OPERATION AND PARTS MANUAL
MODEL GA-6RE/GA-6REA
Portable Generators
(ROBIN GASOLINE ENGINE)
Revision #0 (06/06/05)
THIS MANUAL MUST ACCOMPANY
THE EQUIPMENT AT ALLTIMES.
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HERE'S HOW TO GET HELP
PLEASE HAVETHE MODEL AND SERIAL
NUMBER ON-HANDWHEN CALLING
MULTIQUIP CORPORATE OFFICE
18910 Wilmington Ave.
Carson, CA 90746
800-421-1244
FAX:310-537-3927
Email: [email protected]
Internet:www.multiquip.com
PARTS DEPARTMENT
800-427-1244
310-537-3700
FAX:800-672-7877
FAX:310-637-3284
MAYCO PARTS
800-306-2926
310-537-3700
FAX:800-672-7877
FAX:310-637-3284
SERVICE DEPARTMENT
800-421-1244
FAX:310-537-4259
310-537-3700
TECHNICAL ASSISTANCE
800-478-1244
FAX:310-631-5032
FAX:310-537-1173
WARRANTYDEPARTMENT
800-421-1244,EXT.279
310-537-3700,EXT.279
© COPYRIGHT 2005, MULTIQUIP INC.
Multiquip Inc, the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written
permission. All other trademarks are the property of thier respective owners and used with permission.
This manual MUST accompany the equipment at all times.This manual is considered a permanent part of the equipment and should
remain with the unit if resold.
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations are
based on the MQ GA-6RE/GA-6REA Portable Generators. Illustrations, descriptions, references and technical data contained in
this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change
specifications, design or the information published in this publication at any time without notice and without incurring any obligations.
To find the latest revision of this
publication, visit our website at:
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 3
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TABLE OF CONTENTS
ROBIN EH-360YS2420
ENGINE
Multiquip GA-6RE/GA-6REA
AC Portable Generators
Here's How To Get Help ............................................ 3 Air Cleaner Assembly......................................... 54-55
Table Of Contents ..................................................... 4 Crankcase Assembly ......................................... 56-57
Parts Ordering Procedures ....................................... 5 Crankshaft and Piston Assembly ....................... 58-59
Safety Message Alert Symbols .............................. 6-7 Flywheel Assembly ............................................ 60-61
Rules for Safe Operation .....................................8-10 Governor Assembly ........................................... 62-63
Operation and Safet Decals.................................... 11 Intake Exhaust Assembly................................... 64-65
Specifications (Generator) ...................................... 12 Cooling Starting Assembly................................. 66-67
Specifications (Engine) ........................................... 13 Carburetor Assembly ......................................... 68-69
Dimensions ............................................................. 14 Starter Assembly ............................................... 70-71
General Information ................................................ 15 Solenoid Assembly............................................. 72-73
Load Application ..................................................... 16
Controls and Indicators ......................................17-19 Terms and Conditions Of Sale — Parts .................. 74
Generator Refueling ............................................... 20
Installation ..........................................................21-22
Pre-Inspection ......................................................... 23
Pre-Inspection (Engine) .......................................... 24
Initial Start-up (Engine) ...................................... 25-26
Initial Start-up/Generator Operation ....................... 27
Generator Operation/Shutdown.............................. 28
Preparation For Long Term Storage ....................... 29
Maintenance (Engine)........................................31-32
Specification and part
number are subject to
change without notice.
Maintenance (Battery) ............................................ 33
Wiring Diagram (Generator) ................................... 34
Troubleshooting (Engine)...................................35-36
Troubleshooting (Generator) .................................. 37
Explanation of Code In Remarks Column............... 38
Suggested Spare Parts ........................................... 39
Component Drawings
Nameplate and Decals.......................................40-41
Generator Assembly ..........................................42-43
Control Box Assembly (GA-6RE) .......................44-45
Control Box Assembly (GA-6REA) .....................46-47
Muffler Assembly ...............................................48-49
Pipe Frame Assembly ........................................50-51
Battery Assembly ...............................................52-53
PAGE 4 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)
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PARTS ORDERING PROCEDURES
When ordering parts,
please supply the following information:
❒
❒
❒
❒
❒
❒
❒
Dealeraccountnumber
Dealernameandaddress
Shipping address (if different than billing address)
Returnfaxnumber
Applicable model number
Quantity,part number and description of each part
Specifypreferredmethodofshipment:
✓
✓
✓
✓
✓
✓
FedEx or UPS Ground
FedEx or UPS Second Day or Third Day
FedEx or UPS Next Day
Federal Express Priority One
DHL
Note:Unlessotherwiseindicatedbycustomer, all
orders are treated as “Standard Orders”, and will
ship within 24 hours.We will make every effort to ship
“Air Shipments” the same day that the order is
received, if prior to 2PM west coast time. “Stock
Orders” must be so noted on fax or web forms.
Truck
Place Your Parts Order Via Web or Fax
For Even More Savings!
Here’s how to get help...
Please have the model and serial number
on hand when calling.
(Domestic USA Dealers Only)
MULTIQUIP CORPORATE OFFICE
18910 Wilmington Ave.
Carson, CA 90746
Email: [email protected]
800-421-1244
FAX: 310-537-3927
Extra Discounts!
All parts orders which include complete part numbers and
are received by our automated web parts order system, or
by fax qualify for the following extra discounts:
Ordered
via
Standard
orders
Stock orders
PARTS DEPARTMENT
800-427-1244
310-537-3700
MAYCO PARTS
800-306-2926
310-537-3700
SERVICE DEPARTMENT
800-421-1244
310-537-3700
TECHNICAL ASSISTANCE
800-478-1244
WARRANTY DEPARTMENT
800-421-1244, EXT. 279
310-537-3700, EXT. 279
($750 list and above)
FAX: 800-672-7877
FAX: 310-637-3284
Fax
3%
5%
10%
10%
Web
FAX: 800-672-7877
FAX: 310-637-3284
Special freight allowances
when you order 10 or more
line items via Web or Fax!**
FedEx Ground Service at no charge for freight
No other allowances on freight shipped by any other carrier.
FAX: 310-537-4259
FAX: 310-631-5032
FAX: 310-537-1173
**Common nuts, bolts and washers (all items under $1.00
list price) do not count towards the 10+ line items.
NOTE:DISCOUNTSARESUBJECTTOCHANGE
MULTIQUIP INC.
Direct TOLL-FREE access
to our Parts Department:
18910WILMINGTON AVENUE
POST OFFICE BOX 6254
CARSON, CALIFORNIA 90749
310-537-3700 • 800-421-1244
FAX:310-537-3927
Toll-free nationwide — 800-427-1244
INTERNET:www.multiquip.com
Toll-free FAX — 800-6-PARTS-7 (800/672-7877)
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 5
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GA-6RE/GA-6REA — SAFETY MESSAGE ALERT SYMBOLS
HAZARD SYMBOLS
FORYOUR SAFETY ANDTHE SAFETY OF OTHERS!
Potential hazards associated with the operation of a GA-
6RE/GA-6REA Portable Generators will be referenced with
Safety precautions should be followed
at all times when operating this
equipment. Failure to read and
understand the Safety Messages and
Operating Instructions could result in
injury to yourself and others.
Hazard Symbols which appear throughout this manual, and
Lethal Exhaust Gases
will be referenced in conjunction with Safety Message Alert
Symbols.
Lethal Exhaust Gas Hazards
WARNING
This Owner's Manual has been
developed to provide complete
instructions for the safe and efficient
Engine exhaust gases contain
poisonous carbon monoxide. This gas
is colorless and odorless, and can
cause death if inhaled. NEVER operate
this equipment in a confined area or
enclosed structure that does not provide
ample free flow air.
operation of the MQ Model GA-6RE/
GA-6REA Portable Generators.
Refer to the engine manufacturers
instructions for data relative to its safe
operation.
Before using this generator, ensure that the operating
individual has read and understands all instructions in this
manual.
Explosive Fuel Hazards
SAFETY MESSAGE ALERT SYMBOLS
WARNING
Gasoline is extremely flammable, and
its vapors can cause an explosion if
ignited. DO NOT start the engine near
spilled fuel or combustible fluids.
The three (3) Safety Messages shown below will inform you
about potential hazards that could injure you or others. The
Safety Messages specifically address the level of exposure to
the operator, and are preceded by one of three words: DANGER,
DO NOT fill the fuel tank while the engine is running or
hot. DO NOT overfill tank, since spilled fuel could ignite if
it comes into contact with hot engine parts or sparks from
the ignition system. Store fuel in approved containers, in
well-ventilated areas and away from sparks and flames.
DANGER
You WILL be KILLED or SERIOUSLY INJURED
if you DO NOT follow these directions.
Burn Hazards
WARNING
WARNING
Engine components can generate extreme
heat. To prevent burns, DO NOT touch
these areas while the engine is running or
immediately after operations. Never
operate the engine with heat shields or heat
guards removed.
You CAN be KILLED or SERIOUSLY INJURED if
you DO NOT follow these directions.
CAUTION
You CAN be INJURED if you DO NOT follow
these directions.
Respiratory Hazards
WARNING
ALWAYS wear approved respiratory
protection when required.
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GA-6RE/GA-6REA — SAFETY MESSAGE ALERT SYMBOLS
Equipment Damage
Rotating Parts Hazards
CAUTION
CAUTION
Hazards
NEVER operate equipment with covers,
or guards removed. Keep fingers, hands,
hair and clothing away from all moving
parts to prevent injury.
Other important messages are provided throughout this
manual to help prevent damage to your portable generator,
other property, or the surrounding environment.
Accidental Starting Hazards
CAUTION
ALWAYS place the power source, circuit
breakers or ON/OFF switch in the OFF
position, when the generators is not in use,
unless connected to transfer switch.
Eye and Hearing Hazards
CAUTION
ALWAYS wear approved eye and
hearing protection.
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 7
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GA-6RE/GA-6REA — RULES FOR SAFE OPERATION
■
NEVER touch the hot exhaust
manifold, muffler or cylinder. Allow
these parts to cool before servicing
engine or generators.
Read this manual!
DANGER
Failure to follow instructions in this manual may lead
to serious injury or even death! This equipment is to
be operated by trained and qualified personnel only!
This equipment is for industrial use only.
The following safety guidelines should always be used when
operating the GA-6RE/GA-6REA Portable Generators:
■
The engine section of this generators requires an adequate
free flow of cooling air. NEVER operate the generators in
any enclosed or narrow area
where free flow of the air is
restricted. If the air flow is
GENERAL SAFETY
■
DO NOT operate or service this
equipment before reading this entire
manual.
restricted it will cause
serious damage to the
generators or engine and
may cause injury to people.
Remember the generator's
engine gives off DEADLY
■
■
This equipment should not be operated by persons under
18 years of age.
NEVER operate this equipment without proper protective
clothing, shatterproof glasses, steel-toed boots and other
protective devices required by the job.
carbon monoxide gas.
■
■
ALWAYS refuel in a well-ventilated area, away from sparks
and open flames.
■
■
NEVER operate this equipment when not
feeling well due to fatigue, illness or taking
medicine.
