. Column
Numbers Used - Part numbers can be indicated by a
number, a blank entry, orTBD.
“Not Sold Separately” - Indicates that an item cannot be
purchased as a separate item and is either part of an
assembly/kit that can be purchased, or is not available for
sale through Multiquip.
TBD (To Be Determined) is generally used to show a part
that has not been assigned a formal part number at time of
publication.
A blank entry generally indicates that the item is not sold
separately or is not sold by Multiquip. Other entries will be
clarified in the “Remarks” Column.
PAGE 32 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)
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R2000H — SUGGESTED SPARE PARTS
MQ R2000H ROLLER WITH HONDA GX240K1QAE2
GASOLINE ENGINE
1 to 3 Units
Qty.
P/N
Description
2 ......... 503837.................V-BELT A43
1 ......... 530328.................CHAIN, LARGE SPROCKET
1 ......... 530329.................CHAIN, MASTER LINK
1 ......... 530334.................CHAIN, SMALL SPROCKET
1 ......... 530336.................CHAIN, MASTER LINK
1 ......... 530335.................CHAIN LINK
1 ......... 509249.................CAP, PLASTIC WATER TANK
1 ......... 530278.................CHAIN, ROLLER
2 ......... 530279.................CHAIN LINK, OFFSET 5/8”
3 ......... 530280.................CHAIN LINK, STRAIGHT 5/8”
1 ......... 530340.................EXTENSION, CHAIN
1 ......... 29299-401 ............CABLE, PARKING BRAKE
3 ......... 17210ZE2822 ......ELEMENT, AC DUAL
3 ......... 9807955846 .........SPARK PLUG
1 ......... 17620ZH7023 ......CAP, FUEL TANK
1 ......... 1762ZE2W01 .......FILTER, FUEL TANK
3 ......... 35111880003 .......KEY, IGNITION
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 33
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R2000H — NAME PLATE AND DECALS
NAME PLATE AND DECALS
PAGE 34 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)
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R2000H — NAME PLATE AND DECALS
NAME PLATE AND DECALS
NO
PART NO
514538
514420
513688
511740
514423
514419
514421
514427
511738
491999
513393
513698
34536
PART NAME
QTY.
1
1
1
1
2
1
1
1
1
5
4
1
1
1
1
1
REMARK
1
DECAL, MQ R2000H LEFT
DECAL, MQ R2000H RIGHT
DECAL, MQ
*
2
*
3
*
4
DECAL, MQ MULTIQUIP
DECAL, ECONO-ROLL
DECAL, PARKING BRAKE
DECAL, COVER WARNING
DECAL, SPRINKLERS
DECAL, SLOPE WARNING
DECAL, GREASE
*
5
*
6
*
7
*
8
*
9
*
10
*
11
12
13
14
15
16
17
18
19
DECAL, LIFT POINT
*
*
*
*
*
*
*
DECAL, WATER TANK CAP
DECAL, OWNERS MANUAL
DECAL, POWDER COATED
DECAL, CAUTION OPERATION
DECAL, SHIFT LEVER
DECAL, MQ STEERING WHEEL
13118
511739
513764
514418
1
PLATE, SERIAL NO. ...........................1.............. CONTACT PARTS DEPT.
KIT, R-2000 DECAL ............................1.............. INCLUDES ITEMS W/
514424
*
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 35
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R2000H — BRAKE ASSY.
BRAKE ASSY.
PAGE 36 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)
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R2000H — BRAKE ASSY.
BRAKE ASSY.
NO
2
4
5
6
PART NO
PART NAME
QTY.
REMARK
18057
LEVER, PARKING BRAKE
CAP SCREW 5/16”
SPACER
1
3
2
3
3
1
1
1
1
2
2
1
2
2
1
1
1
1
1
492367
503736
EM923023
2105164
29299-401
530342
530343
509074
530344
2219
530345
6109180
981635
EM490952
530346
530347
WASHER 5/16”
8
HEX NUT 5/16” - 18
CABLE, PARKING BRAKE
ADJUSTABLE YOKE
CLEVIS PIN 3/8”
COTTER PIN 3/32”
CLEVIS PIN 1/2”
COTTER PIN 1/8”
SUPPORT, PIVOT LEVER
WASHER 1/2”
CAP SCREW 1/2” - 13 NC x 1”
SNAP RING
LEVER, PIVOT
BRACKET, BRAKE
BRAKE BAND
JAM NUT 5/16” - 24 NF
10
12
14
16
18
20
22
24
26
28
30
32
34
36
29298-001
EM492566
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 37
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R2000H — STEERING ASSY.
STEERING ASSY.
PAGE 38 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)
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R2000H — STEERING ASSY.
STEERING ASSY.
NO
2
4
6
8
PART NO
19113-001
492570
EM923348
EM923023
24182-001
530273
24175-001
530275
24586-001
0202
EM923023
2105164
223871
EM916019
530283
EM923348
530284
530286
530287
530288
EM963055
0166 A
530289
530290
981635
6109180
530291
PART NAME
QTY.
1
1
2
1
1
1
1
1
1
4
4
4
1
3
2
1
1
1
1
1
1
1
1
1
2
2
3
2
1
1
4
2
3
1
1
1
1
1
4
REMARK
CAP
HEXNUT 5/8”
FLATWASHER 5/8”
WASHER 5/8”
STEERING WHEEL
STEERING POST
REAR ROLL
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
50
52
54
56
58
60
62
64
65
66
67
68
69
70
71
ROLL PIN
FLANGE BEARING
CAP SCREW 5/16” - 18 x 1”
WASHER 5/16”
HEXNUT 5/16” - 18
SCRAPER SPRING
GREASE FITTING
CAP SCREW 5/8”
WASHER 5/8”
WASHER 5/8”
BRONZEWASHER
SPINDLE PIN
SPINDLE PIN
CAP SCREW 3/8”, HEX HEAD
WASHER, LOCK 3/8”
FRONK YOKE
FRONT SHAFT
CAP SCREW 1/2” - 13 NC X 1”
WASHER, LOCK 1/2”
BRONZEWASHER
FRONT ROLL UNIT
CLAMP BAR
WASHER 5/8”
PIPE PLUG
CHAIN LINK, OFFSET 5/8”
CHAIN LINK, STRAIGHT 5/8”
EXTENSION, CHAIN
EXTENSION, CHAIN
SPACER, CHAIN
NUT, HEX 1/2”
530292
530295
530015
491214
530279
530280
530340
530281
530282
6109160
530278
CHAIN, ROLLER
BUSHING
24600-001
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 39
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R2000H — CHASSIS AND COVERS ASSY.
