Multiquip Portable Generator KD1800 User Manual
PARTS AND OPERATION MANUAL  
Model KD1800/KD6  
A.C. GENERATOR  
USED WITH MLT SERIES  
MODULAR LIGHT TOWERS  
Revision #1 (06/16/05)  
MULTIQUIPINC.  
18910 WILMINGTON AVE.  
PARTS DEPARTMENT:  
800-427-1244  
CARSON, CALIFORNIA 90746 FAX: 800-672-7877  
310-537-3700  
800-421-1244  
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE:  
800-478-1244  
FAX:310-537-3927  
FAX:310-631-5032  
E-mail:[email protected] • www:multiquip.com  
Atlanta • Boise • Dallas • Houston • Newark  
Montreal, Canada • Manchester, UK  
Rio De Janiero, Brazil • Guadalajara, Mexico  
P/N 29309  
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PAGE 2 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)  
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HERE'S HOW TO GET HELP  
PLEASE HAVE THE MODEL AND SERIAL NUMBER  
ON-HAND WHEN CALLING  
PARTS DEPARTMENT  
800-427-1244 or 310-537-3700  
FAX: 800-672-7877 or 310-637-3284  
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE  
800-478-1244 or 310-537-3700  
FAX: 310- 537-4259  
WARRANTY DEPARTMENT  
888-661-4279, or 310-661-4279  
FAX: 310- 537-1173  
MAIN  
800-421-1244 or 310-537-3700  
FAX: 310-537-3927  
KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 3  
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TABLE OF CONTENTS  
Here's How To Get Help ............................................ 3  
Table Of Contents ..................................................... 4  
Parts Ordering Procedures ....................................... 5  
Safety Alert Message Symbols .............................. 6-7  
Rules For Safe Operation ...................................... 8-9  
Operation and Safety Decals ............................. 10-11  
Generator Specifications ........................................ 12  
Engine Specifications .............................................. 13  
General Information ................................................ 14  
Kubota D905EBG-2 Engine  
Crankcase Assembly .........................................62-63  
Oil Pan Assembly ...............................................64-65  
Cylinder Head Assembly....................................66-67  
Gear Case Assembly .........................................68-69  
Head Cover Assembly .......................................70-71  
Oil Filter Assembly .............................................72-73  
Dipstick and Guide Assembly ............................74-75  
Main Bearing Case Assembly ............................76-77  
Camshaft and Idle Gear Shaft Assembly...........78-79  
Piston and Crankshaft Assembly .......................80-81  
Flywheel Assembly ............................................82-83  
Fuel Camshaft and Governor Shaft Assembly ..84-85  
Engine Stop Lever Assembly .............................86-87  
Stop Solenoid Assembly ....................................88-89  
Injection Pump Assembly...................................90-91  
Injection Pump (Component Parts) Assembly ...92-93  
Governor ............................................................94-95  
Speed Control Plate Assembly ..........................96-97  
Nozzle Holder and Glow Plug Assembly............98-99  
Nozzle Holder (Component Parts) Assy. ...... 100-101  
Fuel Pump Assembly (Mechanical) .............. 102-103  
Alternator and Pulley Assembly .................... 104-105  
Alternator (Component Parts) Assembly ...... 106-107  
Starter Assembly .......................................... 108-109  
Starter (Component Parts) Assembly.......... 110-111  
Oil Switch/Thermometer and Plug Assembly 112-113  
Water Flange and Thermostat Assembly...... 114-115  
Water Pump Assembly .................................. 116-117  
Water Pipe Assembly .................................... 118-119  
Fan Assembly................................................ 120-121  
Valve and Rocker Arm Assembly .................. 122-123  
Inlet Manifold Assembly ................................ 124-125  
Exhaust Manifold Assembly .......................... 126-127  
Accessories and Service Parts Assembly ..... 128-129  
Label and Operator's Manual ....................... 130-131  
Multiquip KD1800/KD6  
AC Generator  
Dimension ............................................................... 15  
Controls and Indicators ...................................... 16-17  
Installation ............................................................... 18  
Pre-Setup (Generator) ....................................... 19-20  
Pre-Setup (Engine) ............................................ 21-22  
Instrumentation ....................................................... 23  
Load Application ..................................................... 24  
Engine Operating Instructions ................................ 25  
Maintenance (Engine)........................................ 26-27  
Maintenance (Generator) ....................................... 30  
Preparation For Long Term Storage ....................... 31  
Troubleshooting (Generator) .................................. 32  
Troubleshooting (Engine)................................... 33-34  
Explanation Of Codes In Remarks Column ............ 36  
Suggested Spare Parts ........................................... 37  
Nameplate and Decals....................................... 38-39  
Enclosure Assy................................................... 40-41  
Control Box Assy. ............................................... 42-43  
Engine Mounting Hardware Assy. ...................... 44-45  
Radiator Assy. .................................................... 46-47  
Air Cleaner and Muffler Assy. ............................ 48-49  
Battery Assy. ...................................................... 50-51  
Drain Plug Assy. ................................................. 52-53  
Fuel Assy............................................................ 54-55  
Generator Assy. ................................................. 56-57  
Control Box Wiring Diagram.................................... 58  
Generator Wiring Diagram ...................................... 59  
Engine Wiring Diagram ........................................... 60  
Terms and Conditions Of Sale — Parts ................ 132  
NOTE  
Specification and part  
number are subject to  
change without notice.  
PAGE 4 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)  
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PARTS ORDERING PROCEDURES  
■ Dealer account number  
■ Dealer name and address  
■ Shipping address (if different than billing address)  
■ Return fax number  
■ Applicable model number  
■ Quantity, part number and description of each part  
■ Specify preferred method of shipment:  
UPS Ground  
•
UPS Second Day or Third Day*  
•
UPS Next Day*  
•
Federal Express Priority One (please provide us with your Federal  
Express account number)*  
•
Airborne Express*  
•
Truck or parcel post  
•
*Normally shipped the same day the order is received, if prior to 2PM west coast time.  
Earn Extra Discounts when  
you order by FAX!  
All parts orders which include complete part numbers  
and are received by fax qualify for the following extra  
discounts:  
Number of  
line items ordered  
Additional Discount  
1-9 items  
3%  
10+ items**  
5%  
Get special freight allowances  
when you order 10 or more  
line items via FAX!**  
Now! Direct TOLL-FREE access  
to our Parts Department!  
■
UPS Ground Service at no charge for freight  
■
UPS Third Day Service at one-half of actual freight cost  
Toll-free nationwide:  
800-421-1244  
No other allowances on freight shipped by any other carrier.  
**Common nuts, bolts and washers (all items under $1.00 list price)  
do not count towards the 10+ line items.  
Toll-free FAX:  
*DISCOUNTS ARE SUBJECT TO CHANGE*  
800/6-PARTS-7 • 800-672-7877  
Fax order discount and UPS special programs revised June 1, 1995  
KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 5  
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KD1800/KD6 — SAFETY MESSAGE ALERT SYMBOLS  
FORYOUR SAFETY ANDTHE SAFETY OF OTHERS!  
HAZARD SYMBOLS  
Safety precautions should be followed at all times when  
operating this equipment. Failure to read and understand the  
Safety Messages and Operating Instructions could result in  
injury to yourself and others.  
Lethal Exhaust Gases  
Engine exhaust gases contain poisonous  
NOTE  
carbon monoxide. This gas is colorless and  
odorless, and can cause death if inhaled.  
NEVER operate this equipment in a confined  
area or enclosed structure that does not  
provide ample free flow air.  
This Owner's Manual has been developed to provide  
complete instructions for the safe and efficient operation  
of the MQ Whiteman Model KD1800/KD6 6KW  
Generator. Please refer to the engine manufacturers  
instructions for data relative to its safe operation.  
Before using this Generator, ensure that the  
operating individual has read and understands all  
instructions in this manual.  
Explosive Fuel  
Diesel fuel is extremely flammable, and its  
vapors can cause an explosion if ignited. DO  
NOT start the engine near spilled fuel or  
combustible fluids. DO NOT fill the fuel tank  
while the engine is running or hot. DO NOT  
overfill tank, since spilled fuel could ignite if it  
comes into contact with hot engine parts or  
sparks from the ignition system. Store fuel in  
approved containers, in well-ventilated areas  
and away from sparks and flames. NEVER  
use diesel fuel as a cleaning agent.  
SAFETY MESSAGE ALERT SYMBOLS  
The three (3) Safety Messages shown below will inform you  
about potential hazards that could injure you or others. The  
Safety Messages specifically address the level of exposure to  
the operator, and are preceded by one of three words: DANGER,  
WARNING, or CAUTION.  
Burn Hazards  
DANGER: You WILL be KILLED or  
SERIOUSLY injured if you DO NOT follow  
directions.  
Engine components can generate extreme heat.  
To prevent burns, DO NOT touch these areas  
while the engine is running or immediately after  
operations. NEVER operate the engine with  
heat shields or heat guards removed.  
WARNING: You CAN be KILLED or  
SERIOUSLY injured if you DO NOT follow  
directions.  
Rotating Parts  
CAUTION: You CAN be injured if you  
DO NOT follow directions.  
NEVER operate equipment with covers, or  
guards removed. Keep fingers, hands, hair and  
clothing away from all moving parts to prevent  
injury.  
Potential hazards associated with KD-1800/KD-6 Generator  
operation will be referenced with Hazard Symbols which appear  
throughout this manual, and will be referenced in conjunction  
with Safety Message Alert Symbols.  
PAGE 6 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)  
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KD1800/KD6 — SAFETY MESSAGE ALERT SYMBOLS  
Accidental Starting  
Sight and Hearing hazard  
ALWAYS place the ignition switch in the OFF  
position, remove key when the equipment is  
not in use. Store key in a safe place.  
ALWAYS wear approved eye and hearing  
protection.  
Over Speed Conditions  
Equipment Damage Messages  
NEVER tamper with the factory settings of the  
engine governor or settings. Personal injury  
and damage to the engine or equipment can  
result if operating in speed ranges above  
maximum allowable.  
Other important messages are provided throughout this manual  
to help prevent damage to your generator, other property, or the  
surrounding environment.  
NOTE  
This generator, other property, or the  
surrounding environment could be damaged  
if you DO NOT follow instructions.  
KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 7  
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KD1800/KD6 — RULES FOR SAFE OPERATION  
■
NEVER touch the hot exhaust  
manifold, muffler or cylinder. Allow  
these parts to cool before servicing  
engine or generator.  
CAUTION:  
Failure to follow instructions in this manual may  
lead to serious injury or even death! This  
equipment is to be operated by trained and  
qualified personnel only! This equipment is  
for industrial use only.  
