OPERATION AND PARTS MANUAL
Tamping Rammer
Model MTR-35HS
Revision #5 (11/09/04)
MULTIQUIPINC.
18910 WILMINGTON AVE.
PARTS DEPARTMENT:
800-427-1244
CARSON, CALIFORNIA 90746 FAX: 800-672-7877
310-537-3700
800-421-1244
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE:
800-478-1244
FAX:310-537-3927
FAX:310-631-5032
Atlanta • Boise • Dallas • Houston • Newark
Montreal, Canada • Manchester, UK
Rio De Janiero, Brazil • Guadalajara, Mexico
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PAGE 2 — MTR-35HS — OPERATION & PARTS MANUAL — REV. #5 (11/09/04)
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HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL NUMBER
ON-HAND WHEN CALLING
PARTS DEPARTMENT
800-427-1244 or 310-537-3700
FAX: 800-672-7877 or 310-637-3284
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE
800-478-1244 or 310-537-3700
FAX: 310- 537-4259
WARRANTY DEPARTMENT
888-661-4279, or 310-661-4279
FAX: 310- 537-1173
MAIN
800-421-1244 or 310-537-3700
FAX: 310-537-3927
MTR-35HS — OPERATION & PARTS MANUAL — REV. #5 (11/09/04) — PAGE 3
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TABLE OF CONTENTS
Here's How To Get Help ........................................ 3
Table Of Contents ................................................. 4
Parts Ordering Procedures ................................... 5
Rules For safe Operation ..................................6-7
Operation and Safety Decals ................................ 8
General Information .............................................. 9
ROBIN EC-08HS ENGINE
Crankcase and Cylinder Assembly ................32-33
Crankshaft and Piston Assembly ...................34-35
Governor Assembly .......................................36-37
Muffler Assembly ...........................................38-39
Carburetor and Oil Pump Assembly ..............40-41
Recoil Starter & Blower Housing Assembly ..42-43
Air Cleaner Assembly.................................. 44-45
Carburetor Components Assembly ...............46-47
Recoil Starter Components Assembly ...........48-49
Magneto Assembly ........................................50-51
MTR-35HS
Specification ........................................................ 10
Controls and Components .................................. 11
Operation .......................................................11-14
Maintenance ..................................................15-16
Troubleshooting Guide ...................................17-18
Explanation Of Codes In Remarks Column ........ 20
Suggested Spare Parts ....................................... 21
Name Plate and Decals .................................22-23
Crankcase and Engine Assembly ..................24-25
Guide Cylinder and Foot Assembly ...............26-27
Tank and Handle Assembly ...........................28-29
Narrow Foot and Trench Shoe Assembly ......30-31
Terms and Condition of Sale — Parts ..................... 52
NOTE
Specification and part number
are subject to change without
notice.
PAGE 4 — MTR-35HS — OPERATION & PARTS MANUAL — REV. #5 (11/09/04)
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PARTS ORDERING PROCEDURES
■ Dealer account number
■ Dealer name and address
■ Shipping address (if different than billing address)
■ Return fax number
■ Applicable model number
■ Quantity, part number and description of each part
■ Specify preferred method of shipment:
UPS Ground
•
UPS Second Day or Third Day*
•
UPS Next Day*
•
Federal Express Priority One (please provide us with your Federal
Express account number)*
•
Airborne Express*
•
Truck or parcel post
•
*Normally shipped the same day the order is received, if prior to 2PM west coast time.
Earn Extra Discounts when
you order by FAX!
All parts orders which include complete part numbers
and are received by fax qualify for the following extra
discounts:
Number of
line items ordered
Additional Discount
1-9 items
3%
10+ items**
5%
only
s
der
ed or
x
a
f
For
Get special freight allowances
when you order 10 or more
line items via FAX!**
Now! Direct TOLL-FREE access
to our Parts Department!
■
UPS Ground Service at no charge for freight
■
PS Third Day Service at one-half of actual freight cost
Toll-free nationwide:
800-421-1244
No other allowances on freight shipped by any other carrier.
**Common nuts, bolts and washers (all items under $1.00 list price)
do not count towards the 10+ line items.
Toll-free FAX:
*DISCOUNTS ARE SUBJECT TO CHANGE*
800/6-PARTS-7 • 800-672-7877
Fax order discount and UPS special programs revised June 1, 1995
MTR-35HS — OPERATION & PARTS MANUAL — REV. #5 (11/09/04) — PAGE 5
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RULES FOR SAFE OPERATION
■
■
■
Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
CAUTION:
Failure to follow instructions in this manual
may lead to serious injury or even death!
This equipment is to be operated by trained
and qualified personnel only! This
equipment is for industrial use only.
Manufacture does not assume responsibility for any accident
due to equipment modifications.
NEVER use accessories or attachments, which are not
recommended by Multiquip for this equipment. Damage to
the equipment and/or injury to user may result.
The following safety guidelines should always be used when
operating the MTR-35HSTamping Rammer:
■
NEVER touch the hot exhaust
manifold, muffler or cylinder. Allow
these parts to cool before servicing
engine or rammer.
GENERAL SAFETY
■
DO NOT operate or service thi
equipment before
readingthisentiremanual.
■
■
This equipment should not be operated by persons
under 18 years of age.
■
■
High Temperatures – Allow the engine to cool before
adding fuel or performing service and maintenance
functions. Contact with hot components can cause serious
burns.
NEVER operate this equipment without proper
protective clothing, shatterproof glasses, steel-toed
boots and other protective devices required by the
job.
The engine section of this rammer requires an adequate
free flow of cooling air. NEVER operate the rammer in any
enclosed or narrow area where free
flow of the air is restricted. If the air
flow is restricted it will cause serious
damage to the rammer or engine
and may cause injury to people.
Remember the rammer's engine
gives off DEADLY carbon monoxide
gas.
■
■
NEVER operate this equipment when not
feeling well due to fatigue, illness or taking
medicine.
NEVER operate this equipment under the
influence or drugs or alcohol.
■
ALWAYS refuel in a well-ventilated area, away from sparks
and open flames.
■
■
ALWAYS check the machine for loosened threads or bolts before
starting.
ALWAYS wear proper respiratory (mask),
hearing and eye protection equipment when
operating the rammer.
■
ALWAYS use extreme caution when
working with flammable liquids. When
refueling, stop the engine and allow it to
cool. DO NOT smoke around or near the
machine. Fire or explosion could result from
fuel vapors, or if fuel is spilled on a hot
engine.
■
■
NEVER operate the rammer in an explosive atmosphere or
near combustible materials. An explosion or fire could result
causing severe bodily harm or even death.
Topping-off to filler port is dangerous, as it tends to spill fuel.
PAGE 6 — MTR-35HS — OPERATION & PARTS MANUAL — REV. #5 (11/09/04)
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RULES FOR SAFE OPERATION
Transporting
■
■
■
■
NEVER Run engine without air filter. Severe engine may
■
Always shutdown engine before transporting.
occur.
■
Tighten fuel tank cap securly and close fuel cock to prevent
fuel from spilling.
Always service air cleaner frequently to prevent carburetor
malfunction.
Always be sure the operator is familiar with proper safety
precautions and operations techniques before using rammer.
■
■
Drain fuel when transporting rammer over long distances or
bad roads.
Always store equipment properly when it is not being used.
Equipment should be stored in a clean, dry location out of the
reach of children.
When placing the rammer inside a truck-bed for transport,
always tie-down the rammer.
Emergencies
■
NEVER use accessories or attachments, which are not
recommended by Multiquip for this equipment. Damage to
the equipment and/or injury to user may result.
■
Always know the location of the nearest fire extinguisher
and first aid kit. Know the location of the nearest telephone.
Also know the phone numbers of the nearest ambulance,
doctor and fire department. This information will be
invaluable in the case of an emergency.
■
■
■
■
NEVER Run engine without air cleaner. Severe engine
damage may occur.
Always read, understand, and follow procedures in Operator’s
Manual before attempting to operate equipment.
Maintenance Safety
■
NEVER lubricate components or attempt service on a running
machine.
Always be sure the operator is familiar with proper safety
precautions and operations techniques before using pump.
■
Always allow the machine a proper amount of time to cool
before servicing.
Always store equipment properly when it is not being used.
Equipment should be stored in a clean, dry location out of the
reach of children.
■
■
Keep the machinery in proper running condition.
Fix damage to the machine immediately and always replace
broken parts.