CHASSIS & COVERS ASSY.
PAGE 40 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)
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R2000H — CHASSIS AND COVERS ASSY.
CHASSIS & COVERS ASSY.
NO
2
4
PART NO
530364
530365
530368
530369
19093-401
530371
492356
2101402
492596
492356
2101428
EM963610
0166 A
508389
510909
0166 A
EM963610
492357
503740
2101428
492355
29057
PART NAME
MAIN BODY FRAME
GUARD, REAR
PANEL, LEFT SIDE
PLATE, SHIFTER
SEAT ASSY.
QTY.
1
1
2
1
1
1
6
6
20
2
4
4
4
4
4
4
4
REMARK
8
10
12
14
32
34
36
40
42
44
46
48
50
52
54
56
58
60
62
64
66
68
72
SEAT GUARD
CAP SCREW 1/4” x 3/4”
WASHER, LOCK 1/4”
WASHER 1/4”
BOLT 1/4” x 3/4”
NUT, HEX 1/4”
CAP SCREW 3/8” NC x 1-1/4”
WASHER, LOCK 3/8”
WASHER 3/8”
WASHER 3/8”
WASHER, LOCK 3/8”
CAP SCREW 3/8” NC 1-1/4”
CAP SCREW 1/4”
HINGE
6
2
12
6
1
2
4
NUT, HEX 1/4”
HEX SCREW 1/4” - 20 x 1/2”
BOX, DOCUMENT
BOLT 1/4” x 3/4”
WASHER, FLAT 1/4”
PLATE, SERIAL NUMBER ................ 1................. CONTACT PARTS DEPT.
W/ MODEL & SERIAL NO.
492356
492596
34516
74
78
80
82
84
94
491757
530463
506158
2105164
530464
505186
RIVET 1/8”
2
1
4
4
1
2
FLOOR PLATE, ALUMINUM
BOLT, 5/16” x 3/4”
NUT, 5/16”
GUARD, FRONT
CUSION, RUBBER
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 41
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R2000H — BATTERY ASSY.
BATTERY ASSY.
PAGE 42 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)
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R2000H — BATTERY ASSY.
BATTERY ASSY.
NO
1
2
3
4
5
6
7
8
PART NO
530372
530373
507590
506151
3019092
492379
506266
505624
PART NAME
QTY.
REMARK
BATTERY CABLE POSITIVE
BATTERY CABLE NEGETIVE
BATTERY 12V
1
1
1
2
2
2
CLAMP, BATTERY
WASHER 3/8”
CAP SCREW 3/8”
BATTERY TERMINAL COVER............... 1 ................ RED
BATTERY TERMINAL COVER............... 1 ................ BLACK
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 43
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R2000H — REAR DRUM ASSY.
REAR DRUM ASSY.
PAGE 44 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)
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R2000H — REAR DRUM ASSY.
REAR DRUM ASSY.
NO
1
2
3
4
5
6
7
8
PART NO
530296
492390
505081
530297
24194-001
530298
EM969023
491214
PART NAME
QTY.
REMARK
BEARING
2
8
8
1
1
4
4
2
SCREW, CAP 7/16”
HEXNUT 7/16”
FRONT ROLL UNIT
SPROCKET - 70 TOOTH
SCREW, HEX 5/8”
NUT, HEX 5/8”
PIPE PLUG
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 45
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R2000H — DRIVE SYSTEM ASSY.
D
PAGE 46 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)
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R2000H — DRIVE SYSTEM ASSY.
DRIVE SYSTEM ASSY.
NO
2
4
6
8
9
10
12
14
16
18
19
20
22
24
26
28
PART NO
PART NAME
QTY.
1
4
4
7
1
4
1
2
1
1
2
2
1
1
2
1
REMARKS
GX240K1QAE2 HONDA GX240K1QAE2
492554
492378
512193
EM502571
0166 A
530311
492467
503837
530312
513489
530313
492256
530314
210402
530315
491759
530326
255061
530328
530329
530331
500432
530384
530332
492395
621
492584
492471
530333
492470
530335
530336
24675-001
492486
1456
530337
509165
621
6109160
6109180
492397
530338
530339
492584
490166
NUT, HEX 3/8”
BOLT, 3/8” x 1-3/4” G5
WASHER, FLAT 3/8”
CLIP
WASHER, LOCK 3/8”
PULLEY, ENGINE 6 MM
SCREW, ALLEN 5/16” x 3/8”
V-BELT A-43
PULLEY, PUMP .5 MM
SCREW, SET 1/4” x 3/8”
WASHER, 1/4” FAN SECURING
SCREW, ALLEN HEAD 1/4” x 1” 20-NC
SCREW, ALLEN HEAD 1/4” x 1” 28-NF
WASHER, LOCK 1/4”
FAN, BLADE
30
72
74
86
KEY, WOODRUFF 1/8” x 1/2
DRIVE GEAR 10 TEETH, TRANSMISSION
SCREW, SET 1/4” NC x 1/4”
CHAIN LARGE SPROCKET
CHAIN MASTER LINK ......................................... 1 ....... USED WITH ITEM 86
SPROCKET 72 TEETH
KEY, SQUARE 3/8” X 50 MM
PINION SHAFT
PILLOW BLOCK BEARING
SCREW 1/2” NC x 1-3/4” G5
WASHER 1/2” ESP
2
1
2
1
88
102
104
105
106
108
110
112
114
116
118
120
122
124
126
128
130
132
134
135
136
138
140
142
144
146
1
1
1
2
4
8
4
2
1
2
NUT, NYLOCK 1/2” NC
SCREW, ALLEN 3/8” NC X 1/2”
SPROCKET 12 TEETH SHAFT
SCREW, ALLEN 3/8” NC 3/8”
CHAIN LINK ......................................................... 1 ....... USED WITH ITEM 124
CHAIN MASTER LINK ......................................... 1 ....... USED WITH ITEM 124
CHAIN SMALL SPROCKET
SQUARE-HEAD SCREW 3/8” NC X 1-3/4”
NUT, HEX 3/8” NC
PLATE, SUPPORT TENSION
SCREW, HEX 1/2” NC x 2-1/4” G5
WASHER 1/2” ESP
NUT, HEX 1/2” NC G5
WASHER, LOCK 1/2”
SCREW, HEX 1/2” NC X 2-1/2” G5
SPROCKET 15 TEETH, IDLER
SPACER, TENSION
1
1
2
1
2
2
1
2
1
1
1
1
1
NUT, NYLOCK 1/2” NC
BOLT, HHCS, 3/8” X 3-1/2” G5
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 47
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R2000H — TRANSMISSION ASSY.
