OPERATION & PARTS MANUAL
Moonlight SERIES
MODELS
MB150
MB400
MB400B
MB1000
MB1000W
LIGHTING SYSTEM
Revision #0 (10/27/06)
To find the latest revision of this
publication, visit our website at:
THIS MANUAL MUST ACCOMPANYTHE EQUIPMENT AT ALLTIMES.
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TABLE OF CONTENTS
MOONLIGHT LIGHTING SYSTEM COMPONENT DRAWINGS
Table Of Contents ..................................................... 2
Parts Ordering Procedures ....................................... 3
Safety Message Alert Symbols ................................. 4
Rules For Safe Operation ...................................... 5-7
Dimensions ............................................................ 8-9
Specifications .......................................................... 10
Floodlight Footcandle Plots ...............................11-12
General Information ................................................ 13
Components.......................................................14-15
Assembly............................................................16-19
Setup ..................................................................20-22
Operation ................................................................ 23
Maintenance ......................................................24-25
Troubleshooting ...................................................... 26
Explanation Of Codes In Remarks Column ............ 28
Suggested Spare Parts ........................................... 29
Name Plate and Decals .....................................30-31
Balloon (with MBP) Assy. ...................................32-33
Mast Assy. (MBC and MBS) ...............................34-35
MBC Cart Assy...................................................36-37
MBS Stand Assy.................................................38-39
Terms and Conditions Of Sale — Parts .................. 40
Specification and part number
are subject to change without
notice.
PAGE 2 — MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06)
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Effective:January 1st, 2006
PARTS ORDERING PROCEDURES
Ordering parts has never been easier!
Choose from three easy options:
Best Deal!
Order via Internet (Dealers Only)
Orderpartson-lineusingMultiquip’sSmartEquipwebsite!
:
If you have an MQ Account, to obtain a
Username and Password, E-mail us at:
■
■
■
View Parts Diagrams
Order Parts
PrintSpecificationInformation
To obtain an MQ Account, contact your
District Sales Manager for more information.
Use the internet and qualify for a 5% Discount
on Standard orders for all orders which include
complete part numbers.*
Gotowww.multiquip.comandclickon
to log in and save!
Order Parts
Note: Discounts Are Subject To Change
Fax your order in and qualify for a 2% Discount
on Standard orders for all orders which include
complete part numbers.*
Order via Fax (Dealers Only)
:
All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)
Note: Discounts Are Subject To Change
Domestic (US) Dealers Call:
1-800-427-1244
Order via Phone:
Non-Dealer Customers:
International Customers should contact
their local Multiquip Representatives for
Parts Ordering information.
Contact your local Multiquip Dealer for
parts or call 800-427-1244 for help in
locating a dealer near you.
When ordering parts, please supply:
❒
❒
❒
❒
❒
❒
Dealer Account Number
❒
Specify Preferred Method of Shipment:
✓
UPS/Fed Ex
✓ DHL
Dealer Name and Address
■
■
Priority One
Ground
✓
Truck
Shipping Address (if different than billing address)
Return Fax Number
Applicable Model Number
■ Next Day
■
Second/ThirdDay
Quantity, Part Number and Description of Each Part
AllordersaretreatedasStandardOrders
andwillshipthesamedayifreceivedprior
to 3PM PST.
NOTE
WE ACCEPT ALL MAJOR CREDIT CARDS!
MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) — PAGE 3
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MOONLIGHT LIGHTING SYSTEM — SAFETY MESSAGE ALERT SYMBOLS
Potential hazards associated with the MOONLIGHT Lighting
System operation will be referenced with Hazard Symbols
which appear throughout this manual, and will be referenced
in conjunction with Safety Message Alert Symbols.
FORYOUR SAFETY ANDTHE SAFETY OF OTHERS!
Safety precautions should be followed
at all times when operating this
equipment. Failure to read and
understand the Safety Messages and
Operating Instructions could result in
injury to yourself and others.
HAZARD SYMBOLS
CAUTION - Rotating Parts
This manual has been developed
NEVER operate equipment with covers,
or guards removed. Keep fingers, hands,
hair and clothing away from all moving
parts to prevent injury.
to provide complete instructions
for the safe and efficient operation
of the MQ MOONLIGHT Lighting
System.