■
Refer to the ROBIN Engine Owner's Manual for engine
technical questions or information recommended by Multiquip
for this equipment. Damage to the equipment and/or injury to
user may result.
■
■
Dispose of hazardous waste properly.Examples of potentially
hazardous waste are used motor oil, fuel and fuel filters.
DO NOT use plastic containers to dispose of hazardous
waste.
MTR-35HS — OPERATION & PARTS MANUAL — REV. #5 (11/09/04) — PAGE 7
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OPERATION AND SAFETY DECALS
PAGE 8 — MTR-35HS — OPERATION & PARTS MANUAL — REV. #5 (11/09/04)
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GENERAL INFORMATION
Definition of Tamping Rammer
The Mikasa MTR-35HS Tamping Rammer is a powerful
compacting tool capable of applying a tremendous force in
consecutive impacts to a soil surface. Its applications include
soil compacting for backfilling for gas pipelines, water pipelines
and cable installation work.
The impact force of the MTR-35HS levels and uniformly
compacts voids between soil particles to increase dry density.
Circular motion is converted to create impact force.The MTR-
35HS tamping rammer develops a powerful compacting force at
the foot of the rammer.To maintain optimum performance, proper
operation and service are essential.
Construction of Tamping Rammer
The Mikasa MTR-35HS is equipped with an Robin air cooled,
oil-injected two cycle gasoline engine.Transmission of the power
takes place by increasing the engine speed to engage the
centrifugal clutch.
Rammer Gearbox and Spring Cylinder
The Mikasa MTR-35HS uses an oil bath lubrication system.
Always check the oil level through the oil level sight glass at the
rear of the tamper foot.
Controls
Before starting the MTR-35HS Tamping Rammer identify and
understand the function of the controls, see Figure 1 on page11.
MTR-35HS — OPERATION & PARTS MANUAL — REV. #5 (11/09/04) — PAGE 9
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SPECIFICATIONS
Table1. MTR-35HS Rammer Specifications
MODEL
Overall Height
Overall Width
Over Length
Shoe Size
MTR-35HS U.S. (metric)
41.5 in. (1,055 mm)
14.1 in. (360 mm)
21.5 in. (545 mm)
5.9 X 10.6 in. (150 X 270 mm)
720~750
Blows/minute
Tamping Area
Impact Force
Clutch
1,453 sq. ft. per hr (135 sq.m per hr)
1212 lbs./blow (550 kg/blow)
Automatic Centrifugal
90 lbs. (41 kg)
Operating Weight
Table 2. ROBIN EC-08HS Engine Specifications
MODEL
Type
ROBIN EC-08HS ENGINE
Air-Cooled 2 Stroke Gasoline Engine
1-31/32 in. X 1-7/32 in. ( 50 mm X 40 mm
5.12 cu.in. (78.5 cc)
Bore X Stroke
Piston Displacement
Compression Ratio
Continuous Rated Output
Max. Output
6.5 : 1
1.8 hp/ 4,000 rpm
3.3 hp/5,500 rpm
Max. Torque
3.7 ft-lb 3,600 rpm (0.551 kg-m/3,600 rpm)
Air-Cooled By Fan
Cooling System
Lubrication System
Fuel Consumption
Fuel
Fuel-Lubrication Oil Spraying System
0.84 lb/hp/h (2.2hp/4,500 rpm)
Gasoline
Spark Plug
NGK B-6HS
Starting System
Recoil Starter
NOTE
Specifications are general and are subject to change without notice. If exact
measurements are required, equipment should be weighed and measured.
PAGE 10 — MTR-35HS — OPERATION & PARTS MANUAL — REV. #5 (11/09/04)
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MTR-35HS — CONTROLS AND COMPONENTS
Figure 1. MTR-35HS Rammer
8. Foot– Laminated wood with tempered steel plate for
Figure 1 shows the location of the controls and components
for the MTR-35HS Tamping Rammer.The functions of each
control is described below:
superior shock absorption.
9. RecoilStartingHandle–Usedwhenstartingtheengine.
Pull starter handle sharply and quickly, then return
starter handle to starter case before releasing.
1. ThrottleLever–Controlsenginespeedandthe tamping
action of the rammer.
10. Fuel Tank/Cap – Poly fuel tank to avoid rust and
2. EngineStopSwitch–Controlsthestartingandstopping
of the engine. Switch must be in the "ON" position when
starting the engine.
corrosion, remove this cap to add gasoline.
11. Engine Air Cleaner – Prevents dirt (second stage) and
other debris from entering the engine.
3. ChokeLever– Usedwhenstartingtheengine.Normally
used in cold weather conditions. In cold weather turn the
choke lever to the fully closed position, in warm weather
set choke lever half way or completely open.
12. Handle – To operate rammer GRIP handle assembly
firmly on both sides.
13. Muffler– Used to reduce noise and emissions.
14. Spark Plug – Provides spark to the ignition system,
replace with engine manufactures recommended type
spark plug.
4. Fuel Shut-OffValve – Supplies fuel from the fuel tank to
theengine.Tobeginfuelflowmovethefuelshut-offvalve
downward.
L1. A Returned Material Authorization must be approved by Multiquip prior to shipment. A copy of the Authorization must
15. Nameplate– Displaysinformationregardingtherammer.
5. GreaseFillPlug–Openthisplugtoaddoiltotheoilbath
accompany the shipment to the designatedWarehouse.A copy of the original Multiquip invoice to the customer must
reservoir.
16. Grip – Whentransportingtherammer, carryitbygriping
also accompany the shipment.
the handle.
6. FuelValve – Open this valve to remove excess fuel from
the carburetor or crankcase.
17. OilTank – Fill oil tank with 2-stroke outboard motor oil.
7. Pre- Cleaner – Pre-cleans (first stage) dirt and other
18. Dust Sleeve – Prevents dust and debris from entering
debris from entering the engine.
into the spring cylinder.
MTR-35HS — OPERATION & PARTS MANUAL — REV. #5 (11/09/04) — PAGE 11
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it often.
MTR-35HS — OPERATION
This section is intended to assist the operator with the initial
start-up of the MTR-35HS Tamping Rammer. It is extremely
important that this section be read carefully before attempting to
CAUTION:
operate the rammer.
Failure to understand the operation of the MTR-
35HSTamping Rammer could result in severe
damage to the rammer or personal injury.
DO NOT use your rammer until this section is thoroughly
understood.
Prior to starting the operation
Engine
1. When transporting the machine, carry it by the grip handle
located on the body (Figure 2).
1. Fill the fuel tank (Figure 3 ) with unleaded gasoline. At the
same time, check the engine oil level at the sight gauge
locatedontheoperator'ssideoftheoiltank. Filltheoiltank
tothe"H"levelusingonlyoutboard(2-stroke)oil. Replenish
theoilregularlybeforetheoillevelreachesthe"L"levelofthe
oil tank.
CAUTION:
The oil hose is not to be depressed or
damaged. A sensor detects lack of oil and
shuts down the engine automatically.
Figure 2. Grip Handle
2. The rammer should be greased with three shots of grease
after each eight (8) hours of use.
3. UseMQHIGHTEMPERATUREGREASE, (part#GSorits
equivalent
Figure 3. Fuel/Oil Tank
4. Equivalent greases include Shell Darina or Texaco
Thermatex, both of which have a bentone base and EP-2
rating.
2. Low levels of oil may result in engine seizure due to high
levels of consumption during operations.
3. Check the engine oil level and if the engine oil level is low, it
should be refilled. Use the proper motor oil as suggested in
the Table 3 below.
5. Ifaninferiorgreaseisused,itmaybecometoothickortoothin
due to changes in temperature, and improper lubrication
couldresult.
6. Therammerisequippedwithatwo-cycledgasolineengine.
A regular grade gasoline should be used. High test ethyl
gasolineisnotrecommended.Theoilshouldbegoodgrade
of two- cycle or outboard motor oil.
Table 3 Motor Oil Grade
Grade of motor oil
Season or Temperature
(higher than MS class)
Spring, Summer or Autumn
SAE 30
CAUTION:
+120° F to +15° F
Winter
SAE 30
DO NOT USE REGULAR AUTOMOTIVE-
TYPE MOTOR OIL.
+40° F to +15° F
Below +15° F
SAE 10W-30
PAGE 12 — MTR-35HS — OPERATION & PARTS MANUAL — REV. #5 (11/09/04)
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MTR-35HS — OPERATION
Inspection
3. Close the choke lever (Figure 4) . Turning the choke lever
90degreesclockwiseclosesthechoke.Incoldweather,start
theunitwithchokefullyclosed.Inwarmweatherorwhenthe
engine is warm, the unit can be started with choke halfway
or completely open.