TRANSMISSION ASSY.
PAGE 48 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)
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R2000H — TRANSMISSION ASSY.
TRANSMISSION ASSY.
NO
30
32
33
34
36
38
40
44
46
48
50
52
54
56
58
60
62
64
66
68
70
78
80
82
84
90
92
94
96
98
100
PART NO
EM491759
EM510971
505832
EM963064
504679
EM969013
530316
EM969012
492357
492596
530320
2101428
530321
EM969013
530322
PART NAME
QTY.
2
1
1
3
4
4
1
1
1
2
1
1
1
2
1
1
1
5
1
1
1
2
2
4
1
1
1
1
2
1
1
REMARKS
KEY, WOODRUFF 1/8” x 1/2
PUMP, HYDROSTATIC
LEVER, FREE FLOW RELIEF
SCREW, 3/8” NC x 3-1/2” G5 16-NC
WASHER, FLAT 3/8”
NUT, LOCK 3/8”
SHIFT ARM ASSY.
NUT, NYLOCK 3/8” 16 NC
BOLT, G8
WASHER, FLAT 1/4”
SPACER
NUT, NYLOCK 1/4” NC 20-NC
SHIFT ARM EXTENSION
NUT, HEX 3/8” NC
ADJUSTMENT ROD
BALL-JOINT
SPRING, COMPRESSION
WASHER, FLAT 3/8”
SNAP RING
WASHER, FLAT 5/16"
NUT, NYLOCK 5/16”
WASHER, LOCK 1/4”
BALL JOINT
NUT, HEX 1/4” NF
ROD, ADJUSTMENT
HAND GRIP
530323
530324
3019092
530325
EM923023
2105164
2101402
513870
EM968435
530327
15081
530330
EM963692
504322
6109180
492584
SHIFT HANDLE
SCREW, HEX 1/2” NC x 1-1/2” G5
WASHER, FLAT 1/2 “
WASHER, LOCK 1/2”
NUT, NYLOCK 1/2”
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 49
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R2000H — WATER SYSTEM ASSY.
WATER SYSTEM ASSY.
PAGE 50 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)
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R2000H — WATER SYSTEM ASSY.
WATER SYSTEM ASSY.
NO
2
4
6
8
PART NO
530460
492438
EM923023
EM923343
509249
506071
504163
513379
492596
491237
492356
EM502571
511431
492581
492622
530305
530303
530307
530308
492393
492584
530309
EM963610
3019092
0166 A
1456
PART NAME
QTY.
1
4
4
4
1
3
2
1
19
1
19
4
2
19
4
1
1
2
4
8
8
1
2
4
2
2
1
1
2
4
4
REMARK
TANK, WATER
BOLT, C/H 5/16"NF X 1" G5
WASHER 5/16" FLAT W
WASHER 5/16" LOCK
CAP, PLASTIC WATER TANK
FITTING, ELBOW 1/2"
HOSE, VINYL WATER
FITTING, TEE 1/2" NYLON
WASHER 1/4" FLAT G.
VALVE, WATER FLOW 1/2"
BOLT, C/H 1/4"NC X 3/4"
CLIP
10
12
14
16
23
24
25
26
30
34
42
44
46
54
56
58
60
72
74
76
78
80
82
84
92
98
102
103
104
104
105
106
SUPPORT CLAMP, TUBE 3/4"
NUT, 1/4"
WASHER 1/4" LOCK
COCOA MAT, FRONT
SCRAPER, FRONT DRUM
SCRAPER, FRONT DRUM REAR
EXTENSIONS, FRONT DRUM SPRING
BOLT, C/H 1/2"NC X 1.1/4"
NUT, 1/2"
SUPPORT, WATER TUBE
BOLT, C/H 3/8"NC X 1.1/4"
WASHER, FLAT 3/8”
WASHER, LOCK 3/8”
NUT, HEX 3/8"
COCOA MAT, REAR
SCRAPER, REAR DRUM
SCRAPER, REAR DRUM REAR
EXTENSIONS, REAR DRUM SPRING
BOLT, C/H 1/4"NC X 1"G8"
CAP PVC 13 MM
PVC TUBE, FRONT DRUM 1/2” x 17” .........2.............. CUT TUBE LENGTH TO 11.75"
PVC TUBE, REAR DRUM 1/2 x 17” ............2.............. CUT TUBE LENGTH TO 15.5"
530306
530304
530310
530308
492357
508610
506072
506072
506071
513869
2
ELBOW PVC
TEE PVC TUBE 1/2”
1
1
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 51
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HONDA GX240K1QAE2 ENGINE — AIR CLEANER ASSY.
AIR CLEANER ASSY.
PAGE 52 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)
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HONDA GX240K1QAE2 ENGINE — AIR CLEANER ASSY.
AIR CLEANER ASSY.
NO.
1
2
PART NO.
PART NAME
QTY.