Before using this Lighting System, ensure that the operating
individual has read and understood all instructions in this
manual.
CAUTION - Sight and Hearing Hazards
ALWAYS wear approved eye and
hearing protection.
SAFETY MESSAGE ALERT SYMBOLS
The three (3) Safety Messages shown below will inform you
about potential hazards that could injure you or others. The
Safety Messages specifically address the level of exposure
to the operator, and are preceded by one of three words:
DANGER, WARNING, or CAUTION.
CAUTION - Equipment Damage Messages
Other important messages are provided throughout this
manual to help prevent damage to your lighting system,
other property, or the surrounding environment.
DANGER
You WILL be KILLED or SERIOUSLY injured if you DO
NOT follow directions.
This lighting system, other
property, or the surrounding
environment could be
WARNING
damaged if you do not follow
instructions.
You CAN be KILLED or SERIOUSLY injured if you DO
NOT follow directions.
CAUTION
You CAN be INJURED if you DO NOT follow directions.
PAGE 4 — MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06)
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MOONLIGHT LIGHTING SYSTEM — RULES FOR SAFE OPERATION
■
ALWAYS make sure that the MOONLIGHT is secure on
WARNING - READTHIS MANUAL
firm level ground so that it cannot slide or shift around,
endangering workers. Also keep the immediate area free
Failure to follow instructions in this manual may lead to
Serious Injury or even Death. This equipment is to be
operated by trained and qualified personnel only! This
equipment is for industrial use only.
of bystanders
.
■
■
■
ALWAYS keep area behind MOONLIGHT clear of people
while raising and lowering mast.
The following safety guidelines should always be used
when operating the MOONLIGHT Lighting System.
To prevent the MOONLIGHT from overturning, NEVER use
in winds that exceed 22 mph(10m/s).
To prevent the MOONLIGHT from rolling, ALWAYS place
the MOONLIGHT on a firm flat surface. Surface slant
should not exceed 5 degrees.
The following safety guidelines should always be used when
operating the MOONLIGHT Lighting System:
GENERAL SAFETY
■
The MOONLIGHT should only be used in temperatures
between 23°-104° Fahrenheit (-5° to 40° Celsius).Failure
to comply with these operating parameters could cause
the lamp to malfunction.
■
DO NOT operate or service this
equipment before reading this entire
manual.
■
■
NEVER use the MOONLIGHT in rain, snow or areas of
■
■
This equipment should not be operated by persons under
18 years of age.
high humidity that could generate electrical storms.
NEVER operate this equipment without proper protective
clothing, shatterproof glasses, steel-toed boots and other
protective devices required by the job.
CHECK the mast and winch cables for wear.If any problem
occurs when lower or raising the mast STOP immediately!
Contact a trained MQ technician for assistance.
■
■
NEVER pivot or retract mast while unit is operating.
NEVER use the MOONLIGHT mast as a crane. DO NOT
lift anything with the mast.
■
■
NEVER attach anything to the MOONLIGHT mast.
ALWAYS lower the mast when not in use, or if high winds
■
■
NEVER operate this equipment when not feeling
well due to fatigue, illness or taking medicine.
or electrical storms are expected in the area
.
NEVER operate this equipment under the influence of
drugs or alcohol.
MAST SAFETY
■
When raising or lowering the mast,
keep hands and fingers clear of
the various mast sections, this will
prevent hands and fingers from
getting pinched.
PINCH
POINT
■
■
■
Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
Manufacturer does not assume responsibility for any
accident due to equipment modifications.
NEVER use accessories or attachments, which are not
recommended by Multiquip for this equipment. Damage
to the equipment and/or injury to user may result.
MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) — PAGE 5
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MOONLIGHT LIGHTING SYSTEM — RULES FOR SAFE OPERATION
LAMP SAFETY AND CARE
TRANSPORTING
■
NEVER leave any grease or oil residue on lamp surface
when replacing or removing lamp. This can create hot
spots, reducing the service life of the lamp.
■
When transporting the MOONLIGHT over rough terrain,
remove the lamp and pack it safely so it will not be
damaged.
■
■
ALWAYS make sure the lamp surface is clean and dry.
ALWAYS replace with MQ recommended type lamp. See
parts section of this manual.