The following safety guidelines should always be used when  
operating the KD1800/KD6 6 KW AC  
Generator:  
■
■
HighTemperatures – Allow the engine to cool before adding  
fuel or performing service and maintenance functions. Contact  
with hot components can cause serious burns.  
GENERAL SAFETY  
■
DO NOT operate or service this equipment  
beforereadingthisentiremanual.  
The engine of this generator requires an adequate free flow  
of cooling air. NEVER operate the generator in any enclosed  
or narrow area where free  
■
■
This equipment should not be operated by persons under 18  
years of age.  
flow of the air is restricted.  
If the air flow is restricted it  
will cause serious damage  
to the generator engine  
NEVER operate this equipment without proper protective  
clothing, shatterproof glasses, steel-toed boots and other  
protective devices required by the job.  
and may cause injury to  
people. Remember the  
generator's engine gives  
off DEADLY carbon  
monoxide gas.  
■
■
ALWAYS refuel in a well-ventilated area, away from sparks  
and open flames.  
■
■
NEVER operate this equipment when not  
feeling well due to fatigue, illness or taking  
medicine.  
ALWAYS use extreme caution when  
working with flammable liquids. When  
refueling, stop the engine and allow it  
to cool.  
NEVER operate this equipment under the  
influence or drugs or alcohol.  
■
NEVER smoke around or near the  
machine. Fire or explosion could result from  
fuel vapors, or if fuel is spilled on a hot  
engine.  
■
NEVER use accessories or attachments, which are not  
recommended by Multiquip for this equipment. Damage to  
the equipment and/or injury to user may result.  
■
■
■
Manufacture does not assume responsibility for any accident  
due to equipment modifications.  
■
■
NEVER operate the generator in an explosive atmosphere or  
near combustible materials. An explosion or fire could result  
causing severe bodily harm or even death.  
Whenever necessary, replace nameplate, operation and  
safety decals when they become difficult read.  
ALWAYS check the machine for loosened threads or bolts  
before starting.  
Topping-off to filler port is dangerous, as it tends to spill fuel.  
PAGE 8 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)  
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KD1800/KD6 — RULES FOR SAFE OPERATION  
■
■
■
DO NOT operate or service this equipment before reading  
this entire manual.  
■
Provide adequate ventilation when operating the generator.  
DO NOT operate the generator in any enclosed or narrow  
space. The gasoline engine that provides power to the  
generator gives off DEADLY monoxide gas.  
This equipment should not be operated by persons under 18  
years of age.  
■
■
NEVER operate the generator in an explosive atmosphere or  
near combustible materials. An explosion or fire could result  
causing severe bodily harm or even death.  
NEVER operate this equipment without proper protective  
clothing, shatterproof glasses, steel-toed boots and other  
protective devices required by the job.  
ALWAYS make sure that the generator is secure on level  
ground so that it cannot slide or shift around, endangering  
workers. Also keep the immediate area free of bystanders.  
■
This generator is a source of providing LETHAL high voltages.  
NEVER permit unqualified personnel-especially children to  
operate the generator.  
■
■
ALWAYS refuel in a well-ventilated area, away from sparks  
■
HighTemperatures – Allow the machine and engine to cool  
before adding fuel or performing service and maintenance  
functions. Contact with hot components can cause serious  
burns.  
and open flames.  
ALWAYS use extreme caution when working with flammable  
liquids. When refueling, stop the engine and allow it to cool.  
DO NOT smoke around or near the machine. Fire or explosion  
could result from flames or sparks, or if fuel is spilled on a hot  
engine.  
CAUTION:  
■
■
This generator is equipped with a ground terminal for your  
protection. ALWAYS complete the grounding path from the  
generator to an external grounding source.  
Emergencies  
■
ALWAYS know the location of the nearest  
fire extinguisher and first aid kit. Know the  
location of the nearest telephone. Also know  
NEVER operate this generator, or handle any electrical  
equipment while standing in water, while bare foot, while  
hands are wet, or in the rain. Dangerous electrical shock  
could occur causing severe bodily harm or even death.  
the phone numbers of the nearest ambulance, doctor and fire  
department. This information will be invaluable in the case of  
an emergency.  
■
■
Keep electrical cords in good condition. Worn, bare or frayed  
wiring can cause electrical shock, thus causing bodily harm  
or even death.  
Maintenance Safety  
■
NEVER lubricate components or attempt service on a running  
machine.  
This generator requires an adequate free flow of cooling air.  
NEVER operate the generator in any enclosed or narrow area  
where free flow of the air is restricted. If the air flow is restricted  
it will cause serious damage to the generator and may cause  
injury to people.  
■
ALWAYS allow the machine a proper amount of time to cool  
before servicing.  
■
■
Keep the machinery in proper running condition.  
Fix damage to the machine immediately and always replace  
broken parts.  
■
NEVER touch the hot exhaust manifold, muffler or cylinder.  
Allow these parts to cool before servicing generator.  
■
■
■
Dispose of hazardous waste properly.Examples of potentially  
hazardous waste are used motor oil, fuel and fuel filters.  
DO NOT use plastic containers to dispose of hazardous  
waste.  
DO NOT pour waste, oil or fuel directly onto the ground,  
down a drain or into any water source.  
KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 9  
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KD1800/KD6 — OPERATION AND SAFETY DECALS  
Machine Safety Decals  
The KD1800/KD6 generator is equipped with a number of safety decals. These decals are provided for operator safety and  
maintenance information.The illustration below shows these decals as they appear on the machine. Should any of these decals  
become unreadable, replacements can be obtained from your dealer.For a complete decal sheet order P/N 29345.  
PAGE 10 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)  
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KD1800/KD6 — OPERATION AND SAFETY DECALS  
KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 11  
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KD1800/KD6 — GENERATOR SPECIFICATIONS  
TABLE 1. GENERATOR SPECIFICATIONS  
Marathon 332CSA5203  
Single Phase  
Model  
Phase  
Maximum Output  
Continious Output  
Rated Voltage  
Amps at 120/240  
Frequency  
6,000 Watts  
6,000 Watts  
120/240 Volts  
50/25 Amps  
60 Hz.  
Speed  
1,800 rpm  
Dry Weight1  
Dry Weight2  
110 lbs. (50 Kg.) Generator Only  
702 lbs (305 Kg.) Complete  
1. This weight is for the generator only. It DOES NOT  
include the cabinet.  
2. This weight is for a complete generator, which includes  
the engine, radiator and cabinet enclosure.  
PAGE 12 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)  
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KD1800/KD6 — GENERATOR SPECIFICATIONS  
TABLE 2. ENGINE SPECIFICATIONS  
KUBOTA D905-EBG-2E  
Model  
13.7 HP @1,800 rpm's  
23.0 HP @3,000 rpm's  
Rated Output (Gross Intermittent) Power  
Net Continous Power  
10.2 HP @1,800 rpm's  
17.0 HP @3,000 rpm's  
Displacement  
54.80 cu. in (898 cm2)  
Spherical Type (9E-TVCS)  
3,800 rpm's  
Combustion Chamber  
Maximum Bare Idle Speed  
Number of Cylinders  
Cooling System  
3
Water-Cooled  
Fuel Tank Capacity*  
Run Time, 3/4 Load  
Fuel Type  
30 gal. (113 liters)  
56 hours  
Diesel No.2-D (ATSM D975)  
0.82 gal (3.1 liters)  
0.158 gal (0.6 liters)  
1.34 gal (5.1 liters)  
Above CD Grade  
12V-40Ah  
Coolant Capacity Radiator  
Coolant Capacity Reserve Tank  
Lube Oil capacity  
Lubricant (API Classification)  
Battery  
19.60 x 15.59 x 23.96 in  
(497.8 x 396 x 608.7 mm)  
Dimensions (L x W x H)  
Weight  
205 lbs. (93 kg.)  
*Fuel tank is part of Modular Light Tower (MLT) trailer.  
The maximum output of the engine listed above is applicable to supplying electrical power for continuous service at ambient  
conditions in accordance with SAE Test cord J607. The above ambient conditions are at standard sea level, with a barometric  
reading of 29.92 inches and a temperature of 60 degrees Fahrenheit.  
Generally, the engine output power will decrease 3 1/2% for each 1000 feet of altitude above sea level, and 1% for each 10° F  
Fahrenheit above the standard temperature of 60° F  
KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 13  
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KD1800/KD6 — GENERAL INFORMATION  
KD1800/KD6 FAMILIARIZATION  
Generator  
Control Panel  
The generator's control box is provided with the following  
components:  
Housed within the KD1800/KD6 generator package is a  
Marathon Model 332, 6,000 watt (6-KW) generator. This  
generator can provide up to 50 amps of current. In addition  
two voltage output receptacles have been provided on the  
generator's control box. One receptacle has an output of  
120/250 VAC and the other is a 120 VAC, GFCI protected  
receptacle.  
z
z
z
z
z
z
One Duplex GFCI 120 VAC Receptacle, 15 Amps  
One 120/250 VAC receptacle, 30 Amps  
Main Circuit Breaker 240 V @30 Amps  
GFCI Circuit Breaker 120 V @15 Amps  
Pre-Heat Lamp Indicator  
The Marathon Model 332 generator should only be operated  
at a frequency of 60 hertz.The speed should be 1,850 rpm's  
(no load) and 1,800 rpm's (full load). A single capacitor is  
used to regulate the voltage to within 5% of the rated load.  
Ignition Switch  
Engine  
The KD1800/KD6 is powered by vertical, water-cooled, 4-  
cycle diesel engine. This engine is designed to meet every  
performance requirement for the generator.  
The engine-generator set must be installed in a protected  
environment, with a minimal exposure to fumes, moisture,  
dust and dirt.  
NOTE  
ALWAYS perform a maintenance  
check list before starting the engine.  
When operating the generator, remember the  
outside air temperature must not exceed  
40  
°C (104°F).  
Remember the following when using the generator:  
z
z
DO NOT obstruct the generator's intake and outlet  
passages.  
ALWAYS provide sufficient air circulation around the  
generator to remove engine heat and to provide ample  
generator cooling.  
Reference Tables 1 and 2 for generator and engine  
specifications.  
z
z
HOT AIR from the radiator must not enter into the  
generator.  
Refer to the engine maintenance  
section for more information about  
the engine.  
Use extreme caution when handling capacitors. A  
potential shock condition exist even when the engine  
has been shut-off. See maintenance section of this  
manual for the proper handling of capacitors.  
z
z
For operation at high altitudes, ratings must be derated  
2% for each 1000 feet above sea level.  