REMARKS
16271ZE2000
17210ZE2822
17218ZE2505
17231ZH9820
17232891000
17238ZE2310
17239ZE1000
17410ZE2020
90325044000
90009ZE2003
9405006000
GASKET, ELBOW
1
ELEMENT, AIR CLEANER, DUAL ............. 1 ............. INCLUDES ITEMS W/
FILTER, OUTER
COVER, AIR CLEANER
GROMMET, AIR CLEANER
COLLAR, AIR CLEANER
COLLAR B, AIR CLEANER
*
3
*
5
1
1
1
2
1
6
8%
9%
10
13
14
15
ELBOW COMP., AIR CLEANER ............... 1 ............. INCLUDES ITEMS W/
%
WINGNUT, TOOL BOX SETTING
BOLT- WASHER 6 X 22
NUT, FLANGE 6MM
2
1
2
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 53
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HONDA GX240K1QAE2 ENGINE — CAMSHAFT ASSY.
CAMSHAFT ASSY.
PAGE 54 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)
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HONDA GX240K1QAE2 ENGINE — CAMSHAFT ASSY.
CAMSHAFT ASSY.
NO.
1
2
3
4
PART NO.
PART NAME
QTY.
REMARKS
14100ZE2W01
14410ZE2013
14431ZE2010
14441ZE2000
14451ZE1013
14568ZE1000
14711ZE2000
14721ZE2000
14751ZE2003
14771ZE2000
14773ZE2000
14781ZE2000
14791ZE2010
90012ZE0010
90206ZE1000
CAMSHAFT ASSY. ................................... 1 ............. INCLUDES ITEMS W/
*
ROD PUSH
ARM VALVE ROCKER
LIFTER VALVE
PIVOT ROCKER ARM
SPRING, WEIGHT RETURN
VALVE, IN.
2
2
2
2
1
1
1
2
1
1
1
1
2
2
5
6
*
7
8
VALVE, EX.
SPRING, VALVE
9
10
11
12
13
14
15
RETAINER, IN. VALVE SPRING
RETAINER, EX. VALVE SPRING
ROTATOR, VALVE
PLATE, PUSH ROD GUIDE
BOLT, PIVOT 8MM
NUT, PIVOT ADJ.
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 55
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HONDA GX240K1QAE2 ENGINE — CARBURETOR ASSY.
CARBURETOR ASSY.
PAGE 56 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)
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HONDA GX240K1QAE2 ENGINE — CARBURETOR ASSY.
CARBURETOR ASSY.
NO.
PART NO.
+ 16010ZE2812
16011ZA0931
16013ZA0931
16016ZHW01
16024ZE1811
16028ZE0005
16028ZE2005
16100ZE2W71
16124ZE0005
16166ZE2W70
16172ZE3W10
16173001004
16211ZE2000
16220ZA0702
16221ZA0800
16223ZA0800
16610ZE1000
16953ZE1812
16954ZE1811
16956ZE1811
16957ZE1812
16967ZE0811
93500030060H
9430520122
PART NAME
QTY.
REMARKS
1
2
3
5
%
GASKET SET
VALVE SET, FLOAT
FLOAT SET
1
1
1
1
1
1
1
*
*
*
*
SCREW SET
6 +
SCREW SET, DRAIN
SCREW SET B
CHOKE SET
CARBURETOR ASSY................................ 1 ............. INCLUDES ITEMS W/
SCREW, THROTTLE STOP
NOZZLE, MAIN
COLLAR, SET
O-RING
INSULATOR, CARBURETOR
SPACER COMP., CARBURETOR
GASKET, CARBURETOR
GASKET, INSULATOR
LEVER COMP., CHOKE, STD. ................. 1 ............. INCLUDES ITEMS W/
LEVER, VALVE
PLATE, LEVER SETTING
SPRING, VALVE LEVER
GASKET, VALVE
CUP, FUEL STRAINER
SCREW, PAN 3 X 6
PIN, SPRING 2 X 12
JET, MAIN #82, OPTIONAL
JET, MAIN #85, OPTIONAL
JET, MAIN #88
JET SET, PILOT #40 ................................. 1 ............. INCLUDES ITEMS W/
CHAMBER SET, FLOAT ............................ 1 ............. INCLUDES ITEMS W/+
*
7
8
*
*
9
*
10
1
1
1
1
1
1
1
1
*
11
*
12
*
13
*
14
15
16
17
18
■
19
1
1
1
1
1
2
1
1
1
1
*
20
*
21
*
22
*
23
24
25
26
26
*
■
99101ZH80820
99101ZH80850
99101ZH80880
99204ZE20400
16015ZE8005
26
*
27
*
%
28
*
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 57
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HONDA GX240K1QAE2 ENGINE — CONTROL ASSY.
CONTROL ASSY.
PAGE 58 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)
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HONDA GX240K1QAE2 ENGINE — CONTROL ASSY.
CONTROL ASSY.
NO.
2
3
4
5
PART NO.
PART NAME
ARM, GOVERNOR
ROD, GOVERNOR
SPRING, GOVERNOR
SPRING, THROTTLE RETURN
CONTROL ASSY., REMOTE ...................... 1............. INCLUDES ITEMS W/
LEVER, CONTROL
SPRING, LEVER
WASHER, CONTROL LEVER
HOLDER, CABLE
SPACER, CONTROL LEVER
BASE COMP., CONTROL
SPRING, CONTROL ADJUSTING
SPRING, CABLE RETURN
BOLT, FLANGE 6 X 12 CT200
BOLT, GOVERNOR ARM
NUT, SELF-LOCK 6MM
SCREW, PAN 5 X 28
QTY.
REMARKS
16551ZE2000
16555ZE2000
16561ZE2000
16562ZE2000
16570ZE2W20
16571ZE2W00
16574ZE1000
16575ZE2W00
16576891000
16578ZE1000
16581ZE2W00
16584883300
16592883310
90013883000
90015ZE5010
90114SA0000
93500050280A
93500050160A
9405006000
1
1
1
1
8
*
10
1
1
1
1
1
1
1
1
2
1
1
1
1
1
*
11
*
12
*
13
*
14
*
15
*
16
*
17
19
*
20
21
24
*
26
*
SCREW, PAN 5 X 16
NUT, FLANGE 6MM
27
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 59
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HONDA GX240K1QAE2 ENGINE — CRANKCASE COVER ASSY.