DANGER - MOONLIGHT High Danger Areas
The DANGER items listed below and on the next page are
considered High DANGER areas and should be adhered
to.Failing to understand these areas could result in Bodily
Harm, Electrical Shock, Electrocution, and even Death!
Please pay close attention when operating the
MOONLIGHT.
■
■
■
■
■
NEVER use force when installing a lamp. Excessive force
could cause the lamp to break causing bodily harm.
ALWAYS make sure the balloon support assembly is
secure and the knob tightened.
NEVER attempt to replace lamp with the power on. Always
unplug the power cord when changing the lamp.
NEVER unplug the lamp's AC power cable during
operation.
DANGER - Mounting Accessory Tipping
ALWAYS allow a sufficient amount of time for the lamp to
cool before changing. The possibility exists of severe
burns.
ALWAYS make sure that the mounting pole, cart, stand
or tripod is properly secured to prevent tipping! Use
sandbags or stakes to secure the mounting accessory
as necessary.
■
■
■
■
ALWAYS have a trained technician install and remove
lamp, or replace any damaged fixture wiring.
To prevent the balloon from deformation, NEVER use
MOONLIGHT in strong winds.
DO NOT place the balloon inside storage case until the
lamp has had a sufficient amount of time to cool down.
ALWAYS place the balloon inside its storage case after
each use.This will prolong the life of the balloon material,
keeping it protected from harsh environmental elements.
■
■
DO NOT use a damaged balloon. Replace balloon
immediately if damaged. In addition, a damaged balloon
will not inflate properly.
ALWAYS keep the balloon away from sharp objects and
excessive amounts of heat (fire!).
PAGE 6 — MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06)
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MOONLIGHT LIGHTING SYSTEM — RULES FOR SAFE OPERATION
Maintenance Safety
DANGER - MOONLIGHT Electric Shock Hazards
■
NEVER lubricate components or attempt service on a running
ALWAYS keep electrical cords in good condition.Worn,
MOONLIGHT.
bare or frayed wiring can cause electrical
shock, thus causing Bodily Harm or
WET
HANDS
■
ALWAYS allow the MOONLIGHT a proper amount of time to
cool before servicing.
even Death.
■
■
Keep the MOONLIGHT in proper running condition.
NEVER grab or touch a live power
cord with wet hands, the possibility
exists of Electrical Shock,
Fix damage to the MOONLIGHT immediately and always
replace broken parts.
POWER
CORD
(POWER ON)
Electrocution, and even Death!
■
ALWAYS use the required tool for the job application.
Using damaged or worn tools or using tools inappropriate
for the required application is very dangerous, and may
cause damage to
DANGER - MOONLIGHT Electric Shock Hazards
DANGER - MOONLIGHT Electric Shock Hazards
the machine and
service personnel.
Make sure to use
NEVER operate the
the appropriate tool
MOONLIGHT or handle any
electrical equipment while
standing in water, while barefoot,
while hands are wet, or in the
rain. A dangerous electrical
shock could occur causing
Severe Bodily Harm or even
Death.
for the specific job.
Emergencies
■
ALWAYS know the location of the
nearest fire extinguisher.
■
■
ALWAYS know the location of the nearest
first aid kit.
In emergencies always know the location of the nearest phone
or keep a phone on the job site. Also know the phone
numbers of the nearest ambulance, doctor and fire
department. This information will be invaluable in case of
an emergency.
DANGER - MOONLIGHT Overhead Obstructions
ALWAYS make sure the area
above MOONLIGHT is open
and clear of overhead power
lines and other obstructions.
The tower extends in excess of
16 ft. (5 meters). Contact with
overhead power lines or other
obstructions could result in
equipment damage, Serious
Injury or Death!
MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) — PAGE 7
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MOONLIGHT LIGHTING SYSTEM — DIMENSIONS
BALLOON
MOUNTING
POLE
A
B
E
C
BALLOON
SUPPORT
BASE
D
F
BASE
G
H
Reference
Letter
Reference
Letter
Dimension in. (mm.)
Dimension in. (mm.)
MB400B/MB100/W - 54 (1372)
MB150 - 33.5 (851)
A
E
118.5 (3010)
B
C
D
25 (635)
11 (279)
67 (1702)
F
G
H
3.5 (89)
8 (203)
21.5 (546)
Figure 1. Balloon Dimensions
PAGE 8 — MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06)
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MOONLIGHT LIGHTING SYSTEM — DIMENSIONS
Reference
Letter
Reference
Dimension in. (mm.)