1. Check all nuts, bolts fasteners for tightness. Retighten as
necessary.
2. Clean anydirtfromtherecoil starterand footpedestal. Wipe
the entire unit clean before operating.
4. Movethethrottlelever(Figure6)between1/4to1/2fromthe
idle position.
3. ReplaceanymissingordamagedSafetyOperationdecals.
4. Adjustheightofhandle.Adjusthandlebylooseningnutsand
moving handle to suit operation. Retighten nuts.
Initial Start-up
When starting the MTR-35HS Tamping Rammer perform the
following:
1. Openthe fuelshut- off valvebymovingthefuel cock lever
to the open position (Figure 4).
Figure 6.Throttle Lever (1/4 to 1/2)
5. Grip the recoil starter (Figure 7) handle and pull it until you
feelaslightresistance.Thenpullsharplyandquickly. Return
therecoilstarterhandletothestarterpositionbeforereleas-
ing.
Figure 4. Fuel Cock and Choke Lever
2. Set the engine ON/OFF switch (Figure 5) to the "ON"
Figure 7. Recoil Starter
position(start).
6. Ifenginefailstostart,movethechokelever(Figure4) tothe
half open position to avoid flooding.
7. Repeat steps 1 thru 5.
8. If the engine does not start after repeated attempts,
check thespark plug forexcess fuel. Clean and replace
the spark plug as needed.
Figure 5. Engine On/Off Switch
MTR-35HS — OPERATION & PARTS MANUAL — REV. #5 (11/09/04) — PAGE 13
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MTR-35HS — OPERATION
9. If the carburetor is flooded or the crankcase is loaded with
excess fuel, open the drain plug as shown in (Figure 8) and
drain out excess fuel.
Stopping The Engine
Normal Shutdown
1. Move throttle lever quickly from the FULL OPEN to IDLE
position (Figure10)andruntheengineforthreeminutesat
lowspeed.Aftertheenginecools,turntheenginestart/stop
switch to the “OFF” position (Figure 5) until engine comes
to a complete stop.
Figure 8. Drain Plug
Operation
1. To start the rammer tamping action, move the throttle lever
(Figure 9) quickly from IDLE (close) to the FULL OPEN
position.DONOTmovethethrottleleverslowlyasthismay
cause damage to the clutch or spring.
Figure 10.Throttle Lever (Idle)
2. Closethefuelshut-offvalvebymovingthefuelcockleverto
the CLOSED position. See Figure 4.
CAUTION:
Make sure that the throttle lever is moved to the
FULL OPEN position. Operating the rammer at
less than full speeds can result in damage to
the clutch springs or foot
Emergency Showdown
1. MovethethrottleleverquicklytotheIDLE position,andturn
theenginestart/stopswitch(Figure5) totheSTOPposition.
Figure 9. Throttle Lever (Full Open)
2. TheMTR-35HSTampingrammerisdesignedtorunat4,100
rpm. Atoptimumrpmthefoothitsattherateof750impacts
per minute. Increasing throttle speedpast factory set rpm
doesnotincreaseimpactsand maydamageunit.TheMTR-
35HS is designed to advance while tamping. For faster
advance, pullbackslightlyonthehandlesothatrearof foot
contactssoilfirst.
PAGE 14 — MTR-35HS — OPERATION & PARTS MANUAL — REV. #5 (11/09/04)
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MTR-35HS — MAINTENANCE
■
The air cleaner on the engine side will hardly be contaminated,
if it is, however after cleaning the element with kerosene, dip
it in mixed oil consisting of 3 parts of gasoline and 1 part of
engine oil. Then tightly squeeze outer primary element
(sponge) and shake off well the inner secondary element
before installing them.
Maintenance
Performthescheduledmaintenanceproceduresasindicated:
DAILY
■
Thoroughly remove dirt and oil from the engine and control
area.Clean or replace the air cleaner elements as necessary.
Check and retighten all fasteners as necessary. Check the
spring box and bellows for oil leaks. Repair or replace as
needed.
CLEANINGTHE OILTANK
■
Clean the inside of the oil tank regularly, preferably 2 or 3 times
ayear.
WEEKLY
■
In winter, be sure to clean the inside of oil tank to avoid the
freezing of water that may have accumulated inside the tank.
■
Remove the fuel filter cap and clean the inside of the fuel
tank.
■
■
Remove or clean the filter at the bottom of the tank.
CAUTION:
Remove and clean the spark plug, then adjust the spark gap
to 0.02~0.03 inch (0.6~0.7 mm). This unit has electronic
ignition, which requires no adjustments.
If water accidently got inside the oil tank, the oil
may appear muddy. If this situation occurs,
simply flush the tank, removing all foreign matter
including water, and fill oil tank with fresh 2-
stroke outboard motor oil.
■
Clean air cleaner cover.
200 - 300 HOURS (Pre-Cleaner)
■
Remove the element from the pre-cleaner (Figure 11) at the
top of the crankcase (body side) and clean it with cleaning oil
(kerosene).
■
When cleaning the oil tank (Figure 12) perform the following
procedure:
1. Remove the cock holder cover, oil hose, red and black lead
wiresfromthefloatsensor.
PRE-CLEANER
YELLOW
GRAY
2-5 CC
13 -15 CC
SAE 30
SAE 30
Figure 11. Pre-Cleaner
■
■
Lubricate the top element (yellow) with 2~5 cc of engine oil
SAE-30.
Lubricate bottom element (gray) with 13 ~15 cc of engine oil
SAE-30 and completely squeeze out the excess oil from the
element before installing.
Figure 12. Oil Tank
MTR-35HS — OPERATION & PARTS MANUAL — REV. #5 (11/09/04) — PAGE 15
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MTR-35HS — MAINTENANCE
2. Removetheboltsthatsecuretheoiltanktothefueltank,and
drain all oil from the tank.
CLEANINGTHERAMMER
■
If using a high pressure spray washer, be careful not to splash
water directly on the air cleaner, carburetor, muffler, fuel and
oil tank caps. Excessive amounts of water may cause severe
engine damage.
3. Removecockholder,thencleanstrainerandcockholderin
a kerosene solution.
4. Make sure every part is clean and dry, then reassemble oil
tank. Filloiltankwith2-strokeoutboardmotoroil(FBclass)
to the "H" level.
Yearly
■
Check the fuel line and the oil line regularly for damage and
to ensure that there are no leaks.
FUEL AND OIL LINES
■
Replace the oil and fuel lines every two years to maintain the
performance and flexibility lines.
■
■
■
Check the fuel and oil lines regularly for damage and ensure
that there are no leaks.
Long Term Storage
Replace fuel and oil lines every 2 years to maintain
performance.
■
■
Drain fuel from fuel tank, fuel line and carburetor.
Remove spark plug and pour a few drops of motor oil into
cylinder. Crank engine 3 to 4 times so that oil reaches all
internal parts.
When replacing the oil hose perform the following procedure:
1. Replaceoilhosewithmanufacturessuggestedtypehoseor
equivalent.
■
■
Clean exterior of rammer with an oil-moistened cloth.
2. If necessary, fill oil tank with 2-stroke outboard motor oil.
3. Fill fuel tank with 25:1 fuel mix ratio.
Store unit covered with plastic sheet in moisture free and
dust free location out of direct sunlight
4. Operaterammerwith25:1fuelmixtureuntilallairisbledfrom
oil injection line.
5. Once it is certain that all air has been purged from the oil
injection line, regular unleaded gasoline may be used.
CAUTION:
It is normal for a new 2-stroke engine to emit
excess smoke, until moving parts have been
seatedtotheirnormaloperatingspecifications.
Thisexcesssmokenormallystopsafteronefull
tankoffuel.
PAGE 16 — MTR-35HS — OPERATION & PARTS MANUAL — REV. #5 (11/09/04)
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MTR-35HS —TROUBLESHOOTING GUIDE
TABLE 4. ENGINE TROUBLESHOOTING
SYMPTOM
Difficult to start
POSSIBLE PROBLEM
SOLUTION
Ignition plug being bridge?
Carbon deposit at ignition?
Check ignition system.
Clean or replace ignition.
Replace insulators.
Fuel is available but spark plug
will not ignite. (Power available
at high tension cable).
Short circuit due to defective
insulators?
Improper spark gap?
Set spark plug gap to the correct gap.