CRANKCASE COVER ASSY.
PAGE 60 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)
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HONDA GX240K1QAE2 ENGINE — CRANKCASE COVER ASSY.
CRANKCASE COVER ASSY.
NO.
2
3
4
5
PART NO.
PART NAME
QTY.
REMARKS
11400ZE2601
11381ZE2801
15600ZG4003
15600735003
15625ZE1000
15625ZE1003
16510ZE2811
COVER ASSY., CRANKCASE .................. 1 ............. INCLUDES ITEMS W/
*
GASKET, CASE COVER
CAP ASSY., OIL FILLER .......................... 1 ............. INCLUDES ITEMS W/
CAP ASSY., OIL FILLER .......................... 1 ............. INCLUDES ITEMS W/+
GASKET, OIL FILLER CAP
GASKET, OIL FILLER CAP
GOVERNOR ASSY., BALANCER ............. 1 ............. INCLUDES ITEMS W/$
WEIGHT, GOVERNOR
HOLDER, GOVERNORWEIGHT
PIN, GOVERNOR WEIGHT
SLIDER, GOVERNOR
WASHER 6 X 16
CLIP, GOVERNOR HOLDER
PIN, DOWEL 8 X 12
OIL SEAL 30 X 46 X 8
WASHER, PLAIN 6MM
BOLT, FLANGE 8 X 35
BEARING, RADIAL BALL 6202
BEARING, RADIAL BALL 6206
1
%
8+
1
1
9%
10
*
11 $ 16511ZE2000
2
1
2
1
1
1
2
1
1
7
1
*
12 $ 16512ZE2811
*
13 $ 16513ZE2000
*
14
15
16
17
18
19
20
21
22
16531ZE2000
90473147000
90602ZE1000
90701HC4000
91201890003
9410106800
957010803500
961006202000
961006206000
*
*
*
*
*
*
*
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 61
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HONDA GX240K1QAE2 ENGINE — CRANKSHAFT ASSY.
CRANKSHAFT ASSY.
PAGE 62 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)
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HONDA GX240K1QAE2 ENGINE — CRANKSHAFT ASSY.
CRANKSHAFT ASSY.
NO.
2
8
PART NO.
PART NAME
QTY.
REMARKS
13320ZE2601
13351ZE2010
90745ZE2600
961006206000
CRANKSHAFT COMP., Q- TYPE.............. 1 ............. INCLUDES ITEMS W/
*
WEIGHT, BALANCER
KEY 6.3 X 6.3 X 43
BEARING, RADIAL BALL 6206
1
1
1
10
12
*
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 63
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HONDA GX240K1QAE2 ENGINE — CYLINDER BARREL ASSY.
CYLINDER BARREL ASSY.
PAGE 64 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)
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HONDA GX240K1QAE2 ENGINE — CYLINDER BARREL ASSY.
CYLINDER BARREL ASSY.
NO.
1
2
3
3
6
7
8
*
9
10
11
12
13
PART NO.
PART NAME
QTY.
REMARKS
12000ZE2844
15510ZE2043
16541ZE2010
16541ZE2010
90131896650
90446KE1000
91201890003
91353671003
9405010000
9410912000
9425110000
957010601200
961006202000
CYLINDER ASSY., BALANCER + OIL ALERT ...... 1 .......... INCLUDES ITEMS W/
*
SWITCH ASSY., OIL LEVEL
SHAFT, GOVERNOR ARM
SHAFT, GOVERNOR ARM
BOLT, DRAIN PLUG
WASHER 8.2 X17X0.8
OIL SEAL 30X46X8
1
1
1
2
1
1
1
1
2
1
2
1
O-RING
NUT, FLANGE 10MM
WASHER, DRAIN PLUG 12MM
PIN, LOCK 10MM
BOLT, FLANGE 6X12
BEARING, RADIAL BALL 6202
14
*
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 65
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HONDA GX240K1QAE2 ENGINE — CYLINDER HEAD ASSY.
CYLINDER HEAD ASSY.
PAGE 66 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)
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HONDA GX240K1QAE2 ENGINE — CYLINDER HEAD ASSY.
CYLINDER HEAD ASSY.
NO.
PART NO.
PART NAME
QTY.
REMARKS
1
12200ZH9000
12204ZE2306
12205ZE2305
12216ZE2300
12251ZE2800
12310ZE2020
12391ZE2020
14775ZE2010
90014ZE2000
90042ZE2000
92900080320E
90441ZE2010
9430112200
CYLINDER HEAD COMP. ....................................... 1 .......... INCLUDES ITEMS W/
*
2
*
3
*
4
*
5
6
7
GUIDE, VALVE, OS, OPTIONAL
GUIDE, EX. VALVE, OS, OPTIONAL
CLIP, VALVE GUIDE
GASKET, CYLINDER HEAD
COVER COMP., HEAD
GASKET, CYLINDER HEAD COVER
SEAT, VALVE SPRING
BOLT, HEAD COVER
BOLT, STUD 8X123
BOLT 2, STUD 8X32
WASHER COMP., HEAD COVER
PIN A, DOWEL 12X20
BULK HOSE, VACUUM 11X1000, 11X100
BOLT, FLANGE 10X80
1
1
1
1
1
1
1
1
2
2
1
2
1
4
1
1
1
8
10
11
12
13
14
15
16
17
17
17
950051100130M
957011008000
9807955846
9807955855
9807956855
SPARK PLUG, BPR5ES, NGK
SPARK PLUG, W16EPR-U, DENSO, OPTIONAL
SPARK PLUG, W20EPR-U, DENSO
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 67
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HONDA GX240K1QAE2 ENGINE — FAN COVER ASSY.
FAN COVER ASSY.
PAGE 68 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)
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HONDA GX240K1QAE2 ENGINE — FAN COVER ASSY.
FAN COVER ASSY.
NO.
1
2
3
6
7
9
PART NO.
