Multiquip Portable Generator GA 6RE User Manual

OPERATION AND PARTS MANUAL  
MODEL GA-6RE/GA-6REA  
Portable Generators  
(ROBIN GASOLINE ENGINE)  
Revision #0 (06/06/05)  
THIS MANUAL MUST ACCOMPANY  
THE EQUIPMENT AT ALLTIMES.  
Download from Www.Somanuals.com. All Manuals Search And Download.  
PAGE 2 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
HERE'S HOW TO GET HELP  
PLEASE HAVETHE MODEL AND SERIAL  
NUMBER ON-HANDWHEN CALLING  
MULTIQUIP CORPORATE OFFICE  
18910 Wilmington Ave.  
Carson, CA 90746  
800-421-1244  
FAX:310-537-3927  
Internet:www.multiquip.com  
PARTS DEPARTMENT  
800-427-1244  
310-537-3700  
FAX:800-672-7877  
FAX:310-637-3284  
MAYCO PARTS  
800-306-2926  
310-537-3700  
FAX:800-672-7877  
FAX:310-637-3284  
SERVICE DEPARTMENT  
800-421-1244  
FAX:310-537-4259  
310-537-3700  
TECHNICAL ASSISTANCE  
800-478-1244  
FAX:310-631-5032  
FAX:310-537-1173  
WARRANTYDEPARTMENT  
800-421-1244,EXT.279  
310-537-3700,EXT.279  
© COPYRIGHT 2005, MULTIQUIP INC.  
Multiquip Inc, the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written  
permission. All other trademarks are the property of thier respective owners and used with permission.  
This manual MUST accompany the equipment at all times.This manual is considered a permanent part of the equipment and should  
remain with the unit if resold.  
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations are  
based on the MQ GA-6RE/GA-6REA Portable Generators. Illustrations, descriptions, references and technical data contained in  
this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change  
specifications, design or the information published in this publication at any time without notice and without incurring any obligations.  
To find the latest revision of this  
publication, visit our website at:  
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 3  
Download from Www.Somanuals.com. All Manuals Search And Download.  
TABLE OF CONTENTS  
ROBIN EH-360YS2420  
ENGINE  
Multiquip GA-6RE/GA-6REA  
AC Portable Generators  
Here's How To Get Help ............................................ 3 Air Cleaner Assembly......................................... 54-55  
Table Of Contents ..................................................... 4 Crankcase Assembly ......................................... 56-57  
Parts Ordering Procedures ....................................... 5 Crankshaft and Piston Assembly ....................... 58-59  
Safety Message Alert Symbols .............................. 6-7 Flywheel Assembly ............................................ 60-61  
Rules for Safe Operation .....................................8-10 Governor Assembly ........................................... 62-63  
Operation and Safet Decals.................................... 11 Intake Exhaust Assembly................................... 64-65  
Specifications (Generator) ...................................... 12 Cooling Starting Assembly................................. 66-67  
Specifications (Engine) ........................................... 13 Carburetor Assembly ......................................... 68-69  
Dimensions ............................................................. 14 Starter Assembly ............................................... 70-71  
General Information ................................................ 15 Solenoid Assembly............................................. 72-73  
Load Application ..................................................... 16  
Controls and Indicators ......................................17-19 Terms and Conditions Of Sale — Parts .................. 74  
Generator Refueling ............................................... 20  
Installation ..........................................................21-22  
Pre-Inspection ......................................................... 23  
Pre-Inspection (Engine) .......................................... 24  
Initial Start-up (Engine) ...................................... 25-26  
Initial Start-up/Generator Operation ....................... 27  
Generator Operation/Shutdown.............................. 28  
Preparation For Long Term Storage ....................... 29  
Maintenance (Engine)........................................31-32  
Specification and part  
number are subject to  
change without notice.  
Maintenance (Battery) ............................................ 33  
Wiring Diagram (Generator) ................................... 34  
Troubleshooting (Engine)...................................35-36  
Troubleshooting (Generator) .................................. 37  
Explanation of Code In Remarks Column............... 38  
Suggested Spare Parts ........................................... 39  
Component Drawings  
Nameplate and Decals.......................................40-41  
Generator Assembly ..........................................42-43  
Control Box Assembly (GA-6RE) .......................44-45  
Control Box Assembly (GA-6REA) .....................46-47  
Muffler Assembly ...............................................48-49  
Pipe Frame Assembly ........................................50-51  
Battery Assembly ...............................................52-53  
PAGE 4 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
PARTS ORDERING PROCEDURES  
When ordering parts,  
please supply the following information:  
Dealeraccountnumber  
Dealernameandaddress  
Shipping address (if different than billing address)  
Returnfaxnumber  
Applicable model number  
Quantity,part number and description of each part  
Specifypreferredmethodofshipment:  
FedEx or UPS Ground  
FedEx or UPS Second Day or Third Day  
FedEx or UPS Next Day  
Federal Express Priority One  
DHL  
Note:Unlessotherwiseindicatedbycustomer, all  
orders are treated as “Standard Orders”, and will  
ship within 24 hours.We will make every effort to ship  
“Air Shipments” the same day that the order is  
received, if prior to 2PM west coast time. “Stock  
Orders” must be so noted on fax or web forms.  
Truck  
Place Your Parts Order Via Web or Fax  
For Even More Savings!  
Here’s how to get help...  
Please have the model and serial number  
on hand when calling.  
(Domestic USA Dealers Only)  
MULTIQUIP CORPORATE OFFICE  
18910 Wilmington Ave.  
Carson, CA 90746  
800-421-1244  
FAX: 310-537-3927  
Extra Discounts!  
All parts orders which include complete part numbers and  
are received by our automated web parts order system, or  
by fax qualify for the following extra discounts:  
Ordered  
via  
Standard  
orders  
Stock orders  
PARTS DEPARTMENT  
800-427-1244  
310-537-3700  
MAYCO PARTS  
800-306-2926  
310-537-3700  
SERVICE DEPARTMENT  
800-421-1244  
310-537-3700  
TECHNICAL ASSISTANCE  
800-478-1244  
WARRANTY DEPARTMENT  
800-421-1244, EXT. 279  
310-537-3700, EXT. 279  
($750 list and above)  
FAX: 800-672-7877  
FAX: 310-637-3284  
Fax  
3%  
5%  
10%  
10%  
Web  
FAX: 800-672-7877  
FAX: 310-637-3284  
Special freight allowances  
when you order 10 or more  
line items via Web or Fax!**  
FedEx Ground Service at no charge for freight  
No other allowances on freight shipped by any other carrier.  
FAX: 310-537-4259  
FAX: 310-631-5032  
FAX: 310-537-1173  
**Common nuts, bolts and washers (all items under $1.00  
list price) do not count towards the 10+ line items.  
NOTE:DISCOUNTSARESUBJECTTOCHANGE  
MULTIQUIP INC.  
Direct TOLL-FREE access  
to our Parts Department:  
18910WILMINGTON AVENUE  
POST OFFICE BOX 6254  
CARSON, CALIFORNIA 90749  
310-537-3700 • 800-421-1244  
FAX:310-537-3927  
Toll-free nationwide — 800-427-1244  
INTERNET:www.multiquip.com  
Toll-free FAX — 800-6-PARTS-7 (800/672-7877)  
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 5  
Download from Www.Somanuals.com. All Manuals Search And Download.  
GA-6RE/GA-6REA — SAFETY MESSAGE ALERT SYMBOLS  
HAZARD SYMBOLS  
FORYOUR SAFETY ANDTHE SAFETY OF OTHERS!  
Potential hazards associated with the operation of a GA-  
6RE/GA-6REA Portable Generators will be referenced with  
Safety precautions should be followed  
at all times when operating this  
equipment. Failure to read and  
understand the Safety Messages and  
Operating Instructions could result in  
injury to yourself and others.  
Hazard Symbols which appear throughout this manual, and  
Lethal Exhaust Gases  
will be referenced in conjunction with Safety Message Alert  
Symbols.  
Lethal Exhaust Gas Hazards  
WARNING  
This Owner's Manual has been  
developed to provide complete  
instructions for the safe and efficient  
Engine exhaust gases contain  
poisonous carbon monoxide. This gas  
is colorless and odorless, and can  
cause death if inhaled. NEVER operate  
this equipment in a confined area or  
enclosed structure that does not provide  
ample free flow air.  
operation of the MQ Model GA-6RE/  
GA-6REA Portable Generators.  
Refer to the engine manufacturers  
instructions for data relative to its safe  
operation.  
Before using this generator, ensure that the operating  
individual has read and understands all instructions in this  
manual.  
Explosive Fuel Hazards  
SAFETY MESSAGE ALERT SYMBOLS  
WARNING  
Gasoline is extremely flammable, and  
its vapors can cause an explosion if  
ignited. DO NOT start the engine near  
spilled fuel or combustible fluids.  
The three (3) Safety Messages shown below will inform you  
about potential hazards that could injure you or others. The  
Safety Messages specifically address the level of exposure to  
the operator, and are preceded by one of three words: DANGER,  
DO NOT fill the fuel tank while the engine is running or  
hot. DO NOT overfill tank, since spilled fuel could ignite if  
it comes into contact with hot engine parts or sparks from  
the ignition system. Store fuel in approved containers, in  
well-ventilated areas and away from sparks and flames.  
DANGER  
You WILL be KILLED or SERIOUSLY INJURED  
if you DO NOT follow these directions.  
Burn Hazards  
WARNING  
WARNING  
Engine components can generate extreme  
heat. To prevent burns, DO NOT touch  
these areas while the engine is running or  
immediately after operations. Never  
operate the engine with heat shields or heat  
guards removed.  
You CAN be KILLED or SERIOUSLY INJURED if  
you DO NOT follow these directions.  
CAUTION  
You CAN be INJURED if you DO NOT follow  
these directions.  
Respiratory Hazards  
WARNING  
ALWAYS wear approved respiratory  
protection when required.  
PAGE 6 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
GA-6RE/GA-6REA — SAFETY MESSAGE ALERT SYMBOLS  
Equipment Damage  
Rotating Parts Hazards  
CAUTION  
CAUTION  
Hazards  
NEVER operate equipment with covers,  
or guards removed. Keep fingers, hands,  
hair and clothing away from all moving  
parts to prevent injury.  
Other important messages are provided throughout this  
manual to help prevent damage to your portable generator,  
other property, or the surrounding environment.  
Accidental Starting Hazards  
CAUTION  
ALWAYS place the power source, circuit  
breakers or ON/OFF switch in the OFF  
position, when the generators is not in use,  
unless connected to transfer switch.  
Eye and Hearing Hazards  
CAUTION  
ALWAYS wear approved eye and  
hearing protection.  
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 7  
Download from Www.Somanuals.com. All Manuals Search And Download.  
GA-6RE/GA-6REA — RULES FOR SAFE OPERATION  
NEVER touch the hot exhaust  
manifold, muffler or cylinder. Allow  
these parts to cool before servicing  
engine or generators.  
Read this manual!  
DANGER  
Failure to follow instructions in this manual may lead  
to serious injury or even death! This equipment is to  
be operated by trained and qualified personnel only!  
This equipment is for industrial use only.  
The following safety guidelines should always be used when  
operating the GA-6RE/GA-6REA Portable Generators:  
The engine section of this generators requires an adequate  
free flow of cooling air. NEVER operate the generators in  
any enclosed or narrow area  
where free flow of the air is  
restricted. If the air flow is  
GENERAL SAFETY  
DO NOT operate or service this  
equipment before reading this entire  
manual.  
restricted it will cause  
serious damage to the  
generators or engine and  
may cause injury to people.  
Remember the generator's  
engine gives off DEADLY  
This equipment should not be operated by persons under  
18 years of age.  
NEVER operate this equipment without proper protective  
clothing, shatterproof glasses, steel-toed boots and other  
protective devices required by the job.  
carbon monoxide gas.  
ALWAYS refuel in a well-ventilated area, away from sparks  
and open flames.  
NEVER operate this equipment when not  
feeling well due to fatigue, illness or taking  
medicine.  
ALWAYS use extreme caution when  
working with flammable liquids. When  
refueling, stop the engine and allow it to  
cool.DO NOT smoke around or near the  
machine. Fire or explosion could result  
from fuel vapors, or if fuel is spilled on a  
hot engine.  