Check stop switch circuit. Replace stop switch if defective.
Replace ignition coil.
Short circuit at stop switch?
Ignition coil defective?
Fuel is available but spark plug
will not ignite. (Power NOT
available at high tension cable).
Muffler clogged with carbon
deposits?
Clean or replace muffler.
Mixed fuel quality is
inadequate?
Check fuel to oil mixture.
Fuel is available and spark plug
ignites (compression normal).
Fuel in use inadequate (water,
dust)?
Flush fuel sytem and replace with fresh fuel.
Air Cleaner clogged?
Defective cylinder head gasket?
Cylinder worn?
Clean or replace air cleaner.
Tighten cylinder head bolts or replace head gasket.
Replace cylinder.
Fuel is available and spark plug
ignites (compression low ).
Spark plug loose?
Tighen spark plug.
Operation not satisfactory
Air cleaner clogged?
Air in fuel line?
Bleed (remove air) from fuel line.
Adjust carbureator float
Not enough power available
(compression normal, no miss-
firing).
Fuel level in carbureator float
chamber improper?
Carbon deposits in cylinder?
Ignition coil defective?
Clean or replace cylinder
Flush fuel sytem and replace with fresh fuel.
Replace ignition wires, clean ignition.
Flush fuel sytem and replace with fresh fuel.
Not enough power available
(compression normal, miss-
firing).
Ignition plug often shorts?
Fuel in use inadequate (water,
dust)?
Mixed fuel quality is
inadequate?
Check fuel to oil mixture.
Clean or replace crankcase.
Clean or replace muffler.
Excessive carbon depostion in
combustion chamber?
Engine overheats.
Exhaust or muffler clogged with
carbon.
Spark plug heat value incorrect? Replace spark plug with correct type spark plug.
MTR-35HS — OPERATION & PARTS MANUAL — REV. #5 (11/09/04) — PAGE 17
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MTR-35HS —TROUBLESHOOTING GUIDE
TABLE 4. ENGINE TROUBLESHOOTING (continued)
SYMPTOM
POSSIBLE PROBLEM
SOLUTION
Operation not satisfactory
Governor adjustment improper?
Governor spring defective?
Fuel flow erratic?
Adjust governor to correct lever.
Clean or replace ignition.
Check fuel line.
Rotational speed fluctuates.
Air taken in through suction
line?
Check suction line.
Dust in rotating part?
Spring spring failure?
Clean recoil starter assembly.
Replace sprial spring.
Recoil starter not working
properly.
TABLE 5. RAMMER TROUBLESHOOTING
POSSIBLE PROBLEM
SYMPTOM
SOLUTION
Operating speed of throttle lever Set throttle lever to correct position.
is incorrectly set?
Oil in excess?
Drain excess oil. Bring to correct level.
Replace or adjust clutch.
Engine rotates but amplituide
not uniform or does not strike.
Clutch slips?
Spring Failure?
Replace sprial spring.
Speed of engine improper?
Adjust engine speed to correct operating RPM setting.
PAGE 18 — MTR-35HS — OPERATION & PARTS MANUAL — REV. #5 (11/09/04)
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NOTE PAGE
MTR-35HS — OPERATION & PARTS MANUAL — REV. #5 (11/09/04) — PAGE 19
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EXPLANATION OF CODE IN REMARKS COLUMN
How to read the marks and remarks used in this parts
book.
Items Found In the “Remarks” Column
Serial Numbers-Where indicated, this indicates a serial
number range (inclusive) where a particular part is used.
Model Number-Where indicated, this shows that the
corresponding part is utilized only with this specific model
number or model number variant.
Items Found In the “Items Number”Column
All parts with same symbol in the number column, , #,
, belong to the same assembly or kit
+
, %, or
*
■
NOTE
If more than one of the same reference number is
listed, the last one listed indicates newest (or latest)
part available.
NOTE
The contents of this catalog are
subject to change without notice.
PAGE 20 — MTR-35HS — OPERATION & PARTS MANUAL — REV. #5 (11/09/04)
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MTR-35HS — SUGGESTED SPARE PARTS
MTR-35HS RAMMER 1TO 3 UNITS
MTR-35HS RAMMER 5TO 10 UNITS
Qty.
P/N
Description
2 ............ 956225020 ............ LEVER, THROTTLE
2 ............ 301010900 ............ THROTTLE WIRE
2 ............ 402010110 ............ SPRING, THROTTLE RETURN
6 ............ 354030030 ............ ELEMENT,YELLOW
6 ............ 354030040 ............ ELEMENT, GRAY
2 ............ 361910020 ............ CAP, FUEL TANK
1 ............ 956225020 ............ LEVER, THROTTLE
3 ............ 354030030 ............ ELEMENT,YELLOW
3 ............ 354030040 ............ ELEMENT, GRAY
1 ............ 361910020 ............ CAP, FUEL TANK
1 ............ 954406000 ............ COCK, FUEL
1 ............ 954404890 ............ STRAINER, FUEL TOP/BOTTOM
2 ............ 301419750 ............ FILTER, IN-LINE FUEL
3 ............ 1573620101 .......... ELEMENT, SET ENGINE
3 ............ 0650140031 .......... SPARK PLUG
1 ............ 0660000361 .......... SWITCH,STOP(ABOVE C-4154-4178)
1 ............ 301010900 ............ THROTTLE ,WIRE
2 ............ 954406000 ............ COCK, FUEL
4 ............ 954404890 ............ STRAINER, FUEL TOP/BOTTOM
6 ............ 301419750 ............ FILTER, IN-LINE FUEL
3 ............ 1573620101 .......... ELEMENT SET ENGINE
10 .......... 0650140031 .......... SPARK PLUG
3 ............ 0660000361 .......... SWITCH, STOP (ABOVE C-4154 & C-4207)
3 ............ 1293500403 .......... GASKET, COMPLETE EXHAUST
3 ............ 2263272008 .......... GASKET, AIR CLEANER
4 ............ 1063500103 .......... GASKET, INSULATOR, CARBURETOR
3 ............ KITCARBEC08H ... CARBURETOR KIT
1 ............ 402010110 ............ SPRING, THROTTLE RETURN
MTR-35HS RAMMER 3TO 5 UNITS
1 ............ 956225020 ............ LEVER, THROTTLE
1 ............ 301010900 ............ THROTTLE WIRE
1 ............ 402010110 ............ SPRING, THROTTLE RETURN
4 ............ 354030030 ............ ELEMENT,YELLOW
4 ............ 354030040 ............ ELEMENT, GRAY
1 ............ 5806111000 .......... CARBURETOR ASSEMBLY
2 ............ 050100800 ............ O-RING, UPPER GUIDE CYLINDER
MTR-35HS RAMMER 10+ UNITS
1 ............ 361910020 ............ CAP, FUEL TANK
1 ............ 954406000 ............ COCK, FUEL
6 ............ 956225020 ............ LEVER, THROTTLE
6 ............ 301010900 ............ THROTTLE WIRE
2 ............ 954404890 ............ STRAINER, FUEL TOP/BOTTOM
4 ............ 301419750 ............ FILTER, IN-LINE FUEL
4 ............ 1573620101 .......... ELEMENT SET ENGINE
6 ............ 0650140031 .......... SPARK PLUG
1 ............ KITCARBEC08H ... CARBURETOR KIT
2 ............ 0660000361 .......... SWITCH, STOP (ABOVE C-4154-4178)
6 ............ 402010110 ............ SPRING, THROTTLE RETURN
16 .......... 354030030 ............ ELEMENT,YELLOW
16 .......... 354030040 ............ ELEMENT, GRAY
10 .......... 361910020 ............ CLAMP, BELLOWS
4 ............ 954406000 ............ COCK, FUEL
6 ............ 954404890 ............ STRAINER, FUEL TOP/BOTTOM
12 .......... 301419750 ............ FILTER, IN-LINE FUEL
16 .......... 1573620101 .......... ELEMENT SET ENGINE
16 .......... 0650140031 .......... SPARK PLUG
4 ............ 0660000361 .......... SWITCH, STOP (ABOVE C-4154-4178)
3 ............ 1293500403 .......... GASKET, COMPLETE EXHAUST
3 ............ 2263272008 .......... GASKET, AIR CLEANER
4 ............ 1063500103 .......... GASKET, INSULATOR, CARBURETOR
1 ............ 301421363 ............ CLUTCH ASSY
1 ............ 1063273110 .......... AIR CLEANER ASSEMBLY
5 ............ KITCARBEC08H ... CARBURETOR KIT
1 ............ 5806111000 .......... CARBURETOR ASSEMBLY
1 ............ 5805001000 .......... RECOIL STARTER ASSEMBLY
4 ............ 050100800 ............ O-RING, UPPER GUIDE CYLINDER
NOTE
Part number on this Suggested
Spare Parts List may super cede/
replace the P/N shown in the text
pages of this book.