Frame temperatures above 60  
indicating a temperature rise in the copper windings of  
105 C (122 F) or more.  
°
C (104° F) are too high,  
°
°
Figure 2 (page 16) shows the basic components and  
indicators for the KD1800/KD6 generator.  
z
After running the generator for 30 minutes at full load  
check the temperature rise. If the temperature is  
excessive, examine the generator for the following:  
NOTE  
In keeping with Multiquip's policy of  
constantly improving its products, the  
specifications quoted herein are subject to  
change without prior notice.  
A. Obstructed air-flow  
B. Hot air feeding into the inlet of the generator.  
C. By-passed air (air not pulled through  
generator)  
PAGE 14 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)  
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KD1800/KD6 — DIMENSIONS  
Figure 1. KD1800/KD6 Dimensions  
KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 15  
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KD1800/KD6 — CONTROLS AND INDICATORS  
nents  
PAGE 16 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)  
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KD1800/KD6 — CONTROLS AND INDICATORS  
16. BatteryTerminals – Connect these terminals to the battery.  
Always pay close attention to the polarity of the terminals  
when connecting to the battery, RED (positive), and BLACK  
(negative).  
Figure 2 shows the location of the controls and indicators of the  
KD1800/KD6 generator.The functions of each control or indicator  
is described below:  
1.  
Radiator Filler Port – Remove this plate to add coolant  
(anti-freeze) to the radiator. NEVER add coolant to the  
radiator when the radiator is HOT!. Allow the radiator to  
cool before adding coolant. Use a water coolant mixture as  
recommended in the maintenance section of this manual.  
17. Fuel Filter – Prevents dirt and foreign debris from entering  
the fuel system. Replace this filter as recommended in the  
maintenance section of this manual.  
18. Engine Oil Filler Port – Remove this cap to add engine  
oil. Use only recommended type oil. See table 3.  
2.  
Air Outlet Exhaust Pipe – Allows engine exhaust to exit  
the generator into the open air.NEVER block this opening.  
19. Battery – Provides +12VDC power for the generator.When  
replacing battery (12V 40 AH) use only recommended type  
battery.  
3.  
4.  
Muffler– Used to reduce noise and emissions.  
Lifting Hook – Use this hook to lift the generator. ALWAYS  
use a lifting device of adequate lifting capacity to lift the  
generator.  
20. Air Inlet vent – Allows outside air to enter the generator.  
NEVER block this opening.  
21. Engine Oil Dipstick – Remove this dipstick to determine  
the level of the oil in the engine crankcase. For safe engine  
operation always maintain the oil between the two notches  
on the dipstick. Add recommended type engine oil as  
specified in Table 4.  
5.  
6.  
7.  
Oil Drain Plug – Remove this plug to drain oil from the  
engine crankcase. Fill with recommended type oil as  
specified in the maintenance section of this manual.  
Engine Air Cleaner – Prevents dirt and other debris from  
entering the fuel system. Lift locking latch on air filter cannister  
to gain access to filter element.  
22. Oil Filter – Provides oil filtering for the engine. Replace  
with only recommended type oil filter.  
Marathon Generator – Provides single-phase AC power  
for external equipment. See specification table (Table 1)  
within this manual.  
23. Primer Bulb – Removes air from the fuel system in the  
event the engine has run out of gas.  
24. Overflow Bottle – Supplies coolant to the radiator when  
radiator coolant level is low.Fill to indicated level as shown  
on bottle  
8.  
9.  
Generator Output Box – Contains the excitation  
electronics for the generator.  
Generator Mounting Hardware – Use this hardware to  
install or remove the generator from the trailer frame.  
25. Cabinet Latch – Use this latch to keep cabinet door open.  
26. Documentation Box – Operation, parts and service  
10. Receptacle G.F.C.I. – Provides 120 volts output at 15  
manuals are kept in this box.  
amps.  
27. Cabinet Handle – Turn handle clockwise to release locking  
mechanism, then pull cabinet door upward to gain access  
to engine compartment.  
11. Circuit Protector Circuit Breaker – This single pole circuit  
breaker provides circuit protection (120V @15 amps) for  
the G.F.C.I receptacle.  
28. Output Receptacle – Remove cover plate to gain access  
to receptacle. To receive power from the generator, plug  
external power cable into this receptacle.  
12. Main Circuit Breaker – This 2-pole circuit breaker provides  
circuit protection (120/240V @30 amps) for the load side of  
the generator.  
29. Frame Ground Lug – Connect a ground strap between  
this lug and a ground rod. Make sure that the ground rod is  
inserted deep into the ground to provide a good earth  
ground. Consult with local Electrical and Safety Codes for  
proper connection.  
13. Hour Meter – Indicates number of hours machine has  
been in use or hours engine was run.  
14. Ignition Switch – With key inserted turn clockwise to start  
engine.  
15. Pre-Heat Indicator Light – Lights blue during engine  
start-up. Indicates that engine glow plugs are being pre-  
heated. Light will go off after approximately 10 seconds.  
KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 17  
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KD1800/KD6 — INSTALLATION  
Outdoor Installation  
Indoor Installation  
Install the generator in a location where it will not be exposed  
to rain or sunshine. Make sure that the welder/generator is  
on secure level ground so that it cannot slide or shift around.  
Also install the generator in a manner so that the exhaust  
will not be discharged in the direction of nearby homes.  
Exhaust gases from diesel engines are extremely poisonous.  
Whenever an engine is installed indoors the exhaust fumes  
must be vented to the outside.The engine should be installed  
at least two feet from any outside wall. Using an exhaust  
pipe which is too long or too small can cause excessive  
back pressure which will cause the engine to heat  
excessively and possibly burn the valves.  
The installation site must be relatively free from moisture  
and dust. All electrical equipment should be protected from  
excessive moisture. Failure to do will result in deterioration  
of the insulation and will result in short circuits and grounding.  
Eliminate the danger of deadly carbon monoxide gas.  
Remember that exhaust fumes from any gasoline engine  
are very poisonous if discharged in a closed room, but  
harmless if allowed to mix with the outside air.If the generator  
is installed indoors, you must make provisions for venting  
the engine exhaust to the outside of the building.  
Foreign materials such as dust, sand, lint and abrasive  
materials have a tendency to cause excessive wear, not  
only to the engine parts, but also to the alternator parts.  
CAUTION :  
Pay close attention to ventilation when  
operating the generator inside tunnels and  
caves. The engine exhaust contains  
noxious elements.  
PAGE 18 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)  
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KD1800/KD6 — PRE-SETUP (GENERATOR)  
General Inspection Prior to Operation  
NEC articles 250-91a and 250-95 sets the following  
grounding requirements:  
The KD1800/KD6 utilizes a generator that has been  
thoroughly inspected and accepted prior to shipment from  
the factory. However, be sure to check for damaged parts or  
components, or loose nuts and bolts, which could have  
occurred in transit.  
1. Use one of the following wire types to connect the  
generator to earth ground.  
a. Copper - 10 AWG (5.3 mm2) or larger.  
b. Aluminum - 8 AWG (8.4 mm2) or larger.  
Generator Grounding  
2. The ground terminal on the generator should always be  
used to connect the generator to a suitable ground.The  
ground ring on the generator (Figure 3) should be able to  
accommodate #8 size copper or aluminum wire.  
To guard against electrical shock and possible damage to  
the equipment, it is important to provide a good EARTH  
ground.  
Article 250 (Grounding) of the National Electrical Code (NEC)  
provides guide lines for proper grounding and specifies that  
the cable ground shall be connected to the grounding system  
of the building as close to the point of cable entry as practical.  
If a building is not accessible, then the use of a ground rod  
is sufficient.  
3. Crimp the ground wire to the ground lug on the generator.  
Connect the other end of the ground wire to a suitable  
building ground or ground rod.  
4. NEC article 250-83c specifies that the earth ground rod  
should be buried a minimum of 8 ft. into the ground.  
NOTE  
NOTE  
Check local city codes for proper  
grounding requirements.  
When connecting the generator to  
any buildings electrical system  
ALWAYS consult with a licensed  
Figure 3. Generator Grounding  
Configuration  
KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 19  
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KD1800/KD6 — PRE-SETUP (GENERATOR)  
Circuit Breakers  
To protect the generator from an overload, a 2-pole, 30 amp,  
main circuit breaker is provided. In addition a single pole,  
15 amp breaker is provided for the G.F.C.I. receptacle.Make  
sure to switch both circuit breakers to the "OFF" position  
prior to starting the engine.  
Extension Cable  
When electric power is to be provided to various tools or  
loads at some distance from the generator, extension cords  
are normally used. Cables should be sized to allow for  
distance in length and amperage so that the voltage drop  
between the generator and point of use (load) is held to a  
minimum.Use the cable selection chart (Table 3 ) as a guide  
for selecting proper cable size.  
Table 3. Extension Cable Selection (60 Hz, Single Phase Operation)  
Load In Watts Maximum Allowable Cable Length  
Current in  
Amperes  
At 120  
Volts  
At 240  
Volts  
#10 Wire  
#12 Wire  
#14 Wire  
#16 Wire  
2.5  
5
300  
600  
600  
1000 ft.  
500 ft.  
350 ft.  
250 ft.  
150 ft.  
125 ft.  
75 ft.  
600 ft.  
300 ft.  
200 ft.  
150 ft.  
100 ft.  
75 ft.  
375 ft.  
200 ft.  
125 ft.  
100 ft.  
65 ft.  
250 ft.  
125 ft.  
100 ft.  
1200  
1800  
2400  
3600  
4800  
7200  
7.5  
10  
15  
20  
30  
900  
1200  
1800  
2400  
3600  
50 ft.  
50 ft.  
35 ft.  
CAUTION: Equipment damage can result from low voltage.  
PAGE 20 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)  
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KD1800/KD6 — PRE-SETUP (ENGINE)  
Fuel  
Lubrication Oil (Engine)  
Fill the fuel tank with No. 2 diesel fuel. DO NOT fill the tank  
beyond capacity. Use a strainer when pouring the fuel into  
the tank. This will prevent dirt and debris from entering the  
fuel system.  
Fill the engine crankcase with lubricating oil through the filler  
hole, but do not overfill. Make sure the generator is level.  
With the dipstick inserted all the way into its holder. Verify  
that the oil level is maintained between the two notches  
(Figure 4) on the dipstick.SeeTable 4 for proper selection of  
engine oil.  
Pay attention to the fuel tank capacity when replenishing  
fuel. Refer to the fuel tank capacity listed on page 13, Engine  
Specification Table 2.  
The fuel tank cap must be closed tightly after filling. Handle  
fuel in a safety container. If the container does not have a  
spout, use a funnel.  
CAUTION :  
NEVER fill the fuel tank while the engine  
is running or in the dark. Diesel fuel  
spillage on a hot engine can cause a fire  
or explosion. If diesel fuel spillage occurs,  
wipe up the spilled gasoline completely to  
prevent fire hazards.  