NEVER operate this equipment under the influence of  
drugs or alcohol.  
NEVER operate the generators in an  
explosive atmosphere or near  
combustible materials. An explosion or  
fire could result causing severe bodily  
harm or even death.  
ALWAYS wear proper respiratory (mask),  
hearing and eye protection equipment when  
operating the generators.  
Whenever necessary, replace nameplate, operation and  
safety decals when they become difficult read.  
NEVER disconnect any "emergency or safety devices".  
These devices are intended for operator safety. Disconnection  
of these devices can cause severe injury, bodily harm or even  
death! Disconnection of any of these devices will void all  
warranties.  
Manufacturer does not assume responsibility for any  
accident due to equipment modifications.  
NEVER use accessories or attachments, which are not  
recommended by Multiquip for this equipment. Damage  
to the equipment and/or injury to user may result.  
PAGE 8 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
GA-6RE/GA-6REA — RULES FOR SAFE OPERATION  
ALWAYS be sure the operator is familiar with proper safety  
precautions and operation techniques before using generator.  
Maintenance Safety  
NEVER lubricate components or attempt service on a running  
NEVER leave the generators unattended, turn off engine  
when unattended.  
machine.  
HighTemperatures – Always stop engine and  
allow the engine to cool before adding fuel, oil  
or performing service and maintenance  
functions. Contact with hot! components can  
cause serious burns.  
Unauthorized equipment modifications will void all  
warranties.  
ALWAYS ensure generators are on level ground before use.  
DO NOT place hands or fingers inside generators engine  
compartment when engine is running.  
Keep the machinery in proper running condition.  
Fix damage to the machine immediately and replace any  
broken parts immediately.  
NEVER run engine without air cleaner.Severe engine damage  
may occur.  
ALWAYS replace any worn or damaged warning decals.  
NEVER change or adjust the engine speed which has been  
set at the factory prior to shipping.  
ALWAYS store equipment properly when it is not being used.  
Equipment should be stored in a clean, dry location out of the  
reach of children and un-authorized personnel.  
Power Cord Safety  
NEVER let power cables or cords lay in water.  
The electrical voltage required to operate the generators can  
cause severe injury or even death through physical contact  
with live circuits. Turn all circuit breakers OFF before  
performing maintenance on the generator.  
NEVER stand in water while AC power from the generators  
are being transfer to a load.  
NEVER use a defective or frayed power cable. Check the  
cable for cuts in the insulation.  
Dispose of hazardous waste properly.Examples of potentially  
hazardous waste are used motor oil, fuel and fuel filters.  
NEVER use a extension cord that is frayed or damaged where  
the insulation has been cut.  
DO NOT use food or plastic containers to dispose of  
hazardous waste.  
ALWAYS make certain that proper power or extension cord  
has been selected for the job See Table 4.  
DO NOT pour waste, oil or fuel directly onto the ground,  
down a drain or into any water source.  
Grounding Safety  
Removing the engine oil drain plug while  
the engine is hot will result in hot oil to gush  
out of the oil drain plug, therefore causing  
severescaldingtoanypersonsinthegeneral  
area of the generator.  
ALWAYS make sure that electrical circuits are properly  
grounded per the National Electrical Code (NEC) and  
local codes before operating generator. Severe injury or  
death! by electrocution can result from operating an  
ungrounded generator.  
ALWAYS make sure generators are properly grounded to a  
suitable earth ground (GROUND ROD). See installation in  
this manual.  
NEVER use gas piping as an electrical ground.  
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 9  
Download from Www.Somanuals.com. All Manuals Search And Download.  
GA-6RE/GA-6REA — RULES FOR SAFE OPERATION  
Emergencies  
DANGER-ELECTROCUTION HAZARDS  
ALWAYS know the location of the  
nearest fire extinguisher.  
During operation of this generation, there  
exists the possibility of electrocution,  
electrical shock or burn, which can  
cause severe bodily harm or even  
DEATH!  
ALWAYS know the location of the nearest  
first aid kit.  
To avoid these hazards:  
NEVER use damaged or worn cables when connecting  
equipment to the generator.Make sure power connecting  
cables are securely connected to the generator’s output  
receptacles, incorrect connections may cause damage  
to the generators and electrical shock.  
In emergencies always know the location of the  
nearest phone or keep a phone on the job site.  
Also know the phone numbers of the nearest  
ambulance, doctor and fire department. This  
information will be invaluable in the case of an  
emergency.  
NEVER grab or touch a live  
power cord with wet hands, the  
possibility exist of electrical  
shock, electrocution, and even  
death!  
NEVER insert any objects into  
the output receptacles during  
operation. This is extremely  
dangerous. ALWAYS turn-off  
the generators and place all circuit breakers in the “OFF”  
position when contact with the output receptacles is  
required. There exist the possibility of electrocution,  
electrical shock or burn, which can cause severe  
bodily harm or even death!  
Backfeed to a utility system can cause  
electrocution and or property damage.  
NEVER connect the generators to a  
building's electrical system without a  
transfer switch or other approved device.  
All installations should be performed by  
a licensed electrician in accordance  
with all applicable laws and electrical  
codes. Failure to do so could result in  
electrical shock or burn causing serious  
injury or even death!  
PAGE 10 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
GA-6RE/GA-6REA — OPERATION AND SAFETY DECALS  
Machine Safety Decals  
The GA-6RE/GA-6REA portable generators are equipped with a number of safety decals (Figure 1).These decals are provided for  
operator safety and maintenance information.The illustration below shows these decals as they appear on the machine.Should any  
of these decals become unreadable, replacements can be obtained from your dealer.  
Figure 1. Operation and Safety Decals  
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 11  
Download from Www.Somanuals.com. All Manuals Search And Download.  
GA-6RE/GA-6REA — SPECIFICATIONS (GENERATOR)  
Table 1. Specifications (Generators)  
Model  
GA-6RE/ GA-6REA  
Brushless Revolving Field Type  
Solid State, Statically Excited System  
3,600 RPM  
Type  
Excitation  
AC Generator  
Speed  
Cooling System  
Fuel Capacity  
Continuous Output  
Stanby Output  
Rated Voltage  
Current Max/Continuous (120V)  
Current Max/Continuous (240V)  
Phase  
Self-Ventilation  
5 gallons (19 liters)  
5.0 kW  
6.0 kW  
120/240V  
50/41.6 amps  
60 Cycle AC Power  
Source  
25.0/20.8 amps  
Single Phase (4 wire)  
60 Hz  
Frequency  
Power Factor  
1
26.40 x 22.60 X 22.4 in.  
(670 X 574 X 541 mm)  
Generator Dimensions (L x W x H)  
Battery  
12V-26Ah x 1  
220 CCA, U1 Type  
7.50 x 5.00 X 7.50 in.  
(191 X 127 X 191 mm)  
Battery Dimensions (L x W x H)  
216 lbs. (98 kg.)  
249 lbs. (113 kg.)  
Generator Dry Net Weight  
Generator Weight (With Fuel)  
Effects of Altitude and Heat  
The maximum output of the engines listed above are applicable to supplying electrical power for continuous service at ambient  
conditions in accordance with SAE Test cord J607. The above ambient conditions are at standard sea level, with a barometric  
reading of 29.92 inches and a temperature of 60 degrees fahrenheit.  
Generally, the engine's output power will decrease 3-1/2% for each 1000 feet of altitude above sea level, and 1% for each 10° F  
Fahrenheit above the standard temperature of 60° F  
PAGE 12 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
GA-6RE/GA-6REA — SPECIFICATIONS (ENGINE)  
Table 2. Specifications (Engine)  
Model  
ROBIN EH-360YS2420  
Air-cooled 4 stroke, Single  
Cylinder, OHV,  
Horizontal Shaft Gasoline  
Engine  
Type  
3.50 in. X 2.56 in.  
(89 mm x 65 mm.)  
Bore X Stroke  
Displacement  
Max Output  
24.67 cu-in (404 cm3)  
11.5 H.P./3600 R.P.M.  
Unleaded Automobile Gasoline  
1.27 quarts (1.20 liters)  
Yes  
Engine  
Fuel  
Lube Oil Capacity  
Oil Alert System  
Speed Control Method  
Starting Method  
Centrifugal Fly-weight Type  
Recoil/Electric Start  
Dimension  
(L x W x H)  
15.3 x 17.9 X 17.4 in.  
(389 X 431 X 443 mm.)  
Dry Net Weight  
68.4 lbs (31 Kg.)  
In keeping with Multiquip's policy of  
constantly improving its products, the  
specifications quoted herein are subject  
to change without prior notice.  
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 13  
Download from Www.Somanuals.com. All Manuals Search And Download.  
GA-6RE/GA-6REA — DIMENSIONS  
Figure 2. Dimensions  
PAGE 14 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
GA-6RE/GA-6REA — GENERAL INFORMATION  
Excitation System  
WARNING  
The GA-6RE/GA-6REA-series generators use a magnet  
Before connecting this generators to any building’s  
electrical system, a licensed electrician must install an  
isolation (transfer) switch.  
attached to a flywheel to produce AC voltage from a lamp  
coil beneath the flywheel. As the magnetic passes the coil it  
produces approximately 19-22 AC volts.  
This voltage (19-22 VAC) is then sent to the control box that  
contains three rectifying diodes:  
Serious injury or death may result without this transfer  
switch.  
z
z
z
Excitation (diode 1)  
Battery (diode 2)  
Slow Down (diode 3)  
GA-6RE/GA-6REA FAMILIARIZATION  
Generator  
The Multiquip GA-6RE/GA-6REA generators have been  
designed as a portable dual purpose power source for 60  
Hz (single phase) lighting facilities, power tools, submersible  
pumps and other industrial and construction machinery.  
The AC voltage will pass through the excitation diode that  
converts the voltage to DC power.  
This DC power is then sent to the excitation windings housed  
within the main windings commonly called the "stator".  
These generators are mounted on rubber vibration isolators  
that have a steel base backplate which is attached to the  
protective steel pipe carrying frame.The protective carrying  
frame is made of steel tubing and fully wraps around the  
generators to protect against damage. See Figures 3A  
through 3E for the basic controls and indicators for the GA-  
6RE/GA-6REA generators.  
This voltage is then transferred into the rotor through  
induction.The rotor contains two diodes within it which rectify  
the DC voltage and send it out through the main windings,  
as AC voltage.  
Alternator  
These portable generators are supplied with a electrical  
control box.To reduce vibration caused by the engine, the  
control box is also placed on rubber isolators.  
The alternator, a brushless revolving-field type, is  
permanently aligned to the engine through rigid coupling.  
Engine  
Control Box  
These generators are powered by a 11.5 HP, air-cooled, 4-  
stroke ROBIN gasoline engine. ReferenceTable 2, for engine  
specifications.  
The control box is provided with the following:  
120/240V twist-lock output receptacle (single phase).  
120V twist-lock receptacle (2) (single phase).  
120V GFCI single phase duplex output receptacles (GA-  
6REA has two).  
21 amp main circuit breaker.  
AC Voltmeter  
Ground Terminal  
Full Power Switch  
Idle Control Switch  
Operation Switch  
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 15  
Download from Www.Somanuals.com. All Manuals Search And Download.  
GA-6RE/GA-6REA — LOAD APPLICATION  
To determine the running wattage for your load, multiply  
the running wattage as indicated by steps 1, 2, and 3 below:  
Single Phase Load — 60 Hz  
Always be sure to check the nameplate on the generators  
and equipment to insure the wattage, amperage and  
frequency requirements are satisfactorily supplied by the  
generators for operating the equipment.  
1. INCANDESCENT LOADS  
Lights, heaters and similar appliances.  
Total the running wattage and multiply by 1.  
Example:  
Generally, the wattage listed on the nameplate of the  
equipment is its rated output. Equipment may require 130—  
150% more wattage than the rating on the nameplate, as  
the wattage is influenced by the efficiency, power factor and  
starting system of the equipment.  
29 light bulbs @ 100W each = 2.9 KW  
use a 3 KW generator.  
2. SMALL MOTORS  
Drills and other small power tools.  
Total the running wattage and multiply by 2.  
Example:  
A 1 inch drill runs at 1 KW  
use a 2 KW generator.  