Dimension in. (mm.)
Letter
A
B
C
10.5 (267)
43 (1092)
8 (203)
D
E
12 (305)
32 (813)
Figure 2. MBC Cart Dimensions
MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) — PAGE 9
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MOONLIGHT LIGHTING SYSTEM — SPECIFICATIONS
Table 1. Specifications
Moonlight
Model
MB1000/MB1000W
110 VAC
MB400/MB400B
110 VAC
MB150
110 VAC
60 Hz
Input Voltage
Frequency
Max. Current
60 Hz
60 Hz
15 Amps
15 Amps
15 Amps
Wind Stability
(when base is secured)
55 mph (88.5 kph)
80 lbs. (36 kg)
55 mph (88.5 kph)
55 mph (88.5 kph)
49 lbs. (22 kg)
Weight (without mount)
66 lbs. (30 kg)/74 lbs. (33.5 kg)
Lamp
1000 Watt Metal Halide/
1000 Watt Tungsten
Lamp Type
400 Watt Metal Halide
150 Watt Metal Halide
Lumens
110,000/21,500
150 ft. (45.72 meters)
12,000 hours/variable
4500° K/3200° K
42,000
100 ft. (30.5 meters)
10,000 hours
4500° K
15,000
80 ft. (24.38 meters)
10,000 hours
4500° K
Light Coverage (360°)
Average Life
Color Temperature
Balloon
33.5 inches (851 mm)/
54 inches (1372 mm)
Diameter
54 inches (1372 mm)
Fire Retardant PVC
33.5 inches (851 mm)
Fire Retardant PVC
Material
Fire Retardant PVC
158°/176°F
(70°/80°C)
158°/176°F
(70°/80°C)
158°/176°F
(70°/80°C)
Maximum Usage Temperature
275°/320°F
(135°/160°C)
275°/320°F
(135°/160°C)
275°/320°F
(135°/160°C)
Deformation Point
Water Resistance
100 %
100 %
100 %
MBP (option)
67 in. (1702 mm)
(with 67 in. telescope)
67 in. (1702 mm)
(with 67 in. telescope)
67 in. (1702 mm)
(with 67 in. telescope)
Pole
Maximum Height
10 feet (3 meters)
10 feet (3 meters)
8 feet (2.4 meters)
PAGE 10 — MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06)
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MOONLIGHT LIGHTING SYSTEM — FLOODLIGHT FOOTCANDLE PLOT
Based on 360°glare-free coverage.
1.01
1.57
3.06
8.43
12.08
18.02
Scale: .5 IN. = 20 ft.
Values listed as footcandles
Figure 3. MB1000 Floodlight Footcandle Plot
MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) — PAGE 11
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MOONLIGHT LIGHTING SYSTEM — FLOODLIGHT FOOTCANDLE PLOT
Based on 360°glare-free coverage.
.84
2.04
2.6
5.39
8.36
Scale: .5 IN. = 10 ft.
Values listed as footcandles
Figure 4. MB150 Floodlight Footcandle Plot
PAGE 12 — MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06)
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MOONLIGHT LIGHTING SYSTEM — GENERAL INFORMATION
The Multiquip MOONLIGHT Lighting System is a general
DANGER - MOONLIGHT Overhead Obstructions
purpose glare-free floodlight intended for applications such
as security lighting, traffic control, freeway projects, jobsites,
emergency lighting, indoor lighting, corporate functions and
backyard parties.
ALWAYS make sure the area
above MOONLIGHT is open
and clear of overhead power
lines and other obstructions.
The tower extends in excess
of 16 ft. (5 meters). Contact
with overhead power lines or
other obstructions could
The Moonlight Lighting System provides illumination without
the need to constantly inflate the balloon.
The Moonlight Balloon comes in different models:
1000 Series - MB1000, MB1000W
400 Series - MB400, MB400B
result in equipment damage,
Serious Injury or Death!