MTR-35HS — OPERATION & PARTS MANUAL — REV. #5 (11/09/04) — PAGE 21
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MTR-35HS — NAMEPLATE AND DECALS
NAMEPLATE AND DECALS
PAGE 22 — MTR-35HS — OPERATION & PARTS MANUAL — REV. #5 (11/09/04)
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MTR-35HS — NAMEPLATE AND DECALS
NAMEPLATE AND DECALS
NO
PART NO
PART NAME
QTY. REMARKS
1
920205990
920106460
920203980
920107660
920101200
DECAL, CAUTION (WATER)
1
1
*
2
DECAL, MIKASA MARK (ORANGE)
*
3
DECAL, ELEMENT SET...................... 1 ..... REPLACES 920106450
*
4
DECAL, ENGINE RPM
DECAL, GREASE
1
3
*
5
*
6
PLATE, SERIAL NO. ........................... 1 ..... CONTACT MQ SERVICE DEPT. W/MODEL & S/N
7
920107000
920205810
920203330
DCLMTR-35HS
DECAL, PRE-CLEANER
1
1
1
*
8
DECAL, CAUTION/OIL INJECT
DECAL, EAR PROTECTION
*
9
*
10
KIT, DECAL .......................................... 1 ..... INCLUDES ITEMS W/
*
FOR DECAL ILLUSTRATIONS SEE PAGE 8.
MTR-35HS — OPERATION & PARTS MANUAL — REV. #5 (11/09/04) — PAGE 23
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MTR-35HS — CRANKCASE AND ENGINE ASSY.
CRANKCASE AND ENGINE ASSY.
PAGE 24 — MTR-35HS — OPERATION & PARTS MANUAL — REV. #5 (11/09/04)
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MTR-35HS — CRANKCASE AND ENGINE ASSY.
CRANKCASE & ENGINE ASSY.
NO PART NO PART NAME
QTY.
CLUTCH GUIDE / A
RE1MARKS
1
305112711
CRANKCASE ....................................... 1 ............REPLACES 305112710
45
0053204201 WOODRUFF KEY
301010210 LOCK WASHER CLUTCH
1
1
2
041006305
041006203
BEARING 6305Z
BEARING 6203Z
1
1
1
3
46
4
952401450
WASHER 8.25X22X3
47
956300130BOLTT H8XR25OT.T...T....L....E......L...E....V....E....R......A. 1Y....2...5.....RE1PLACES 001220825
5
011208025
030208200
050100350
305333090
042006304
080100520
952400130
011208025
030208200
351010050
303010084
042006007
080200350
351437750
351421900
060504010
050300900
351434563
002210620
301421365
943020020
943050050
943060010
943060020
943030020
301010210
305333100
305214430
351319880
002210620
911100842
0053204201
956225020
301010900
959401750
402010110
959403750
011708030
0173120010
353332810
354211841
002210815
354330590
507010110
354030011
354030020
354030030
354030040
354030050
6
SW M8
O-RING G-35
1
1
1
1
1
1
7
8
CONNECTING ROD
BEARING 6304ZZ
STOP RING R-52
WASHER 9304
9
10
11
12
13
14
21
22
23
24
25
26
27
28
29
32
32-1
32-2
32-3
32-4
32-5
33
34
35
36
37
41
42
43
44
45
47
48
49
50
60
61
62
63
64
65#
66#
67#
68#
69#
BOLT 8X25 T........................................ 1 ............REPLACES 001220825
SW M8
GREASE FITTING A-MT6X1
PINION
1
2
1
2
1
1
1
1
1
1
BEARING 6007ZZ
STOP RING S-35
SPACER 35.4-42.7-11
SPACER, CLUTCH DRUM
OIL SEAL VB-40525
O-RING S-90
BEARING COVER
BOLT 6X20 H,SW ................................2 ............REPLACES 002210620
CLUTCH ASSY. C812E ........................ 1 ............INCLS. ITEMS W/ REPLACES 301421363
*
CLUTCH SHOE C812
CLUTCH BOSS C812
CLUTCH GUIDE/A 1T
CLUTCH GUIDE/B
4
1
1
1
2
1
1
1
1
*
*
*
*
*
CLUTCH SPRING C812
LOCK WASHER, CLUTCH
CRANK GEAR
FRONT COVER (MQ)
PACKING, FRONT COVER
BOLT 6X20 H,SW ................................9 ............REPLACES 002210620
ENGINE ASSY ECO85HS(EPA)
WOODRUFF KEY
1
1
1
1
1
THROTTLE LEVER ASSY. 25D
THROTTLE WIRE S335-445
WIRE STOPPER ASSY
COIL SPRING ......................................1 ............REPLACES 0830000010
RUBBER,SLIP STOP
1
BOLT 8ZX30 H,SW .............................. 4 ............REPLACES 002210830
LOCK NUT
CLEANER STAY
1
1
AIR CLEANER ASSY ........................... 1 ............INCLUDES ITEMS W/#
BOLT 8X15 H,SW
INTAKE PIPE
4
1
1
1
1
1
1
1
CLAMP TC-200
BODY, W-CLEANER
BACK PLATE
ELEMENT, YELLOW
ELEMENT, GRAY
ELEMENT, FRAME
MTR-35HS — OPERATION & PARTS MANUAL — REV. #5 (11/09/04) — PAGE 25
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MTR-35HS — GUIDE CYLINDER AND FOOT ASSY.
GUIDE CYLINDER AND FOOT ASSY.
PAGE 26 — MTR-35HS — OPERATION & PARTS MANUAL — REV. #5 (11/09/04)
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MTR-35HS — GUIDE CYLINDER AND FOOT ASSY.
GUIDE CYLINDER & FOOT ASSY.
NO
A
PART NO
PART NAME
QTY.
REMARKS
305910010
305446380
080100120
305333110
305337980
305446390
305451550
022910140
305446400
305446410
305446420
305212710
305112730
065105010
080510680
351010050
305446430
002210815
050300320
305446440
096208010
305446450
305446460
001200830
020308060
050100800
002211025
305910010
305333130
305446470
001611050
022711012
030210250
015112060
021112140
030212300
FOOT ASSY. 150B ............................... 1 ............INCL'S TEMS W/ 6" (WIDTH) X 11" (LENGTH)
*
1
PISTON PIN
1
2
1
1
1
1
1
1
1
2
1
1
1
1
2
1
4
1
1
2
STOP RING R-12
PISTON ROD (M12)
PISTON ROD (M14)
PISTON END (M12)
PISTON END (M14)
NUT M12-P1.5 (B=17)
STOPPER, UPPER
CYLINDER CAP
3
3
4
4
5
6
7
8
MAIN SPRING
9
SPRING CYLINDER
GUIDE CYLINDER
DUST SEAL DKI-5367811
STOP RING TH-R-68
GREASE FITTING A-MT6X1
STOPPER
11
12
13
14
15
16
17
18
19
20
21
22
23
25
26
31
32
33
34
35
36
37
38
39
BOLT 8X15 H,SW
O-RING S-32
GRIP
SOCKET HEAD BOLT 8X15 T ............ 2 ............ REPLACES 001520815
DUST SLEEVE
SLEEVE BAND
BOLT 8X30
NUT M8
O-RING G-80
BOLT 10X25 H,SW
1
1
1
1
1
4
FOOT 150B ......................................... 1 ............REPLACES 305333120
METAL SHEET 150B
FOOT COVER
SUNK HEAD BOLT 10X50 H
NYLON NUT M10
SW M10
SUB K HEAD BOLT 12X60 H ..............4 ............REPLACES 001611252
NYLON NUT M12 ................................4 ............REPLACES 022711214
SW M12
*
1
1
2
2
2
*
*
*
*
*
4
MTR-35HS — OPERATION & PARTS MANUAL — REV. #5 (11/09/04) — PAGE 27
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MTR-35HS —TANK AND HANDLE ASSY.
TANK & HANDLE ASSY.
PAGE 28 — MTR-35HS — OPERATION & PARTS MANUAL — REV. #5 (11/09/04)
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MTR-35HS —TANK AND HANDLE ASSY.