ALWAYS use extreme caution when
working with flammable liquids. When
refueling, stop the engine and allow it to
cool.DO NOT smoke around or near the
machine. Fire or explosion could result
from fuel vapors, or if fuel is spilled on a
hot engine.
NEVER operate this equipment under the influence of
drugs or alcohol.
■
NEVER operate the generators in an
explosive atmosphere or near
combustible materials. An explosion or
fire could result causing severe bodily
harm or even death.
■
ALWAYS wear proper respiratory (mask),
hearing and eye protection equipment when
operating the generators.
■
■
■
Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
■
NEVER disconnect any "emergency or safety devices".
These devices are intended for operator safety. Disconnection
of these devices can cause severe injury, bodily harm or even
death! Disconnection of any of these devices will void all
warranties.
Manufacturer does not assume responsibility for any
accident due to equipment modifications.
NEVER use accessories or attachments, which are not
recommended by Multiquip for this equipment. Damage
to the equipment and/or injury to user may result.
PAGE 8 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)
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GA-6RE/GA-6REA — RULES FOR SAFE OPERATION
■
■
■
ALWAYS be sure the operator is familiar with proper safety
precautions and operation techniques before using generator.
Maintenance Safety
■
NEVER lubricate components or attempt service on a running
NEVER leave the generators unattended, turn off engine
when unattended.
machine.
■
HighTemperatures – Always stop engine and
allow the engine to cool before adding fuel, oil
or performing service and maintenance
functions. Contact with hot! components can
cause serious burns.
Unauthorized equipment modifications will void all
warranties.
■
■
ALWAYS ensure generators are on level ground before use.
DO NOT place hands or fingers inside generators engine
compartment when engine is running.
■
■
Keep the machinery in proper running condition.
Fix damage to the machine immediately and replace any
broken parts immediately.
■
■
NEVER run engine without air cleaner.Severe engine damage
may occur.
■
■
ALWAYS replace any worn or damaged warning decals.
NEVER change or adjust the engine speed which has been
set at the factory prior to shipping.
ALWAYS store equipment properly when it is not being used.
Equipment should be stored in a clean, dry location out of the
reach of children and un-authorized personnel.
Power Cord Safety
■
NEVER let power cables or cords lay in water.
■
The electrical voltage required to operate the generators can
cause severe injury or even death through physical contact
with live circuits. Turn all circuit breakers OFF before
performing maintenance on the generator.
■
NEVER stand in water while AC power from the generators
are being transfer to a load.
■
■
■
NEVER use a defective or frayed power cable. Check the
cable for cuts in the insulation.
■
■
■
Dispose of hazardous waste properly.Examples of potentially
hazardous waste are used motor oil, fuel and fuel filters.
NEVER use a extension cord that is frayed or damaged where
the insulation has been cut.
DO NOT use food or plastic containers to dispose of
hazardous waste.
ALWAYS make certain that proper power or extension cord
has been selected for the job See Table 4.
DO NOT pour waste, oil or fuel directly onto the ground,
down a drain or into any water source.
Grounding Safety
■
Removing the engine oil drain plug while
the engine is hot will result in hot oil to gush
out of the oil drain plug, therefore causing
severescaldingtoanypersonsinthegeneral
area of the generator.
■
ALWAYS make sure that electrical circuits are properly
grounded per the National Electrical Code (NEC) and
local codes before operating generator. Severe injury or
death! by electrocution can result from operating an
ungrounded generator.
■
■
ALWAYS make sure generators are properly grounded to a
suitable earth ground (GROUND ROD). See installation in
this manual.
NEVER use gas piping as an electrical ground.
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 9
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GA-6RE/GA-6REA — RULES FOR SAFE OPERATION
Emergencies
DANGER-ELECTROCUTION HAZARDS
■
ALWAYS know the location of the
nearest fire extinguisher.
During operation of this generation, there
exists the possibility of electrocution,
electrical shock or burn, which can
cause severe bodily harm or even
DEATH!
■
■
ALWAYS know the location of the nearest
first aid kit.
To avoid these hazards:
NEVER use damaged or worn cables when connecting
equipment to the generator.Make sure power connecting
cables are securely connected to the generator’s output
receptacles, incorrect connections may cause damage
to the generators and electrical shock.
In emergencies always know the location of the
nearest phone or keep a phone on the job site.
Also know the phone numbers of the nearest
ambulance, doctor and fire department. This
information will be invaluable in the case of an
emergency.
NEVER grab or touch a live
power cord with wet hands, the
possibility exist of electrical
shock, electrocution, and even
death!
NEVER insert any objects into
the output receptacles during
operation. This is extremely
dangerous. ALWAYS turn-off
the generators and place all circuit breakers in the “OFF”
position when contact with the output receptacles is
required. There exist the possibility of electrocution,
electrical shock or burn, which can cause severe
bodily harm or even death!
Backfeed to a utility system can cause
electrocution and or property damage.
NEVER connect the generators to a
building's electrical system without a
transfer switch or other approved device.
All installations should be performed by
a licensed electrician in accordance
with all applicable laws and electrical
codes. Failure to do so could result in
electrical shock or burn causing serious
injury or even death!
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GA-6RE/GA-6REA — OPERATION AND SAFETY DECALS
Machine Safety Decals
The GA-6RE/GA-6REA portable generators are equipped with a number of safety decals (Figure 1).These decals are provided for
operator safety and maintenance information.The illustration below shows these decals as they appear on the machine.Should any
of these decals become unreadable, replacements can be obtained from your dealer.
Figure 1. Operation and Safety Decals
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 11
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GA-6RE/GA-6REA — SPECIFICATIONS (GENERATOR)
Table 1. Specifications (Generators)
Model
GA-6RE/ GA-6REA
Brushless Revolving Field Type
Solid State, Statically Excited System
3,600 RPM
Type
Excitation
AC Generator
Speed
Cooling System
Fuel Capacity
Continuous Output
Stanby Output
Rated Voltage
Current Max/Continuous (120V)
Current Max/Continuous (240V)
Phase
Self-Ventilation
5 gallons (19 liters)
5.0 kW
6.0 kW
120/240V
50/41.6 amps
60 Cycle AC Power
Source
25.0/20.8 amps
Single Phase (4 wire)
60 Hz
Frequency
Power Factor
1
26.40 x 22.60 X 22.4 in.
(670 X 574 X 541 mm)
Generator Dimensions (L x W x H)
Battery
12V-26Ah x 1
220 CCA, U1 Type
7.50 x 5.00 X 7.50 in.
(191 X 127 X 191 mm)
Battery Dimensions (L x W x H)
216 lbs. (98 kg.)
249 lbs. (113 kg.)
Generator Dry Net Weight
Generator Weight (With Fuel)
Effects of Altitude and Heat
The maximum output of the engines listed above are applicable to supplying electrical power for continuous service at ambient
conditions in accordance with SAE Test cord J607. The above ambient conditions are at standard sea level, with a barometric
reading of 29.92 inches and a temperature of 60 degrees fahrenheit.
Generally, the engine's output power will decrease 3-1/2% for each 1000 feet of altitude above sea level, and 1% for each 10° F
Fahrenheit above the standard temperature of 60° F
PAGE 12 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)
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GA-6RE/GA-6REA — SPECIFICATIONS (ENGINE)
Table 2. Specifications (Engine)
Model
ROBIN EH-360YS2420
Air-cooled 4 stroke, Single
Cylinder, OHV,
Horizontal Shaft Gasoline
Engine
Type
3.50 in. X 2.56 in.
(89 mm x 65 mm.)
Bore X Stroke
Displacement
Max Output
24.67 cu-in (404 cm3)
11.5 H.P./3600 R.P.M.
Unleaded Automobile Gasoline
1.27 quarts (1.20 liters)
Yes
Engine
Fuel
Lube Oil Capacity
Oil Alert System
Speed Control Method
Starting Method
Centrifugal Fly-weight Type
Recoil/Electric Start
Dimension
(L x W x H)
15.3 x 17.9 X 17.4 in.
(389 X 431 X 443 mm.)
Dry Net Weight
68.4 lbs (31 Kg.)
In keeping with Multiquip's policy of
constantly improving its products, the
specifications quoted herein are subject
to change without prior notice.
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 13
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GA-6RE/GA-6REA — DIMENSIONS
Figure 2. Dimensions
PAGE 14 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)
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GA-6RE/GA-6REA — GENERAL INFORMATION
Excitation System
WARNING
The GA-6RE/GA-6REA-series generators use a magnet
Before connecting this generators to any building’s
electrical system, a licensed electrician must install an
isolation (transfer) switch.
attached to a flywheel to produce AC voltage from a lamp
coil beneath the flywheel. As the magnetic passes the coil it
produces approximately 19-22 AC volts.
This voltage (19-22 VAC) is then sent to the control box that
contains three rectifying diodes:
Serious injury or death may result without this transfer
switch.
z
z
z
Excitation (diode 1)
Battery (diode 2)
Slow Down (diode 3)
GA-6RE/GA-6REA FAMILIARIZATION
Generator
The Multiquip GA-6RE/GA-6REA generators have been
designed as a portable dual purpose power source for 60
Hz (single phase) lighting facilities, power tools, submersible
pumps and other industrial and construction machinery.
The AC voltage will pass through the excitation diode that
converts the voltage to DC power.
This DC power is then sent to the excitation windings housed
within the main windings commonly called the "stator".
These generators are mounted on rubber vibration isolators
that have a steel base backplate which is attached to the
protective steel pipe carrying frame.The protective carrying
frame is made of steel tubing and fully wraps around the
generators to protect against damage. See Figures 3A
through 3E for the basic controls and indicators for the GA-
6RE/GA-6REA generators.
This voltage is then transferred into the rotor through
induction.The rotor contains two diodes within it which rectify
the DC voltage and send it out through the main windings,
as AC voltage.
Alternator
These portable generators are supplied with a electrical
control box.To reduce vibration caused by the engine, the
control box is also placed on rubber isolators.
The alternator, a brushless revolving-field type, is
permanently aligned to the engine through rigid coupling.
Engine
Control Box
These generators are powered by a 11.5 HP, air-cooled, 4-
stroke ROBIN gasoline engine. ReferenceTable 2, for engine
specifications.
The control box is provided with the following:
■
■
■
120/240V twist-lock output receptacle (single phase).
120V twist-lock receptacle (2) (single phase).
120V GFCI single phase duplex output receptacles (GA-
6REA has two).
■
21 amp main circuit breaker.
■
■
■
■
■
AC Voltmeter
Ground Terminal
Full Power Switch
Idle Control Switch
Operation Switch
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 15
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GA-6RE/GA-6REA — LOAD APPLICATION
To determine the running wattage for your load, multiply
the running wattage as indicated by steps 1, 2, and 3 below:
Single Phase Load — 60 Hz
Always be sure to check the nameplate on the generators
and equipment to insure the wattage, amperage and
frequency requirements are satisfactorily supplied by the
generators for operating the equipment.
1. INCANDESCENT LOADS
Lights, heaters and similar appliances.
Total the running wattage and multiply by 1.