If wattage is not given on the equipment's  
name plate, approximate wattage may be  
determined by multiplying nameplate  
voltage by the nameplate amperage.  
3. LARGE MOTORS  
Submersible pumps, table saws etc.  
Total the running wattage and multiply by 3.  
Example:  
A conveyor belt runs at 8 KW  
use a 24 KW generator.  
WATTS = VOLTAGE x AMPERAGE  
The power factor of this generators is 1.0 SeeTable 3 below  
when connecting loads.  
Table 3. Power Factor By Load  
CAUTION  
Type Of Load  
Power Factor  
Motors and motor-driven equipment draw much greater  
current for starting than during operation.Always use an  
adequate size extension cable which can carry the  
required load.  
Single-phase induction motors  
0.4 - 0.75  
Electric heaters, incandescent  
lamps  
1.0  
Fluorescent lamps, mecury  
lamps  
0.4 - 0.9  
Extension Cables  
When electric power is to be provided to various tools or  
loads at some distance from the generator, extension cords  
are normally used. Cables should be sized to allow for  
distance in length and amperage so that the voltage  
drop between the generators and point of use (load) is  
held to a minimum. Use the cable selection chart (Tables  
4 and 5 ) as a guide for selecting proper cable size.  
Electronic devices,  
communication equipment  
1.0  
0.8  
Common power tools  
When using a combination of dual  
receptacles, total load should not  
exceed the rated capacity of the  
generator.  
The idle control device is operated at a  
minimum load capacity of 100W. If the  
load capacity is less than 100W, place  
the idle control switch in the OFF position.  
PAGE 16 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
GA-6RE/GA-6REA — CONTROLS AND INDICATORS  
Figure 3A. Generator Components  
1. Lifting Bail Eye – Attach a rope or chain to this lifting eye 5. Start Switch – Press this pushbutton switch to start the  
when lifting of the generator is required. Never stand  
underneath the generator while it is being lifted. Place lifting  
eye in down position when not in use.  
generators.  
6.  
GFCI Duplex Receptacle –NEMA 5-20R, GFCI receptacle  
will provide 120V, 20 amps.(There are only on the GA-  
6REA.)  
2. AC-Voltmeter This voltmeter indicates (with a mark) the  
rated 60 Hz (single-phase) output voltage. In addition the  
voltmeter can also be used as a diagnostic tool. If the  
voltmeter indicator (needle) is below the rated voltage,  
engine problems may exist (low/high RPM's). To prevent  
damage to the generator or power tools turn the generator  
OFF and consult your authorized Multiquip service dealer.  
7. 120V Output Receptacle – NEMA L5-20R twist-lock  
receptacle will provide 120V, 20 amps, 60 Hz.  
8. 120V Output Receptacle – NEMA L5-30R twist-lock  
receptacle will provide (120V, 30 amps, 60 Hz.)  
9. 120V/240V Output Receptacle – This NEMA L14-30R  
twist-lock receptacle will provide (120V, 50 amps, or  
240V, 25 amps, 60 Hz.)  
3. Idle Control Switch – These generators are provided with  
an automatic idle control device for noise suppression and  
reduced fuel consumption. The automatic idle control  
automatically engages under a no-load condition. With the  
automatic idle control switched “ON”, the engine revolutions  
will automatically drop to about 2600 rpm (low-speed  
operation) within 3 seconds after the load stops. When the  
operation is resumed, the engine speed is automatically  
increased to about 3600 rpm (high-speed operation) as  
soon as the load is connected.  
10. Main Breaker – This 2-pole circuit breaker (240V/25 amps  
or 120V/41.6 amps) protects the generator from short  
circuiting or overloading. When starting the generator  
always have the circuit breaker placed in the "OFF"  
position.  
11. Ground This ground connection point should be  
connected to a good earth ground (ground rod)  
12. Battery This unit is equipped with a 12 VDC battery.  
4. Operation Switch – Place this toggle switch in the "ON"  
position (up) for normal operation.To turn-off the generators,  
place the operation switch in the "OFF" position (down).  
Replace with only recommended type battery.  
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 17  
Download from Www.Somanuals.com. All Manuals Search And Download.  
GA-6RE/GA-6REA — CONTROLS AND INDICATORS  
Figure 3B. Generator Components  
13. Full Power Switch The generators are provided with a  
When the switch is in the 240 volt (down) position, you can  
acess half of the rated power of the generating set at 120  
volts from the GFCI duplex receptacle and up to half of the  
rated power of the set at 120 volts from 120V twist-lock  
receptacle; or full rated power of the set at 240 volts from  
the 240V twist-lock receptacle.  
full power switch. Figures 3C and 3D show simplified wiring  
diagrams of the dual voltage system.  
When the full power switch is in the 120 volt (up) position,  
you can access the full rated power of the generator at  
120 volts from the GFCI duplex receptacle and the120V  
twist-lock receptacle, or a combination of both receptacles  
as long as the total load does not exceed the generating  
set capacity.  
Figure 3D. 120/240V Full Power Switch  
Simplified Diagram (Down Position)  
Figure 3C. 120V Full Power Switch  
Simplified Diagram (Up Position)  
When the full power switch is in the  
120V position, the 240V twist-lock  
receptacle cannot be used.  
PAGE 18 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
GA-6RE/GA-6REA — CONTROLS AND INDICATORS  
Figure 3E. Generator Components  
14. Fuel Cock Lever – Turn this lever downward to start  
(down)the flow of fuel into the carburetor.Turn upward to  
stop (up) the flow of fuel.  
20. Engine Oil Drain Plug – Remove this drain plug when  
draining of the oil from the engine crankcase is required.  
Fill with recommeded type oil as listed in Table 6.  
15. Spark Plug – Provides spark to the ignition system. Set  
spark plug gap to 0.6 - 0.7 mm (0.028 - 0.031 inch) Clean  
spark plug once a week.  
21. Air Cleaner – Prevents dirt and other debris from entering  
the fuel system. Remove wing-nut on top of air filter  
cannister to gain access to filter element. NEVER run the  
engine without an air cleaner.  
16. Muffler/Heat Shield – Used to reduce noise and emissions.  
NEVER touch this heat shield when the generator/welder  
is in use. Always allow time for the generators to cool down  
before performing maintenance.  
22. Fuel Tank Cap – Remove this cap to add unleaded  
gasoline to the fuel tank. Replenish with clean unleaded  
gasoline. Make sure cap is tightened securely. DO NOT  
over fill.  
17. Choke Lever – Used for starting the engine. Close the  
choke lever when starting a cold engine or in cold weather  
conditions.The choke enriches the fuel mixture.Open the  
choke lever if starting a warm engine or in warm weather  
conditions.  
23. Fuel Gauge – This gauge is located on top of the fuel tank.  
Read this gauge to determine when fuel is low.  
24. FuelTank Fuel tank capacity is 5 gallons (19 liters).  
18. Recoil Starter (pull rope) – Manual-starting method. Pull  
the starter grip until resistance is felt, then pull briskly and  
smoothly.  
This ROBIN engine is equipped with  
a low oil shutdown capability.A built  
19. Engine Oil Filler Cap – Remove this cap/dipstick when  
the adding of engine oil is required. See Table 5 for  
recommended type engine oil.  
in sensor will automatically turn off  
the engine should the oil level fall  
below a safe operating condition.  
Make sure the generators is placed  
on level ground. Placing the generators on level ground will  
ensure that the low oil sensor will function properly.  
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 19  
Download from Www.Somanuals.com. All Manuals Search And Download.  
GA-6RE/GA-6REA — GENERATOR REFUELING  
DANGER  
Adding fuel to the tank should be done only when  
the engine is stopped and has had an opportunity  
to cool down. In the event of a fuel spill, DO NOT  
attempt to start the engine until the fuel residue  
has been completely wiped up, and the area surrounding the  
engine is dry. If generators is placed in a truck bed with a plastic  
liner, REMOVE generators from truck bed and place on ground  
(Figure 4) to refuel.This possibility exist of fire or explosion due  
to static electricity.  
Figure 4. Generator Refueling  
PAGE 20 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
GA-6RE/GA-6REA — INSTALLATION  
Outdoor Installation  
Indoor Installation  
Install the generator/welder in a area that is free of debris,  
bystanders, and overhead obstructions. Make sure the  
generators are on secure level ground so that it cannot slide  
or shift around. Also install the generators in a manner so  
that the exhaust will not be discharged in the direction of  
nearby homes.  
Exhaust gases from gasoline engines are extremely  
poisonous. Whenever an engine is installed indoors the  
exhaust fumes must be vented to the outside. The engine  
should be installed at least two feet from any outside wall.  
Using an exhaust pipe which is too long or too small can  
cause excessive back pressure which will cause the engine  
to heat excessively and possibly burn the valves.  
Eliminate the danger of deadly carbon monoxide gas.  
Remember that exhaust fumes from any gasoline engine  
are very poisonous if discharged in a closed room, but  
harmless if allowed to mix with the outside air. If the  
generators is installed indoors, you must make provisions  
for venting the engine exhaust to the outside of the building.  
The installation site must be relatively free from moisture  
and dust. All electrical equipment should be protected from  
excessive moisture. Failure to do will result in deterioration  
of the insulation and will result in short circuits and grounding.  
Foreign materials such as dust, sand, lint and abrasive  
materials have a tendency to cause excessive wear to  
engine and alternator parts.  
Generator Grounding  
To guard against electrical shock and possible damage to  
the equipment, it is important to provide a good EARTH  
ground. Always use the ground terminal on the generators  
to ground the generators. Ground the generators from its ground  
connector so that the resistance to ground is 500 ohms or less.  
CAUTION  
Pay close attention to ventilation when  
operating the generators inside tunnels  
and caves.The engine exhaust contains  
noxious elements.  
Article 250 (Grounding) of the National Electrical Code (NEC)  
provides guide lines for proper grounding and specifies that  
the cable ground shall be connected to the grounding system  
of the building as close to the point of cable entry as  
practical.  
Mounting  
NEC articles 250-64(b) and 250-66 set the following  
grounding requirements:  
The generators should always be mounted on a flat level  
surface to isolate vibration of the generators when it is  
running. DO NOT place the generators on slopes, the  
possibility exists that the generators could slide.  
1. Use one of the following wire types to connect the  
generators to earth ground.  
a. Copper - 10 AWG (5.3 mm2) or larger.  
b. Aluminum - 8 AWG (8.4 mm2) or larger.  
CAUTION  
2. When grounding the generators (Figure 3) connect the  
ground cable between the lock washer and the nut on  
the generators and tighten the nut fully. Connect the  
other end of the ground cable to earth ground.  
An electric shock is apt to happen  
when vibrators are used. Pay close  
attention to handling when operating  
vibrators and always use rubber  
boots and gloves to insulate the  
body from a short circuit.  
3. NEC article 250-52(c) specifies that the earth ground  
rod should be buried a minimum of 8 ft. into the ground.  
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 21  
Download from Www.Somanuals.com. All Manuals Search And Download.  
GA-6RE/GA-6REA — INSTALLATION  
Connecting the Ground  
The nut and ground terminal on the generators should always be used to connect the generators to a suitable ground.The  
ground cable should be #8 size wire minimum.  
At the generator, connect the terminal of the ground cable between the lock washer and the nut (Figure 5) and tighten the  
nut fully. Connect the other end of the ground cable to a suitable earth ground (ground rod).  
Figure 5. Generator Grounding  
PAGE 22 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
GA-6RE/GA-6REA — PRE-  
INSPECTION  
General Inspection Prior to Operation  
Ground Power Tools  
Extension Cable  
When electric power is to be provided to various tools or loads at  
some distance from the generators, extension cords are normally  
used. Cables should be sized to allow for distance in length and  
amperage so that the voltage drop between the generators and  
point of use (load) is held to a minimum. Use the cable selection  
chart (Table 4) as a guide for selecting proper cable size.  
When using power tools or electrical equipment requireing AC  
power from the generators, make sure connecting (power tool)  
cable (Figure 6) has a ground as shown in Figure.  
Never! use power tools or  
equipment that do not have a  
ground capability, the possibility  
exists of electrocution, electrical  
shock or burn, which can cause  
severe bodily harm or even  
DEATH!  
Main Circuit Breaker  
To protect the generators from an overload always place the  
main circuit breaker in the "OFF" position prior to starting the  
engine.  