PART NAME
QTY.
REMARKS
16731ZE2003
19610ZE2010ZA
19631ZE2D00
81329567020
90013883000
90684ZA0601
CLIP, TUBE
1
1
1
1
6
1
COVER COMP., FAN *R8* BRIGHT RED
SHROUD
GROMMET, DRAIN HOLE
BOLT, FLANGE 6X12, CT200
CLIP, WIRE HARNESS
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 69
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HONDA GX240K1QAE2 ENGINE — FLYWHEEL ASSY.
FLYWHEEL ASSY.
PAGE 70 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)
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HONDA GX240K1QAE2 ENGINE — FLYWHEEL ASSY.
FLYWHEEL ASSY.
NO.
1
2
6
7
PART NO.
PART NAME
QTY.
REMARKS
19511ZE2000
28450ZE2W11
31100ZE2832
90201ZE3V00
90741ZE2000
FAN, COOLING
1
1
1
1
1
PULLEY COMP., STARTER, SCREEN GRID
FLYWHEEL COMP.
NUT, SPECIAL 16MM
8
KEY, SPECIAL WOODRUFF 25X18
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 71
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HONDA GX240K1QAE2 ENGINE — FUELTANK ASSY.
FUEL TANK ASSY.
PAGE 72 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)
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HONDA GX240K1QAE2 ENGINE — FUELTANK ASSY.
FUEL TANK ASSY.
NO.
1
2
3
5
6
*
8
11
12
13
14
15
PART NO.
PART NAME
RUBBER SUPPORTER 107MM
JOINT, FUEL TANK
TANK COMP., FUEL *NH1*, MC KINLEY WHITE
CAP COMP., FUEL FILLER .................................... 1 .......... INCLUDES ITEMS W/
GASKET, FUEL FILLER CAP
FILTER, FUEL
O-RING 14MM, ARAI
NUT, FLANGE 8MM
BULK HOSE, FUEL 4.5X3000, 4.5X222
CLIP, TUBE, B8
BOLT, FLANGE 8X25
QTY.
REMARKS
16854ZH8000
16955ZE1000
17510ZE2010ZA
17620ZH7023
17631ZH7003
17672ZE2W01
91353671003
9405008000
1
1
1
*
1
1
1
2
1
2
2
950014500360M
9500202080
957010802500
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 73
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HONDA GX240K1QAE2 ENGINE — IGNITION COIL ASSY.
IGNITION COIL ASSY.
PAGE 74 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)
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HONDA GX240K1QAE2 ENGINE — IGNITION COIL ASSY.
IGNITION COIL ASSY.
NO.
1
2
5
6
7
8
9
PART NO.
PART NAME
QTY.
REMARKS
30500ZE2023
30700ZE1013
31511ZE2000
31512ZE2000
31630ZE2841
36101ZE1010
36103ZE1000
90013883000
90015883000
90017883000
COIL ASSY., IGNITION
CAP ASSY., NOISE SUPPRESSOR
CLAMP, WIRE
1
1
1
1
1
1
1
1
2
2
GROMMET, WIRE
COIL ASSY., CHARGE (3A)
WIRE, STOP SWITCH 370MM
HOLDER, STOP SWITCH WIRE
BOLT, FLANGE 6X12
BOLT, FLANGE 6X28
BOLT, FLANGE 6X32
10
11
12
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 75
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HONDA GX390K1QAE2 — STARTER MOTOR ASSY.
STARTER MOTOR ASSY.
PAGE 76 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)
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HONDA GX390K1QAE2 — STARTER MOTOR ASSY.
STARTER MOTOR ASSY.
NO.
PART NO.
PART NAME
CONTACTOR ASSY.
ARMATURE
CLUTCH OVERRUNNING
MOTOR UNIT STARTER.............................. 1 ......... INCLUDES ITEMS W/
BRACKET, CENTER
BRACKET, FRONT
GEAR, DRIVE PINION
BRUSH
QTY.
REMARKS
1
*
2
*
3
*
4
31204ZA0003
31217ZE2003
31214ZE2003
31210ZE2003
31211ZE2003
31212ZE2003
31213ZE2003
31215ZE2003
31218ZE3003
31219ZE2003
31231ZE2003
31232ZE2013
31233ZE2003
90110ZE2003
91601ZE2003
90007ZE2003
938920503208
9407006080
1
1
1
*
5
1
1
1
2
1
4
1
1
1
1
1
2
4
2
2
*
6
*
7
*
8
*
9
10
YOKE
*
SPRING, BRUSH RETURN
HOLDER, BRUSH
WIRE, WATER COVER
INSULATOR
SCREW-WASHER (4X6)
GASKET
BOLT-WASHER (5X14)
SCREW WASHER 5X3
NUT-WASHER (6MM)
BOLT, FLANGE (8X35)
*
12
*
13
*
14
*
15
*
16
*
17
*
18
*
19
*
20
957010804000
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 77
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HONDA GX240K1QAE2 — CONTROL BOX ASSY.
PAGE 78 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)
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HONDA GX240K1QAE2 — CONTROL BOX ASSY.
CONTROL BOX ASSY.
NO.
PART NO.
PART NAME
QTY. REMARKS
1
31610ZE2854ZB
31612ZE2003
31614ZE2003
31615ZE2003ZB
31700124003
32127738700
32197ZE1003
32902892003
35100ZE2842
35111880003
36103ZE1000
38240ZE2840
38250ZA8701
87529ZE2811
90013883000
90380MA6010
90630751000
90672SA0003
91406ZE2003
93500030120H
93500040120H
94001043900S
9411104800
CONTROL BOX ASSY. (EXT. ALERT) ......... 1 ...... INCLUDES ITEMS W/
*
2
CASE, CONTROL
BRACKET, CASE MOUNTING
PANEL, CONTROL
RECTIFIER, SILICON ASSY.