Example:
Generally, the wattage listed on the nameplate of the
equipment is its rated output. Equipment may require 130—
150% more wattage than the rating on the nameplate, as
the wattage is influenced by the efficiency, power factor and
starting system of the equipment.
29 light bulbs @ 100W each = 2.9 KW
use a 3 KW generator.
2. SMALL MOTORS
Drills and other small power tools.
Total the running wattage and multiply by 2.
Example:
A 1 inch drill runs at 1 KW
use a 2 KW generator.
If wattage is not given on the equipment's
name plate, approximate wattage may be
determined by multiplying nameplate
voltage by the nameplate amperage.
3. LARGE MOTORS
Submersible pumps, table saws etc.
Total the running wattage and multiply by 3.
Example:
A conveyor belt runs at 8 KW
use a 24 KW generator.
WATTS = VOLTAGE x AMPERAGE
The power factor of this generators is 1.0 SeeTable 3 below
when connecting loads.
Table 3. Power Factor By Load
CAUTION
Type Of Load
Power Factor
Motors and motor-driven equipment draw much greater
current for starting than during operation.Always use an
adequate size extension cable which can carry the
required load.
Single-phase induction motors
0.4 - 0.75
Electric heaters, incandescent
lamps
1.0
Fluorescent lamps, mecury
lamps
0.4 - 0.9
Extension Cables
When electric power is to be provided to various tools or
loads at some distance from the generator, extension cords
are normally used. Cables should be sized to allow for
distance in length and amperage so that the voltage
drop between the generators and point of use (load) is
held to a minimum. Use the cable selection chart (Tables
4 and 5 ) as a guide for selecting proper cable size.
Electronic devices,
communication equipment
1.0
0.8
Common power tools
When using a combination of dual
receptacles, total load should not
exceed the rated capacity of the
generator.
The idle control device is operated at a
minimum load capacity of 100W. If the
load capacity is less than 100W, place
the idle control switch in the OFF position.
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GA-6RE/GA-6REA — CONTROLS AND INDICATORS
Figure 3A. Generator Components
1. Lifting Bail Eye – Attach a rope or chain to this lifting eye 5. Start Switch – Press this pushbutton switch to start the
when lifting of the generator is required. Never stand
underneath the generator while it is being lifted. Place lifting
eye in down position when not in use.
generators.
6.
GFCI Duplex Receptacle –NEMA 5-20R, GFCI receptacle
will provide 120V, 20 amps.(There are only on the GA-
6REA.)
2. AC-Voltmeter – This voltmeter indicates (with a mark) the
rated 60 Hz (single-phase) output voltage. In addition the
voltmeter can also be used as a diagnostic tool. If the
voltmeter indicator (needle) is below the rated voltage,
engine problems may exist (low/high RPM's). To prevent
damage to the generator or power tools turn the generator
OFF and consult your authorized Multiquip service dealer.
7. 120V Output Receptacle – NEMA L5-20R twist-lock
receptacle will provide 120V, 20 amps, 60 Hz.
8. 120V Output Receptacle – NEMA L5-30R twist-lock
receptacle will provide (120V, 30 amps, 60 Hz.)
9. 120V/240V Output Receptacle – This NEMA L14-30R
twist-lock receptacle will provide (120V, 50 amps, or
240V, 25 amps, 60 Hz.)
3. Idle Control Switch – These generators are provided with
an automatic idle control device for noise suppression and
reduced fuel consumption. The automatic idle control
automatically engages under a no-load condition. With the
automatic idle control switched “ON”, the engine revolutions
will automatically drop to about 2600 rpm (low-speed
operation) within 3 seconds after the load stops. When the
operation is resumed, the engine speed is automatically
increased to about 3600 rpm (high-speed operation) as
soon as the load is connected.
10. Main Breaker – This 2-pole circuit breaker (240V/25 amps
or 120V/41.6 amps) protects the generator from short
circuiting or overloading. When starting the generator
always have the circuit breaker placed in the "OFF"
position.
11. Ground – This ground connection point should be
connected to a good earth ground (ground rod)
12. Battery – This unit is equipped with a 12 VDC battery.
4. Operation Switch – Place this toggle switch in the "ON"
position (up) for normal operation.To turn-off the generators,
place the operation switch in the "OFF" position (down).
Replace with only recommended type battery.
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 17
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GA-6RE/GA-6REA — CONTROLS AND INDICATORS
Figure 3B. Generator Components
13. Full Power Switch – The generators are provided with a
When the switch is in the 240 volt (down) position, you can
acess half of the rated power of the generating set at 120
volts from the GFCI duplex receptacle and up to half of the
rated power of the set at 120 volts from 120V twist-lock
receptacle; or full rated power of the set at 240 volts from
the 240V twist-lock receptacle.
full power switch. Figures 3C and 3D show simplified wiring
diagrams of the dual voltage system.
When the full power switch is in the 120 volt (up) position,
you can access the full rated power of the generator at
120 volts from the GFCI duplex receptacle and the120V
twist-lock receptacle, or a combination of both receptacles
as long as the total load does not exceed the generating
set capacity.
Figure 3D. 120/240V Full Power Switch
Simplified Diagram (Down Position)
Figure 3C. 120V Full Power Switch
Simplified Diagram (Up Position)
When the full power switch is in the
120V position, the 240V twist-lock
receptacle cannot be used.
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GA-6RE/GA-6REA — CONTROLS AND INDICATORS
Figure 3E. Generator Components
14. Fuel Cock Lever – Turn this lever downward to start
(down)the flow of fuel into the carburetor.Turn upward to
stop (up) the flow of fuel.
20. Engine Oil Drain Plug – Remove this drain plug when
draining of the oil from the engine crankcase is required.
Fill with recommeded type oil as listed in Table 6.
15. Spark Plug – Provides spark to the ignition system. Set
spark plug gap to 0.6 - 0.7 mm (0.028 - 0.031 inch) Clean
spark plug once a week.
21. Air Cleaner – Prevents dirt and other debris from entering
the fuel system. Remove wing-nut on top of air filter
cannister to gain access to filter element. NEVER run the
engine without an air cleaner.
16. Muffler/Heat Shield – Used to reduce noise and emissions.
NEVER touch this heat shield when the generator/welder
is in use. Always allow time for the generators to cool down
before performing maintenance.
22. Fuel Tank Cap – Remove this cap to add unleaded
gasoline to the fuel tank. Replenish with clean unleaded
gasoline. Make sure cap is tightened securely. DO NOT
over fill.
17. Choke Lever – Used for starting the engine. Close the
choke lever when starting a cold engine or in cold weather
conditions.The choke enriches the fuel mixture.Open the
choke lever if starting a warm engine or in warm weather
conditions.
23. Fuel Gauge – This gauge is located on top of the fuel tank.
Read this gauge to determine when fuel is low.
24. FuelTank – Fuel tank capacity is 5 gallons (19 liters).
18. Recoil Starter (pull rope) – Manual-starting method. Pull
the starter grip until resistance is felt, then pull briskly and
smoothly.
This ROBIN engine is equipped with
a low oil shutdown capability.A built
19. Engine Oil Filler Cap – Remove this cap/dipstick when
the adding of engine oil is required. See Table 5 for
recommended type engine oil.
in sensor will automatically turn off
the engine should the oil level fall
below a safe operating condition.
Make sure the generators is placed
on level ground. Placing the generators on level ground will
ensure that the low oil sensor will function properly.
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 19
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GA-6RE/GA-6REA — GENERATOR REFUELING
DANGER
Adding fuel to the tank should be done only when
the engine is stopped and has had an opportunity
to cool down. In the event of a fuel spill, DO NOT
attempt to start the engine until the fuel residue
has been completely wiped up, and the area surrounding the
engine is dry. If generators is placed in a truck bed with a plastic
liner, REMOVE generators from truck bed and place on ground
(Figure 4) to refuel.This possibility exist of fire or explosion due
to static electricity.
Figure 4. Generator Refueling
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GA-6RE/GA-6REA — INSTALLATION
Outdoor Installation
Indoor Installation
Install the generator/welder in a area that is free of debris,
bystanders, and overhead obstructions. Make sure the
generators are on secure level ground so that it cannot slide
or shift around. Also install the generators in a manner so
that the exhaust will not be discharged in the direction of
nearby homes.
Exhaust gases from gasoline engines are extremely
poisonous. Whenever an engine is installed indoors the
exhaust fumes must be vented to the outside. The engine
should be installed at least two feet from any outside wall.
Using an exhaust pipe which is too long or too small can
cause excessive back pressure which will cause the engine
to heat excessively and possibly burn the valves.
Eliminate the danger of deadly carbon monoxide gas.
Remember that exhaust fumes from any gasoline engine
are very poisonous if discharged in a closed room, but
harmless if allowed to mix with the outside air. If the
generators is installed indoors, you must make provisions
for venting the engine exhaust to the outside of the building.
The installation site must be relatively free from moisture
and dust. All electrical equipment should be protected from
excessive moisture. Failure to do will result in deterioration
of the insulation and will result in short circuits and grounding.
Foreign materials such as dust, sand, lint and abrasive
materials have a tendency to cause excessive wear to
engine and alternator parts.
Generator Grounding
To guard against electrical shock and possible damage to
the equipment, it is important to provide a good EARTH
ground. Always use the ground terminal on the generators
to ground the generators. Ground the generators from its ground
connector so that the resistance to ground is 500 ohms or less.
CAUTION
Pay close attention to ventilation when
operating the generators inside tunnels
and caves.The engine exhaust contains
noxious elements.
Article 250 (Grounding) of the National Electrical Code (NEC)
provides guide lines for proper grounding and specifies that
the cable ground shall be connected to the grounding system
of the building as close to the point of cable entry as
practical.
Mounting
NEC articles 250-64(b) and 250-66 set the following
grounding requirements:
The generators should always be mounted on a flat level
surface to isolate vibration of the generators when it is
running. DO NOT place the generators on slopes, the
possibility exists that the generators could slide.
1. Use one of the following wire types to connect the
generators to earth ground.
a. Copper - 10 AWG (5.3 mm2) or larger.
b. Aluminum - 8 AWG (8.4 mm2) or larger.
CAUTION
2. When grounding the generators (Figure 3) connect the
ground cable between the lock washer and the nut on
the generators and tighten the nut fully. Connect the
other end of the ground cable to earth ground.
An electric shock is apt to happen
when vibrators are used. Pay close
attention to handling when operating
vibrators and always use rubber
boots and gloves to insulate the
body from a short circuit.
3. NEC article 250-52(c) specifies that the earth ground
rod should be buried a minimum of 8 ft. into the ground.
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 21
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GA-6RE/GA-6REA — INSTALLATION
Connecting the Ground
The nut and ground terminal on the generators should always be used to connect the generators to a suitable ground.The
ground cable should be #8 size wire minimum.
At the generator, connect the terminal of the ground cable between the lock washer and the nut (Figure 5) and tighten the
nut fully. Connect the other end of the ground cable to a suitable earth ground (ground rod).