Figure 6. Ground Cables/Plugs  
Table 4. Cable Selection (60 Hz, Single Phase Operation)  
Load In Watts  
Maximum Allowable Cable Length  
Current In  
Amperes  
120 Volts  
240 Volts  
600  
#10 Wire  
1000 ft.  
500 ft.  
350 ft.  
250 ft.  
150 ft.  
125 ft.  
#12 Wire  
600 ft.  
300 ft.  
200 ft.  
150 ft.  
100 ft.  
75 ft.  
#14 Wire  
375 ft.  
200 ft.  
125 ft.  
100 ft.  
65 ft.  
#16 Wire  
250 ft.  
2.5  
5
300  
600  
1200  
125 ft.  
7.5  
10  
15  
20  
900  
1800  
100 ft.  
1200  
1800  
2400  
2400  
3600  
4800  
50 ft.  
CAUTION: Equipment damage can result from low voltage.  
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 23  
Download from Www.Somanuals.com. All Manuals Search And Download.  
GA-6RE/GA-6REA — PRE-INSPECTION (ENGINE)  
CAUTION  
NEVER operate thegenerators in a confined  
area or enclosed area structure that does  
not provide ample free flow of air.  
Figure 8. Engine Oil Dipstick (Oil Level)  
Table 5. Oil Type  
ALWAYS wear approved eye and hearing  
protection before operating the generator.  
Season  
Temperature  
25°C or Higher  
25°C~10°C  
Oil Type  
Before Starting  
Summer  
Spring/Fall  
Winter  
SAE 10W-30  
SAE 10W-30/20  
SAE 10W-10  
1.  
Read safety instructions at the  
beginning of manual.  
2.  
Clean the generator, removing dirt  
and dust, particularly the engine  
cooling air inlet, carburetor and air  
cleaner.  
0°C or Lower  
DANGER EXPLOSIVE FUEL  
3.  
4.  
5.  
Check the air filter for dirt and dust. If air filter is dirty, replace  
air filter with a new one as required.  
Motor fuels are highly flammable and can  
be dangerous if mishandled. DO NOT  
smoke while refueling. DO NOT attempt to  
refuel the generators if the engine is hot! ,  
running or in the dark.  
Check carburetor for external dirt and dust. Clean with dry  
compressed air.  
Check fastening nuts and bolts for tightness.  
Engine Oil Check  
1.  
To check the engine oil level, place the generators on  
secure level ground with the engine stopped.  
Fuel Check  
1. Close the fuel cock before filling the fuel tank.  
2. Remove the fuel cap located on top of fuel tank.  
2.  
Remove the filler dipstick from the engine oil filler hole  
(Figure 7) and wipe clean.  
3. Readthefuelgaugelocatedontopofthefueltank(Figure9)to  
determin if the fuel level is low. If fuel is low, replenish with  
clean unleaded fuel.  
Figure 9. Fuel Gauge  
Figure 7. Engine Oil Dipstick (Removal)  
3. Insertandremovethedipstickwithoutscrewingitintothefiller  
neck. Check the oil level shown on the dipstick.  
4. When refueling, be sure to use a strainer for filtration. DO  
NOT top-off fuel. DO NOT fill the tank beyond capacity.  
Wipe up any spilled fuel immediately!  
4. If the oil level is low (Figure 8), fill to the edge of the oil filler  
holewiththerecommendedoiltype(Table5).Maximum oil  
capacity is 1.16 quarts (1.1 liters)  
PAGE 24 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
GA-6RE/GA-6REA — INITIAL START-UP (ENGINE)  
CAUTION  
DO NOT attempt to operate this  
generator until the Safety, General  
Information and Inspection sections of  
this manual have been read and  
thoroughly understood.  
This section is intended to assist the operator with the initial  
start-up of the portable generator. It is extremely important that  
this section be read carefully before attempting to use the  
generator in the field.  
Figure 12. Choke Lever  
3. Place the choke lever (Figure 12) in the "OPEN " position  
if starting a warm engine or the temperature is warm.  
4. Place the generator's operation switch (Figure 13) in the  
"ON"position.  
Before Starting the Engine  
1. Be sure to disconnect all electrical loads from the  
Generators prior to starting the engine.  
2. NEVER start the engine with the main circuit breaker  
in the “ON" position. Always place this circuit breaker  
(Figure 10) in the OFF position before starting.  
Figure 13. Operation Switch (ON Position)  
5. Press the Generators start switch (Figure 14) and  
listen for the engine to start. If the battery is not installed  
proceed to step 6  
.
Figure 10. Main Circuit Breaker (OFF Position)  
Figure 14. Start Pushbutton Switch  
Starting the Engine  
6. Graspthestartergrip(Figure15)andslowlypullitout.The  
resistancebecomesthehardestatacertainposition,corre-  
sponding to the compression point. Pull the starter grip  
brisklyandsmoothlyforstarting.  
1. Place the engine fuel valve lever (Figure 11) in the "ON"  
position.  
Figure 11. Engine FuelValve Lever (ON Position)  
Figure 15. Starter Grip  
2. Placethechokelever (Figure12)inthe"CLOSED"position  
if starting a cold engine.  
CAUTION  
DO NOT pull the starter rope all the way to the end.  
DO NOT release the starter rope after pulling. Allow it to  
rewind as soon as possible.  
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 25  
Download from Www.Somanuals.com. All Manuals Search And Download.  
GA-6RE/GA-6REA — INITIAL START-UP/GENERATOR OPERATION  
7. If the engine has started, slowly return the choke lever  
2. Place the full power switch (Figure 19) in the 120V  
(Figure 12 ) to the “OPEN” position. If the engine has not  
started repeat steps 1 through 5.  
position (up).  
8. Before the generators is placed into operation, run the  
engine for 3-5 minutes. Check for abnormal smells, fuel  
leaks, and noises that would associate with lose compo-  
nents.  
9. Place the idle control switch (Figure 16) in the "OFF"  
(down) position.This will allow the engine speed to run  
at speed about 3600 RPM's  
Figure 19. Full Power Switch 120 V Position (Up)  
When the full power switch is in the 120 V  
position, the 240V twist-lock receptacle  
cannot be used.  
3. Read the voltmeter on the front panel of the generators  
(Figure 20) and verify that120 VAC is present at the  
120V twist-lock and GFCI duplex receptacles. For  
additional verification of voltage, an external voltmeter  
can be used to measure the output voltage as shown in  
Figure 20.  
Figure 16. Idle Control Switch (Off)  
Placing the idle control switch in  
the OFF position (Figure 16) allows  
the engine to operate at a maximum  
speed of about 3600 RPM's. When  
the idle control switch is placed in  
the up position (ON) (Figure 17),  
the generators will run at idle speed (2200 RPM's) until a load is  
applied, at that time the engine speed will increase to 3600  
RPM's as long as the load is being applied. When the load is not  
in use, the engine speed will drop back to the idle mode after  
about 3 seconds.  
Figure 17. Idle Control Switch (On)  
Figure 20. 120V and GFCI Receptacles  
60 Hz Operation  
4. Place the full power switch (Figure 21) in the 240V  
position (down).  
1. Place main circuit breaker (Figure 18) in the ON position.  
Figure 18. Main Circuit Breaker (ON)  
Figure 21. Full Power Switch 240/120 V Position (Down)  
PAGE 26 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
GA-6RE/GA-6REA — GENERATOR OPERATION/SHUTDOWN  
Stopping the Engine  
5. Read the voltmeter on the front panel of the generators  
(Figure 22) and verify that 240 VAC is present at the  
240V twist-lock receptacle. Using an external voltmeter  
verify that 120V is present at the 120V twist-lock and  
GFCI duplex receptacles.  
1. Place the main circuit breaker (Figure 23) in the OFF  
position.  
Figure 23. Main Circuit Breakers (Off)  
2. Place the idle control switch (Figure 24) in the OFF  
position.  
Figure 24. Idle Control Switch (Off)  
3. Let the engine run at idle with no load for 2-3 minutes.  
4. To shut-down the engine, place the generator's  
operation switch (Figure 25) in the OFF position.  
Figure 22. 60 Hz Output Receptacles  
When the full power switch is in the 240  
Figure 25. Generator On/Off Switch (Off)  
volt (down) position, you can take up to  
half of the rated power of the generating  
set at 120 volts from the GFCI duplex  
5. Place the engine fuel valve lever (Figure 26) to the "OFF"  
position.  
receptacle and up to half of the rated power of the set at 120  
volts from the 120V twist-lock receptacle; or full rated power  
of the genset at 240 volts from the 240V twist-lock  
receptacle.  
When using a combination of dual  
receptacles, total load should not exceed  
the rated capacity of the generator.  
Figure 26. Engine FuelValve Lever (OFF Position)  
Connecting the Load  
1. If small wattage power tools are required, connect them  
to the 60 Hz output receptacles at this time.  
6. Remove the all loads from the generator.  
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 27  
Download from Www.Somanuals.com. All Manuals Search And Download.  
GA-6RE/GA-6REA — PREPARATION FOR LONGTERM STORAGE  
Generator Storage  
For storage of the generating set for over 30 days, the  
following is required:  
Drain the fuel tank completely, or add STA-BIL to the fuel.  
Run the engine until the gasoline in the carburetor is  
completely consumed.  
Completely drain the oil from the crankcase and refill with  
fresh oil.  
Remove the spark plug, pour 2 or 3 cc of SAE 30 oil into the  
cylinder and crank slowly to distribute the oil.  
Slowly rotate the engine a few times with the starter Rope and  
install a new plug.  
Pull out the starter rope slowly and stop at the compression  
point.  
Clean all external parts of the generating set with a cloth.  
Cover the generating set and store in a clean, dry place.  
PAGE 28 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
GA-6RE/GA-6REA — MAINTENANCE (ENGINE)  
UseTable 6 as a general maintenance guideline when servicing  
your engine. For more detail engine maintenance information,  
refer to the engine owner's manual supplied with your engine.  
Table 6. Engine Maintenance Schedule  
FIRST  
EVERY  
EVERY  
EVERY  
YEAR  
OR  
EVERY  
2 YEARS  
OR  
MONTH 3 MONTHS 6 MONTHS  
OR  
DESCRIPTION (3)  
OPERATION  
BEFORE  
OR  
OR  
10 HRS.  
25 HRS.  
50 HRS.  
100 HRS.  
200 HRS.  
CHECK  
CHANGE  
CHECK  
X
Engine Oil  
X
X
X
Air Cleaner  
All Nuts & Bolts  
Spark Plug  
CHANGE  
X (1)  
Re-tighten If  
Necessary  
CHECK-CLEAN  
REPLACE  
CHECK  
X
X
X
Cooling Fins  
Spark Arrester  
Fuel Tank  
CLEAN  
X
X
CLEAN  
Fuel Filter  
CHECK  
X
Idle Speed  
CHECK-ADJUST  
CHECK-ADJUST  
CHECK  
X (2)  
Valve Clearance  
Fuel lines  
X (2)  
Every 2 years (replace if necessary) (2)  
(1) Service more frequently when used in DUSTY areas.  
(2) These items should be serviced by your service dealer, unless you have the proper tools and are mechanically  
proficient. Refer to the HONDA Shop Manual for service procedures.  
(3) For commercial use, log hours of operation to determine proper maintenance intervals.  
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 29  
Download from Www.Somanuals.com. All Manuals Search And Download.  
GA-6RE/GA-6REA — MAINTENANCE (ENGINE)  
Maintenance  
DANGER  
DO NOT use gasoline as a cleaning solvent,  
because that would create a risk of fire or  
explosion.  
Perform the scheduled maintenance procedures as defined by  
Table 6 and below:  
DAILY  
Thoroughly remove dirt and oil from the engine and control  
area.Clean or replace the air cleaner elements as necessary.  
Check and retighten all fasteners as necessary. Check the  
gearbox for oil leaks. Repair or replace as needed.  
ENGINEAIRCLEANER  
1. Remove the air cleaner cover and foam filter element as  
shown in Figure 29.  
WEEKLY  
Remove the fuel filter cap and clean the inside of the fuel  
2. Cleanfoamelementinwarm,soapywaterornonflammable  
solvent. Rinseanddrythoroughly. Diptheelementinclean  
engineoilandcompletelysqueezeouttheexcessoilfromthe  
element before installing.  
tank.  