150 Series - MB150
These models are shipped in a storage case that includes
the following:
Bulbs
Balloon
Balloon Support Assembly
Lamp
Lamp System with Retainer Clip
Ballast (Except MB1000W)
Ballast Cable (Except MB1000W)
Blower
The lighting system of Multiquip's MOONLIGHT (MB1000,
MB400, MB400B, and MB150) is comprised of one "Metal
Halide" lamp.This lamp has no filament (electric arc) therefore
vibrations will not cause bulb failure. The bulbs can last up
to 10,000 hours.The MB1000W is equipped with aTungsten
Carbide bulb. This bulb uses a filament and is not
recommended for use in high vibration areas.
Blower Charger Cord
For ease of service or transport, the lamp is equipped with
a quick-disconnect connector that allows the lamp fixture to
be removed quickly. This feature is extremely useful during
transport of the MOONLIGHT over rough terrain.It is always
best to remove the lamp and pack it safely so it will not be
damaged.
Mounting Accessories
Mounting Accessories are available from the MQ Sales
department such as:
MBC - 4-Wheel Generator Cart
MBS - 2-Wheel Transport Stand
MBP - Mounting Pole
DANGER - Mounting AccessoryTipping
ALWAYS make sure the mounting stand is properly
secured to prevent tipping! Use sandbags or stakes
to secure the mounting accessory as necessary.
MBT - Tripod (for MB150 and MB400 only)
Balloons
The balloon is made of airtight, fire-retardant, PVC-type
material, and once it is inflated, can stay taut for
months.The balloon can sustain at least 55 miles/hour
winds.
MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) — PAGE 13
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MOONLIGHT LIGHTING SYSTEM — COMPONENTS
18
17
1
2
3
5
4
6
7
16
8
15
12
14
9
10
13
11
Figure 5. Major Components
(54-inch Balloon with Optional MBP)
PAGE 14 — MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06)
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MOONLIGHT LIGHTING SYSTEM — COMPONENTS
Figure 5 shows the location of the controls and components
for the MOONLIGHT Lighting System. The function of each
control is described below:
9. Wing Nut– Secures the stand into the base. Tighten
screw to lock stand in place.
10. Metal Stand Base – Keeps the lighting system firmly set
1. Balloon – This balloon is made of airtight PVC material
with a diameter of 54 inches (MB400B, MB1000/W) or
33.5 inches (MB150).
on the ground.
11. AC Power Cable – Connect this cable to a 120 VAC, 60
Hz power source.
2. Balloon Velcro Straps – Secures the balloon in place
when attached to the support assembly (except 33.5-
inch models).
12. ON/OFF Switch – Place this switch in the ON position
to turn on the lamp.To turn off the lamp place in the OFF
position. Please wait for approximately 10 minutes be-
fore attempting to turn the lamp back on.
3. BalloonSupportAssembly–Supportstheballoonwith
the velcro straps in place (except 33.5-inch models).
13. Ballast –Provides the necessary electronics to light the
4. Mounting Metal Rods – Used to hold balloon in the
stand support adapter. Included with balloon support
assembly on 54-inch models and included with balloon
on 33.5-inch models.
lamp.
14. Blower – Used to inflate the balloon.
15. Ballast Cable – Connects the ballast to the lamp
assembly.
5. Stand Support Adapter (with extrusion)– A pole that
connects the balloon support assembly to the stand, to
adjust the height of the balloon.
16. Snap Ring – Ensures a complete seal of the balloon
when the lamp is attached.
17. Lamp Assembly – Screw lamp into this assembly. If
lampbecomesdifficulttoscrewintoassemblyorassem-
bly is damaged, replace assembly.
6. AdapterBoltLock–Securesthestandsupportadapter
to the balloon support assembly when tightened.
7. Height Adjustment Knob – Adjusts the height of the
pole (stand support adapter). When the pole is at the
desired height, tighten lock to secure pole in place.
18. Lamp – 1000-watt, 400-watt, or 150-watt metal-halide
type lamp. Replace only with MQ recommended type
lamp. Always allow a sufficient amount of time for the
lamp to cool down before changing.
8. Stand – Supports the complete lighting system.
Items 5 to 10 are part of the MBP Mounting Pole.The Moonlight Balloon can also be mounted
to the MBC 4-wheel Generator Cart, MBS 2-Wheel Transport Stand, or the MBT Tripod
(MB150 and MB400 only).
NOTE
MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) — PAGE 15
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