SUSPENSION, CONNECTOR
SUB-HARNESS
1
1
1
1
1
1
1
*
3
*
4
*
5
*
6 #
*
7
8
*
BAND
*
9
SWITCH, COMBINATION ASSY. ................. 1 ...... INCLUDES ITEMS W/#
KEY
*
10 #
2
1
1
1
1
2
1
1
1
1
2
1
2
1
1
1
1
*
11
HOLDER, STOP SWITCH WIRE
PROTECTOR, CIRCUIT 3.5A
LENS, PROTECTOR ASSY.
PANEL, CONTROL BOX (EXTERNAL)
BOLT, FLANGE (6x12)
SCREW, SPECIAL (6x12)
CLIP, PURSE LOCK
STRAP, CABLE 118mm
TUBE, FASTENER
SCREW, PAN (3x12)
SCREW, PAN (4x12)
NUT, HEX (4mm)
WASHER, SPRING (4mm)
FUSE, BLADE 15A
ALERT UNIT, OIL
12
*
13
*
14
*
15
16
17
18
19
*
20
*
21
*
22
*
23
24 #
*
9820031500
34150ZH7003
9410104800
*
25
*
26
*
WASHER, FLAT (4mm)
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 79
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HONDA GX240K1QAE2 ENGINE — MUFFLER ASSY.
MUFFLER ASSY.
PAGE 80 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)
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HONDA GX240K1QAE2 ENGINE — MUFFLER ASSY.
MUFFLER ASSY.
NO.
1
2
3
4
5
6
7
8
10
11
12
13
14
PART NO.
PART NAME
QTY.
REMARKS
18310ZE2W00
18320ZE2W01
18323ZE2W00
18330ZE2W00
18331ZE2810
18333ZE3800
18355ZE2010
18381ZE2W10
90013883000
90050ZE1000
90055ZE1000
90050ZE1000
9405008000
MUFFLER
1
1
1
1
1
1
1
1
1
6
3
1
5
PROTECTOR COMP., MUFFLER
PROTECTOR, EX. PIPE
PIPE, EX.
CAP, MUFFLER
GASKET, EX. PIPE
ARRESTER, SPARK
GASKET, MUFFLER, ARRESTER
BOLT, FLANGE 6X12 CT200
SCREW, TAPPING 5X8
SCREW, TAPPING 4X6
SCREW, TAPPING 5X8
NUT, FLANGE 8MM
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 81
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HONDA GX240K1QAE2 ENGINE — PISTON ASSY.
PISTON ASSY.
PAGE 82 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)
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HONDA GX240K1QAE2 ENGINE — PISTON ASSY.
PISTON ASSY.
NO.
1
1
1
1
2
2
2
2
3
4
4
5
*
6
PART NO.
PART NAME
QTY.
REMARKS
13010ZE2013
13011ZE2013
13012ZE2013
13013ZE2013
13101ZE2W00
13102ZE2W00
13103ZE2W00
13104ZE2W00
13111ZE2000
13200ZE2000
13200ZE2305
90001ZE8000
90551ZE1000
RING SET, PISTON, STD.
RING SET, PISTON, OS 0.25, OPTIONAL
RING SET, PISTON, OS 0.50, OPTIONAL
RING SET, PISTON, 0.75, OPTIONAL
PISTON, STANDARD
1
1
1
1
1
1
1
1
1
PISTON, OS 0.25, OPTIONAL
PISTON, OS 0.50, OPTIONAL
PISTON, 0.75, OPTIONAL
PIN, PISTON
ROD ASSY., CONNECTING STANDARD ................ 1 ..........INCLUDES ITEMS W/
ROD ASSY., CONNECTING, US 0.25, OPT. .......... 1 ..........INCLUDES ITEMS W/
*
*
BOLT, CONNECTING ROD
CLIP, PISTON PIN 18MM
2
2
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 83
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HONDA GX240K1QAE2 ENGINE — RECOIL STARTER ASSY.
RECOIL STARTER ASSY.
PAGE 84 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)
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HONDA GX240K1QAE2 ENGINE — RECOIL STARTER ASSY.
RECOIL STARTER ASSY.
NO.
PART NO.
PART NAME
QTY.
REMARKS
1
28400ZE2W01ZA
28410ZE2W01ZA
28421ZE2W01
28422ZE2W01
28441ZE2W01
28442ZE2W01
28443ZE2W01
28444ZE2W01
28461ZE2W02
28462ZE2W11
90004ZE2W01
90008ZE2003
STARTER ASSY., RECOIL *R8*, BRIGHT RED............ 1 .......INCLUDES ITEMS W/
*
2
CASE COMP., RECOIL STARTER *R8*, RED
PULLEY, RECOIL STARTER
RATCHET, STARTER
SPRING, FRICTION
SPRING, STARTER RETURN
SPRING RATCHET
RETAINER, SPRING
GRIP, STARTER
ROPE, RECOIL STARTER
SCREW, CENTER
BOLT, FLANGE 6X10
1
1
2
1
1
2
1
1
1
1
3
*
3
*
4
*
5
*
6
*
7
8
*
*
10
*
11
*
13
*
14
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 85
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HONDA GX240K1QAE2 ENGINE — ENGINE LABELS
ENGINE LABELS
PAGE 86 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)
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HONDA GX240K1QAE2 ENGINE — ENGINE LABELS
ENGINE LABELS
NO.
1
3
5
16
PART NO.
PART NAME
EMBLEM, INTERNAL
LABEL, CAUTION
MARK, CHOKE, EXTERNAL
MARK, OIL ALERT, E
QTY.
REMARKS
87521ZE2W01
87522ZH9000
87528ZE2810
87532ZH8810
1
1
1
1
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 87
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TERMS AND CONDITIONS OF SALE — PARTS
PAYMENT TERMS
5. Partsmustbeinnewandresalablecon- Multiquipreservestherighttoquoteandsell
dition,intheoriginalMultiquippackage(if directtoGovernmentagencies,andtoOriginal
any), and with Multiquip part numbers Equipment Manufacturer accounts who use
Terms of payment for parts are net 30 days.
FREIGHTPOLICY
clearlymarked.
our products as integral parts of their own
products.
All parts orders will be shipped collect or
prepaidwiththechargesaddedtotheinvoice.