Remove or clean the filter at the bottom of the tank.  
Remove and clean the spark plug (Figure 27), then adjust  
the spark gap to 0.024 ~0.028 inch (0.6~0.7 mm).This unit  
has electronic ignition, which requires no adjustments.  
Figure 27. Spark Plug Gap  
ENGINEOIL  
1. Drain the engine oil when the oil is warm as shown in  
Figure 28.  
2. Remove the oil drain bolt and sealing washer and allow  
the oil to drain into a suitable container.  
Figure 29. Engine Air Cleaner  
3. Replace engine oil with recommended type oil as listed  
in Table 5. For engine oil capacity, see Table 2 (engine  
specifications). DO NOT overfill.  
4. Install drain bolt with sealing washer and tighten se-  
curely.  
Figure 28. Engine Oil (Draining)  
PAGE 30 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
GA-6HE — MAINTENANCE (BATTERY)  
Battery  
When connecting battery do the following:  
This unit is of negative ground DO NOT connect in reverse. 1. NEVER use worn or damaged battery cables. Replace  
Always maintain battery fluid level between the specified  
marks. Battery life will be shortened, if the fluid level are not  
properly maintained. Add only distilled water when  
replenishment is necessary.  
defective battery cables immediately.  
2. Place a small amount of battery terminal treatment  
compound around both battery terminals.This will ensure  
a good connection and will help prevent corrosion around  
the battery terminals.  
DO NOT over fill. Check to see whether the battery cables  
are loose. Poor contact may result in poor starting or  
malfunctions. Always keep the terminals firmly tightened.  
Coating the terminals with an approved battery terminal  
treatment compound. Replace battery with only  
recommended type battery.  
If the battery cable is connected  
incorrectly, electrical damage to the  
NOTE  
generator will occur. Pay close  
attention to the polarity of the  
battery when connecting the  
battery.  
The battery is sufficiently charged if the specific gravity of  
the battery fluid is 1.28 (at 68° F). If the specific gravity  
should fall to 1.245 or lower, it indicates that the battery is  
dead and needs to be recharged or replaced.  
Before charging the battery with an external electric source,  
be sure to disconnect the battery cables.  
CAUTION - BATTERY SERVICING SAFETY  
Inadequate battery connections may cause poor starting  
of the generator, and create other malfunctions.  
Battery Cable Installation  
ALWAYS be sure the battery cables (Figure 30) are properly  
connected to the battery terminals as shown below.The red  
cable is connected to the positive terminal of the battery,  
and the black cable is connected to the negative terminal of  
the battery.  
Polarity  
The polarity of the battery is extremely important. When an  
inverted circuit connection takes place, the circuit will be in  
short circuit instantaneously resulting in possible damage  
to the control box electronics and starter.  
CAUTION - BATTERY SERVICING SAFETY  
When connecting the battery cables to the battery terminals  
be sure to check the polarity.  
ALWAYS disconnect the negative terminal FIRST and  
reconnect negative terminal LAST.  
Wiring  
Inspect the entire generator for bad or worn electrical wiring  
or connections. If any wiring or connections are exposed  
(insulation missing) replace wiring immediately.  
Piping and Hose Connection  
Inspect all piping, oil hose, and fuel hose connections for  
wear and tightness.Tighten all hose clamps and check hoses  
for leaks.  
If any hose (fuel or oil) lines are defective replace them  
immediately.  
Figure 30. Battery Connections  
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 31  
Download from Www.Somanuals.com. All Manuals Search And Download.  
GA-6RE WIRING DIAGRAM (GENERATOR)  
Figure 31. GA-6RE GeneratorWiring Diagram  
PAGE 32 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
GA-6REA WIRING DIAGRAM (GENERATOR)  
Figure 32. GA-6REA Generator Wiring Diagram  
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 33  
Download from Www.Somanuals.com. All Manuals Search And Download.  
GA-6RE/GA-6REA TROUBLESHOOTING (ENGINE)  
GeneratorTroubleshooting (Table 8) information shown below  
and on the proceeding pages. If the problem cannot be  
remedied, please leave the unit just as it is and consult our  
company's business office or service plant.  
Practically all breakdowns can be prevented by proper  
handling and maintenance inspections, but in the event of a  
breakdown, please take a remedial action following the  
diagnosis based on the EngineTroubleshooting (Table 7) and  
TABLE 7. ENGINE TROUBLESHOOTING  
SYMPTOM  
POSSIBLE PROBLEM  
SOLUTION  
Inspect carburetor to see if fuel  
is reaching it?  
Check fuel line  
No Fuel?  
Add Fuel  
Water in fuel tank?  
Fuel filter clogged?  
Stuck carburetor?  
Spark plug is red?  
Flush or replace fuel tank.  
Replace fuel filter  
Check float mechanism.  
Poor starting  
Spark plug is fouled. Check tranistor ignition unit.  
Insufficient compression, injected air leaking. Carburetor jets are  
clogged (overflow).  
Spark plug is blue-white?  
No spark present at tip of spark  
plug?  
Tranistor ignition unit broken, high voltage cord cracked or broken.  
Start/Stop switch broken. Replace spark plug if fouled.  
No oil?  
Add oil as required.  
Oil pressure alarm lamp blinks  
upon starting?  
Check Automatic shutdown circuit "oil sensor".  
Replace cylinder and piston and if necessary axel joint.  
Tighten cylinder head connecting bolts.  
Engine will not turn over?  
Cylinder head connecting bolts  
loose?  
Cylinder head gasket damaged? Replace cylinder head gasket.  
Insufficient power output "no  
compression"  
Malfunction of valve seat?  
Spark plug is loose?  
Worn piston rings?  
Re-seat valves.  
Replace spark plug.  
Replace piston rings.  
Malfunction in air-cleaner  
system, air filter clogged?  
Clean or replace air filter.  
Air leaking in from interface  
between carburetor and cylinder  
head?  
Tighten bolts between carburetor and cylinder head. Replace  
cylinder head gasket.  
Insufficient power output  
"compression"  
Clean or replace fuel filter.  
Clean or replace carburetor.  
Check carburetor float.  
Malfunction in fuel system?  
PAGE 34 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
GA-6RE/GA-6REA TROUBLESHOOTING (ENGINE)  
TABLE 7. ENGINE TROUBLESHOOTING (CONTINUED)  
SYMPTOM  
POSSIBLE PROBLEM  
Malfunction in cooling fan?  
Air in-take filter clogged?  
SOLUTION  
Check or replace cooling fan.  
Insufficient power output  
"compression" and overheats  
Clean or replace air in-take filter.  
Over accumulation of exhaust  
products?  
Clean and check valves.  
Check muffler, replace if necessary.  
Burns to much fuel  
Wrong spark plug?  
Replace spark plug with manufactures suggested type spark plug.  
Replace lubricating oil with correct viscosity.  
Lubricating oil is wrong  
viscosity?  
Exhaust color is continiously  
"WHITE"  
Worn rings?  
Replace rings  
Air cleanner clogged?  
Clean or replace air cleaner.  
Adjust choke valve to the correct position.  
Choke valve has not been set  
to the correct position?  
Exhaust color is continiously  
"BLACK"  
Carburetor defective, seal on  
carburetor broken?  
Replace carburetor or seal.  
Adjust carburetor.  
Poor carburetor adjustment  
"engine runs too rich?  
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 35  
Download from Www.Somanuals.com. All Manuals Search And Download.  
GA-6RE/GA-6REA TROUBLESHOOTING (GENERATOR)  
TABLE 8. GENERATOR TROUBLESHOOTING  
SYMPTOM  
Low voltage  
POSSIBLE PROBLEM  
Engine speed too low?  
SOLUTION  
Raise engine speed to rated RPM.  
AC voltmeter not working?  
Replace Ac voltmeter.  
Control box internal wiring  
malfunction?  
Check control box wiring.  
Defective ignition coil?  
Check red and green ignition wires. Replace ignition wires if  
necessary.  
Low voltage. Engine speed  
normal 3650 RPM (unloaded),  
2500 RPM (idle)  
Rotor winding malfunction?  
Stator winding malfunction?  
Leakage breaker malfunction?  
Full power switch malfunction?  
Engine speed too high?  
Check or replace rotor.  
Check or replace stator.  
Check or replace CB1.  
Check full power switch and full power switch circuit.  
Lower engine speed to rated RPM.  
Check control box wiring.  
Voltage output too high.  
Voltage output too high. Engine  
speed normal 3650 RPM  
(unloaded), 2500 RPM (idle)  
Control box internal wiring  
malfunction  
Circuit breaker will not turn on  
"NO LOAD"  
Defective circuit breaker?  
Replace circuit breaker.  
Overload Condition?  
Reduce load or replace breaker.  
Check load circuit for short.  
Check solenoid.  
Circuit breaker will turn on  
"LOADED" but trips immediately.  
Load circuit is shorted?  
Stuck solenoid?  
Does not accelerate from low to  
high "NO LOAD"  
Bad Idle control switch?  
Idle control switch malfunction?  
Check or replace idle control switch.  
Check or replace idle control switch.  
Does not accelerate from low to  
high "LOAD ACTIVE  
Idle control device malfunction?  
Check or replace idle control device.  
Check control box wiring.  
Control box interal wiring  
defective?  
Defective rotor windings?  
Defective solenoid?  
Check or replace rotor.  
Check or replace solenoid.  
Does not decelerate no  
"VOLTAGE OUTPUT".  
Defective idle control device?  
Defective solenoid?  
Check or replace idle control device.  
Check or replace idle control device.  
Check control box wiring, replace any defective components.  
Check or replace solenoid.  
Control box wiring malfunction?  
Defective solenoid?  
Does not decelerate but has  
"VOLTAGE OUTPUT".  
Idle control device malfunction?  
Check or replace idle control device.  
PAGE 36 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
NOTE PAGE  
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 37  
Download from Www.Somanuals.com. All Manuals Search And Download.  
GA-6RE/GA-6REA — EXPLANATION OF CODE IN REMARKS COLUMN  
How to read the marks and remarks used in this parts  
book.  
The contents of this catalog are  
subject to change without notice.  
Items Found In the “Remarks” Column  
Serial Numbers-Where indicated, this indicates a serial  
number range (inclusive) where a particular part is used.  
Model Number-Where indicated, this shows that the  
corresponding part is utilized only with this specific model  
number or model number variant.  
Items Found In the “Items NumberColumn  
All parts with same symbol in the number column, , #,  
, belong to the same assembly or kit.  
+
, %, or  
*
If more than one of the same  
reference number is listed, the  
last one listed indicates newest  
(or latest) part available.  
PAGE 38 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
GA-6RE/GA-6REA — SUGGESTED SPARE PARTS  
GA-6RE/GA-6REA 1 TO 3 UNITS WITH ROBIN  
EH-360YS2420 ENGINE  
Part numbers on this Sug-  
gested Spare Parts List  
may supercede/replace  
the P/N shown in the text  
pages of this book.  
1 to 3 Units  
Qty.  
P/N  
Description  
1 ........A9924800014 ...........CAP FUEL TANK  
1 ........A9924800004 ...........FILTER FUEL  
2 ........3015419604 ..............RUBBER SUSPENSION  
2 ........D9312600204 ...........RUBBER SUSPENSION  
3 ........0650140150 ..............SPARK PLUG  
2 ........2265011308 ..............ROPE, RECOIL  
3 ........2673266118 ..............ELEMENT AIR CLEANER  
3 ........0642000220 ..............FILTER, FUEL STRAINER  
3 ........0601802137 ..............FUSE, 10 AMP  
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 39  
Download from Www.Somanuals.com. All Manuals Search And Download.  
GA-6RE/GA-6REA — NAMEPLATE AND DECALS.  
NAME PLATE ASSY.  
PAGE 40 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
GA-6RE/GA-6REA — NAMEPLATE AND DECALS.  
NAME PLATE ASSY.  
NO.  
1
2
3
3
4
5
6
7
PART NO.  
PART NAME  
QTY.  
REMARKS  
A5561000003  
1630680104  
A5511200402  
A5511201402  
DECAL; MQ MULTIQUIP 6000  
1
DECAL; FUEL COCK .................................................. 1......... S-1407  
DECAL;CONTROL PANEL ......................................... 1......... GA-6RE, A51120040  
DECAL;CONTROL PANEL ......................................... 1......... GA-6REA, A51120140  
NAMEPLATE .............................................................. 1......... CONTACT MQ PARTS DEPT.  