Coolant  
Check coolant level as described in the maintenance section of  
this manual.  
Use distilled water mixed with coolant. If hard water or water  
with many impurities is used, the inside of the engine and  
radiator may become coated with deposits and cooling  
efficiency will be reduced.  
Figure 4. Engine Oil Dipstick  
Table 4. Recommended Motor Oil  
Temperature Range  
Type Oil  
SAE10W-30  
SAE30 or  
SAE20 or  
SAE10W or  
23° C (77° F)  
SAE10W-40  
SAE10W-30  
SAE10W-40  
0° 25° C (32 to 77° F)  
0° C (32° F)  
SAE10W-30  
SAE10W-40  
KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 21  
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KD1800/KD6 — PRE-SETUP (ENGINE)  
Fan Belt Tension  
CAUTION :  
A slack fan belt may contribute to overheating, or to  
insufficient charging of the battery. Inspect and adjust it in  
accordance with the KUBOTA engine manual.  
When adding coolant or anti-freeze to the  
radiator, DO NOT remove the radiator cap  
until the unit has completely cooled.  
The fan belt tension is proper if the fan belt (Figure 5) bends  
7 to 9 mm (0.28- to 0.35) when depressed with the thumb as  
shown in Figure 8 below.  
Radiator  
Day-to-day addition of coolant or anti-freeze is done via the  
reserve tank. See maintenance section (radiator) of this  
manual for filling requirements.  
Cleaning the Radiator  
The radiator may overheat if the fins become overloaded  
with dust or debris. Periodically clean the radiator fins with  
compressed air.  
Figure 5. Fan Belt Tension  
PAGE 22 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)  
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KD1800/KD6 — INSTRUMENTATION  
CAUTION :  
When using a combination of dual  
receptacles, total load should not exceed  
the rated capacity of the generator set.  
Power Outlets  
The generator has the following single-phase 60 Hz, 120/  
240 volt receptacles.  
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Single Phase  
One Duplex NEMA (GFCI) 5-15R (120V, 15 Amp)  
One Twist Lock NEMA L14-30R (120/240V, 30 Amp)  
Main Circuit Breaker (2-Pole)  
This 2-pole, 30 amp main breaker protects the 120/240  
output receptacle from short circuiting or overloading.  
GFCI Circuit Breaker (Single-Pole)  
This single-pole, 15 amp breaker protects the GFCI  
receptacle from short circuiting or overloading.  
GFCI Receptacle  
Before connecting a load to the generator's GFCI receptacle,  
push the "Test Button" on the front of receptacle before  
connecting the load, to confirm that the receptacle is  
functioning correctly.  
Pre-Heat Lamp  
Lights blue during engine start-up.Indicates that engine glow  
plugs are being pre-heated. Light will go off after  
approximately 10 seconds.  
KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 23  
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KD1800/KD6 — LOAD APPLICATION  
Single Phase Load  
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When connecting ordinary power tools, a capacity of  
up to the generating set’s rated output (kW) multiplied  
by 0.8 can be used.  
When connecting a resistance load such as an  
incandescent lamp or electric heater, a capacity of up  
to the generating set’s rated output (kW) can be used.  
Always be sure to check the nameplate on the generator  
and equipment to insure the wattage, amperage and  
frequency requirements are satisfactorily supplied by the  
generator for operating the equipment.  
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Generally, the wattage listed on the nameplate of the  
equipment is its rated output. Equipment may require 130—  
150% more wattage than the rating on the nameplate, as  
the wattage is influenced by the efficiency, power factor and  
starting system of the equipment.  
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When connecting a fluorescent or mercury lamp, a  
capacity of up to the generating set’s rated output (kW)  
multiplied by 0.6 can be used.  
When connecting an electric drill or other power tools,  
pay close attention to the required starting current  
capacity.  
NOTE  
CAUTION:  
If wattage is not given on the  
equipment's name plate, approximate  
wattage may be determined by  
multiplying nameplate voltage by the  
nameplate amperage.  
Motors and motor-driven equipment draw  
much greater current for starting than  
during operation.  
WATTS = VOLTAGE x AMPERAGE  
An inadequate size connecting cable which cannot carry  
the required load can cause a voltage drop which can burn  
out the appliance or tool and overheat the cable.  
The power factor of this generator is 1.0. See Table 5 below  
when connecting loads.  
CAUTION:  
Before connecting this generator to any  
building’s electrical system, a licensed  
electrician must install an isolation  
(transfer) switch. Serious injury or death  
may result without this transfer switch.  
Table 5. Power Factor By Load  
Type Of Load  
Power Factor  
Single-phase induction motors  
0.4 - 0.75  
Electric heaters, incandescent  
lamps  
1.0  
0.4 - 0.9  
1.0  
Fluorescent lamps, mecury lamps  
Electronic devices, communication  
equipment  
PAGE 24 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)  
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KD1800/KD6 — ENGINE OPERATING INSTRUCTIONS  
WARNING:  
NOTE  
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The engine's exhaust contains harmful  
During winter or when the surrounding air  
temperature is cold, in situations where a  
cold start is required, turn the key to the  
"HEAT" position. Remember you must  
wait until the preheat light goes off before  
turning the key to the start position.  
emissions. ALWAYS ventilate the  
exhaust when operating inside tunnels,  
excavations or buildings. Direct exhaust  
away from nearby personnel.  
Before Starting  
1. Be sure to disconnect the electrical load and switch  
the main circuit breaker to the "OFF" position prior to  
starting the engine.Also switch the GFCI circuit breaker  
to the "OFF" position.  
4. If the engine does not start within 10 seconds after the  
key is turned to the “START” position, wait for about 30  
seconds and repeat the procedure as described in steps  
1 through 4.  
2. NEVER start the engine with the main or GFCI circuit  
breakers in the “ON” position.  
CAUTION:  
3. Check the lubricating oil level prior to starting the engine.  
Make sure the generator is level. The oil level must be  
maintained between two notches on the dipstick.  
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NEVER turn the key to the “START”  
position while the engine is running.  
4. When there is not enough lubricating oil, fill the crankcase  
with high grade motor oil. Use a high quality detergent  
oil classified CC or higher (See Table 4 on page 21).  
5. Check the coolant level in the radiator and subtank.  
Replenish with anti-freeze as necessary. ALWAYS  
maintain the coolant level between the FULL and LOW  
markings on the coolant container. Be sure that the  
radiator cap is fastened securely.  
5. Let the engine idle for five minutes with no load  
6. If any abnormal vibrations, noises or oil leakages occur,  
turn the generator OFF immediately and rectify the  
problem.  
7. If the generator is running smoothly with no problems  
connect the load (output power cable) to the generator.  
CAUTION:  
Engine Shut-down Procedure  
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Check the fuel source for low fuel level.  
When fuel is low, fill the fuel tank with  
clean fresh automotive No.2 diesel fuel.  
1. Remove the load from the generator, then place both  
the main and GFCI circuit breakers to the OFF position.  
2. Listen for the engine speed to drop. Run at low speed  
for 3-5 minutes.  
If diesel fuel spillage occurs, completely  
wipe up the spilled diesel fuel.  
3. Stop the engine by turning the key to the “CENTER”  
Engine Starting Procedure (Diesel)  
position and remove the key. Store key in a safe place.  
1. ALWAYS operate the generator with the doors in the  
closed position. Operation with the doors open may  
cause insufficient cooling to the unit, and damage may  
result.  
2. Insert the key into the ignition switch and turn it counter-  
clockwise to the "PRE-HEAT" position.  
3. When the "PRE-HEAT" lamp goes off, turn the key to  
clockwise to the ”START” position. As soon as the  
engine starts, release the key.  
KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 25  
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KD1800/KD6 — MAINTENANCE (ENGINE)  
General Inspection  
6. After the element is fully dried, inspect the inside of the  
element with a light, and check for damage (refer to the  
instructions on the label attached to the element).  
At least daily or prior to each use, the generator should be  
cleaned and inspected for deficiencies. Check for loose,  
missing or damaged nuts, bolts or other fasteners. Also check  
for fuel or oil leaks.  
7. Replace the element once a year or every six cleanings.  
Engine Side:  
CAUTION:  
For a more detail engine maintenance schedule refer to the  
KUBOTA Engine Shop and Operator's Manual.  
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Make sure the wing nut for the air cleaner  
is tight enough. If is loose, dust and dirt  
may be sucked in, wearing down the  
cylinder liner and piston ring, and thereby  
resulting in poor power output.  
Air Cleaner  
Every 50 hours: The air cleaner employed on the KUBOTA  
engine Model D905EBG is a dry type, NEVER apply oil to  
it.  
If the generator will be operating in very dusty and dry grass  
conditions, a clogged air cleaner will result in high fuel  
consumption, loss of power and excessive carbon buildup  
in the combustion chamber. Service air cleaner daily.  
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DO NOT over service the air cleaner element. Over  
servicing may cause dirt to enter the engine causing  
premature wear. Use the dust indicator as a guide on  
when to service the element.  
1. Open the evacuator valve (Figure 6) once a week under  
ordinary conditions or daily in dusty conditions.This will  
eliminate large particles of dust and dirt within the air  
cleaner.  
Oil Change  
Every 200 hours: Change the engine oil after the first 50  
hours of operation and every 200 hours thereafter.ALWAYS  
check the crankcase oil level prior to each use, or when the  
fuel tank is filled. Insufficient oil may cause severe damage  
to the engine. Make sure the generator is level when checking  
the oil level.  
1. Remove the oil dipstick from its holder, wipe it clean  
and reinstall it.  
2. Remove the oil dipstick again from its holder, and check  
the oil level.  
3. The oil level must be between the two notches on the  
dipstick as shown in Figure 7.  
Figure 6. Air Cleaner  
2. Wipe the inside of the air cleaner with a damp cloth  
and remove all dust and debris that may have  
accumulated inside air cleaner body.  
3. Avoid touching the element except when cleaning.  
4. Use compressed air to clean air filter element. Blow  
compressed air from the inside while turning the element.  
ALWAYS keep the pressure of the compressed air below  
99 psi.  
5. If carbon or oil adheres to the element, soak the element  
in detergent for 15 minutes, then wash it several times  
in water, rinse with clean water and let dry.  
Figure 7. Engine Oil Dipstick  
PAGE 26 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)  
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KD1800/KD6 — MAINTENANCE (ENGINE)  
4. If the engine oil level is too low, remove the engine oil  
Fuel Lines  
filler cap Figure 9, and fill to the correct operating level.  
Every 50 hours: Check the fuel lines and associated clamp  
bands every 50 hours of operation.  
