Multiquip Portable Generator EGC1000C User Manual

1000 kW Containerized  
Diesel Generator Set  
Model  
Emissions  
Standby Rating  
Prime Rating  
60 Hertz  
EGC1000C  
EPA Certified  
1000kW (1250kVA)  
900kW (1125kVA)  
1000 KW  
(Shown with 40 ft. container and optional ISO trailer chassis)  
Standard Features  
Cummins Heavy Duty Diesel Engine  
Full Load Acceptance  
4-cycle design, turbocharged, aftercooled, direct injection  
Polymide blade cooling fan  
Accepts 100% of standby nameplate rating in one step, in compliance  
with NFPA110 Standards  
Engine coolant heater  
Generator Control Panel  
Meets Tier 2 EPA emissions standards  
BASLER vibration-isolated controller  
Manual or remote engine start/stop  
Fuel System  
RS485/Modbus communication support  
Safety shutdowns  
1000 gallon, single wall fuel tank  
Fuel priming system  
Fuel/water separators and drip pan  
Electric fuel pump  
Externally mounted emergency stop switch  
Generator mainline circuit breaker, electronically operated, UL listed  
External fuel fill  
Specially Designed Container  
®
30 micron RACOR fuel/water separator with drip pan assembly  
40 ft. ISO container, sound-attenuated, foam-lined for extremely  
quiet operation  
Alternator  
Isolated operator control room  
Brushless, 4-pole, synchronous, WYE connection  
Solidly mounted battery rack and cooling system  
Intregral vibration isolators  
Class H insulation system conforms to NEMA MG1-22, BS5000,  
CSA-C22-2, IEC-34-1 standards for temperature rise  
Exterior polyurethane coating system provides long life in extreme  
operating conditions  
Separate excitation for fast recovery from block loads and motor  
starting  
Interior DC lights and timer switch  
Crankcase filtration system  
Drip-proof, self-venting, amortisseur windings  
Epoxy impregnated windings with tropical insulation for increased  
environmental protection and long life  
Critical grade silencer with heat blankets  
Automatic Voltage Regulator  
Warranty  
Engine-generator sets are covered by an express written, one-year  
limited warranty  
Circuitry senses true RMS voltage, rather than average, for superior  
load regulation  
EGC1000C Rev 3  
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1000 kW Containerized  
Diesel Generator Set  
The 1000kW Sound Attenuated Generator includes  
a reconnectable 4, 10 or 12 lead generator that  
may be configured for any standard 60 Hz out  
Alternator Specifications  
Model 741RSL4045  
Type  
Marathon Magna Max  
Rotating Field  
voltage.  
Number of Leads  
Generator Type  
Voltage Regulator  
Insulation  
10 or 12  
Rotating Field; PMG  
Solid State, Digital, Model DVR2000  
Alternator Features  
NEMA MG1-1.66  
Material  
Class H  
All ratings tested per MIL-STD-705 as applicable  
Protection for overload and short circuit  
Temperature Rise  
Bearing: Number, Type  
Coupling  
105o / 125o C  
Single Sealed  
Flexible Disk  
Full  
Designed and built within NEMA, IEEE and ANSI  
standards for temperature rise  
Amortisseur Windings  
Voltage Regulation  
PMG exciter for superior regulation and response  
0.25%  
One Step Load Acceptance  
% of rating per NFPA-110  
Three-phase sensing on regulator with EMI protection  
Skewed rotor for smooth voltage wave form  
100  
Peak Motor Starting HP  
500  
95%  
Vacuum impregnated epoxy varnish - Fungus resistant  
per MIL-I-24092  
Generator Efficiency at Full Load  
Phase Sequence  
ABC (L1, L2, L3)  
5.0%  
Sustain short circuit current at 300% of rated current up  
to 10 seconds  
L-L Harmonic Max Total  
L-L Harmonic Max Single  
3.0%  
Listed to UL1446 and UL1004B Standards  
Voltage Dip Upon Full Load Application (1 Step)  
Voltage Rise Upon Full Load Rejection (1 Step)  
20% for 1.6 sec.  
10% for 0.6 sec.  
Amperage  
Engine Specifications  
EPA Engine Family Name CEXL030.AAD  
Amperes  
Power  
Cummins QST30-G5  
Voltage  
Phase  
Factor  
Standby  
Prime  
3200  
1353  
Engine Type  
4-cycle, Turbocharged, Aftercooled  
V-12  
120/208  
277/480  
3
3
0.8  
0.8  
3200  
Cylinder Arrangement  
Displacement  
1504  
1860 cu in (30.5 L)  
5.51 in. (140 mm)  
6.50 in. (165 mm)  
14.0:1  
Bore  
Stroke  
Compression Ratio  
Piston Speed (60Hz)  
Bearing Main: Number  
Bearing Main: Type  
Cylinder Head Material  
Crankshaft Material  
Brake Mean Effective Pressure (BMEP)  
Rated RPM (60Hz)  
Max. Power At Rated RPM (with fan)  
Governor: Type; Make/Model  
Engine Electrical System  
Battery Charging Alternator Ground Type  
Volts  
32.4 ft/sec. @ 60 Hz  
7
Negative  
24 VDC  
35A  
Replaceable, precision  
Cast iron  
Ampere Rating  
Starter Motor Rated Voltage  
24 VDC  
Forged steel  
Minimum Recommended Battery for  
0 °C / Cold Cranking Performance  
1280 CCA  
352 psi (2,427 kPa)  
1800 RPM  
1490 hp (1112 kW)  
Electronic  
Exhaust System  
Frequency Regulation:  
No load to full load  
0.25%  
Exhaust Temperature at Rated kW (Dry Exhaust)  
Exhaust Flow at Rated kW (Standby)  
Silencer Type  
975oF (524oC)  
7775 cfm (220 m3/min)  
Critical grade  
Frequency Regulation:  
Steady State  
Isochronous under varying loads  
from no load to 100% rated load  
Air Cleaner Type - All Models  
Dry  
Maximum Allowable Backpressure  
Exhaust Outlet Diameter  
27 in/H2O (6.7 kPa)  
10 in.  