Figure 5. Generator Grounding
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GA-6RE/GA-6REA — PRE-
INSPECTION
General Inspection Prior to Operation
Ground Power Tools
Extension Cable
When electric power is to be provided to various tools or loads at
some distance from the generators, extension cords are normally
used. Cables should be sized to allow for distance in length and
amperage so that the voltage drop between the generators and
point of use (load) is held to a minimum. Use the cable selection
chart (Table 4) as a guide for selecting proper cable size.
When using power tools or electrical equipment requireing AC
power from the generators, make sure connecting (power tool)
cable (Figure 6) has a ground as shown in Figure.
Never! use power tools or
equipment that do not have a
ground capability, the possibility
exists of electrocution, electrical
shock or burn, which can cause
severe bodily harm or even
DEATH!
Main Circuit Breaker
To protect the generators from an overload always place the
main circuit breaker in the "OFF" position prior to starting the
engine.
Figure 6. Ground Cables/Plugs
Table 4. Cable Selection (60 Hz, Single Phase Operation)
Load In Watts
Maximum Allowable Cable Length
Current In
Amperes
120 Volts
240 Volts
600
#10 Wire
1000 ft.
500 ft.
350 ft.
250 ft.
150 ft.
125 ft.
#12 Wire
600 ft.
300 ft.
200 ft.
150 ft.
100 ft.
75 ft.
#14 Wire
375 ft.
200 ft.
125 ft.
100 ft.
65 ft.
#16 Wire
250 ft.
2.5
5
300
600
1200
125 ft.
7.5
10
15
20
900
1800
100 ft.
1200
1800
2400
2400
3600
4800
50 ft.
CAUTION: Equipment damage can result from low voltage.
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 23
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GA-6RE/GA-6REA — PRE-INSPECTION (ENGINE)
CAUTION
NEVER operate thegenerators in a confined
area or enclosed area structure that does
not provide ample free flow of air.
Figure 8. Engine Oil Dipstick (Oil Level)
Table 5. Oil Type
ALWAYS wear approved eye and hearing
protection before operating the generator.
Season
Temperature
25°C or Higher
25°C~10°C
Oil Type
Before Starting
Summer
Spring/Fall
Winter
SAE 10W-30
SAE 10W-30/20
SAE 10W-10
1.
Read safety instructions at the
beginning of manual.
2.
Clean the generator, removing dirt
and dust, particularly the engine
cooling air inlet, carburetor and air
cleaner.
0°C or Lower
DANGER EXPLOSIVE FUEL
3.
4.
5.
Check the air filter for dirt and dust. If air filter is dirty, replace
air filter with a new one as required.
Motor fuels are highly flammable and can
be dangerous if mishandled. DO NOT
smoke while refueling. DO NOT attempt to
refuel the generators if the engine is hot! ,
running or in the dark.
Check carburetor for external dirt and dust. Clean with dry
compressed air.
Check fastening nuts and bolts for tightness.
Engine Oil Check
1.
To check the engine oil level, place the generators on
secure level ground with the engine stopped.
Fuel Check
1. Close the fuel cock before filling the fuel tank.
2. Remove the fuel cap located on top of fuel tank.
2.
Remove the filler dipstick from the engine oil filler hole
(Figure 7) and wipe clean.
3. Readthefuelgaugelocatedontopofthefueltank(Figure9)to
determin if the fuel level is low. If fuel is low, replenish with
clean unleaded fuel.
Figure 9. Fuel Gauge
Figure 7. Engine Oil Dipstick (Removal)
3. Insertandremovethedipstickwithoutscrewingitintothefiller
neck. Check the oil level shown on the dipstick.
4. When refueling, be sure to use a strainer for filtration. DO
NOT top-off fuel. DO NOT fill the tank beyond capacity.
Wipe up any spilled fuel immediately!
4. If the oil level is low (Figure 8), fill to the edge of the oil filler
holewiththerecommendedoiltype(Table5).Maximum oil
capacity is 1.16 quarts (1.1 liters)
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GA-6RE/GA-6REA — INITIAL START-UP (ENGINE)
CAUTION
DO NOT attempt to operate this
generator until the Safety, General
Information and Inspection sections of
this manual have been read and
thoroughly understood.
This section is intended to assist the operator with the initial
start-up of the portable generator. It is extremely important that
this section be read carefully before attempting to use the
generator in the field.
Figure 12. Choke Lever
3. Place the choke lever (Figure 12) in the "OPEN " position
if starting a warm engine or the temperature is warm.
4. Place the generator's operation switch (Figure 13) in the
"ON"position.
Before Starting the Engine
1. Be sure to disconnect all electrical loads from the
Generators prior to starting the engine.
2. NEVER start the engine with the main circuit breaker
in the “ON" position. Always place this circuit breaker
(Figure 10) in the OFF position before starting.
Figure 13. Operation Switch (ON Position)
5. Press the Generators start switch (Figure 14) and
listen for the engine to start. If the battery is not installed
proceed to step 6
.
Figure 10. Main Circuit Breaker (OFF Position)
Figure 14. Start Pushbutton Switch
Starting the Engine
6. Graspthestartergrip(Figure15)andslowlypullitout.The
resistancebecomesthehardestatacertainposition,corre-
sponding to the compression point. Pull the starter grip
brisklyandsmoothlyforstarting.
1. Place the engine fuel valve lever (Figure 11) in the "ON"
position.
”
Figure 11. Engine FuelValve Lever (ON Position)
Figure 15. Starter Grip
2. Placethechokelever (Figure12)inthe"CLOSED"position
if starting a cold engine.
CAUTION
DO NOT pull the starter rope all the way to the end.
DO NOT release the starter rope after pulling. Allow it to
rewind as soon as possible.
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GA-6RE/GA-6REA — INITIAL START-UP/GENERATOR OPERATION
7. If the engine has started, slowly return the choke lever
2. Place the full power switch (Figure 19) in the 120V
(Figure 12 ) to the “OPEN” position. If the engine has not
started repeat steps 1 through 5.
position (up).
8. Before the generators is placed into operation, run the
engine for 3-5 minutes. Check for abnormal smells, fuel
leaks, and noises that would associate with lose compo-
nents.
9. Place the idle control switch (Figure 16) in the "OFF"
(down) position.This will allow the engine speed to run
at speed about 3600 RPM's
Figure 19. Full Power Switch 120 V Position (Up)
When the full power switch is in the 120 V
position, the 240V twist-lock receptacle
cannot be used.
3. Read the voltmeter on the front panel of the generators
(Figure 20) and verify that120 VAC is present at the
120V twist-lock and GFCI duplex receptacles. For
additional verification of voltage, an external voltmeter
can be used to measure the output voltage as shown in
Figure 20.
Figure 16. Idle Control Switch (Off)
Placing the idle control switch in
the OFF position (Figure 16) allows
the engine to operate at a maximum
speed of about 3600 RPM's. When
the idle control switch is placed in
the up position (ON) (Figure 17),
the generators will run at idle speed (2200 RPM's) until a load is
applied, at that time the engine speed will increase to 3600
RPM's as long as the load is being applied. When the load is not
in use, the engine speed will drop back to the idle mode after
about 3 seconds.
Figure 17. Idle Control Switch (On)
Figure 20. 120V and GFCI Receptacles
60 Hz Operation
4. Place the full power switch (Figure 21) in the 240V
position (down).
1. Place main circuit breaker (Figure 18) in the ON position.
Figure 18. Main Circuit Breaker (ON)
Figure 21. Full Power Switch 240/120 V Position (Down)
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GA-6RE/GA-6REA — GENERATOR OPERATION/SHUTDOWN
Stopping the Engine
5. Read the voltmeter on the front panel of the generators
(Figure 22) and verify that 240 VAC is present at the
240V twist-lock receptacle. Using an external voltmeter
verify that 120V is present at the 120V twist-lock and
GFCI duplex receptacles.
1. Place the main circuit breaker (Figure 23) in the OFF
position.
Figure 23. Main Circuit Breakers (Off)
2. Place the idle control switch (Figure 24) in the OFF
position.
Figure 24. Idle Control Switch (Off)
3. Let the engine run at idle with no load for 2-3 minutes.
4. To shut-down the engine, place the generator's
operation switch (Figure 25) in the OFF position.
Figure 22. 60 Hz Output Receptacles
When the full power switch is in the 240
Figure 25. Generator On/Off Switch (Off)
volt (down) position, you can take up to
half of the rated power of the generating
set at 120 volts from the GFCI duplex
5. Place the engine fuel valve lever (Figure 26) to the "OFF"
position.
”
receptacle and up to half of the rated power of the set at 120
volts from the 120V twist-lock receptacle; or full rated power
of the genset at 240 volts from the 240V twist-lock
receptacle.
When using a combination of dual
receptacles, total load should not exceed
the rated capacity of the generator.
Figure 26. Engine FuelValve Lever (OFF Position)
Connecting the Load
1. If small wattage power tools are required, connect them
to the 60 Hz output receptacles at this time.
6. Remove the all loads from the generator.
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 27
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GA-6RE/GA-6REA — PREPARATION FOR LONGTERM STORAGE
Generator Storage
For storage of the generating set for over 30 days, the
following is required:
■
■
Drain the fuel tank completely, or add STA-BIL to the fuel.
Run the engine until the gasoline in the carburetor is
completely consumed.
■
■
■
■
Completely drain the oil from the crankcase and refill with
fresh oil.
Remove the spark plug, pour 2 or 3 cc of SAE 30 oil into the
cylinder and crank slowly to distribute the oil.
Slowly rotate the engine a few times with the starter Rope and
install a new plug.
Pull out the starter rope slowly and stop at the compression
point.
■
■
Clean all external parts of the generating set with a cloth.
Cover the generating set and store in a clean, dry place.
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GA-6RE/GA-6REA — MAINTENANCE (ENGINE)
UseTable 6 as a general maintenance guideline when servicing
your engine. For more detail engine maintenance information,
refer to the engine owner's manual supplied with your engine.
Table 6. Engine Maintenance Schedule
FIRST
EVERY
EVERY
EVERY
YEAR
OR
EVERY
2 YEARS
OR
MONTH 3 MONTHS 6 MONTHS
OR
DESCRIPTION (3)
OPERATION
BEFORE
OR
OR
10 HRS.
25 HRS.
50 HRS.
100 HRS.
200 HRS.
CHECK
CHANGE
CHECK
X
Engine Oil
X
X
X
Air Cleaner
All Nuts & Bolts
Spark Plug
CHANGE
X (1)
Re-tighten If
Necessary
CHECK-CLEAN
REPLACE
CHECK
X
X
X
Cooling Fins
Spark Arrester
Fuel Tank
CLEAN
X
X
CLEAN
Fuel Filter
CHECK
X
Idle Speed
CHECK-ADJUST
CHECK-ADJUST
CHECK
X (2)
Valve Clearance
Fuel lines
X (2)
Every 2 years (replace if necessary) (2)
(1) Service more frequently when used in DUSTY areas.
(2) These items should be serviced by your service dealer, unless you have the proper tools and are mechanically
proficient. Refer to the HONDA Shop Manual for service procedures.
(3) For commercial use, log hours of operation to determine proper maintenance intervals.