TANK & HANDLE ASSY.
NO
A
PART NO
PART NAME
QTY.
REMARKS
353213710CPL
305115250
351319900
001521020
033121009
002211020
355113610
954404890
361910020
351437785
954406020
954406010
001220830
952401450
030208200
022710809
954406000
351435160
954404590
351436350
954403030
301419750
353213710
353030070
355448071
009110011
030208200
952401450
001200610
030206150
2267510103
353448490
5806113020
353449350
353449001
353449010
353030080
091005015
952405970
353450220
1616391608
5806113040
353910020
355450600
OIL TANK ASSY. W/CAP ...................... 1 ................ REPLACES 353910030
1
HANDLE
1
2
4
4
4
1
1
1
1
1
1
2
2
2
2
1
1
2
1
2
1
1
1
1
2
2
2
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
2
SHOCK ABSORBER
SOCKET HEAD BOLT 10X20T
TOOTHED LOCK WASHER B M10
BOLT 10X20 H,SW
FUEL TANK
3
4
5
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
30
31-1
32-1
36-1
37
38
39
40
41
42
45
47
53
54
55
58
59
60
62-1
65
66
67
68
FILTER, TANK /MR
TANK CAP ASSY, ORANGE
HOLDER, COCK
PACKING, FUEL TANK
STRAINER (110)
BOLT 8X30 T
WASHER 8.5X22X3
SW M8
NYLON NUT M8
FUEL COCK ASSY. N18L-02
FUEL HOSE B-95
HOSE BAND 9.5D
FUEL HOSE 150
HOSE BAND (8)
FUEL FILTER CP, NQ75MIC
OIL TANK
OIL TANK CAP CP, YELLOW HS
COVER, COCK HOLDER
SOCKET HEAD SCREW 8X20
SW M8
WASHER 8.5X22X3
BOLT 6X10
SW M6
CLAMP
WIRE CP
OIL HOSE L=750
PACKING, OIL TANK CAP/HS
STRAINER, OIL TANK
STRAP, OIL TANK
WELL NUT M5
SCREW 5X15
WASHER 6.4D-20D
GUARD, OIL HOSE
CLIP
PROTECTOR
OIL SENSOR ASSY.
OUTER LINER 525L
MTR-35HS — OPERATION & PARTS MANUAL — REV. #5 (11/09/04) — PAGE 29
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MTR-35HS — NARROW FOOT ANDTRENCH SHOE ASSY. (OPTION)
NARROW FOOT AND TRENCH SHOE ASSY.
PAGE 30 — MTR-35HS — OPERATION & PARTS MANUAL — REV. #5 (11/09/04)
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MTR-35HS — NARROW FOOT ANDTRENCH SHOE ASSY. (OPTION)
NARROW FOOT AND TRENCH SHOE ASSY.
NO
A
PART NO
PART NAME
QTY.
1
REMARKS
305910020
305910040
305333140
305334930
305333150
305334940
305446470
305447810
001611050
022711012
030210250
001611252
022711214
030212300
305333160
305333170
305334390
001221235
020312100
030212300
FOOT ASSY. 200B
FOOT ASSY. 100B
FOOT 200B
A
1
1
1
1
FOOT 100B
1
2
METAL SHEET 200B
METAL SHEET 100B
FOOT COVER
1
2
1
3
1
3
FOOT COVER
1
4
SUNK HEAD BOLT 10X50 H
NYLON NUT M10
SW M10
2
5
2
6
2
7
SUNK HEAD BOLT 12X60 H
NYLON NUT M12
SW M12
TRENCH SHOE 500H-120B/MTR
TRENCH SHOE 800H-120B/MTR
TRENCH SHOE 305H-100B/MTR
BOLT 12X35 T
NUT M12
SW M12
4
8
4
9
4
11
11
11
12
13
14
1
1
1
4
4
4
MTR-35HS — OPERATION & PARTS MANUAL — REV. #5 (11/09/04) — PAGE 31
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ROBIN EC-08HS ENGINE — CRANKCASE AND CYLINDER ASSY.
CRANKCASE AND CYLINDER ASSY.
PAGE 32 — MTR-35HS — OPERATION & PARTS MANUAL — REV. #5 (11/09/04)
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ROBIN EC-08HS ENGINE — CRANKCASE AND CYLINDER ASSY.
CRANKCASE AND CYLINDER ASSY.
NO
10
PART NO
PART NAME
QTY.
REMARKS
5801056000
0440200020
0440200020
0440060010
0600200010
0600200020
0052606140
0011406450
0105060050
0105064940
0643109980
5809011000
0011308180
5801501800
0021706000
030206150
0031006000
5801501400
1507520103
CRANK CASE CP ................................1 ............INCLUDES ITEMS W/
*
30
OIL SEAL
1
1
1
1
1
2
4
1
4
1
1
3
1
*
35
36
40
41
50
95
OIL SEAL
*
*
*
*
*
OIL SEAL
BALL BEARING 6004C3
BALL BEARING 6204C3
DOWEL PIN
BOLT ASSY
105
115
140
145
146
170
180
190
200
510
850
STUD
*
STUD
*
DRAIN COCK
PROTECTOR COMP.
BOLT AND WASHER ASSY
GASKET,CYLINDER
NUT ...................................................... 4 ............REPLACES 0021806000
SPRING WASHER ............................... 4 ............REPLACES 0032006000
WASHER
CYLINDER CP
4
1
CLAMP ................................................. 1 ............REPLACES 0566099950
MTR-35HS — OPERATION & PARTS MANUAL — REV. #5 (11/09/04) — PAGE 33
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ROBIN EC-08HS ENGINE — CRANKSHAFT AND PISTON ASSY.
CRANKSHAFT AND PISTON ASSY.
PAGE 34 — MTR-35HS — OPERATION & PARTS MANUAL — REV. #5 (11/09/04)
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ROBIN EC-08HS ENGINE — CRANKSHAFT AND PISTON ASSY.
CRANKSHAFT AND PISTON ASSY.
NO
10
PART NO
PART NAME
CRANK SHAFT
WOODRUFF KEY
SPACER
QTY.
REMARKS
5802028000
0323049950
1292500103
0039310000
030210250
030206150
0053204201
5804010000
0131050020
0032005000
5514500100
0230230020
0173120010
5802500700
5802500600
5802023000
0565119990
0610120010
1
1
2
30
40
50
NUT ...................................................... 1 ............REPLACES 0021810000
SPRING WASHER ............................... 1 ............REPLACES 0032010000
WASHER .............................................. 1 ............REPLACES 0031010000
60
65
70
WOODRUFF KEY
PLATE, GOVERNOR
1
1
REPLACES 0323049950
130
131
132
140
160
170
350
360
370
380
390
SCREW (PAN HEAD) .......................... 3 ............REPLACES 0043105080
SPRING WASHER
GOVERNOR SLEEVE
SPACER
3
1
1
1
LOCK NUT
PISTON PIN ......................................... 1 ............REPLACES 5802500400
PISTON
1
PISTON RING SET .............................. 1 ............REPLACES 5000008100
CLIP
NEEDLE BEARING
2
1
MTR-35HS — OPERATION & PARTS MANUAL — REV. #5 (11/09/04) — PAGE 35
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GOVERNOR ASSY.
PAGE 36 — MTR-35HS — OPERATION & PARTS MANUAL — REV. #5 (11/09/04)
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ROBIN EC-08HS ENGINE — GOVERNOR ASSY.
GOVERNOR ASSY.
NO
10
PART NO
PART NAME
GOVERNOR LEVER
BUSH
QTY.
REMARKS
5804005000
5804500900
2266255008
1294220103
1054270111
1064280113
1294250111
1294210113
0140039980
57028
1
2
15
16
BUSH, NYLON ..................................... 1 ............REPLACES 5806083060
20
GOVERNOR SHAFT
GOVERNOR ROD
ROD SPRING ......................................1 ............REPLACES 1064280111
GOVERNOR SPRING
GOVERNOR YOKE
SCREW ASSY
NUT ...................................................... 1 ............REPLACES 0021706000
SPRING WASHER ............................... 1 ............REPLACES 0032006000
1
1
30
40
80
1
1
2
90
100
120
130
305
310
340
341
342
350
360
370
380
400
480
610
620
030206150
0217060020
5804500800
5804500600
0230060090
0105050616
0200070010
0016506400
57028
0170069960
1294500103
402010110
0149060040
020106050
FRICTION WASHER
CONTROL LEVER
STOP PLATE
1
1
1
1
SPACER
BOLT .................................................... 1 ............REPLACES 6202500400
WASHER
BOLT
1
1
NUT ...................................................... 1 ............REPLACES 0021706000
U NUT
CLIP
1
1
COIL SPRING ......................................1 ............REPLACES 0830000010
ADJUSTING SCREW ..........................1 ............REPLACES 0149069981
NUT ...................................................... 1 ............REPLACES 0022706000
MTR-35HS — OPERATION & PARTS MANUAL — REV. #5 (11/09/04) — PAGE 37
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ROBIN EC-08HS ENGINE — MUFFLER ASSY.