1. If the rubber fuel lines and clamp bands become worn,  
replace them immediately. Replace all rubber fuel lines  
every two years.  
Replacing the Fuel Filter  
Every 400 hours: Replace the fuel filter (Figure 11) every  
400 hours.  
Figure 9. Engine Oil Filler Hole  
CAUTION:  
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Engine oil should be MIL-L2104C or  
have properties of API classification  
CD grades or higher.  
Figure 11. Fuel Filter  
Fuel Addition  
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When changing the engine oil, use a oil with a viscosity  
appropriate for the atmospheric temperature at the site.  
Use SAE-30 oil in the summer, SAE-20 in the winter, or  
all season SAE 10W-30 oil which offers stable viscosity  
at various ambient temperatures. See Table 4 .  
When adding diesel fuel to the fuel tank, the grade may vary  
according to season and locations. Typically use No.2 diesel  
fuel will filling the fuel tank. Always pour through a mesh  
filter, this will prevent sand and dirt from entering the fuel  
system.  
When different type oil brands are used, be sure to drain  
all the previous oil before adding the new engine oil.  
Removing Water (Condensation) from the FuelTank  
After prolonged use, water and other impurities accumulate  
in the bottom of the tank. Occasionally remove the drain  
cock and drain the contents. During cold weather, the more  
empty area inside the tank, the easier it is for water to  
accumulate. This can be reduced by always keeping the  
tank as full as possible.  
Oil Cartridge  
Every 200 hours: Replace the engine oil filter cartridge  
(Figure 10) after every 200 hours of operation.  
NOTE  
The fuel tank for this generator is contained  
within the trailer section of the Modular  
LightTower (MLT).  
Figure 10. Oil Filter Cartridge  
1. Remove the old oil filter cartridge with a filter wrench.  
2. Apply a film of oil to the gasket for the new cartridge.  
3. Screw the new cartridge in by hand. DO NOT use the  
filter wrench to tighten the new filter.  
4. Run the engine for a few minutes, check for leaks. Check  
engine oil level, add oil if necessary.  
KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 27  
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KD1800/KD6 — MAINTENANCE (ENGINE)  
Air Removal  
2. Check the coolant level in the reserve tank, (Figure 13),  
make sure it is filled to the "FULL" marking with coolant.  
The coolant will last for one days work if filled to the  
"FULL" mark. Replenish coolant as coolant approaches  
"LOW" marking on reserve tank.  
If air enters the fuel system of a diesel engine, starting  
becomes impossible. After running out of fuel, or after  
disassembling the fuel system, bleed the system according  
to the following procedure.  
3. DO NOT refill the reserve tank with coolant beyond the  
"FULL" marking.  
To restart after running out of fuel, turn the key switch to the  
“START” position for 15-30 seconds. Try again, if needed.  
This unit is equipped with an automatic air bleeding system.  
Radiator  
Check Daily: Coolant will last for one day's work if filled to  
the maximum level.  
CAUTION:  
Figure 13. Reserve Tank  
Adding Coolant/Anti-freeze  
Day-to-day addition of coolant or antifreeze is done via the  
reserve tank. See Table 6 for engine/radiator and reserve  
tank coolant capacities and Table 7 for coolant operating  
temperatures. Make sure that the coolant level in the reserve  
tank is always between the "FULL" and the "LOW" markings.  
z
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NEVER remove the radiator cap while the coolant is  
hot! Let radiator cool before removing cap. Severe burns  
and bodily injury could result from removing the radiator  
cap when the radiator is hot.  
NEVER stop engine suddenly to add coolant, let engine  
idle for 3-5 minutes with no load.Then shut-down engine  
and let cool.  
Table 6. Coolant Capacity  
Checking Coolant Level  
3.1 Liters  
Engine and Radiator  
(0.82 Gal.)  
1. Remove the radiator cap (Figure 12) only after the engine  
has completely cooled, and check to see that the coolant  
reaches the supply port.  
Reserve Tank  
.6 Liters (Full Mark)  
Table 7. Anti-Freeze Operating Temperatures  
Freezing Point  
Boiling Point  
Vol %  
Anti-Freeze  
°C  
-24  
-37  
°F  
°C  
°F  
40  
50  
-12  
-34  
106  
108  
222  
226  
Figure 12. Radiator  
PAGE 28 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)  
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KD1800/KD6 — MAINTENANCE (ENGINE)  
Anti-freeze Recommendations  
The battery is sufficiently charged if the specific gravity of  
the battery fluid is 1.28 (at 68° F). If the specific gravity  
should fall to 1.245 or lower, it indicates that the battery is  
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Use rubber gloves when handling anti-freeze.  
When anti-freeze comes in contact with the skin or  
clothing, wash it off immediately.  
dead and needs to be recharged or replaced.  
Check to see whether the battery cables are loose. Poor  
contact may result in poor starting or malfunctions, always  
keep the terminals firmly tightened. Coating the terminals  
with a thin film of grease will help to inhibit corrosion.  
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DO NOT mix different types of anti-freeze.  
Keep fire, children and animals away from anti-freeze.  
Check with local safety codes on the proper disposal  
techniques of anti-freeze.  
The battery gradually deteriorates over time. The actual life  
span will vary according to operating conditions, but generally  
a battery two years or older should be replaced.  
NOTE  
When the anti-freeze is mixed with  
water, the anti-freeze mixing ratio  
must be less than 50%.  
1. Make sure each electrolyte level (Figure 14) is to the  
bottom of the vent well. If necessary add distilled water  
in a well-ventilated area.  
Battery  
CAUTION:  
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ALWAYS follow safety rules when  
handling the battery.NEVER charge the  
battery in a flammable environment.  
ALWAYS keep open sparks and flames  
away from the battery at all the times.  
Figure 14. Battery Electrolyte  
Level  
z
z
NEVER let the battery's electrolyte  
contact your body or clothing. ALWAYS  
wear gloves when handling the battery.  
Direction For LongTerm Storage (Battery)  
1. Remove the battery from the generator. Adjust the  
electrolyte to the correct level, and store in a dry and  
dark place.  
ALWAYS wear eye protection and  
rubber gloves when handling the  
battery. Remember the diluted  
sulfuric acid solution within the  
battery burns skin and eats holes  
in clothing.  
2. Recharge battery once a month in summer, and every  
two months in winter.  
z
If any part of your body comes in contact with the  
sulfuric acid of the battery, immediately wash it off with  
running water and get medical attention.  
This unit is of negative ground. DO NOT connect in reverse.  
Always maintain battery fluid level between the specified  
marks. Battery life will be shortened, if the fluid level is not  
properly maintained. Add only distilled water when  
replenishment is necessary.  
KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 29  
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KD1800/KD6 — MAINTENANCE (GENERATOR)  
Flashing Rotor Procedure  
Generator  
Capacitor Regulation  
A single capacitor is used to regulate the voltage to within  
5% of the rated load.  
NOTE  
DO NOT run the generator during this  
procedure.  
z
ALWAYS USE EXTREME CAUTION when handling  
capacitors.The capacitor will still contain a high voltage  
even after the engine has been shut-down.  
1. Disconnect all incoming power leads to the generator.  
z
ALWAYS discharge the capacitor before handling.Use  
a conductor or a screwdriver (Figure 15) with an insulated  
handle. Place screwdriver across both capacitor  
terminals while holding onto the handle. This will short  
out the voltage and discharge the capacitor.  
2. Connect the (+) lead of a 12 volt battery to the "R"  
connection (Figure 16).  
Figure 16. Flashing The Rotor Configuration  
Figure 15. Discharging Capacitor  
3. Connect the (-) lead of the battery to the rotor shaft.  
4. Re-connect all incoming power leads to the generator  
Checking the Charge of the Capacitor  
5. Start the generator as outlined in the "Operating  
Section" of this manual.  
1. Use an "OHMMETER" to check the charge and  
discharge of the capacitor. Set the ohmmeter to the  
RX-1000 scale.  
6. With a voltmeter check the no load voltage at the 120/  
240 output connector located on the control box.  
2. Place the ohmmeter leads on the capacitor terminals  
one at a time. A meter deflection should be seen  
(charging), followed by a slow return to infinity  
(discharging).  
7. The no load should be within 10% of the rated load.  
8. If residual voltage is normal, the capacitor is defective  
and should be replaced.  
3. Reverse the ohmmeter leads and repeat the procedure.  
The results should be the same. Replace the capacitor  
if no meter deflection or continuity has been indicated  
by the ohmmeter.  
Diode Check  
1. Check the diode individually by removing the (+) rotor  
lead stud connection (Figure 16). The diode is good if  
the resistance reading is approximately mid -scale on  
the lowest ohm scale.  
2. Check for leakage in the diode by reversing the polarity.  
The diode is good if the resistance reading is infinite.  
3. A faulty diode will give a resistance value of zero.  
PAGE 30 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)  
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KD1800/KD6 — PREPARATION FOR LONG -TERM STORAGE  
Generator Storage  
For storage of the generator for over 30 days, the following  
is required:  
z
z
Drain the fuel tank completely.  
Completely drain the oil from the crankcase and refill  
with fresh oil.  
z
z
z
Disconnect the negative battery cable from the battery.  
Clean all external parts of the generator with a cloth.  
Cover the generating set and store in a clean, dry place.  
KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 31  
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KD1800/KD6 —TROUBLESHOOTING ( GENERATOR)  
diagnosis based on the GeneratorTroubleshooting (Table 8)  
information shown below . If the problem cannot be remedied,  
please leave the unit just as it is and consult our company's  
business office or service plant.  
Practically all breakdowns can be prevented by proper  
handling and maintenance inspections, but in the event of a  
breakdown, please take a remedial action following the  
TABLE 8. GENERATOR TROUBLESHOOTING  
SYMPTON  
POSSIBLE PROBLEM  
SOLUTION  
Has generator been stored too long?  
Rotor shorting out when generator gets hot?  
Pinched wire leads?  
Perform "Flash Rotor" procedure.  
Check rotor windings for broken or burned wires.  
Examine all wire leads. Replace as necessary.  
Replace.  
Will not hold voltage.  
Defective capacitor?  
Defective diodes?  
Replace diodes.  
Loose or broken wire leads?  
Rotor open or shorted?  
Check lead wires and connections?  
Measure resistance between leads.  
Consult factory.  
Full voltage at no load-  
voltage drops at full load.  
Stator grounded or shorted?  
Loss of residual magnetism?  
Low engine speed?  
Perform "Flash Rotor" procedure.  
Set engine speed to 1800 rpm's, 60 Hz.  
Set engine speed to 1800 rpm's, 60 Hz.  
Check engine operation, speed, fuel lines and injectors.  
Voltage too LOW  
Voltage too HIGH  
Fast engine speed?  