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 29
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GA-6RE/GA-6REA — MAINTENANCE (ENGINE)
Maintenance
DANGER
DO NOT use gasoline as a cleaning solvent,
because that would create a risk of fire or
explosion.
Perform the scheduled maintenance procedures as defined by
Table 6 and below:
DAILY
■
Thoroughly remove dirt and oil from the engine and control
area.Clean or replace the air cleaner elements as necessary.
Check and retighten all fasteners as necessary. Check the
gearbox for oil leaks. Repair or replace as needed.
ENGINEAIRCLEANER
1. Remove the air cleaner cover and foam filter element as
shown in Figure 29.
WEEKLY
■
Remove the fuel filter cap and clean the inside of the fuel
2. Cleanfoamelementinwarm,soapywaterornonflammable
solvent. Rinseanddrythoroughly. Diptheelementinclean
engineoilandcompletelysqueezeouttheexcessoilfromthe
element before installing.
tank.
■
■
Remove or clean the filter at the bottom of the tank.
Remove and clean the spark plug (Figure 27), then adjust
the spark gap to 0.024 ~0.028 inch (0.6~0.7 mm).This unit
has electronic ignition, which requires no adjustments.
Figure 27. Spark Plug Gap
ENGINEOIL
1. Drain the engine oil when the oil is warm as shown in
Figure 28.
2. Remove the oil drain bolt and sealing washer and allow
the oil to drain into a suitable container.
Figure 29. Engine Air Cleaner
3. Replace engine oil with recommended type oil as listed
in Table 5. For engine oil capacity, see Table 2 (engine
specifications). DO NOT overfill.
4. Install drain bolt with sealing washer and tighten se-
curely.
Figure 28. Engine Oil (Draining)
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GA-6HE — MAINTENANCE (BATTERY)
Battery
When connecting battery do the following:
This unit is of negative ground DO NOT connect in reverse. 1. NEVER use worn or damaged battery cables. Replace
Always maintain battery fluid level between the specified
marks. Battery life will be shortened, if the fluid level are not
properly maintained. Add only distilled water when
replenishment is necessary.
defective battery cables immediately.
2. Place a small amount of battery terminal treatment
compound around both battery terminals.This will ensure
a good connection and will help prevent corrosion around
the battery terminals.
DO NOT over fill. Check to see whether the battery cables
are loose. Poor contact may result in poor starting or
malfunctions. Always keep the terminals firmly tightened.
Coating the terminals with an approved battery terminal
treatment compound. Replace battery with only
recommended type battery.
If the battery cable is connected
incorrectly, electrical damage to the
NOTE
generator will occur. Pay close
attention to the polarity of the
battery when connecting the
battery.
The battery is sufficiently charged if the specific gravity of
the battery fluid is 1.28 (at 68° F). If the specific gravity
should fall to 1.245 or lower, it indicates that the battery is
dead and needs to be recharged or replaced.
Before charging the battery with an external electric source,
be sure to disconnect the battery cables.
CAUTION - BATTERY SERVICING SAFETY
Inadequate battery connections may cause poor starting
of the generator, and create other malfunctions.
Battery Cable Installation
ALWAYS be sure the battery cables (Figure 30) are properly
connected to the battery terminals as shown below.The red
cable is connected to the positive terminal of the battery,
and the black cable is connected to the negative terminal of
the battery.
Polarity
The polarity of the battery is extremely important. When an
inverted circuit connection takes place, the circuit will be in
short circuit instantaneously resulting in possible damage
to the control box electronics and starter.
CAUTION - BATTERY SERVICING SAFETY
When connecting the battery cables to the battery terminals
be sure to check the polarity.
ALWAYS disconnect the negative terminal FIRST and
reconnect negative terminal LAST.
Wiring
Inspect the entire generator for bad or worn electrical wiring
or connections. If any wiring or connections are exposed
(insulation missing) replace wiring immediately.
Piping and Hose Connection
Inspect all piping, oil hose, and fuel hose connections for
wear and tightness.Tighten all hose clamps and check hoses
for leaks.
If any hose (fuel or oil) lines are defective replace them
immediately.
Figure 30. Battery Connections
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 31
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GA-6RE —WIRING DIAGRAM (GENERATOR)
Figure 31. GA-6RE GeneratorWiring Diagram
PAGE 32 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)
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GA-6REA —WIRING DIAGRAM (GENERATOR)
Figure 32. GA-6REA Generator Wiring Diagram
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 33
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GA-6RE/GA-6REA —TROUBLESHOOTING (ENGINE)
GeneratorTroubleshooting (Table 8) information shown below
and on the proceeding pages. If the problem cannot be
remedied, please leave the unit just as it is and consult our
company's business office or service plant.
Practically all breakdowns can be prevented by proper
handling and maintenance inspections, but in the event of a
breakdown, please take a remedial action following the
diagnosis based on the EngineTroubleshooting (Table 7) and
TABLE 7. ENGINE TROUBLESHOOTING
SYMPTOM
POSSIBLE PROBLEM
SOLUTION
Inspect carburetor to see if fuel
is reaching it?
Check fuel line
No Fuel?
Add Fuel
Water in fuel tank?
Fuel filter clogged?
Stuck carburetor?
Spark plug is red?
Flush or replace fuel tank.
Replace fuel filter
Check float mechanism.
Poor starting
Spark plug is fouled. Check tranistor ignition unit.
Insufficient compression, injected air leaking. Carburetor jets are
clogged (overflow).
Spark plug is blue-white?
No spark present at tip of spark
plug?
Tranistor ignition unit broken, high voltage cord cracked or broken.
Start/Stop switch broken. Replace spark plug if fouled.
No oil?
Add oil as required.
Oil pressure alarm lamp blinks
upon starting?
Check Automatic shutdown circuit "oil sensor".
Replace cylinder and piston and if necessary axel joint.
Tighten cylinder head connecting bolts.
Engine will not turn over?
Cylinder head connecting bolts
loose?
Cylinder head gasket damaged? Replace cylinder head gasket.
Insufficient power output "no
compression"
Malfunction of valve seat?
Spark plug is loose?
Worn piston rings?
Re-seat valves.
Replace spark plug.
Replace piston rings.
Malfunction in air-cleaner
system, air filter clogged?
Clean or replace air filter.
Air leaking in from interface
between carburetor and cylinder
head?
Tighten bolts between carburetor and cylinder head. Replace
cylinder head gasket.
Insufficient power output
"compression"
Clean or replace fuel filter.
Clean or replace carburetor.
Check carburetor float.
Malfunction in fuel system?
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GA-6RE/GA-6REA —TROUBLESHOOTING (ENGINE)
TABLE 7. ENGINE TROUBLESHOOTING (CONTINUED)
SYMPTOM
POSSIBLE PROBLEM
Malfunction in cooling fan?
Air in-take filter clogged?
SOLUTION
Check or replace cooling fan.
Insufficient power output
"compression" and overheats
Clean or replace air in-take filter.
Over accumulation of exhaust
products?
Clean and check valves.
Check muffler, replace if necessary.
Burns to much fuel
Wrong spark plug?
Replace spark plug with manufactures suggested type spark plug.
Replace lubricating oil with correct viscosity.
Lubricating oil is wrong
viscosity?
Exhaust color is continiously
"WHITE"
Worn rings?
Replace rings
Air cleanner clogged?
Clean or replace air cleaner.
Adjust choke valve to the correct position.
Choke valve has not been set
to the correct position?
Exhaust color is continiously
"BLACK"
Carburetor defective, seal on
carburetor broken?
Replace carburetor or seal.
Adjust carburetor.
Poor carburetor adjustment
"engine runs too rich?
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 35
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GA-6RE/GA-6REA —TROUBLESHOOTING (GENERATOR)
TABLE 8. GENERATOR TROUBLESHOOTING
SYMPTOM
Low voltage
POSSIBLE PROBLEM
Engine speed too low?
SOLUTION
Raise engine speed to rated RPM.
AC voltmeter not working?
Replace Ac voltmeter.
Control box internal wiring
malfunction?
Check control box wiring.
Defective ignition coil?
Check red and green ignition wires. Replace ignition wires if
necessary.
Low voltage. Engine speed
normal 3650 RPM (unloaded),
2500 RPM (idle)
Rotor winding malfunction?
Stator winding malfunction?
Leakage breaker malfunction?
Full power switch malfunction?
Engine speed too high?
Check or replace rotor.
Check or replace stator.
Check or replace CB1.
Check full power switch and full power switch circuit.
Lower engine speed to rated RPM.
Check control box wiring.
Voltage output too high.
Voltage output too high. Engine
speed normal 3650 RPM
(unloaded), 2500 RPM (idle)
Control box internal wiring
malfunction
Circuit breaker will not turn on
"NO LOAD"
Defective circuit breaker?
Replace circuit breaker.
Overload Condition?
Reduce load or replace breaker.
Check load circuit for short.
Check solenoid.
Circuit breaker will turn on
"LOADED" but trips immediately.
Load circuit is shorted?
Stuck solenoid?
Does not accelerate from low to
high "NO LOAD"
Bad Idle control switch?
Idle control switch malfunction?
Check or replace idle control switch.
Check or replace idle control switch.
Does not accelerate from low to
high "LOAD ACTIVE
Idle control device malfunction?
Check or replace idle control device.
Check control box wiring.
Control box interal wiring
defective?
Defective rotor windings?
Defective solenoid?
Check or replace rotor.
Check or replace solenoid.
Does not decelerate no
"VOLTAGE OUTPUT".
Defective idle control device?
Defective solenoid?
Check or replace idle control device.
Check or replace idle control device.
Check control box wiring, replace any defective components.
Check or replace solenoid.
Control box wiring malfunction?
Defective solenoid?
Does not decelerate but has
"VOLTAGE OUTPUT".
Idle control device malfunction?
Check or replace idle control device.
PAGE 36 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)
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NOTE PAGE
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 37
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GA-6RE/GA-6REA — EXPLANATION OF CODE IN REMARKS COLUMN
How to read the marks and remarks used in this parts
book.
The contents of this catalog are
subject to change without notice.
Items Found In the “Remarks” Column
Serial Numbers-Where indicated, this indicates a serial
number range (inclusive) where a particular part is used.
Model Number-Where indicated, this shows that the
corresponding part is utilized only with this specific model
number or model number variant.
Items Found In the “Items Number”Column
All parts with same symbol in the number column, , #,
, belong to the same assembly or kit.
+
, %, or
*
■
If more than one of the same
reference number is listed, the
last one listed indicates newest
(or latest) part available.
PAGE 38 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)
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GA-6RE/GA-6REA — SUGGESTED SPARE PARTS
GA-6RE/GA-6REA 1 TO 3 UNITS WITH ROBIN
EH-360YS2420 ENGINE
Part numbers on this Sug-
gested Spare Parts List
may supercede/replace
the P/N shown in the text
pages of this book.
1 to 3 Units
Qty.