DECAL; GROUND ....................................................... 1......... S-1123  
DECAL;OPERATING INSTRUCTIONS ...................... 1......... A55100000  
DECAL;WARNING...................................................... 1......... S-3627  
0800628504  
A5551000004  
0820610404  
35137  
8
DECAL;WARNING  
1
9
7900636004  
8700611804  
8700611904  
0800689404  
0800689504  
0800696604  
DECAL; CAUTION OPER. AT 3600 RPM ONLY ......... 1......... S-4461  
DECAL;WARNING DANGEROUS GAS ..................... 1......... S-4984  
DECAL; DANGER ELECTRICAL SHOCK HAZ. ......... 1......... S-4985  
DECAL; POSITIVE (+)................................................ 1......... S-2090  
DECAL; NEGATIVE (-) ................................................ 1......... S-2091  
DECAL; BATTERY ...................................................... 1......... S-1237  
10  
11  
12  
13  
14  
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 41  
Download from Www.Somanuals.com. All Manuals Search And Download.  
GA-6RE/GA-6REA — GENERATOR ASSY.  
GENERATOR ASSY.  
PAGE 42 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
GA-6RE/GA-6REA — GENERATOR ASSY.  
GENERATOR ASSY.  
NO.  
1
PART NO.  
PART NAME  
QTY.  
REMARKS  
7901002503  
ROTOR ASSY. ...................................1 .................. INCLUDES ITEMS W/  
*
1-1  
FIELD ASSY......................................1 .................. NOT SOLD SEPERATELY  
RECTIFIER, D3SB80  
SURGE ABSORBER,........................2 .................. TNR15G431K  
BEARING, 6304 2RU NYCM  
SET BOLT, ROTOR  
SET WASHER, BEARING  
SPRINGWASHER  
ARMATURE ASSY.  
END BRACKET  
END BRACKET  
GUIDE PANEL, AIR  
COVER  
SET BOLT, STATOR  
SPRINGWASHER  
PLAIN WASHER  
GROMMET  
*
1-2  
0601823213  
0601822638  
0071706304  
7901017004  
0801086104  
0040010000  
A5135000003  
7901315502  
7871315022  
7875021523  
7871331003  
7901316004  
0040008000  
0041208000  
7871329514  
0601851760  
0012808020  
0040008000  
2
*
*
1-3  
2
1
1
1
1
1
1
1
1
1
4
4
4
1
1
4
4
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
CAP, 0B-13  
HEX, HEAD BOLT  
SPRINGWASHER  
15A  
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 43  
Download from Www.Somanuals.com. All Manuals Search And Download.  
GA-6RE — CONTROL BOX ASSY.  
CONTROL BOX ASSY. (GA-6RE)  
PAGE 44 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
GA-6RE — CONTROL BOX ASSY.  
CONTROL BOX ASSY. (GA-6RE)  
NO.  
1
2
3
4
5
6
6A  
7
8
PART NO.  
PART NAME  
QTY. REMARKS  
A3214000003  
0601850102  
0601823204  
0027103012  
0601823853  
0027104010  
0207004000  
A3224000003  
0601804819  
4341817004  
0021004010  
0601806819  
0601812598  
0601812592  
0601811035  
0601812529  
0021004010  
0207004000  
0601830737  
0601831620  
0601830737  
0021004015  
0207004000  
A3262800004  
0017106016  
0017105010  
A5352600004  
0602210870  
0027105020  
0602100102  
0601802137  
A5352600104  
0017106016  
0017108020  
0602201460  
0017105016  
CONTROL BOX  
1
1
2
2
1
2
2
1
1
1
2
1
1
1
1
1
8
8
1
1
1
1
1
1
4
4
1
1
2
2
1
1
1
1
1
2
GROMMET, G-3  
RECTIFIER, S5VB60  
MACHINE SCREW  
SLOW DOWN UNIT, ND-80  
MACHINE SCREW  
HEX, NUT  
CONTROL PANEL  
CIRCUIT BREAKER, KM-2 21A  
BRACKET, CIRCUIT BREAKER  
MACHINE SCREW  
AC VOLTMETER, DE450-011 0~120/240V  
RECEPTACLE, 5-20R  
RECEPTACLE, L5-20R  
RECEPTACLE, L5-30R  
RECEPTACLE, L14-30R  
MACHINE SCREW  
9
10  
11  
12  
13  
14  
15  
16  
16A  
17  
18  
19  
20  
20A  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
HEX, NUT  
FULL POWER SWITCH, ET-330D12  
IDLE CONTROL SWITCH, C1550WA  
OPERATION SWITCH, ET-330D12  
MACHINE SCREW  
HEX, NUT  
CAPACITOR ASSY., VR1H102MHA, 50V 1000  
HEX, HEAD BOLT  
HEX, HEAD BOLT  
BRACKET  
FUEL CONTROL UNIT  
MACHINE SCREW  
START SWITCH  
FUSE, 10 AMP  
BRACKET  
HEX HEAD BOLT  
µF  
HEX HEAD BOLT  
RELAY  
HEX.HEAD BOLT  
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 45  
Download from Www.Somanuals.com. All Manuals Search And Download.  
GA-6REA — CONTROL BOX ASSY.  
CONTROL BOX ASSY. (GA-6REA)  
PAGE 46 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
GA-6REA — CONTROL BOX ASSY.  
CONTROL BOX ASSY. (GA-6REA)  
NO.  
1
2
3
4
5
6
6A  
7
8
PART NO.  
PART NAME  
QTY. REMARKS  
A3214000103  
0601850102  
0601823204  
0027103012  
0601823853  
0027104010  
0207004000  
A3224000103  
0601804819  
4341817004  
0021004010  
0601806819  
0601812598  
0601812592  
0601811035  
0601812529  
0021004010  
0207004000  
0601830737  
0601831620  
0601830737  
0021004015  
0207004000  
A3262800004  
0017106016  
0017105010  
0602210870  
0027105020  
0602100102  
0601802137  
A5352600104  
0017106016  
0017108020  
0602201460  
0017105016  
CONTROL BOX  
1
1
2
2
1
2
2
1
1
1
2
1
2
1
1
1
8
8
1
1
1
1
1
1
4
4
1
2
2
1
1
1
1
1
2
GROMMET, G-3  
RECTIFIER, S5VB60  
MACHINE SCREW  
SLOW DOWN UNIT, ND-80  
MACHINE SCREW  
HEX, NUT  
CONTROL PANEL  
CIRCUIT BREAKER, KM-2 21A  
BRACKET, CIRCUIT BREAKER  
MACHINE SCREW  
AC VOLTMETER, DE450-011 0~120/240V  
RECEPTACLE, 5-20R  
RECEPTACLE, L5-20R  
RECEPTACLE, L5-30R  
RECEPTACLE, L14-30R  
MACHINE SCREW  
9
10  
11  
12  
13  
14  
15  
16  
16A  
17  
18  
19  
20  
20A  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
HEX, NUT  
FULL POWER SWITCH, ET-330D12  
IDLE CONTROL SWITCH, C1550WA  
OPERATION SWITCH, ET-330D12  
MACHINE SCREW  
HEX, NUT  
CAPACITOR ASSY., VR1H102MHA, 50V 1000  
HEX, HEAD BOLT  
HEX, HEAD BOLT  
FUEL CONTROL UNIT  
MACHINE SCREW  
START SWITCH  
FUSE, 10 AMP  
BRACKET  
HEX HEAD BOLT  
HEX HEAD BOLT  
µF  
RELAY  
HEX.HEAD BOLT  
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 47  
Download from Www.Somanuals.com. All Manuals Search And Download.  
GA-6RE/GA-6REA — MUFFLER ASSY.  
MUFFLER ASSY.  
PAGE 48 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
GA-6RE/GA-6REA — MUFFLER ASSY.  
MUFFLER ASSY.  
NO  
1
2
3
4
5
6
7
8
PART NO  
PART NAME  
MUFFLER  
BRACKET  
HEX NUT  
QTY.  
1
1
4
1
2
4
1
1
1
2
1
1
1
2
1
1
1
2
2
2
2
2
1
4
REMARKS  
0602300360  
0602302021  
0602323061  
0602302023  
0602302022  
0602322071  
0602300411  
0602322070  
A5331400104  
0017108020  
A5331400004  
0017108020  
A5331400304  
0207008000  
0017108025  
0207008000  
0602312050  
0602320172  
0602322072  
0602323161  
0602323062  
0602323160  
0602302020  
0602322071  
COVER  
SEAL RUBBER  
HEX HEAD BOLT  
ARRESTER, SPARK  
TAPPING SCREW  
BRACKET  
HEX HEAD BOLT  
BRACKET  
HEX HEAD BOLT  
BRACKET  
HEX NUT  
HEX HEAD BOLT  
HEX NUT  
EXHAUST PIPE  
GASKET  
HEX HEAD BOLT  
WASHER, LOCK  
HEX NUT  
WASHER, LOCK  
COVER  
9
10  
11  
12  
13  
14  
15  
15A  
16  
17  
18  
18A  
19  
19A  
20  
21  
HEX HEAD BOLT  
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 49  
Download from Www.Somanuals.com. All Manuals Search And Download.  
GA-6RE/GA-6REA — PIPE FRAME ASSY.  
PIPE FRAME ASSY.  
PAGE 50 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
GA-6RE/GA-6REA — PIPE FRAME ASSY.  
PIPE FRAME ASSY.  
NO.  
1
1
2
3
4
5
6
7
PART NO.  
PART NAME  
QTY.  
REMARKS  
A5417000202  
A5417000602  
A3417100006  
0017106016  
A5417700203  
3015419604  
D9312600204  
0207008000  
0017108030  
0801086004  
0017108040  
0207008000  
A4364000002  
A9924800014  
A9924800004  
0602125034  
06424008900  
0605513028  
0605515062  
7855525514  
7855525604  
0017108030  
A9117200103  
0601850097  
0021008025  
0038408000  
0601851116  
0011308025  
0037908000  
0042108000  
0017106016  
7915456004  
0017106016  
7915455103  
A5417400003  
0017106016  
PIPE FRAME ............................... 1 ................GA-6RE  
PIPE FRAME ............................... 1 ................GA-6REA  
BRACKET  
HEX, HEAD BOLT  
BASE  
RUBBER SUSPENSION  
RUBBER SUSPENSION  
HEX, NUT  
HEX, HEAD BOLT  
SET WASHER  
HEX, HEAD BOLT  
HEX, NUT  
1
4
1
2
2
8
2
2
2
2
1
1
1
1
8
9
10  
10A  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
23A  
24  
25  
25A  
25B  
26  
27  
28  
29  
30  
31  
FUELTANK  
CAP, FUEL TANK  
FUEL FILTER  
FUEL GAUGE  
FUEL STRAINER ......................... 1 ................REPLACES P/N 065510024  
HOSE  
HOSE BAND  
RUBBER CUSHION  
COLLAR  
BOLT HEX HEAD  
HANGER  
STOPPER, 30029  
MACHINE SCREW  
HEX, NUT  
PLASTIC WASHER  
HEX, HEAD BOLT  
HEX, NUT  
PLAIN WASHER  
HEX, HEAD BOLT  
STOPPER  
HEX, HEAD BOLT  
COVER  
1
1
4
4
4
1
1
1
1
2
2
2
2
1
1
2
1
1
6
COVER  
HEX, HEAD BOLT  
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 51  
Download from Www.Somanuals.com. All Manuals Search And Download.  
GA-6RE/GA-6REA — BATTERY ASSY.  
BATTERY ASSY.  
PAGE 52 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
GA-6RE/GA-6REA — BATTERY ASSY.  
BATTERY ASSY.  
NO.  
32  
33  
34  
35  
36  
37  
38  
39  
PART NO.  
PART NAME  
QTY.  
REMARKS  
BATTERY ..................................... 1 ................PURCHASE LOCALLY  
7905458103  
A5344200004  
0037806000  
0040006000  
0041206000  
A5347000104  
A5347000004  
BATTERY BAND  
BATTER BOLT  
WING NUT  
1
2
2
2
2
1
1
SPRING NUT  
WASHER, FLAT  
BATTERY CABLE  
BATTERY CABLE  
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 53  
Download from Www.Somanuals.com. All Manuals Search And Download.  