Uncontrollable Voltage  
Incorrect engine adjustment?  
No voltage at "no-load" or  
"full load"  
Disconnect from circuit. If there is an obvious increase  
in voltage, replace supressor.  
Faulty suppressor?  
Incorrect engine adjustment, fuel line, or poor gas?  
Loose connection?  
Change fuel filter and check engine speed.  
Inspect all connections.  
Voltage spikes appearing  
in sine wave.  
Bad ground connection?  
Inspect all ground connections.  
PAGE 32 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)  
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KD1800/KD6 —TROUBLESHOOTING (ENGINE)  
Practically all breakdowns can be prevented by proper diagnosis based on the Engine Troubleshooting (Table 9)  
handling and maintenance inspections, but in the event of a information shown below and on the proceeding page . If the  
breakdown, please take a remedial action following the  
problem cannot be remedied, please leave the unit just as it  
is and consult our company's business office or service  
plant.  
TABLE 9. ENGINE TROUBLESHOOTING  
SYMPTOM  
POSSIBLE PROBLEM  
No fuel?  
SOLUTION  
Replenish fuel.  
Bleed system.  
Air in the fuel system?  
Water in the fuel system?  
Fuel pipe clogged?  
Remove water from fuel tank.  
Clean fuel pipe.  
Fuel filter clogged?  
Clean or change fuel filter.  
Excessively high viscosity of  
fuel or engine oil at low  
temperature?  
Use the specified fuel or engine oil.  
Fuel with low cetane number?  
Use the specified fuel.  
Tighten nut.  
Fuel leak due to loose injection  
pipe retaining nut?  
Engine does not start.  
Incorrect injection timing?  
Fuel cam shaft worn?  
Adjust.  
Replace.  
Injection nozzle clogged?  
Injection pump malfunctioning?  
Clean injection nozzle.  
Repair or replace.  
Seizure of crankshaft, camshaft,  
piston, cylinder liner or bearing?  
Repair or replace.  
Compression leak from  
cylinder?  
Replace head gasket, tighten cylinder head bolt, glow plug and  
nozzle holder.  
Improper valve timing?  
Piston ring and liner worn?  
Excessive valve clearance?  
Battery discharged?  
Correct or replace timing gear.  
Replace.  
Adjust.  
Charge battery.  
Repair or replace.  
Repair or replace.  
Connect wiring.  
Starter malfunctioning?  
Key switch malfunctioning?  
Wiring disconnected?  
Starter does not run.  
KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 33  
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KD1800/KD6 —TROUBLESHOOTING (ENGINE)  
TABLE 9. ENGINE TROUBLESHOOTING (C0NTINUED)  
SYMPTOM  
POSSIBLE PROBLEM  
Fuel filter clogged or dirty?  
Air cleaner clogged?  
SOLUTION  
Clean or change.  
Clean or change.  
Fuel leak due to loose injection  
pipe retaining nut?  
Tighten nut.  
Repair or replace.  
Adjust.  
Injection pump malfunctioning?  
Engine revolution is not smooth.  
Incorrect nozzle opening  
pressure?  
Injection nozzle stuck or  
clogged?  
Repair or replace.  
Fuel over flow pipe clogged?  
Governor malfunctioning?  
Excessive engine oil?  
Clean.  
Repair.  
Reduce to the specified level.  
Repair or replace.  
Piston ring and liner worn or  
stuck?  
Either white or blue exhaust gas  
is observed.  
Incorrect injection timing?  
Deficient compression?  
Overload?  
Adjust.  
Adjust top clearance.  
Lessen the load.  
Use the specified fuel.  
Clean or change.  
Clean or change.  
Repair or replace the nozzle.  
Adjust.  
Low grade fuel used?  
Fuel filter clogged?  
Either black or dark gray  
exhaust gas is observed.  
Air cleaner clogged?  
Deficient nozzle injection?  
Incorrect injection timing?  
Engine's moving parts seem to  
be seizing?  
Repair or replace.  
Deficient output.  
Uneven fuel injection?  
Repair or replace the injection pump.  
Repair or replace the nozzle.  
Deficient nozzle injection?  
Replace head gasket, tighten cylinder head bolt, glow plug and  
nozzle holder.  
Compression leak?  
PAGE 34 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)  
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NOTE PAGE  
KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 35  
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KD1800/KD6 — EXPLANATION OF CODES IN REMARKS COLUMN  
How to read the marks and remarks used in this parts book.  
Section 1: Items Found In the “Remarks” Column  
Serial Numbers-Where indicated, this indicates a serial  
number range (inclusive) where a particular part is used.  
Model Number-Where indicated, this shows that the  
corresponding part is utilized only with this specific model  
number or model number variant.  
Section 2: Items Found In the “Remarks” Column  
Serial Numbers-Where indicated, this indicates a serial number  
range (inclusive) where a particular part is used.  
Model Number-Where indicated, this shows that the  
corresponding part is utilized only with this specific model number  
or model number variant.  
Section 3: Items Found In the“Items Number”Column  
All parts with same symbol in the number column, , #,  
, belong to the same assembly or kit.  
+, %, or  
*
■
Note: If more than one of the same reference number is listed,  
the last one listed indicates newest (or latest) part available.  
NOTE  
The contents of this parts catalog are subject to  
change without notice.  
PAGE 36 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)  
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KD1800/KD6 — SUGGESTED SPARE PARTS  
KD1800/KD6W/KUBOTA D905EBG-2  
DIESEL ENGINE 1TO 3 UNITS  
Qty.  
P/N  
Description  
5 ............ 1627132092 .......... OIL FILTER  
2 ............ 1491197010 .......... V-BELT  
1 ............ 1522443013 .......... FUEL FILTER  
5 ............ 29334 .................... OIL PRESSURE SENSOR  
5 ............ 29333 .................... WATERTEMPERATURE SENSOR  
1 ............ 20511 .................... IGNITION SWITCH  
2 ............ 12940 .................... KEYS  
1 ............ 29344 .................... TIMER GLOW PLUG  
1 ............ 1624173350 .......... BYPASS HOSE  
1 ............ 1626672941 .......... UPPER RADIATOR HOSE  
1 ............ 1628672851 .......... LOWER RADIATOR HOSE  
1 ............ 1661611013 .......... AIR CLEANER  
1 ............ 29343 .................... DUPLEX OUTLET  
1 ............ 19212 .................... HOUR METER  
1 ............ 19223 .................... CIRCUIT BREAKER 30 AMP  
1 ............ 2673...................... CIRCUIT BREAKER 20 AMP  
NOTE  
Part numbers on this Suggested  
Spare Parts List may supercede/  
replace the P/N shown in the text  
pages of this book.  
KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 37  
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KD1800/KD6 — NAMEPLATE AND DECALS  
PAGE 38 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)  
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KD1800/KD6 — NAMEPLATE AND DECALS  
ENCLOSURE ASSY.  
NO.  
PART NO.  
DCL103  
DCL117  
DCL180  
DCL181  
DCL182  
DCL183  
DCL184  
DCL185  
DCL186  
DCL187  
DCL188  
DCL189  
DCL190  
DCL191  
DCL192  
DCL193  
DCL194  
DCL195  
DCL196  
DCL197  
DCL198  
DCL199  
29360  
PART NAME  
QTY.  
1
REMARKS  
1
DECAL: LIFTING HOOK  
*
2
3
DECAL: CAUTION SHUT-DOWN GENERATOR  
DECAL: WARNING DANGEROUS FUMES  
DECAL: CAUTION HOT PARTS, BURN SKIN  
DECAL: WARNING MOVING PARTS  
DECAL: HOT COOLANT  
DECAL: WARNING DIESEL FUEL  
DECAL: GROUND  
DECAL: GFCI, 120 VAC POWER, 15A OUTPUT  
DECAL: DANGER DO NOTTOUCH WIRING  
DECAL: OPERATE WITH DOORS CLOSED  
DECAL: 240 VAC/30A MAIN BREAKER  
DECAL: PRE-HEAT LAMP  
DECAL: DANGER EXPLOSIVE GAS  
DECAL: OIL DRAIN  
DECAL: CAUTION CHECK OIL LEVEL  
DECAL: CAUTION CHECK COOLANT LEVEL  
DECAL: OPERATING PROCEDURE  
DECAL: PLUG IN FLOOD LIGHT CABLE  
DECAL: OPERATE 1800 RPM  
DECAL: CONTROL PANEL  
DECAL: 120 VAC/15A GFCI BREAKER  
DECAL: MQ MULTIQUIP  
1
1
1
2
1
1
1
1
2
2
1
1
1
1
1
1
*
*
4
5
*
*
6
7
*
*
8
9
*
*
10  
*
11  
*
12  
*
13  
*
14  
*
15  
*
16  
*
17  
*
18  
1
1
1
1
1
2
*
19  
*
20  
*
21  
*
22  
*
23  
24  
24  
25  
25  
26  
29358  
29358  
29359  
29359  
DECAL: MQ MULTIQUIP MLT-KD1800 (RIGHT) ................ 1 ....... UP TO S/N FK3000051  
DECAL: MQ MULTIQUIP MLT-KD6 1800 RPM (RIGHT)  
DECAL: MQ MULTIQUIP MLT-KD1800 (LEFT) .................. 1 ....... UP TO S/N FK3000051  
DECAL: MQ MULTIQUIP MLT-KD6 1800 RPM (LEFT)  
DECAL: NAMEPLATE ........................................................ 1 ....... CONTACT MQ SERVICE  
....................................................................................................... DEPT.W/MODEL AND S/N  
1
1
27  
29345  
DECAL: KIT ........................................................................ 1 ....... INCLUDES ITEMS/  
*
SEE DECAL ILLUSTRATIONS ON PAGES 10 AND 11  
KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 39  
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KD1800/KD6 — ENCLOSURE ASSY.  
ENCLOSURE ASSY.  
PAGE 40 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)  
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KD-1800 /KD-6 — ENCLOSURE ASSY.  
ENCLOSURE ASSY.  
NO.  
1
2
PART NO.  
0131A  
0447  
PART NAME  
QTY.  