P/N
Description
1 ........A9924800014 ...........CAP FUEL TANK
1 ........A9924800004 ...........FILTER FUEL
2 ........3015419604 ..............RUBBER SUSPENSION
2 ........D9312600204 ...........RUBBER SUSPENSION
3 ........0650140150 ..............SPARK PLUG
2 ........2265011308 ..............ROPE, RECOIL
3 ........2673266118 ..............ELEMENT AIR CLEANER
3 ........0642000220 ..............FILTER, FUEL STRAINER
3 ........0601802137 ..............FUSE, 10 AMP
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 39
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GA-6RE/GA-6REA — NAMEPLATE AND DECALS.
NAME PLATE ASSY.
PAGE 40 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)
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GA-6RE/GA-6REA — NAMEPLATE AND DECALS.
NAME PLATE ASSY.
NO.
1
2
3
3
4
5
6
7
PART NO.
PART NAME
QTY.
REMARKS
A5561000003
1630680104
A5511200402
A5511201402
DECAL; MQ MULTIQUIP 6000
1
DECAL; FUEL COCK .................................................. 1......... S-1407
DECAL;CONTROL PANEL ......................................... 1......... GA-6RE, A51120040
DECAL;CONTROL PANEL ......................................... 1......... GA-6REA, A51120140
NAMEPLATE .............................................................. 1......... CONTACT MQ PARTS DEPT.
DECAL; GROUND ....................................................... 1......... S-1123
DECAL;OPERATING INSTRUCTIONS ...................... 1......... A55100000
DECAL;WARNING...................................................... 1......... S-3627
0800628504
A5551000004
0820610404
35137
8
DECAL;WARNING
1
9
7900636004
8700611804
8700611904
0800689404
0800689504
0800696604
DECAL; CAUTION OPER. AT 3600 RPM ONLY ......... 1......... S-4461
DECAL;WARNING DANGEROUS GAS ..................... 1......... S-4984
DECAL; DANGER ELECTRICAL SHOCK HAZ. ......... 1......... S-4985
DECAL; POSITIVE (+)................................................ 1......... S-2090
DECAL; NEGATIVE (-) ................................................ 1......... S-2091
DECAL; BATTERY ...................................................... 1......... S-1237
10
11
12
13
14
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 41
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GA-6RE/GA-6REA — GENERATOR ASSY.
GENERATOR ASSY.
PAGE 42 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)
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GA-6RE/GA-6REA — GENERATOR ASSY.
GENERATOR ASSY.
NO.
1
PART NO.
PART NAME
QTY.
REMARKS
7901002503
ROTOR ASSY. ...................................1 .................. INCLUDES ITEMS W/
*
1-1
FIELD ASSY......................................1 .................. NOT SOLD SEPERATELY
RECTIFIER, D3SB80
SURGE ABSORBER,........................2 .................. TNR15G431K
BEARING, 6304 2RU NYCM
SET BOLT, ROTOR
SET WASHER, BEARING
SPRINGWASHER
ARMATURE ASSY.
END BRACKET
END BRACKET
GUIDE PANEL, AIR
COVER
SET BOLT, STATOR
SPRINGWASHER
PLAIN WASHER
GROMMET
*
1-2
0601823213
0601822638
0071706304
7901017004
0801086104
0040010000
A5135000003
7901315502
7871315022
7875021523
7871331003
7901316004
0040008000
0041208000
7871329514
0601851760
0012808020
0040008000
2
*
*
1-3
2
1
1
1
1
1
1
1
1
1
4
4
4
1
1
4
4
3
4
5
6
7
8
9
10
11
12
13
14
15
CAP, 0B-13
HEX, HEAD BOLT
SPRINGWASHER
15A
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 43
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GA-6RE — CONTROL BOX ASSY.
CONTROL BOX ASSY. (GA-6RE)
PAGE 44 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)
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GA-6RE — CONTROL BOX ASSY.
CONTROL BOX ASSY. (GA-6RE)
NO.
1
2
3
4
5
6
6A
7
8
PART NO.
PART NAME
QTY. REMARKS
A3214000003
0601850102
0601823204
0027103012
0601823853
0027104010
0207004000
A3224000003
0601804819
4341817004
0021004010
0601806819
0601812598
0601812592
0601811035
0601812529
0021004010
0207004000
0601830737
0601831620
0601830737
0021004015
0207004000
A3262800004
0017106016
0017105010
A5352600004
0602210870
0027105020
0602100102
0601802137
A5352600104
0017106016
0017108020
0602201460
0017105016
CONTROL BOX
1
1
2
2
1
2
2
1
1
1
2
1
1
1
1
1
8
8
1
1
1
1
1
1
4
4
1
1
2
2
1
1
1
1
1
2
GROMMET, G-3
RECTIFIER, S5VB60
MACHINE SCREW
SLOW DOWN UNIT, ND-80
MACHINE SCREW
HEX, NUT
CONTROL PANEL
CIRCUIT BREAKER, KM-2 21A
BRACKET, CIRCUIT BREAKER
MACHINE SCREW
AC VOLTMETER, DE450-011 0~120/240V
RECEPTACLE, 5-20R
RECEPTACLE, L5-20R
RECEPTACLE, L5-30R
RECEPTACLE, L14-30R
MACHINE SCREW
9
10
11
12
13
14
15
16
16A
17
18
19
20
20A
21
22
23
24
25
26
27
28
29
30
31
32
33
HEX, NUT
FULL POWER SWITCH, ET-330D12
IDLE CONTROL SWITCH, C1550WA
OPERATION SWITCH, ET-330D12
MACHINE SCREW
HEX, NUT
CAPACITOR ASSY., VR1H102MHA, 50V 1000
HEX, HEAD BOLT
HEX, HEAD BOLT
BRACKET
FUEL CONTROL UNIT
MACHINE SCREW
START SWITCH
FUSE, 10 AMP
BRACKET
HEX HEAD BOLT
µF
HEX HEAD BOLT
RELAY
HEX.HEAD BOLT
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 45
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GA-6REA — CONTROL BOX ASSY.
CONTROL BOX ASSY. (GA-6REA)
PAGE 46 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)
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GA-6REA — CONTROL BOX ASSY.
CONTROL BOX ASSY. (GA-6REA)
NO.
1
2
3
4
5
6
6A
7
8
PART NO.
PART NAME
QTY. REMARKS
A3214000103
0601850102
0601823204
0027103012
0601823853
0027104010
0207004000
A3224000103
0601804819
4341817004
0021004010
0601806819
0601812598
0601812592
0601811035
0601812529
0021004010
0207004000
0601830737
0601831620
0601830737
0021004015
0207004000
A3262800004
0017106016
0017105010
0602210870
0027105020
0602100102
0601802137
A5352600104
0017106016
0017108020
0602201460
0017105016
CONTROL BOX
1
1
2
2
1
2
2
1
1
1
2
1
2
1
1
1
8
8
1
1
1
1
1
1
4
4
1
2
2
1
1
1
1
1
2
GROMMET, G-3
RECTIFIER, S5VB60
MACHINE SCREW
SLOW DOWN UNIT, ND-80
MACHINE SCREW
HEX, NUT
CONTROL PANEL
CIRCUIT BREAKER, KM-2 21A
BRACKET, CIRCUIT BREAKER
MACHINE SCREW
AC VOLTMETER, DE450-011 0~120/240V
RECEPTACLE, 5-20R
RECEPTACLE, L5-20R
RECEPTACLE, L5-30R
RECEPTACLE, L14-30R
MACHINE SCREW
9
10
11
12
13
14
15
16
16A
17
18
19
20
20A
21
22
23
24
25
26
27
28
29
30
31
32
HEX, NUT
FULL POWER SWITCH, ET-330D12
IDLE CONTROL SWITCH, C1550WA
OPERATION SWITCH, ET-330D12
MACHINE SCREW
HEX, NUT
CAPACITOR ASSY., VR1H102MHA, 50V 1000
HEX, HEAD BOLT
HEX, HEAD BOLT
FUEL CONTROL UNIT
MACHINE SCREW
START SWITCH
FUSE, 10 AMP
BRACKET
HEX HEAD BOLT
HEX HEAD BOLT
µF
RELAY
HEX.HEAD BOLT
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 47
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GA-6RE/GA-6REA — MUFFLER ASSY.
MUFFLER ASSY.
PAGE 48 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)
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GA-6RE/GA-6REA — MUFFLER ASSY.
MUFFLER ASSY.
NO
1
2
3
4
5
6
7
8
PART NO
PART NAME
MUFFLER
BRACKET
HEX NUT
QTY.
1
1
4
1
2
4
1
1
1
2
1
1
1
2
1
1
1
2
2
2
2
2
1
4
REMARKS
0602300360
0602302021
0602323061
0602302023
0602302022
0602322071
0602300411
0602322070
A5331400104
0017108020
A5331400004
0017108020
A5331400304
0207008000
0017108025
0207008000
0602312050
0602320172
0602322072
0602323161
0602323062
0602323160
0602302020
0602322071
COVER
SEAL RUBBER
HEX HEAD BOLT
ARRESTER, SPARK
TAPPING SCREW
BRACKET
HEX HEAD BOLT
BRACKET
HEX HEAD BOLT
BRACKET
HEX NUT
HEX HEAD BOLT
HEX NUT
EXHAUST PIPE
GASKET
HEX HEAD BOLT
WASHER, LOCK
HEX NUT
WASHER, LOCK
COVER
9
10
11
12
13
14
15
15A
16
17
18
18A
19
19A
20
21
HEX HEAD BOLT
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 49
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GA-6RE/GA-6REA — PIPE FRAME ASSY.
PIPE FRAME ASSY.
PAGE 50 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)
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GA-6RE/GA-6REA — PIPE FRAME ASSY.
PIPE FRAME ASSY.
NO.
1
1
2
3
4
5
6
7
PART NO.
PART NAME
QTY.
REMARKS
A5417000202
A5417000602
A3417100006
0017106016
A5417700203
3015419604
D9312600204
0207008000
0017108030
0801086004
0017108040
0207008000
A4364000002
A9924800014
A9924800004
0602125034
06424008900
0605513028
0605515062
7855525514
7855525604
0017108030
A9117200103
0601850097
0021008025
0038408000
0601851116
0011308025
0037908000
0042108000
0017106016
7915456004
0017106016
7915455103
A5417400003
0017106016
PIPE FRAME ............................... 1 ................GA-6RE
PIPE FRAME ............................... 1 ................GA-6REA
BRACKET
HEX, HEAD BOLT
BASE
RUBBER SUSPENSION
RUBBER SUSPENSION
HEX, NUT
HEX, HEAD BOLT
SET WASHER
HEX, HEAD BOLT
HEX, NUT
1
4
1
2
2
8
2
2
2
2
1
1
1
1
8
9
10
10A
11
12
13
14
15
16
17
18
19
20
21
22
23
23A
24
25
25A
25B
26
27
28
29
30
31
FUELTANK
CAP, FUEL TANK
FUEL FILTER
FUEL GAUGE
FUEL STRAINER ......................... 1 ................REPLACES P/N 065510024
HOSE
HOSE BAND
RUBBER CUSHION
COLLAR
BOLT HEX HEAD
HANGER
STOPPER, 30029
MACHINE SCREW
HEX, NUT
PLASTIC WASHER
HEX, HEAD BOLT
HEX, NUT
PLAIN WASHER
HEX, HEAD BOLT
STOPPER
HEX, HEAD BOLT
COVER
1
1
4
4
4
1
1
1
1
2
2
2
2
1
1
2
1
1
6
COVER
HEX, HEAD BOLT
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 51
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GA-6RE/GA-6REA — BATTERY ASSY.