All shipments are F.O.B. point of origin.
Multiquip’sresponsibilityceaseswhenasigned
manifesthasbeenobtainedfromthecarrier,
andanyclaimforshortageordamagemustbe
settledbetweentheconsigneeandthecarrier.
6. Thefollowingitemsarenotreturnable:
SPECIALEXPEDITINGSERVICE
a. Obsolete parts. (If an item is in the
price book and shows as being re- A$35.00surchargewillbeaddedtotheinvoice
placedbyanotheritem,itisobsolete.) forspecialhandlingincludingbusshipments,
insuredparcelpostorincaseswhereMultiquip
mustpersonallydeliverthepartstothecarrier.
(such as gaskets, seals, “O” rings,
b. Any parts with a limited shelf life
andotherrubberparts)thatwerepur- LIMITATIONSOFSELLER’SLIABILITY
MINIMUMORDER
chasedmorethansixmonthspriorto
thereturndate.
Multiquip shall not be liable hereunder for
damagesinexcessofthepurchasepriceofthe
TheminimumchargeforordersfromMultiquip
is $15.00 net. Customers will be asked for
instructionsregardinghandlingofordersnot
meetingthisrequirement.
c. Anylineitemwithanextendeddealer item with respect to which damages are
netpriceoflessthan$5.00.
claimed, and in no event shall Multiquip be
liable for loss of profit or good will or for any
otherspecial,consequentialorincidentaldam-
ages.
d. Special order items.
RETURNEDGOODSPOLICY
e. Electricalcomponents.
f. Paint,chemicals,andlubricants.
g. Decalsandpaperproducts.
h. Itemspurchasedinkits.
Returnshipmentswillbeacceptedandcredit
willbeallowed,subjecttothefollowingprovi-
sions:
LIMITATIONOFWARRANTIES
Nowarranties,expressorimplied,aremade
in connection with the sale of parts or trade
accessoriesnorastoanyenginenotmanufac-
tured by Multiquip. Such warranties made in
connectionwiththesaleofnew,completeunits
are made exclusively by a statement of war-
rantypackagedwithsuchunits,andMultiquip
neitherassumesnorauthorizesanypersonto
assume for it any other obligation or liability
whatever in connection with the sale of its
products.Apartfromsuchwrittenstatementof
warranty, there are no warranties, express,
impliedorstatutory,whichextendbeyondthe
descriptionoftheproductsonthefacehereof.
1. AReturnedMaterialAuthorizationmust
be approved by Multiquip prior to ship-
ment.
7. Thesenderwillbenotifiedofanymaterial
receivedthatisnotacceptable.
2. ToobtainaReturnMaterialAuthorization,
alistmustbeprovidedtoMultiquipParts
Salesthatdefinesitemnumbers,quanti-
ties, and descriptions of the items to be
returned.
8. Suchmaterialwillbeheldforfiveworking
days from notification, pending instruc-
tions.Ifareplyisnotreceivedwithinfive
days,thematerialwillbereturnedtothe
senderathisexpense.
a. Thepartsnumbersanddescriptions
must match the current parts price
list.
9. Creditonreturnedpartswillbeissuedat
dealer net price at time of the original
purchase,lessa15%restockingcharge.
b. The list must be typed or computer
generated.
10. In cases where an item is accepted, for
which the original purchase document
can not be determined, the price will be
basedonthelistpricethatwaseffective
twelvemonthspriortotheRMAdate.
c. The list must state the reason(s) for
thereturn.
Effective: February 22, 2006
d. The list must reference the sales
order(s)orinvoice(s)underwhichthe
itemswereoriginallypurchased.
11. Credit issued will be applied to future
purchasesonly.
e. The list must include the name and
phonenumberofthepersonrequest-
ingtheRMA.
PRICINGANDREBATES
Prices are subject to change without prior
notice.Pricechangesareeffectiveonaspe-
cificdateandallordersreceivedonorafterthat
datewillbebilledattherevisedprice.Rebates
3. AcopyoftheReturnMaterialAuthoriza-
tionmustaccompanythereturnshipment.
4. Freight is at the sender’s expense. All forpricedeclinesandaddedchargesforprice
partsmustbereturnedfreightprepaidto increaseswillnotbemadeforstockonhand
Multiquip’sdesignatedreceivingpoint.
atthetimeofanypricechange.
PAGE 88 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)
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NOTES
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 89
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OPERATION AND PARTS MANUAL
HERE’S HOW TO GET HELP
PLEASE HAVETHE MODEL AND SERIAL
NUMBER ON-HANDWHEN CALLING
UNITED STATES
Multiquip Corporate Office
18910 Wilmington Ave.
Carson, CA 90746
MQ Parts Department
800-427-1244
Tel. (800) 421-1244
Fax (800) 537-3927
Fax:800-672-7877
Fax:310-637-3284
310-537-3700
Contact: [email protected]
Mayco Parts
800-306-2926
310-537-3700
Warranty Department
800-421-1244, Ext. 279 Fax:310-537-1173
310-537-3700, Ext. 279
Fax:800-672-7877
Fax:310-637-3284
Service Department
800-421-1244
Technical Assistance
800-478-1244
Fax:310-537-4259
Fax:310-631-5032
310-537-3700
MEXICO
MQ Cipsa
UNITED KINGDOM
Multiquip (UK) Limited Head Office
Hanover Mill, Fitzroy Street,
Ashton-under-Lyne,
Carr. Fed. Mexico-Puebla KM 126.5
Momoxpan, Cholula, Puebla72760Mexico
Tel: (52) 222-225-9900
Fax: (52) 222-285-0420
Tel: 0161 339 2223
Fax: 0161 339 3226
Lancashire OL7 0TL
CANADA
Multiquip
4110IndustrielBoul.
Laval, Quebec, Canada H7L 6V3
Tel: (450) 625-2244
Fax: (450) 625-8664
© COPYRIGHT 2008, MULTIQUIP INC.
Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are
the property of their respective owners and used with permission.
This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data
contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or
the information published in this publication at any time without notice and without incurring any obligations.
Your Local Dealer is:
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