3
REMARKS  
SCREW, HHC 1/4-20  
WASHER, FLAT 1/2 SAE  
WASHER FLAT, 1/4 SAE  
NUT, NYLOC 1/4-20  
WASHER, EXT SHKP 1/4  
NUT, NYLOC 1/2-13  
4
3
0948  
11  
17  
1
4
1
4
10024  
10031  
10176  
10981  
12287  
19266  
2691  
5
6
7
TERMINAL, RING 12 GA. X .312 INS  
SCREW, THP 1/4-20 X 3/4 SS  
RIVNUT 1/4-20  
8
42  
29  
4
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
31  
32  
33  
34  
SCREW, HHC 1/2-13 X1  
29057  
29258  
29260  
29262  
29281  
29282  
29284  
29285  
29291  
29297  
29298  
29299  
29300  
29316  
29324  
29340  
29341  
29342  
29438  
3214  
DOCUMENT BOX, (CP90007-07)  
COVER, POWER CORD  
SUPPORT, RIGHT-LEG  
1
1
1
SUPPORT, LEFT-LEG  
1
HOLD BACK, DOOR AUSTIN 5601-4  
HANDLE, DOORT-LOCKING  
CAM, DOOR HANDLE  
2
2
2
SPACER, DOOR HANDLE  
COVER, RADIATOR CAP ACCESS  
BASE, GEN SET W/A  
PANEL, FRONT CABINET KD, W/A  
PANEL. CABINET REAR, W/A  
TOP, CABINET KD W/A  
DOOR, KD1800 LEFT W/A  
BRACKET, RADIATOR LEFT  
DOOR, KD1800 RIGHT W/A  
RIVET, POP 3/16" DIA X 1/4-3/8 SS  
WASHER, 3/16" SS (POP RIVET SS  
KEY, CABINET KD1800/KD6  
SCREW, HHC 1/2-13 X 1-1/4  
SCREW, HHC 1/4-20 X 5/8  
WASHER, LOCK, 1/2 MED  
WASHER, LOCK MED  
2
1
1
1
1
1
1
1
1
16  
16  
2
4
4514  
5054A  
0181B  
3
4
2
KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 41  
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KD1800/KD6 — CONTROL BOX ASSY.  
CONTROL BOX ASSY.  
8
CABINET  
TOP  
13  
8
12  
21  
20  
2
22  
FRONT  
VIEW  
5
24  
11  
15  
16  
14  
10  
20  
3
AC INPUT  
WIRING  
2
25  
1
27  
S
T
A
C
H
I
T
R
T
W
S
D
E
M
R
A
R
E
T
C
R
A
T
A
T
R
N
G
A
T
O
E
C
S
E
G
A
F
F
T
26  
C
E
E
R
R
P
P
8
9
2
6
7
17  
13  
3
BACK VIEW  
19  
24  
28  
18  
23  
NOTES:  
1
INCLUDED WITH ITEM 25  
23  
24  
2
3
INCLUDED WITH ITEM 7  
INCLUDED WITH ITEM 14  
13  
4
1
3
PAGE 42 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)  
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KD1800/KD6 — CONTROL BOX ASSY.  
CONTROL BOX ASSY.  
NO.  
1
2
3
4
5
6
7
8
PART NO.  
0948  
PART NAME  
QTY.  
2
REMARKS  
WASHER, FLAT, 1/4 SAE  
10019  
10024  
10031  
26560  
12307  
29363  
12287  
1450  
NUT, NYLOC 10- 32  
NUT, NYLOC 1/4- 20  
4
2
1
1
1
1
9
6
WASHER, EXT. SHKP 1/4  
NUT, LOCKING 3/4 NPT CONDUIT  
+12 DCV BULB ASSY.  
LIGHT, BLUE INDICATOR .75 DIA.  
SCREW, THP 1/4- 20 X 3/4 SS  
WASHER, FLAT # 6 SAE  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
19212  
19223  
29376  
19266  
19695  
6900446  
6900447  
19819  
2673  
29276  
29277  
29325  
29343  
4514  
HOUR METER ISSPRO R8861HV  
CIRCUIT BREAKER, 30A 277V  
CIRCUIT BREAKER, 15A, 277 VAC  
RIVNUT 1/4- 20  
CONN. STRAIN RELIEF, .625 TO .750  
SEAL RING .755 ID  
1
2
1
9
1
1
1
6
1
1
1
1
1
2
6
1
STRAIN RELIEF  
SCREW, PAN HEAD 6- 32 X 1/4  
CIRCUIT BREAKER (RE-SETTABLE), 30A, 12V  
RECEPTACLE, 30A, 120/250 VAC  
PANEL, CONTROL  
SHROUD, CONTROL PANEL ASSEMBLY  
DUPLEX OUTLET, 15A 120V GFCI  
SCREW, HHC 1/4-20 X 5/8  
SCREW, RHM 10- 32 X 1/2  
SWITCH, IGNITION W KEYS  
KEY SET (KUBOTA)  
5065B  
20511  
12940  
20486  
29344  
1
1
1
DECAL, START  
TIMER, GLOW PLUG (B905 KUBOTA)  
KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 43  
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KD1800/KD6 — ENGINE MOUNTING HARDWARE ASSY.  
ENGINE MOUNTING HARDWARE ASSY.  
19  
20  
2
19  
14  
6
12  
1
14  
5
12  
15  
6
6
5
11  
17  
6
10  
4
6
9
CRADLE  
P/N 29263  
7
3
18  
12  
2
8
15  
16  
1
3
2
1
BASE AND CRADLE  
SHOWN P/N 29297  
CRADLE IS  
WELDED  
TO BASE  
NOTES:  
ROUTE ENGINE CABLE HARNESS  
THROUGH CLAMPS.  
1
USED WITH SERIAL NUMBERS  
UP TO S/N FK30000051  
2
ENGINE CRADLE CANNOT BE  
PURCHASED SEPARATELY.  
ORDER P/N 29297 FOR ENGINE  
CRADLE AND BASE.  
3
PAGE 44 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)  
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KD1800/KD6 — ENGINE MOUNTING HARDWARE ASSY.  
ENGINE MOUNTING HARDWARE ASSY.  
NO.  
1
2
PART NO.  
10133  
29336  
PART NAME  
QTY.  
REMARKS  
NUT, NYLOC 3/8"-16  
5
4
WASHER SNUBBING, 2.00 O.D. x .45 I.D.  
3
29297  
BASE ENG. SET W/A ....................................................... 1........... CRADLE P/N 29263 IS  
........................................................................................................ WELDED TO BASE  
4
5
6
7
8
9
10  
11  
12  
14  
15  
16  
17  
18  
19  
19  
20  
29269  
4370  
4001  
MOUNT,VIBRATORY ENGINE  
SCREW, HHC 3/8"-16 x 2-1/4  
WASHER, FLAT 3/8" PLTD, STD. USS  
SCREW, HHC 5/16" x 18 x 1  
WASHER, LOCK, 5/16 MED  
BRACKET, GENERATOR MOUNT  
MOUNT, ENGINE (D905BG)  
SCREW, HHC 3/8" x 16 x 1  
WASHER, LOCK  
CLAMP, HOSE SUPPORT, 1/2"  
SCREW, HHC 3/8"-16 x 3/4  
HHC, SCREW M10 1.25 x 25 MM  
WASHER, LOCK 7/16"  
4
4
8
8
8
1
2
4
7
2
3
8
8
8
0655  
0161C  
29270  
29292  
0205  
0166A  
8126  
4196  
1162  
2955  
10136  
29318  
29319  
19623  
WASHER, FLAT 3/8  
SHROUD, LARGE BOX MARATHON ................................ 1........... UP TO S/N fk3000051  
SHROUD, SMALL BOX MARATHON  
ENGINE ASSY. KUBOTA D905BG 12 HP  
1
1
KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 45  
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KD1800/KD6 — RADIATOR ASSY.  
RADIATOR ASSY.  
19  
18  
17  
14  
16  
UPPER RADIATOR  
HOSE  
7
8
9
FULL  
15  
15  
1
5
W
LO  
14  
21  
13  
1
20  
6
1
12  
4
11  
3
10  
1
2
1
NOTES:  
RADIATOR SUPPORT BRACKET IS  
WELDED TO RADIATOR. SUPPORT  
BRACKET IS NOT USED IN THIS  
APPLICATION.  
1
LOWER RADIATOR  
HOSE  
PAGE 46 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)  
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KD1800/KD6 — RADIATOR ASSY.  
RADIATOR ASSY.  
NO.  
1
2
3
4
5
6
7
8
PART NO.  
0931889039  
1628672851  
1941672251  
1661372062  
1626672941  
0205650060  
0105350614  
0451250060  
0401450060  
0102350612  
0401550060  
0948  
11983  
19473  
60013  
1944972502  
10133  
4001  
0166  
1661374121  
1527272020  
PART NAME  
QTY.  
REMARKS  
CLAMP, HOSE  
4
1
1
1
1
4
4
4
4
HOSE, RADIATOR (LOWER) 27 MM I.D.  
NET, RADIATOR  
RADIATOR ASSY.  
HOSE, RADIATOR (LOWER)  
NUT  
BOLT  
WASHER, LOCK  
WASHER, PLAIN  
BOLT  
WASHER, SPLIT  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
6
6
6
1
2
4 FT.  
1
2
2
WASHER, FLAT, 1/4 SAE  
BOTTLE, OVERFLOW RADIATOR  
CLAMP  
HOSE .25 ID  
OVERFLOW BOTTLE SUPPORT BRACKET  
NUT, NYLOC 3/8"-18  
WASHER, FLAT 3/8" PLTD STD. USS  
SCREW, HHC 3/8"-16 x 7/8  
COVER, FAN 380 MM BOLT CIRCLE  
CAP, RADIATOR  
2
1
1
KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 47  
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KD1800/KD6 — AIR CLEANER AND MUFFLER ASSY.  
AIR CLEANER AND MUFFLER ASSY.  
PAGE 48 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)  
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KD1800/KD6 — AIR CLEANER AND MUFFLER ASSY.  
AIR CLEANER AND MUFFLER ASSY.  
NO.  
1
2
3
4
5
6
7
8
PART NO.  
1661611621  
1540111721  
1661611013  
1500036931  
0112350835  
0175450610  
7663058110  
6795058510  
1661611571  
0112350820  
0112350816  
0112350814  
1627191010  
1626191510  
1626191520  
29275  
PART NAME  
QTY.  
1
REMARKS  
PIPE INLET  
CLAMP, PIPE  
1
1
1
1
3
1
1
1
1
1
2
6
3
3
1
1
AIR CLEANER  
BAND, AIR CLEANER  
BOLT  
FLANGE BOLT  
COVER, MUFFLER  
MUFFLER ASSY  
STAY, AIR CLEANER`  
BOLT  
BOLT  
BOLT  
NUT  
STUD (SHORT)  
STUD (LONG)  
CLAMP, MUFFLER 1-3/8"  
EXHAUST PIPE  
EXHAUST, RAIN CAP 1-3/8 O.D.  
CLAMP, PIPE  
OIL PRESSURE SENSOR  
WATER TEMP. SENSOR  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
29290  
29397  
1522111722  
29334  
29333  
1
1
1
1
KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 49  
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KD1800/KD6 — BATTERY ASSY.  