MUFFLER ASSY.
PAGE 38 — MTR-35HS — OPERATION & PARTS MANUAL — REV. #5 (11/09/04)
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ROBIN EC-08HS ENGINE — MUFFLER ASSY.
MUFFLER ASSY.
NO
310
330
331
340
350
355
356
361
362
PART NO
PART NAME
QTY.
REMARKS
5803032000
5803033000
5803034000
1293500403
0170069960
030206150
0031006000
0016706160
0031006000
MUFFLER
1
1
1
1
2
MUFFLER BRACKET A
MUFFLER BRACKET B
GASKET (MUFFLER)
U NUT
SPRING WASHER ............................... 6 ............REPLACES 0032006000
WASHER
BOLT (MUFFLER)
WASHER
4
4
2
MTR-35HS — OPERATION & PARTS MANUAL — REV. #5 (11/09/04) — PAGE 39
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ROBIN EC-08HS ENGINE — CARBURETOR AND OIL PUMP ASSY.
CARBURETOR AND OIL PUMP ASSY.
PAGE 40 — MTR-35HS — OPERATION & PARTS MANUAL — REV. #5 (11/09/04)
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ROBIN EC-08HS ENGINE — CARBURETOR AND OIL PUMP ASSY.
CARBURETOR AND OIL PUMP ASSY.
NO
210
250
700
705
706
710
716
720
730
731
732
733
740
745
750
760
765
PART NO
PART NAME
QTY.
REMARKS
5806111000
1616235308
5806113000
5806502300
0323039980
0011306250
0031520000
1616350101
5806501900
0119089970
030208200
0031008000
5806502000
5806502100
5806502200
0566059980
0119059610
CARBURETOR ASSY ......................... 1 ............SEE CARBURETOR FIG. FOR COMPONENTS
HOSE
1
1
1
1
2
2
1
1
4
OIL PUMP ASSY
WORM GEAR
WOODRUFF KEY
BOLT AND WASHER ASSY
SNAP RING, OUTER
COLLAR CP (OIL INJ.)
OIL PUMP HOUSING
SOCKET HEAD BOLT
SPRING WASHER ............................... 4 ............REPLACES 0032008000
WASHER
4
1
1
1
1
1
GROMMET
SEAL
PLATE
CLAMP
SOCKET HEAD BOLT
MTR-35HS — OPERATION & PARTS MANUAL — REV. #5 (11/09/04) — PAGE 41
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ROBIN EC-08HS ENGINE — RECOIL STARTER AND BLOWER ASSY.
RECOIL STARTER AND BLOWER ASSY.
PAGE 42 — MTR-35HS — OPERATION & PARTS MANUAL — REV. #5 (11/09/04)
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ROBIN EC-08HS ENGINE — RECOIL STARTER AND BLOWER ASSY.
RECOIL STARTER AND BLOWER ASSY.
NO
10
15
20
25
40
50
51
52
53
210
PART NO
PART NAME
QTY.
REMARKS
5805501200
5515500200
920100240
5809500701
0011106200
5805022000
011206020
0031206000
030206150
5805001000
FAN COVER
1
1
1
1
4
1
GUIDE RUBBER
DECAL, (M-MARK)
LABEL, MODEL
BOLT ASSY
CYLINDER COVER CP
BOLT (CYLINDER) .............................. 2 ............REPLACES 0016706200
WASHER
2
SPRING WASHER ............................... 2 ............REPLACES 0032006000
RECOIL STARTER ASSY....................1 ............SEE RECOIL STARTER FIG. FOR COMPONENTS’
REPLACES 5805011001
220
230
850
0011006100
0011006140
0566000250
BOLT AND WASHER ASSY
BOLT ASSY
CLAMP
3
2
2
MTR-35HS — OPERATION & PARTS MANUAL — REV. #5 (11/09/04) — PAGE 43
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ROBIN EC-08HS ENGINE — AIR CLEANER ASSY.
AIR CLEANER ASSY.
PAGE 44 — MTR-35HS — OPERATION & PARTS MANUAL — REV. #5 (11/09/04)
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ROBIN EC-08HS ENGINE — AIR CLEANER ASSY.
AIR CLEANER ASSY.
NO
510
520
521
522
526
540
550
560
580
600
PART NO
PART NAME
QTY.
REMARKS
1063273110
1573620101
1613261008
2263272008
0736439980
1293290103
1063500103
2363590303
0011306800
030206150
AIR CLEANER ASSY ........................... 1 ............INCLUDES ITEMS W/
*
ELEMENT SET .................................... 1 ............REPLACES 1573260007
*
*
*
ELEMENT
1
1
1
1
2
1
2
GASKET (AIR CLEANER)
LABEL
INSULATOR
GASKET (INSULATOR)
GASKET 2 (INSULATOR)
BOLT
SPRING WASHER ............................... 2 ............REPLACES 0032006000
MTR-35HS — OPERATION & PARTS MANUAL — REV. #5 (11/09/04) — PAGE 45
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ROBIN EC-08HS ENGINE — CARBURETOR COMPONENTS ASSY.
CARBURETOR COMPONENTS ASSY.
PAGE 46 — MTR-35HS — OPERATION & PARTS MANUAL — REV. #5 (11/09/04)
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ROBIN EC-08HS ENGINE — CARBURETOR COMPONENTS ASSY.
CARBURETOR COMPONENTS ASSY.
NO
A
PART NO
PART NAME
QTY.
REMARKS
5806111000
1616253508
5806111010
5806083310
5806111010
2076242008
2136239008
2096244508
5806083040
5806083050
5806083030
5806083020
5806083360
1616235208
2146251508
161235008
CARBURETOR ASSY............................ 1 ................ INCLUDES ITEMS W/
*
1
THROTTLE VALVE ................................ 1 ................ REPLACES 5806083110
*
2
SCREW AND WASHER ASSY
CHOKE VALVE
2
1
2
*
3
*
4
SCREW AND WASHER ASSY
*
5 #
PILOT JET .............................................. 1 ................ REPLACES 5606003020
PILOT SCREW ....................................... 1 ................ REPLACES 5416002150
SPRING .................................................. 1 ................ REPLACES 8046001230
*
6 #
*
7 #
*
8
9
CHOKE LEVER
1
1
1
1
1
1
*
RING
*
11
THROTTLE SHAFT ASSY
*
12 #
BOLT
*
13
RING
*
14 #
NEEDLE
REPLACES 5806083400
*
15 #
PIN .......................................................... 1 ................ REPLACES 5416002050
FLOAT BODY ASSY............................... 1 ................ REPLACES 5806083010
PACKING ................................................ 1 ................ REPLACES 5806083330
PACKING ................................................ 1 ................ REPLACES 5806083340
*
16
*
17 #
2366245008
2366254008
5806083350
5806083260
1296240008
5806083150
2366235008
2096244508
5806083230
5806083210
5806083230
2366244508
2366254108
5806083140
5806083120
5806083370
KITCARBEC08H
*
18 #
*
19 #
FLOAT
1
1
1
1
1
*
20
MAIN NOZZLE
MAIN JET
SCREW
*
22 #
REPLACES 5306011010
REPLACES 5416002230
*
28
*
40 #
SCREW
*
41 #
SPRING .................................................. 1 ................ REPLACES 8046001230
PACKING ................................................ 1 ................ REPLACES 5806083230
*
60
*
62
SEAL
1
*
63
SCREW .................................................. 1 ................ REPLACES 5806083230
SPRING .................................................. 1 ................ REPLACES 5806083240
PACKING ................................................ 1 ................ REPLACES 5806083320
*
82 #
*
104
*
106
SPRING
1
1
1
*
107
RING
*
108
FLOAT STOPPER
*
#
KIT, CARBURETOR EC08HS................ 1 ................ INCLUDES ITEMS W/#
MTR-35HS — OPERATION & PARTS MANUAL — REV. #5 (11/09/04) — PAGE 47
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ROBIN EC-08HS ENGINE — RECOIL STARTER COMPONENTS ASSY.