EGC1000C Rev 3  
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1000 kW Containerized  
Diesel Generator Set  
Cooling System  
Exhaust Manifold Type  
Radiator Design  
Dry  
Standard Horizontal  
37 gal. (140 L)  
Coolant Capacity - Engine Only  
Water Pump Design/Type  
Coolant Flow  
Belt Driven, Centrifugal  
100 gal/min (378 L/min)  
40600 Btu/min (715 kW)  
180-200°F (82-93°C)  
Heat Rejection to Coolant (Standby)  
Thermostat Range  
DGC2020 Digital Genset Controller  
Fuel System  
Recommended Fuel  
Filter Micron Size  
Total Fuel Flow  
Digital Controller Features  
ASTM-D975/No.1 & No.2-D  
Local and Remote Generator Control  
Automatic and manual starting and stopping  
Engine and Generator Protection  
Programmable Analog Engine Senders  
ECU Communications via SAE J1939  
16 Programmable Contact Inputs  
Programmable Logic  
2
150 gal./hr. (568 L/Hr.)  
Fuel Consumption  
gal/hr  
Diesel at % of Load  
L/hr  
7.3  
25%  
50%  
75%  
100%  
19.3  
36.0  
52.6  
69.3  
136  
199  
262  
Automatic Transfer Switch Control (Mains Failure)  
Integrated RS485 Modbus Connection  
Auto Synchronizing  
Lubrication System  
Type  
Full Pressure  
Event recording  
Oil Filters  
4 Spin-on Full Flow  
45-56 psi (310-386 kPa)  
35 gal (132 L)  
Monitoring  
Oil Pressure at Rated Speed  
Oil Capacity with Filters  
Engine RPM  
Engine run time  
Generator voltage  
Generator current  
Generator frequency  
Derating (60Hz)  
Ambient  
Temperature  
Oil pressure  
Altitude  
The engine power available up to 4958 ft.  
at temperatures up to 104oF and up to  
4433 ft. at 122°F at standby rating, without  
derating. For operation at higher altitudes  
and ambient temperatures, the power  
should be derated according to the  
following factors:  
Battery voltage  
Above 4958 ft.  
derate at 3.4%  
per 1000 ft. up to  
9843 ft. Derate  
an additional 9%  
per 1000 ft.  
Fuel level measurements  
Running Hour Meter  
Above 122°F,  
derate an  
additional  
15% per 18°F  
Coolant temperature  
above 9843 ft.  
Generator under/over voltage alarm/shutdown  
Generator under/over frequency alarm/shutdown  
Over Current alarm/shutdown  
Warm up and cooling functions  
Maintenance timer  
EGC1000C Rev 3  
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1000 kW Containerized  
Diesel Generator Set  
Optional Features and Accessories  
Container  
Generator Set  
ISO Trailer Chassis (40 ft.)  
Genset-to-Genset Paralleling Control System  
Double-wall Fuel Tank (900-gallon capacity)  
Fluid Containment  
Base Load-to-Utility Paralleling Control System  
Custom Outlet Panels  
Manual Fuel Valves (For Internal or External Fuel  
Supply)  
Rotary Voltage Selector Switch (High Wye/Low Wye  
Voltages)  
Entrance Ladder (6-Step, Aluminum Construction)  
Auxiliary Oil Reservoir with Level Control (15-gallon)  
Centrifugal Oil Filter System  
Fueling Ladder (Aluminum Step Construction with  
Hand Rail)  
Oil Pan Heater with Thermostat  
Interior Lights (AC Work lights)  
Alternator Strip Heater  
Custom Paint Colors (Artic White is Standard)  
AC Battery Charger with Shore Power Receptacle  
120VAC Convenience Receptacle  
Utility Grade Protective Relay  
SPECIAL OPTIONS AVAILABLE UPON REQUEST  
40 ft. Container  
Weight and Dimensions  
A
B
C
D
96 in.  
(2,438 mm) (12,192 mm) (4,137 mm)  
480 in.  
163 in.  
199 in  
(5,054 mm)  
Weight (Dry)*  
38,460 lbs (17,445 kg)  
45,200 lbs (20,500 kg)  
Weight (Wet with trailer)*  
* Weight is approximate. Wet weight does not include fuel.  
Backfeed to a utility system can cause electrocution and/or property  
damage. Do not connect to any building’s electrical system except  
through an approved device. Features and specifications are subject to  
change without notice.  
Your MQ Power dealer is:  
MQ POWER  
POST OFFICE BOX 6254  
CARSON, CA 90749  
310-537-3700  
800-421-1244  
FAX: 310-632-2656  
© COPYRIGHT 2011, MQ POWER  
Rev 3 (11/29/11) EGC1000C  
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