BATTERY ASSY.
PAGE 52 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)
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GA-6RE/GA-6REA — BATTERY ASSY.
BATTERY ASSY.
NO.
32
33
34
35
36
37
38
39
PART NO.
PART NAME
QTY.
REMARKS
BATTERY ..................................... 1 ................PURCHASE LOCALLY
7905458103
A5344200004
0037806000
0040006000
0041206000
A5347000104
A5347000004
BATTERY BAND
BATTER BOLT
WING NUT
1
2
2
2
2
1
1
SPRING NUT
WASHER, FLAT
BATTERY CABLE
BATTERY CABLE
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 53
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ROBIN EH-360YS2420 ENGINE — AIR CLEANER ASSY.
PAGE 54 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)
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ROBIN EH-360YS2420 ENGINE — AIR CLEANER ASSY.
AIR CLEANER ASSY.
NO.
PART NO.
PART NAME
QTY.
REMARKS
510
2673260820
2673272108
2673264008
2673266118
2673290103
26735901A3
0023806000
0010406160
2671700103
0732004430
AIR CLEANER ASSY. .............................1 ................ INCLUDES ITEMS W/
*
510-220
510-250
510-520
540
550
570
580
850
910
GASKET
CLEANER COVER CP
AIR CLEANER ASSY.
INSULATOR .............................................1 ................ T=15 26.5D 6.5DX46P
GASKET (INSULATOR) ...........................2 ................ T=0.4 26.5D 6.5DX46P
FLANGE NUT
FLANGE BOLT
RUBBER PIPE
LABEL (CHOKE)
1
1
1
*
*
*
2
2
1
1
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 55
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ROBIN EH-360YS2420 ENGINE — CRANKCASE ASSY.
CRANKCASE ASSY.
PAGE 56 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)
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ROBIN EH-360YS2420 ENGINE — CRANKCASE ASSY.
CRANKCASE ASSY.
NO.
PART NO.
PART NAME
QTY.
REMARKS
10
2671010411
2671010511
2631421103
0565100050
13207AA050
2633534103
0440350090
0600350010
0310060020
0105080290
0105060251
0440080010
0401140030
0211140020
2671100301
0440350090
0600350010
2674500101
2054190103
2246360101
0420220010
0213200050
2671510113
2671999903
2671300331
2671500113
0110100030
2671550111
2671520113
0310060020
0110060130
26716001A3
26716101A3
0110060010
CRANKCASE CP .......................................... 1 .................. INCLUDES ITEMS W/%
EH360YS2420
VALVE GUIDE
CLIP
SEAL-INT VALVE
RETAINER PLATE
OIL SEAL
BALL BEARING
DOWEL PIN
STUD, M8X1.25X30L
STUD, M6X1.0X98L
OIL SEAL
PLUG, M14X1.5X20DX12L
GASKET
MAIN BEARING COVER C ........................... 1 .................. INCLUDES ITEMS W/#
OIL SEAL
BALL BEARING
GOVERNOR GEAR CP
GOVERNOR SLEEVE
OIL GAUGE CP ............................................. 1 .................. INCLUDES ITEMS W/ +
PLUG (RUBBER)
GASKET
GASKET (BEARING COVER)
FLANGE BOLT, M8X1.25X17DX40L
CYLINDER HEAD CP.................................... 1 .................. INCLUDES ITEMS W/
GASKET (HEAD)
1
2
1
1
1
1
1
2
2
2
1
2
2
20
*
21
*
26
28
*
30%
40%
50%
60
70
75
80
*
90
210
220#
230#
250
260
270
275
280 +
290
300
610
620
630
680
690
700
710
722
723
726
1
1
1
1
1
1
1
7
*
1
4
1
1
2
4
1
1
1
FLANGE BOLT, M10X1.25X19DX65L
ROCKER COVER CP
GASKET (ROCKER COVER)
DOWEL PIN
FLANGE BOLT, M6X1.0X14DX25L
LEAF VALVE
RETAINER PLATE
FLANGE BOLT, M6X1.0X14DX8L
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 57
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ROBIN EH-360YS2420 ENGINE — CRANKSHAFT AND PISTON ASSY.
CRANKSHAFT AND PISTON ASSY.
PAGE 58 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)
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ROBIN EH-360YS2420 ENGINE — CRANKSHAFT AND PISTON ASSY.
CRANKSHAFT AND PISTON ASSY.
NO.
10
40
41
42
50
60
65
70
PART NO.
PART NAME
QTY.
REMARKS
2672070201
0230350160
0230350170
0230350180
0021818000
0032018000
0031018000
0053205401
2672250110
0010508400
2632330103
2672340103
2672340203
2672340303
2672350107
2672350207
2672350307
0565210020
CRANKSHAFT CP
SPACER, 35.3DX45DX0.6T
SPACER, 35.3DX45DX0.8T
SPACER, 35.3DX45DX1.0T
NUT
1
1
1
1
1
1
1
1
SPRINGWASHER
WASHER
WOODRUFF KEY
310
320
CONNECTING ROD ASSY..................................1............. INCLUDES ITEMS W/
FLANGE BOLT
PISTON PIN
PISTON, STD.
PISTON, 0.25 O.S.
PISTON, 0.50 O.S.
PISTON RING SET, STD.
PISTON RING SET, 0.25 O.S.
PISTON RING SET, 0.50 O.S.
CLIP
*
2
1
1
1
1
1
1
1
2
*
350
360
361
362
370
371
372
380
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 59
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ROBIN EH-360YS2420 ENGINE — FLYWHEEL ASSY.
FLYWHEEL ASSY.
PAGE 60 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)
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ROBIN EH-360YS2420 ENGINE — FLYWHEEL ASSY.
FLYWHEEL ASSY.
NO.
10
11
12
13
20
30
35
50
60
70
80
100
110
170
176
PART NO.
PART NAME
QTY.
1
REMARKS
2677920211
2677940121
2677960501
2677960301
2677100203
0011406250
0043506200
2677310101
0660000361
0150040090
2267550103
0650140480
0655000131
2467550201
0043106080
FLYWHEEL CP
IGNITION COIL CP
EXCITER COIL CP
EXCITER COIL CP
1
1
1
1
2
4
1
1
2
1
1
1
1
1
RING GEAR, D 180DX217DX7B N=85
BOLT & WASHER AY
SCREW & WASHER AY
WIRE 1 CP, L=330 BLACK
SWITCH AY
TAPPING SCREW, M4X12L
GROMMET, 8DX12DX7.5H
SPARK PLUG, NGK BPR6ES
SPARK PLUG CAP
CLAMP
SCREW, PAN HEAD
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 61
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ROBIN EH-360YS2420 ENGINE — GOVERNOR ASSY.
GOVERNOR ASSY.
PAGE 62 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)
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ROBIN EH-360YS2420 ENGINE — GOVERNOR ASSY.
GOVERNOR OPERATION ASSY.
NO.
10
20
26
30
40
50
60
70
PART NO.
PART NAME
GOVERNOR LEVER CP
GOVERNOR SHAFT
WASHER
GOVERNOR ROD CP
ROD SPRING, 5.7DX0.4DX148L N=30
CLIP
BOLT AND WASHER AY
NUT, M6X1.0X4.9H SQUARE
GOVERNOR SPRING CP, 12.5DX1.4DX40L N=13
SPEED CONTROL LEVER
STOP PLATE
QTY.
1
1
1
1
1
2
1
1
1
1
1
2
1
1
REMARKS
2674230311
2674220103
0031108000
2674270101
2674280113
0031306000
0011406300
0186060020
2674250201
2674331003
2274350113
0043104250
2304900313
0176060020
80
310
340
360
365
450
SCREW
SPRING (ADJUSTER), 60X0.6DX17L N=7
SELF LOCK NUT, M6X1.0X13DX6.9H
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 63
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ROBIN EH-360YS2420 ENGINE — INTAKE AND EXHAUST ASSY.
INTAKE AND EXHAUST ASSY.
PAGE 64 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)
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ROBIN EH-360YS2420 ENGINE — INTAKE AND EXHAUST ASSY.
INTAKE AND EXHAUST ASSY.
NO.
10
35
38
50
60
70
80
90
PART NO.
PART NAME
QTY.
1
1
1
2
2
2
1
1
4
1
1
1
2
2
2
2
2
1
1
1
1
1
1
1
REMARKS
2673170101
2463620111
2463670103
2393330113
2463361103
2463371113
2633340103
2633350213
2463550103
0230220050
0230220060
0230220070
26735301C1
2673610113
2613580113
2673570103
0170060110
26736501A3
31H1100101
2673760101
0150040060
31H1200101
2673421101
31H1500203
2703520101
0170080030
0032008000
CAMSHAFT CP
RELEASE LEVER CP
RETURN SPRING
TAPPET
VALVE SPRING
SPRING RETAINER
INTAKE VALVE
EXHAUST VALVE
COLLET-VALVE
SPACER, 22.2DX32.5DX0.6T
SPACER, 22.2DX32.5DX0.7T
SPACER, 22.2DX32.5DX0.8T
PUSH ROD CP
ROCKER ARM
BOLT (PIVOT)
PIVOT
NUT, M6X0.75X3.6H
GUIDE PLATE
95
100
101
102
210
220
230
235
240
260
310
315
317
320
321
330
340
350
354
MUFFLER CP
SPARK ARRESTER CP
TAPPING SCREW, M4X6L
MUFF COVER (FRONT) CP
MUFF COVER (REAR) CP
MUFFLER BRACKET
GASKET CP (MUFFLER)
NUT, M8X1.25X6.5H
SPRINGWASHER
1
2
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 65
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ROBIN EH-360YS2420 ENGINE — COOLING STARTING ASSY.
COOLING STARTING ASSY.
PAGE 66 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)
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ROBIN EH-360YS2420 ENGINE — COOLING STARTING ASSY.
COOLING STARTING ASSY.
NO.
10
20
25
40
60
61
80
210
210-1
210-2
210-3
210-4
210-5
210-6
210-7
210-8
PART NO.
PART NAME
QTY.
REMARKS
2675126301
2669170303
0732003900
0110060020
2675260112
2675270103
0110060010
2675020110
2615011508
2465012008
2265011308
2615010008
2465012508
2465013008
2275013508
2465016008
2245015008
2275015208
0110060010
0016508120
2675965203
BLOWER HOUSING CP (D BLACK)
LABEL (TRADE MARK)
LABEL (WARNING)
1
1
1
5
1
1
4
FLANGE BOLT, M6X1.0X14DX12L
CYLINDER BAFFLE 1 UN
CYLINDER BAFFLE 2
FLANGE BOLT, M6X1.0X14DX8L
RECOIL STARTER AY ............................1 ................ INCLUDES ITEMS W/
SPIRAL SPRING
REEL
STARTER ROPE
STARTER KNOB
RATCHET
FRICTION SPRING
RETURN SPRING
RATCHET GUIDE
STARTER PULLEY
SET SCREW
FLANGE BOLT, M6X1.0X14X8L
BOLT
*
1
1
1
1
2
1
2
1
1
1
4
3
1
*
*
*
*
*
*
*
*
210-11
210-49
220
230
850
*
*
SEAL RUBBER
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 67
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ROBIN EH-360YS2420 ENGINE — CARBURETOR ASSY.