RECOIL STARTER COMPONENTS ASSY.
PAGE 48 — MTR-35HS — OPERATION & PARTS MANUAL — REV. #5 (11/09/04)
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ROBIN EC-08HS ENGINE — RECOIL STARTER COMPONENTS ASSY.
RECOIL STARTER COMPONENTS ASSY.
NO
A
PART NO
PART NAME
QTY.
REMARKS
5805001000
5805004020
5805004030
5805011040
5805001030
5805004040
5805004110
5805004050
5805004140
5515005160
5805004120
5805011020
RECOIL STARTER ASSY. ................... 1 ............INCLUDES ITEMS W/
*
1
SPIRAL SPRING
REEL
1
1
1
1
1
1
1
*
2
*
3
STARTER ROPE
STARTER HANDLE
RATCHET
*
4
*
5
*
6
FRICTION SPRING
RETURN SPRING
*
7
*
11
STARTER PULLEY .............................. 1 ............REPLACES EC08A050311
*
13
35
49
ROPE STOPPER
FRICTION PLATE ................................1 ............REPLACES EC08A05038
CENTER SCREW
1
*
*
*
1
MTR-35HS — OPERATION & PARTS MANUAL — REV. #5 (11/09/04) — PAGE 49
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ROBIN EC-08HS ENGINE — MAGNETO ASSY.
MAGNETO ASSY.
PAGE 50 — MTR-35HS — OPERATION & PARTS MANUAL — REV. #5 (11/09/04)
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ROBIN EC-08HS ENGINE — MAGNETO ASSY.
MAGNETO ASSY.
NO.
10
PART NO.
PART NAME
QTY.
REMARKS
5807005010
5807007020
0851029960
0011105250
1507520103
0660000361
0043304100
0241069980
0659000010
0650140031
0655000140
FLYWHEEL
1
1
1
2
11
IGNITION COIL
VINYL PIPE
BOLT AND WASHER ASSY
18
30
40
CLAMP ................................................. 1 ............REPLACES 0566099950
60
STOP SWITCH ASSY (ON-OFF)
SCREW 4X10
1
2
1
70
81
GROMMET
95
SPARK PLUG CLIP .............................. 1 ............REPLACES 0655000100
SPARK PLUG ....................................... 1 ............REPLACES 00650149730
100
110
SPARK PLUG CAP
1
MTR-35HS — OPERATION & PARTS MANUAL — REV. #5 (11/09/04) — PAGE 51
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Effective: July 1, 2000
TERMS AND CONDITIONS OF SALE — PARTS
PAYMENT TERMS
4. Freight is at the sender’s expense. All PRICINGANDREBATES
partsmustbereturnedfreightprepaidto
Multiquip’sdesignatedreceivingpoint.
Terms of payment for parts are net 10 days.
Prices are subject to change without prior
notice.Pricechangesareeffectiveonaspecific
5. Parts must be in new and resalable dateandallordersreceivedonorafterthatdate
condition,intheoriginalMultiquippackage willbebilledattherevisedprice. Rebatesfor
(ifany),andwithMuiltiquippartnumbers price declines and added charges for price
FREIGHTPOLICY
All parts orders will be shipped collect or
prepaidwiththechargesaddedtotheinvoice.
All shipments are F.O.B. point of origin.
Multiquip’sresponsibilityceaseswhenasigned
manifesthasbeenobtainedfromthecarrier,
andanyclaimforshortageordamagemustbe
settledbetweentheconsigneeandthecarrier.
clearlymarked.
increaseswillnotbemadeforstockonhandat
thetimeofanypricechange.
6. Thefollowingitemsarenotreturnable:
Multiquip reserves the right to quote and sell
directtoGovernmentagencies,andtoOriginal
Equipment Manufacturer accounts who use
our products as integral parts of their own
products.
a. Obsolete parts. (If an item is listed
inthepartspricebookasbeing
replaced by another item, it is
obsolete.)
b. Any parts with a limited shelf life
(such as gaskets, seals, “O” rings,
andotherrubberparts)thatwere
purchasedmorethansixmonths
priortothereturndate.
MINIMUMORDER
SPECIALEXPEDITINGSERVICE
TheminimumchargeforordersfromMultiquip
is $15.00 net. Customers will be asked for
instructionsregardinghandlingofordersnot
meetingthisrequirement.
A$20.00to$50.00surchargewillbeaddedto
theinvoiceforspecialhandlingincludingbus
c. Anylineitemwithanextendeddealer shipments, insured parcel post or in cases
netpriceoflessthan$5.00.
where Multiquip must personally deliver the
partstothecarrier.
d. Special order items.
RETURNEDGOODSPOLICY
e. Electricalcomponents.
Returnshipmentswillbeacceptedandcredit
will be allowed, subject to the following
provisions:
LIMITATIONSOFSELLER’SLIABILITY
f.
Paint,chemicals,andlubricants.
Multiquip shall not be liable here under for
damagesinexcessofthepurchasepriceofthe
itemwithrespecttowhichdamagesareclaimed,
andinnoeventshallMultiquipbeliableforloss
of profit or good will or for any other special,
consequentialorincidentaldamages.
g. Decalsandpaperproducts.
h. Itemspurchasedinkits.
1. AReturnedMaterialAuthorizationmust
beapprovedbyMultiquippriortoshipment.
7. Thesenderwillbenotifiedofanymaterial
receivedthatisnotacceptable.
2. ToobtainaReturnMaterialAuthorization,
alistmustbeprovidedtoMultiquipParts
Sales that defines item numbers,
quantities,anddescriptionsoftheitemsto
bereturned.
8. Such material will be held for 5 working
days from notification, pending
instructions. If a reply is not received
within5days,thematerialwillbereturned
tothesenderathisexpense.
LIMITATIONOFWARRANTIES
a. Thepartsnumbersanddescriptions
mustmatchthecurrentpartsprice
list.
Nowarranties,expressorimplied,aremadein
connection with the sale of parts or trade
accessories nor as to any engine not
manufacturedbyMultiquip.Suchwarranties
made in connection with the sale of new,
complete units are made exclusively by a
statement of warranty packaged with such
units, and Multiquip neither assumes not
authorizes any person to assume for it any
other obligation or liability whatever in
connectionwiththesaleofitsproducts.Apart
fromsuchwrittenstatementofwarranty,there
arenowarranties,express,impliedorstatutory,
which extend beyond the description of the
productsonthefacehereof.
9. Creditonreturnedpartswillbeissuedat
dealer net price at time of the original
purchase,lessa15%restockingcharge.
b. The list must be typed or computer
generated.
10. In cases where an item is accepted for
which the original purchase document
can not be determined, the price will be
basedonthelistpricethatwaseffective
twelvemonthspriortotheRMAdate.
c. Thelistmuststatethereason(s)for
thereturn.
d. The list must reference the sales
order(s)orinvoice(s)underwhich
theitemswereoriginallypurchased.
11. Credit issued will be applied to future
purchasesonly.
e. Thelistmustincludethenameand
phonenumberoftheperson
requestingtheRMA.
3. A copy of the Return Material
Authorizationmustaccompanythereturn
shipment.
PAGE 52 — MTR-35HS — OPERATION & PARTS MANUAL — REV. #5 (11/09/04)
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NOTE PAGE
MTR-35HS — OPERATION & PARTS MANUAL — REV. #5 (11/09/04) — PAGE 53
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OPERATION AND PARTS MANUAL
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL NUMBER
ON-HAND WHEN CALLING
PARTS DEPARTMENT
800-427-1244 or 310-537-3700
FAX: 800-672-7877 or 310-637-3284
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE
800-478-1244 or 310-537-3700
FAX: 310- 537-4259
WARRANTY DEPARTMENT
888-661-4279, or 310-661-4279
FAX: 310- 537-1173
MAIN
800-421-1244 or 310-537-3700
FAX: 310-537-3927
MULTIQUIP INC.
POST OFFICE BOX 6254
CARSON, CA 90749
310-537-3700 • 800-421-1244
FAX:310-537-3927
WWW:multiquip.com
Atlanta • Boise • Dallas • Houston • Newark
Quebec, Canada • Manchester, UK • Rio De Janiero, BR • Guadalajara, MX
manufactured for Multiquip Inc.
by
MIKASA SANGYO CO., LTD. Tokyo, Japan
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