ROBIN EH-360YS2420 ENGINE — AIR CLEANER ASSY.  
PAGE 54 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
ROBIN EH-360YS2420 ENGINE — AIR CLEANER ASSY.  
AIR CLEANER ASSY.  
NO.  
PART NO.  
PART NAME  
QTY.  
REMARKS  
510  
2673260820  
2673272108  
2673264008  
2673266118  
2673290103  
26735901A3  
0023806000  
0010406160  
2671700103  
0732004430  
AIR CLEANER ASSY. .............................1 ................ INCLUDES ITEMS W/  
*
510-220  
510-250  
510-520  
540  
550  
570  
580  
850  
910  
GASKET  
CLEANER COVER CP  
AIR CLEANER ASSY.  
INSULATOR .............................................1 ................ T=15 26.5D 6.5DX46P  
GASKET (INSULATOR) ...........................2 ................ T=0.4 26.5D 6.5DX46P  
FLANGE NUT  
FLANGE BOLT  
RUBBER PIPE  
LABEL (CHOKE)  
1
1
1
*
*
*
2
2
1
1
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 55  
Download from Www.Somanuals.com. All Manuals Search And Download.  
ROBIN EH-360YS2420 ENGINE — CRANKCASE ASSY.  
CRANKCASE ASSY.  
PAGE 56 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
ROBIN EH-360YS2420 ENGINE — CRANKCASE ASSY.  
CRANKCASE ASSY.  
NO.  
PART NO.  
PART NAME  
QTY.  
REMARKS  
10  
2671010411  
2671010511  
2631421103  
0565100050  
13207AA050  
2633534103  
0440350090  
0600350010  
0310060020  
0105080290  
0105060251  
0440080010  
0401140030  
0211140020  
2671100301  
0440350090  
0600350010  
2674500101  
2054190103  
2246360101  
0420220010  
0213200050  
2671510113  
2671999903  
2671300331  
2671500113  
0110100030  
2671550111  
2671520113  
0310060020  
0110060130  
26716001A3  
26716101A3  
0110060010  
CRANKCASE CP .......................................... 1 .................. INCLUDES ITEMS W/%  
EH360YS2420  
VALVE GUIDE  
CLIP  
SEAL-INT VALVE  
RETAINER PLATE  
OIL SEAL  
BALL BEARING  
DOWEL PIN  
STUD, M8X1.25X30L  
STUD, M6X1.0X98L  
OIL SEAL  
PLUG, M14X1.5X20DX12L  
GASKET  
MAIN BEARING COVER C ........................... 1 .................. INCLUDES ITEMS W/#  
OIL SEAL  
BALL BEARING  
GOVERNOR GEAR CP  
GOVERNOR SLEEVE  
OIL GAUGE CP ............................................. 1 .................. INCLUDES ITEMS W/ +  
PLUG (RUBBER)  
GASKET  
GASKET (BEARING COVER)  
FLANGE BOLT, M8X1.25X17DX40L  
CYLINDER HEAD CP.................................... 1 .................. INCLUDES ITEMS W/  
GASKET (HEAD)  
1
2
1
1
1
1
1
2
2
2
1
2
2
20  
*
21  
*
26  
28  
*
30%  
40%  
50%  
60  
70  
75  
80  
*
90  
210  
220#  
230#  
250  
260  
270  
275  
280 +  
290  
300  
610  
620  
630  
680  
690  
700  
710  
722  
723  
726  
1
1
1
1
1
1
1
7
*
1
4
1
1
2
4
1
1
1
FLANGE BOLT, M10X1.25X19DX65L  
ROCKER COVER CP  
GASKET (ROCKER COVER)  
DOWEL PIN  
FLANGE BOLT, M6X1.0X14DX25L  
LEAF VALVE  
RETAINER PLATE  
FLANGE BOLT, M6X1.0X14DX8L  
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 57  
Download from Www.Somanuals.com. All Manuals Search And Download.  
ROBIN EH-360YS2420 ENGINE — CRANKSHAFT AND PISTON ASSY.  
CRANKSHAFT AND PISTON ASSY.  
PAGE 58 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
ROBIN EH-360YS2420 ENGINE — CRANKSHAFT AND PISTON ASSY.  
CRANKSHAFT AND PISTON ASSY.  
NO.  
10  
40  
41  
42  
50  
60  
65  
70  
PART NO.  
PART NAME  
QTY.  
REMARKS  
2672070201  
0230350160  
0230350170  
0230350180  
0021818000  
0032018000  
0031018000  
0053205401  
2672250110  
0010508400  
2632330103  
2672340103  
2672340203  
2672340303  
2672350107  
2672350207  
2672350307  
0565210020  
CRANKSHAFT CP  
SPACER, 35.3DX45DX0.6T  
SPACER, 35.3DX45DX0.8T  
SPACER, 35.3DX45DX1.0T  
NUT  
1
1
1
1
1
1
1
1
SPRINGWASHER  
WASHER  
WOODRUFF KEY  
310  
320  
CONNECTING ROD ASSY..................................1............. INCLUDES ITEMS W/  
FLANGE BOLT  
PISTON PIN  
PISTON, STD.  
PISTON, 0.25 O.S.  
PISTON, 0.50 O.S.  
PISTON RING SET, STD.  
PISTON RING SET, 0.25 O.S.  
PISTON RING SET, 0.50 O.S.  
CLIP  
*
2
1
1
1
1
1
1
1
2
*
350  
360  
361  
362  
370  
371  
372  
380  
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 59  
Download from Www.Somanuals.com. All Manuals Search And Download.  
ROBIN EH-360YS2420 ENGINE — FLYWHEEL ASSY.  
FLYWHEEL ASSY.  
PAGE 60 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
ROBIN EH-360YS2420 ENGINE — FLYWHEEL ASSY.  
FLYWHEEL ASSY.  
NO.  
10  
11  
12  
13  
20  
30  
35  
50  
60  
70  
80  
100  
110  
170  
176  
PART NO.  
PART NAME  
QTY.  
1
REMARKS  
2677920211  
2677940121  
2677960501  
2677960301  
2677100203  
0011406250  
0043506200  
2677310101  
0660000361  
0150040090  
2267550103  
0650140480  
0655000131  
2467550201  
0043106080  
FLYWHEEL CP  
IGNITION COIL CP  
EXCITER COIL CP  
EXCITER COIL CP  
1
1
1
1
2
4
1
1
2
1
1
1
1
1
RING GEAR, D 180DX217DX7B N=85  
BOLT & WASHER AY  
SCREW & WASHER AY  
WIRE 1 CP, L=330 BLACK  
SWITCH AY  
TAPPING SCREW, M4X12L  
GROMMET, 8DX12DX7.5H  
SPARK PLUG, NGK BPR6ES  
SPARK PLUG CAP  
CLAMP  
SCREW, PAN HEAD  
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 61  
Download from Www.Somanuals.com. All Manuals Search And Download.  
ROBIN EH-360YS2420 ENGINE — GOVERNOR ASSY.  
GOVERNOR ASSY.  
PAGE 62 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
ROBIN EH-360YS2420 ENGINE — GOVERNOR ASSY.  
GOVERNOR OPERATION ASSY.  
NO.  
10  
20  
26  
30  
40  
50  
60  
70  
PART NO.  
PART NAME  
GOVERNOR LEVER CP  
GOVERNOR SHAFT  
WASHER  
GOVERNOR ROD CP  
ROD SPRING, 5.7DX0.4DX148L N=30  
CLIP  
BOLT AND WASHER AY  
NUT, M6X1.0X4.9H SQUARE  
GOVERNOR SPRING CP, 12.5DX1.4DX40L N=13  
SPEED CONTROL LEVER  
STOP PLATE  
QTY.  
1
1
1
1
1
2
1
1
1
1
1
2
1
1
REMARKS  
2674230311  
2674220103  
0031108000  
2674270101  
2674280113  
0031306000  
0011406300  
0186060020  
2674250201  
2674331003  
2274350113  
0043104250  
2304900313  
0176060020  
80  
310  
340  
360  
365  
450  
SCREW  
SPRING (ADJUSTER), 60X0.6DX17L N=7  
SELF LOCK NUT, M6X1.0X13DX6.9H  
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 63  
Download from Www.Somanuals.com. All Manuals Search And Download.  
ROBIN EH-360YS2420 ENGINE — INTAKE AND EXHAUST ASSY.  
INTAKE AND EXHAUST ASSY.  
PAGE 64 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
ROBIN EH-360YS2420 ENGINE — INTAKE AND EXHAUST ASSY.  
INTAKE AND EXHAUST ASSY.  
NO.  
10  
35  
38  
50  
60  
70  
80  
90  
PART NO.  
PART NAME  
QTY.  
1
1
1
2
2
2
1
1
4
1
1
1
2
2
2
2
2
1
1
1
1
1
1
1
REMARKS  
2673170101  
2463620111  
2463670103  
2393330113  
2463361103  
2463371113  
2633340103  
2633350213  
2463550103  
0230220050  
0230220060  
0230220070  
26735301C1  
2673610113  
2613580113  
2673570103  
0170060110  
26736501A3  
31H1100101  
2673760101  
0150040060  
31H1200101  
2673421101  
31H1500203  
2703520101  
0170080030  
0032008000  
CAMSHAFT CP  
RELEASE LEVER CP  
RETURN SPRING  
TAPPET  
VALVE SPRING  
SPRING RETAINER  
INTAKE VALVE  
EXHAUST VALVE  
COLLET-VALVE  
SPACER, 22.2DX32.5DX0.6T  
SPACER, 22.2DX32.5DX0.7T  
SPACER, 22.2DX32.5DX0.8T  
PUSH ROD CP  
ROCKER ARM  
BOLT (PIVOT)  
PIVOT  
NUT, M6X0.75X3.6H  
GUIDE PLATE  
95  
100  
101  
102  
210  
220  
230  
235  
240  
260  
310  
315  
317  
320  
321  
330  
340  
350  
354  
MUFFLER CP  
SPARK ARRESTER CP  
TAPPING SCREW, M4X6L  
MUFF COVER (FRONT) CP  
MUFF COVER (REAR) CP  
MUFFLER BRACKET  
GASKET CP (MUFFLER)  
NUT, M8X1.25X6.5H  
SPRINGWASHER  
1
2
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 65  
Download from Www.Somanuals.com. All Manuals Search And Download.  
ROBIN EH-360YS2420 ENGINE — COOLING STARTING ASSY.  
COOLING STARTING ASSY.  
PAGE 66 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
ROBIN EH-360YS2420 ENGINE — COOLING STARTING ASSY.  
COOLING STARTING ASSY.  
NO.  
10  
20  
25  
40  
60  
61  
80  
210  
210-1  
210-2  
210-3  
210-4  
210-5  
210-6  
210-7  
210-8  
PART NO.  
PART NAME  
QTY.  
REMARKS  
2675126301  
2669170303  
0732003900  
0110060020  
2675260112  
2675270103  
0110060010  
2675020110  
2615011508  
2465012008  
2265011308  
2615010008  
2465012508  
2465013008  
2275013508  
2465016008  
2245015008  
2275015208  
0110060010  
0016508120  
2675965203  
BLOWER HOUSING CP (D BLACK)  
LABEL (TRADE MARK)  
LABEL (WARNING)  
1
1
1
5
1
1
4
FLANGE BOLT, M6X1.0X14DX12L  
CYLINDER BAFFLE 1 UN  
CYLINDER BAFFLE 2  
FLANGE BOLT, M6X1.0X14DX8L  
RECOIL STARTER AY ............................1 ................ INCLUDES ITEMS W/  
SPIRAL SPRING  
REEL  
STARTER ROPE  
STARTER KNOB  
RATCHET  
FRICTION SPRING  
RETURN SPRING  
RATCHET GUIDE  
STARTER PULLEY  
SET SCREW  
FLANGE BOLT, M6X1.0X14X8L  
BOLT  
*
1
1
1
1
2
1
2
1
1
1
4
3
1
*
*
*
*
*
*
*
*
210-11  
210-49  
220  
230  
850  
*
*
SEAL RUBBER  
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 67  
Download from Www.Somanuals.com. All Manuals Search And Download.  