CARBURETOR ASSY.
PAGE 68 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)
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ROBIN EH-360YS2420 ENGINE — CARBURETOR ASSY.
CARBURETOR ASSY.
NO.
PART NO.
PART NAME
QTY.
REMARKS
210
2666231100
2666253608
2096235108
2676252608
2376245108
2536242008
2676252108
2396256008
2666253108
2546242508
2266255008
2246231218
2146251508
2676255108
2486245108
2066254008
2346250608
2676244008
2466242508
2546240108
2246256918
2146245408
2056244708
2246245208
2066244608
2666241008
2466241008
2476255008
2366268008
1066239208
2676245008
2476256208
2476256508
2426231308
2676257108
1386235408
CARBURETOR ASSY. ..........................1 ................ INCLUDES ITEMS W/
*
210-1
THROTTLE VALVE
SCREW
CHOKE VALVE
SCREW
PILOT JET
CHOKE LEVER AY
RING
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
*
210-2
*
210-3
*
210-4
*
210-5
*
210-8
*
210-9
*
210-11
210-12
210-13
210-14
210-15
210-16
210-17
210-18
210-19
210-20
210-21
210-22
210-24
210-28
210-29
210-40
210-41
210-44
210-45
210-61
210-62
THROTTLESHAFT-A
JET HOLDER
RING
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
NEEDLE VALVE-A
PIN
FLOAT BODY-A
WASHER
CHAMBER PACKING
FLOT AY
MAIN NOZZLE
GUIDE HOLDER
MAIN JET
CLIP
SCREW
SPRING
SCREW
SPRING
AIR JET
AIR JET
CAP (CHOKE)
SEAL
210-102
210-103
210-125
210-126
210-127
210-191
210-192
SEAL
RING
*
*
*
*
*
*
*
SOLENOID-A
WASHER
O-RING
HOSE
CLIP
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 69
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ROBIN EH-360YS2420 ENGINE — STARTER ASSY.
STARTER ASSY.
PAGE 70 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)
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ROBIN EH-360YS2420 ENGINE — STARTER ASSY.
STARTER ASSY.
NO.
PART NO.
PART NAME
QTY.
REMARKS
120
2247050200
2357053508
2357054508
2357053008
2357055008
2247055108
2247055308
2467050008
2357054008
2467050508
1137051008
2357057508
2357055508
2147056008
2357056508
2357056608
2467058008
0022706000
0032006000
2147900701
0031008000
0032008000
2467550201
0043106080
2147700210
STARTING MOTOR ASSY. ....................1..................NCLUDES ITEMS W/
*
120-2
120-3
120-4
120-6
120-7
120-8
120-9
120-10
120-11
120-12
120-17
120-23
120-29
120-40
120-41
120-52
121
122
130
150
160
170
176
300
BRUSH (+)
1
2
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
2
2
2
1
1
1
SPRING (BRUSH)
HOLDER AY (BRUSH)
ARMATURE AY
PINION ASSY.
STOPPER SET PINION
COVER ASSY FRONT
BRUSH (-),
COVER ASSY. REAR
CASE METAL
THROUGH BOLT
WASHER KIT
FRONT METAL
M BUSH (1)
M BUSH (2)
O-RING
NUT
SPRING WASHER
BOLT CP, STARTER, M8X1.25X30L
WASHER
SPRING WASHER
CLAMP CP
SCREW, PANHEAD
MAGNETIC SWITCH
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 71
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ROBIN EH-360YS2420 ENGINE — SOLENOID ASSY.
SOLENOID ASSY.
PAGE 72 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)
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ROBIN EH-360YS2420 ENGINE — SOLENOID ASSY.
SOLENOID ASSY.
NO.
600
610
611
613
614
630
640
642
700
760
770
775
PART NO.
PART NAME
QTY.
REMARKS
2537501000
2677600101
2677600211
0130060220
0011308200
2677820113
0563000040
0566000250
KS31102001
2147312201
0566000250
0110060010
SOLENOID AY
1
1
1
2
1
1
1
1
1
1
2
2
BRACKET (SOLENOID) 1CP
BRACKET (SOLENOID) 2CP
BOLT & WASHER ASSY., M6X1.0X12LW/W,SW
BOLT & WASHER ASSY.
SPRING (SOLENOID), 8DX1.2DX103L N=20
WIRE BAND, 3.6BX1.2TX146L
CLAMP, 6.5DX10BX95LX0.6T
OIL SENSOR CP 11
WIRE 22 CP, L=85 BLACK
CLAMP, 6.5DX10BX95LX0.6T
FLANGE BOLT, M6X1.0X14DX8L
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 73
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Effective: October 1, 2002
TERMS AND CONDITIONS OF SALE — PARTS
Multiquipreservestherighttoquoteandsell
directtoGovernmentagencies,andtoOrigi-
nal Equipment Manufacturer accounts who
useourproductsasintegralpartsoftheirown
products.
PAYMENT TERMS
5. Partsmustbeinnewandresalablecon-
dition,intheoriginalMultiquippackage(if
any), and with Multiquip part numbers
clearlymarked.
Terms of payment for parts are net 10 days.
FREIGHTPOLICY
All parts orders will be shipped collect or
prepaidwiththechargesaddedtotheinvoice.
All shipments are F.O.B. point of origin.
Multiquip’sresponsibilityceaseswhenasigned
manifesthasbeenobtainedfromthecarrier,
andanyclaimforshortageordamagemustbe
settledbetweentheconsigneeandthecarrier.
6. Thefollowingitemsarenotreturnable:
SPECIALEXPEDITINGSERVICE
a. Obsolete parts. (If an item is in the
price book and shows as being re-
placedbyanotheritem,itisobsolete.)
A$35.00surchargewillbeaddedtotheinvoice
forspecialhandlingincludingbusshipments,
insuredparcelpostorincaseswhereMultiquip
mustpersonallydeliverthepartstothecarrier.
b. Any parts with a limited shelf life
(such as gaskets, seals, “O” rings,
andotherrubberparts)thatwerepur-
chasedmorethansixmonthspriorto
thereturndate.
LIMITATIONSOFSELLER’SLIABILITY
MINIMUMORDER
Multiquip shall not be liable hereunder for
damagesinexcessofthepurchasepriceofthe
item with respect to which damages are
claimed, and in no event shall Multiquip be
liable for loss of profit or good will or for any
otherspecial,consequentialorincidentaldam-
ages.
The minimum charge for orders from Mul-
tiquipis$15.00net.Customerswillbeasked
for instructions regarding handling of orders
notmeetingthisrequirement.
c. Anylineitemwithanextendeddealer
netpriceoflessthan$5.00.
d. Special order items.
RETURNEDGOODSPOLICY
e. Electricalcomponents.
f. Paint,chemicals,andlubricants.
g. Decalsandpaperproducts.
h. Itemspurchasedinkits.
Returnshipmentswillbeacceptedandcredit
willbeallowed,subjecttothefollowingprovi-
sions:
LIMITATIONOFWARRANTIES
Nowarranties,expressorimplied,aremade
in connection with the sale of parts or trade
accessoriesnorastoanyenginenotmanufac-
turedbyMultiquip.Suchwarrantiesmadein
connectionwiththesaleofnew,completeunits
aremadeexclusivelybyastatementofwar-
rantypackagedwithsuchunits,andMultiquip
neitherassumesnorauthorizesanypersonto
assume for it any other obligation or liability
whatever in connection with the sale of its
products.Apartfromsuchwrittenstatementof
warranty, there are no warranties, express,
impliedorstatutory,whichextendbeyondthe
descriptionoftheproductsonthefacehereof.
1. AReturnedMaterialAuthorizationmust
be approved by Multiquip prior to ship-
ment.
7. Thesenderwillbenotifiedofanymaterial
receivedthatisnotacceptable.
2. ToobtainaReturnMaterialAuthorization,
alistmustbeprovidedtoMultiquipParts
Salesthatdefinesitemnumbers,quanti-
ties, and descriptions of the items to be
returned.
8. Suchmaterialwillbeheldforfiveworking
days from notification, pending instruc-
tions.Ifareplyisnotreceivedwithinfive
days,thematerialwillbereturnedtothe
senderathisexpense.
a. Thepartsnumbersanddescriptions
must match the current parts price
list.
9. Creditonreturnedpartswillbeissuedat
dealer net price at time of the original
purchase,lessa15%restockingcharge.
b. The list must be typed or computer
generated.
10. In cases where an item is accepted, for
which the original purchase document
can not be determined, the price will be
basedonthelistpricethatwaseffective
twelvemonthspriortotheRMAdate.
c. The list must state the reason(s) for
thereturn.
d. The list must reference the sales
order(s)orinvoice(s)underwhichthe
itemswereoriginallypurchased.
11. Credit issued will be applied to future
purchasesonly.
e. The list must include the name and
phonenumberofthepersonrequest-
ingtheRMA.
PRICINGANDREBATES
Prices are subject to change without prior
notice.Pricechangesareeffectiveonaspe-
cificdateandallordersreceivedonorafterthat
datewillbebilledattherevisedprice.Rebates
3. AcopyoftheReturnMaterialAuthoriza-
tionmustaccompanythereturnshipment.
4. Freight is at the sender’s expense. All forpricedeclinesandaddedchargesforprice
partsmustbereturnedfreightprepaidto increaseswillnotbemadeforstockonhand
Multiquip’sdesignatedreceivingpoint.
atthetimeofanypricechange.
PAGE 74 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)
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NOTE PAGE
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 75
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OPERATION AND PARTS MANUAL
HERE'S HOW TO GET HELP
PLEASE HAVETHE MODEL AND SERIAL
NUMBER ON-HANDWHEN CALLING
MULTIQUIP CORPORATE OFFICE
18910 Wilmington Ave.
Carson, CA 90746
800-421-1244
FAX:310-537-3927
Email: [email protected]
Internet:www.multiquip.com
PARTS DEPARTMENT
800-427-1244
310-537-3700
FAX:800-672-7877
FAX:310-637-3284
MAYCO PARTS
800-306-2926
310-537-3700
FAX:800-672-7877
FAX:310-637-3284
SERVICE DEPARTMENT
800-421-1244
FAX:310-537-4259
310-537-3700
TECHNICAL ASSISTANCE
800-478-1244
FAX:310-631-5032
FAX:310-537-1173
WARRANTYDEPARTMENT
800-421-1244,EXT.279
310-537-3700,EXT.279
Your Local Dealer is:
MULTIQUIP INC.
18910 WILMINGTONAVE.
CARSON, CALIFORNIA 90746
800-421-1244 • 310-537-3700
FAX:310-537-3927
E-mail:[email protected]
Internet:multiquip.com
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