ROBIN EH-360YS2420 ENGINE — CARBURETOR ASSY.  
CARBURETOR ASSY.  
PAGE 68 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
ROBIN EH-360YS2420 ENGINE — CARBURETOR ASSY.  
CARBURETOR ASSY.  
NO.  
PART NO.  
PART NAME  
QTY.  
REMARKS  
210  
2666231100  
2666253608  
2096235108  
2676252608  
2376245108  
2536242008  
2676252108  
2396256008  
2666253108  
2546242508  
2266255008  
2246231218  
2146251508  
2676255108  
2486245108  
2066254008  
2346250608  
2676244008  
2466242508  
2546240108  
2246256918  
2146245408  
2056244708  
2246245208  
2066244608  
2666241008  
2466241008  
2476255008  
2366268008  
1066239208  
2676245008  
2476256208  
2476256508  
2426231308  
2676257108  
1386235408  
CARBURETOR ASSY. ..........................1 ................ INCLUDES ITEMS W/  
*
210-1  
THROTTLE VALVE  
SCREW  
CHOKE VALVE  
SCREW  
PILOT JET  
CHOKE LEVER AY  
RING  
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
*
210-2  
*
210-3  
*
210-4  
*
210-5  
*
210-8  
*
210-9  
*
210-11  
210-12  
210-13  
210-14  
210-15  
210-16  
210-17  
210-18  
210-19  
210-20  
210-21  
210-22  
210-24  
210-28  
210-29  
210-40  
210-41  
210-44  
210-45  
210-61  
210-62  
THROTTLESHAFT-A  
JET HOLDER  
RING  
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
NEEDLE VALVE-A  
PIN  
FLOAT BODY-A  
WASHER  
CHAMBER PACKING  
FLOT AY  
MAIN NOZZLE  
GUIDE HOLDER  
MAIN JET  
CLIP  
SCREW  
SPRING  
SCREW  
SPRING  
AIR JET  
AIR JET  
CAP (CHOKE)  
SEAL  
210-102  
210-103  
210-125  
210-126  
210-127  
210-191  
210-192  
SEAL  
RING  
*
*
*
*
*
*
*
SOLENOID-A  
WASHER  
O-RING  
HOSE  
CLIP  
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 69  
Download from Www.Somanuals.com. All Manuals Search And Download.  
ROBIN EH-360YS2420 ENGINE — STARTER ASSY.  
STARTER ASSY.  
PAGE 70 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
ROBIN EH-360YS2420 ENGINE — STARTER ASSY.  
STARTER ASSY.  
NO.  
PART NO.  
PART NAME  
QTY.  
REMARKS  
120  
2247050200  
2357053508  
2357054508  
2357053008  
2357055008  
2247055108  
2247055308  
2467050008  
2357054008  
2467050508  
1137051008  
2357057508  
2357055508  
2147056008  
2357056508  
2357056608  
2467058008  
0022706000  
0032006000  
2147900701  
0031008000  
0032008000  
2467550201  
0043106080  
2147700210  
STARTING MOTOR ASSY. ....................1..................NCLUDES ITEMS W/  
*
120-2  
120-3  
120-4  
120-6  
120-7  
120-8  
120-9  
120-10  
120-11  
120-12  
120-17  
120-23  
120-29  
120-40  
120-41  
120-52  
121  
122  
130  
150  
160  
170  
176  
300  
BRUSH (+)  
1
2
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
2
2
2
1
1
1
SPRING (BRUSH)  
HOLDER AY (BRUSH)  
ARMATURE AY  
PINION ASSY.  
STOPPER SET PINION  
COVER ASSY FRONT  
BRUSH (-),  
COVER ASSY. REAR  
CASE METAL  
THROUGH BOLT  
WASHER KIT  
FRONT METAL  
M BUSH (1)  
M BUSH (2)  
O-RING  
NUT  
SPRING WASHER  
BOLT CP, STARTER, M8X1.25X30L  
WASHER  
SPRING WASHER  
CLAMP CP  
SCREW, PANHEAD  
MAGNETIC SWITCH  
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 71  
Download from Www.Somanuals.com. All Manuals Search And Download.  
ROBIN EH-360YS2420 ENGINE — SOLENOID ASSY.  
SOLENOID ASSY.  
PAGE 72 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
ROBIN EH-360YS2420 ENGINE — SOLENOID ASSY.  
SOLENOID ASSY.  
NO.  
600  
610  
611  
613  
614  
630  
640  
642  
700  
760  
770  
775  
PART NO.  
PART NAME  
QTY.  
REMARKS  
2537501000  
2677600101  
2677600211  
0130060220  
0011308200  
2677820113  
0563000040  
0566000250  
KS31102001  
2147312201  
0566000250  
0110060010  
SOLENOID AY  
1
1
1
2
1
1
1
1
1
1
2
2
BRACKET (SOLENOID) 1CP  
BRACKET (SOLENOID) 2CP  
BOLT & WASHER ASSY., M6X1.0X12LW/W,SW  
BOLT & WASHER ASSY.  
SPRING (SOLENOID), 8DX1.2DX103L N=20  
WIRE BAND, 3.6BX1.2TX146L  
CLAMP, 6.5DX10BX95LX0.6T  
OIL SENSOR CP 11  
WIRE 22 CP, L=85 BLACK  
CLAMP, 6.5DX10BX95LX0.6T  
FLANGE BOLT, M6X1.0X14DX8L  
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 73  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Effective: October 1, 2002  
TERMS AND CONDITIONS OF SALE — PARTS  
Multiquipreservestherighttoquoteandsell  
directtoGovernmentagencies,andtoOrigi-  
nal Equipment Manufacturer accounts who  
useourproductsasintegralpartsoftheirown  
products.  
PAYMENT TERMS  
5. Partsmustbeinnewandresalablecon-  
dition,intheoriginalMultiquippackage(if  
any), and with Multiquip part numbers  
clearlymarked.  
Terms of payment for parts are net 10 days.  
FREIGHTPOLICY  
All parts orders will be shipped collect or  
prepaidwiththechargesaddedtotheinvoice.  
All shipments are F.O.B. point of origin.  
Multiquip’sresponsibilityceaseswhenasigned  
manifesthasbeenobtainedfromthecarrier,  
andanyclaimforshortageordamagemustbe  
settledbetweentheconsigneeandthecarrier.  
6. Thefollowingitemsarenotreturnable:  
SPECIALEXPEDITINGSERVICE  
a. Obsolete parts. (If an item is in the  
price book and shows as being re-  
placedbyanotheritem,itisobsolete.)  
A$35.00surchargewillbeaddedtotheinvoice  
forspecialhandlingincludingbusshipments,  
insuredparcelpostorincaseswhereMultiquip  
mustpersonallydeliverthepartstothecarrier.  
b. Any parts with a limited shelf life  
(such as gaskets, seals, “O” rings,  
andotherrubberparts)thatwerepur-  
chasedmorethansixmonthspriorto  
thereturndate.  
LIMITATIONSOFSELLER’SLIABILITY  
MINIMUMORDER  
Multiquip shall not be liable hereunder for  
damagesinexcessofthepurchasepriceofthe  
item with respect to which damages are  
claimed, and in no event shall Multiquip be  
liable for loss of profit or good will or for any  
otherspecial,consequentialorincidentaldam-  
ages.  
The minimum charge for orders from Mul-  
tiquipis$15.00net.Customerswillbeasked  
for instructions regarding handling of orders  
notmeetingthisrequirement.  
c. Anylineitemwithanextendeddealer  
netpriceoflessthan$5.00.  
d. Special order items.  
RETURNEDGOODSPOLICY  
e. Electricalcomponents.  
f. Paint,chemicals,andlubricants.  
g. Decalsandpaperproducts.  
h. Itemspurchasedinkits.  
Returnshipmentswillbeacceptedandcredit  
willbeallowed,subjecttothefollowingprovi-  
sions:  
LIMITATIONOFWARRANTIES  
Nowarranties,expressorimplied,aremade  
in connection with the sale of parts or trade  
accessoriesnorastoanyenginenotmanufac-  
turedbyMultiquip.Suchwarrantiesmadein  
connectionwiththesaleofnew,completeunits  
aremadeexclusivelybyastatementofwar-  
rantypackagedwithsuchunits,andMultiquip  
neitherassumesnorauthorizesanypersonto  
assume for it any other obligation or liability  
whatever in connection with the sale of its  
products.Apartfromsuchwrittenstatementof  
warranty, there are no warranties, express,  
impliedorstatutory,whichextendbeyondthe  
descriptionoftheproductsonthefacehereof.  
1. AReturnedMaterialAuthorizationmust  
be approved by Multiquip prior to ship-  
ment.  
7. Thesenderwillbenotifiedofanymaterial  
receivedthatisnotacceptable.  
2. ToobtainaReturnMaterialAuthorization,  
alistmustbeprovidedtoMultiquipParts  
Salesthatdefinesitemnumbers,quanti-  
ties, and descriptions of the items to be  
returned.  
8. Suchmaterialwillbeheldforfiveworking  
days from notification, pending instruc-  
tions.Ifareplyisnotreceivedwithinfive  
days,thematerialwillbereturnedtothe  
senderathisexpense.  
a. Thepartsnumbersanddescriptions  
must match the current parts price  
list.  
9. Creditonreturnedpartswillbeissuedat  
dealer net price at time of the original  
purchase,lessa15%restockingcharge.  
b. The list must be typed or computer  
generated.  
10. In cases where an item is accepted, for  
which the original purchase document  
can not be determined, the price will be  
basedonthelistpricethatwaseffective  
twelvemonthspriortotheRMAdate.  
c. The list must state the reason(s) for  
thereturn.  
d. The list must reference the sales  
order(s)orinvoice(s)underwhichthe  
itemswereoriginallypurchased.  
11. Credit issued will be applied to future  
purchasesonly.  
e. The list must include the name and  
phonenumberofthepersonrequest-  
ingtheRMA.  
PRICINGANDREBATES  
Prices are subject to change without prior  
notice.Pricechangesareeffectiveonaspe-  
cificdateandallordersreceivedonorafterthat  
datewillbebilledattherevisedprice.Rebates  
3. AcopyoftheReturnMaterialAuthoriza-  
tionmustaccompanythereturnshipment.  
4. Freight is at the sender’s expense. All forpricedeclinesandaddedchargesforprice  
partsmustbereturnedfreightprepaidto increaseswillnotbemadeforstockonhand  
Multiquip’sdesignatedreceivingpoint.  
atthetimeofanypricechange.  
PAGE 74 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
NOTE PAGE  
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 75  
Download from Www.Somanuals.com. All Manuals Search And Download.  
OPERATION AND PARTS MANUAL  
HERE'S HOW TO GET HELP  
PLEASE HAVETHE MODEL AND SERIAL  
NUMBER ON-HANDWHEN CALLING  
MULTIQUIP CORPORATE OFFICE  
18910 Wilmington Ave.  
Carson, CA 90746  
800-421-1244  
FAX:310-537-3927  
Internet:www.multiquip.com  
PARTS DEPARTMENT  
800-427-1244  
310-537-3700  
FAX:800-672-7877  
FAX:310-637-3284  
MAYCO PARTS  
800-306-2926  
310-537-3700  
FAX:800-672-7877  
FAX:310-637-3284  
SERVICE DEPARTMENT  
800-421-1244  
FAX:310-537-4259  
310-537-3700  
TECHNICAL ASSISTANCE  
800-478-1244  
FAX:310-631-5032  
FAX:310-537-1173  
WARRANTYDEPARTMENT  
800-421-1244,EXT.279  
310-537-3700,EXT.279  
Your Local Dealer is:  
MULTIQUIP INC.  
18910 WILMINGTONAVE.  
CARSON, CALIFORNIA 90746  
800-421-1244 • 310-537-3700  
FAX:310-537-3927  
Internet:multiquip.com  
Download from Www.Somanuals.com. All Manuals Search And Download.  

Multiquip Music Mixer WC 62P User Manual
Multiquip Music Mixer WM 900P User Manual
Multiquip Portable Generator dca45ssiu4 User Manual
Multiquip Portable Generator DCA400 User Manual
Multiquip Saw SP1E16A User Manual