BATTERY ASSY.  
5
CONNECT TO  
ENGINE  
CONNECT TO  
STARTER  
6
NEGATIVE  
POSITIVE  
4
BA  
TT  
7
E
1
R
Y
3
2
1
8
NOTES:  
BATTERY TRAY IS WELDED  
TO PANEL AND CANNOT BE  
PURCHASED SEPARTELY.  
1
PAGE 50 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)  
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KD1800/KD6 — BATTERY ASSY.  
BATTERY ASSY.  
NO.  
1
2
3
4
5
6
7
8
PART NO.  
10024  
0948  
29311  
10315  
10313  
19303  
0205  
PART NAME  
QTY.  
REMARKS  
NUT, NYLOC 1/4-20  
1
1
1
1
1
1
1
1
WASHER, FLAT 1/4 SAE  
HOLD-DOWN, BATTERY  
BATTERY (WET) 12V GR22  
CABLE, NEG BATTERY BLK 20"  
CABLE, POS BATTERY RED 48" (POST)  
SCREW, HHC 3/8-16 x 1  
PANEL CABINET REAR W/A  
29299  
KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 51  
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KD1800/KD6 — DRAIN PLUG ASSY.  
DRAIN PLUG ASSY.  
CONNECT TO ENGINE  
CRANKCASE DRAIN  
HOLE  
1
8
19 IN.  
(483 MM.)  
9
8
2
7
3
4
5
6
3
4
5
PAGE 52 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)  
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KD1800/KD6 — DRAIN PLUG ASSY.  
DRAIN PLUG ASSY.  
NO.  
1
2
3
4
5
6
7
8
PART NO.  
29304  
29274  
0948  
0181B  
4514  
29272  
29303  
19473  
60028  
PART NAME  
QTY.  
REMARKS  
FITTING 12 x 1.25 MM TO 3/8" HOSE BEAD  
BLOCK, REMOTE FLUID DRAIN  
WASHER, FLAT 1/4" SAE  
WASHER, LOCK  
1
1
8
2
2
1
1
2
1
SCREW, HHC 1/4"-20 x 5/8  
FITTING, 8 MO PLUG  
FITTING, 3/8-18 NPT TO 3/8" HOSE BEAD  
CLAMP, WORM HOSE (1/4"-5/8")  
HOSE .312 I.D. 19"  
9
KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 53  
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KD1800/KD6 — FUEL ASSY.  
FUEL ASSY.  
FUEL INLET  
PORT LINE  
1
4
FUEL OUTLET  
PORT LINE  
5
24.5 IN.  
(622 MM.)  
CONNECT TO FUEL  
INJECTOR PUMP  
23 IN.  
(584 MM.)  
4
FUEL  
PUMP  
2
5
2
3
2
4
3 IN.  
(76 MM.)  
6
8
4
PRIMER  
BULB  
7
4
TO ENGINE FUEL  
RETURN LINE  
F
U
E
L
TA  
N
K
NOTES:  
SEE MLT OPERATION AND  
PARTS MANUAL FOR PART  
NUMBERS.  
1
INCLUDED WITH ENGINE.  
2
1
PAGE 54 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)  
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KD1800/KD6 — FUEL ASSY.  
FUEL ASSY.  
NO.  
1
2
3
4
5
6
7
8
PART NO.  
PART NAME  
QTY.  
REMARKS  
5283  
NUT, NYLOC 5/16"-18  
2
2
2
0300B  
0202  
19473  
60013  
60028  
29338  
1522443013  
WASHER, FLAT 5/16"  
SCREW, HHC 5/16" x 18 x 1  
CLAMP, WORM HOSE (1/4-5/8)  
HOSE, .25 I.D. RUBBER FUEL LINE  
HOSE, .312 I.D. RUBBER FUEL LINE 3"  
PRIMER BULB, 5/16" BARB ENDS  
FUEL FILTER  
6
4 FT  
1
1
1
KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 55  
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KD1800/KD6 — GENERATOR ASSY.  
GENERATOR ASSY.  
PAGE 56 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)  
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KD1800/KD6 — GENERATOR ASSY.  
GENERATOR ASSY.  
NO.  
PART NO.  
70611501  
7820010A  
7865000A  
71600201  
80986517  
PART NAME  
FRAME  
MAIN STATOR  
MAIN ROTOR  
FAN  
QTY.  
REMARKS  
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
1
1
1
1
1
KEY, 0.380 X 0.380 X 2.380  
DRIVE DISCS ......................................................... 2............SEE ADAPTION KIT FOR P/N  
HEX SOC. HD. CAP SCREW 3/8- 24 ...................... 6............SEE ADAPTION KIT FOR P/N  
HARDENED SPACER DISC  
SCREEN ASSEMBLY  
EXTENSION SPRING  
HEX HD. CAP SCREW, 3/8- 16 X 1.5 GR5 ZN  
FOOT PLATE........................................................... 1............OPTIONAL  
BEARING BRACKET  
SHAFT  
72533301  
72062501  
9608925  
80100407  
71802601  
70300401  
70164401  
1
1
1
2
1
1
1
1
1
4
4
A90006R35 BEARING  
83282456  
86586901  
80100212  
80106506  
7238360A  
78980604  
95053  
RETAINING RING  
O RING  
SCREW, HEX HD. CAP 5/16- 18 X 2.75 GR5 ZN  
WASHER, SPLIT LOCK 5/16  
TOP MOUNTED CONNECTION BOX ASSY. .......... 1 ........... INCLUDES ITEMS W/  
*
21  
22  
23  
24  
25  
26  
#
#
#
#
#
#
CAPACITOR, 440V, 60UF  
1
1
1
1
2
1
1
3
3
1
1
1
4
2
2
2
2
2
2
3
2
1
1
1
*
TERMINAL BLOCK, 3 POLE  
GROUNDING LEAD ASSEMBLY  
DECAL, GROUND SYMBOL  
CAPACITOR CLAMP  
WASHER, LOCK EXTERNAL TOOTH 3/8  
POT COVER  
SCREW, SLOTTED PAN HD. 1/4- 20 X 5/8 ZN  
WASHER, SPLIT LOCK 1/4  
NAMEPLATE  
*
7292670A  
84686801  
76510402  
80106617  
72063501  
80102804  
80106505  
74489101  
72386001  
A65856BX  
A7672437  
80111801  
80105903  
80106607  
80100003  
80106005  
80106505  
80104201  
80106424  
72582501  
76167001  
80111811  
29399  
*
*
*
*
27  
28  
29  
#
#
#
30V  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
#
#
#
#
#
#
#
#
#
#
#
#
#
#
CONNECTION BOX BASE  
CONNECTION BOX COVER  
SCREW, HEX WRS. HD. 10- 32 X .50  
SCREW, PAN HD. #10- 32 X .75  
NUT, HEX #10- 32  
WASHER, INTERNAL LOCK TOOTH #10  
SCREW, HEX HD. CAP 1/4- 20 X 3/4  
NUT, HEX 1/4- 20  
WASHER, SPLIT LOCK 1/4  
SCREW, HEX SOC. HD CAP 3/8- 16 X 1/2  
WASHER, FLAT 3/8  
DIODE, STUD MOUNTED IN1190R  
SURGE SUPPRESSOR, 80 K OHM.  
SCREW, PAN HD. #10- 32 X 0.38  
GENERATOR MARATHON MODEL 332 .................1............INCLUDES ITEMS W/  
#
KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 57  
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KD1800/KD6 — CONTROL BOXWIRING DIAGRAM  
Control Box Wiring Diagram  
PAGE 58 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)  
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KD1800/KD6 —GENERATORWIRING DIAGRAM  
GeneratorWiring Diagram  
KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 59  
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KD1800/KD6 — ENGINEWIRING DIAGRAM  
Engine Wiring Diagram  
PAGE 60 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)  
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NOTE PAGE  
KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 61  
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KUBOTA D905-EBG2 — CRANKCASE ASSY.  
CRANKCASE ASSY.  
PAGE 62 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)  
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KUBOTA D905-EBG2 — CRANKCASE ASSY.  
CRANKCASE ASSY.  
NO.  
010  
020  
030  
040  
050  
060  
070  
080  
090  
100  
110  
120  
130  
140  
150  
160  
170  
180  
190  
200  
210  
220  
PART NO.  
PART NAME  
QTY.  
1
4
1
3
1
3
2
3
1
2
2
2
2
1
1
1
REMARKS  
1622701010  
1545196270  
1522103490  
1526196010  
1668396020  
1624196010  
1552196020  
1739196160  
1627196160  
0501200508  
0501200814  
0501200610  
1523133960  
1624133650  
1624196262  
1626156280  
1628296010  
1627155350  
1522133610  
1502133660  
1522133700  
1584173020  
COMPLETE CRANKCASE  
CAP, SEALING  
CAP, SEALING  
PLUG  
PLUG  
PLUG  
PLUG  
PLUG, EXPANSION  
PLUG, EXPANSION  
PIN, STRAIGHT  
PIN, STRAIGHT  
PIN, STRAIGHT  
PIN, PIP E  
PIN, PIPE  
PLUG, FUEL CAMSHAFT  
PIN, START SPRING  
PLUG  
BUSH, GOVERNOR GEAR  
PLUG  
GASKET  
O RING  
1
1
1
1
1
1
ASSEMBLY COCK, DRAIN  
KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 63  
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KUBOTA D905-EBG2 — OIL PAN ASSY.  
OIL PAN ASSY.  
PAGE 64 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)  
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KUBOTA D905-EBG2 — OIL PAN ASSY.  
OIL PAN ASSY.  
NO.  
010  
030  
040  
050  
060  
070  
080  
090  
100  
PART NO.  
PART NAME  
COMPLETE OIL PAN  
BOLT  
PLUG, DRAIN  
GASKET  
PLUG  
GASKET  
FILTER, OIL  
BOLT  
O RING  
QTY.  
REMARKS  
1661301500  
0102350612  
1654133750  
1545196670  
1522133750  
6C09058960  
1624132114  
0112350816  
0481400160  
1
22  
1
1
1
1
1
1
1
KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 65  
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KUBOTA D905-EBG2 — CYLINDER HEAD ASSY.  
CYLINDER HEAD ASSY.  
PAGE 66 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)  
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KUBOTA D905-EBG2 — CYLINDER HEAD ASSY.  
CYLINDER HEAD ASSY.  
NO.  
010  
020  
030  
040  
050  
060  
070  
080  
090  
100  
110  
130  
PART NO.  
PART NAME  
QTY.  
1
1
2
1
1
2
3
3
REMARKS  
1624101750  
1624101770  
0112350814  
1602203040  
1532196260  
1526196010  
1624113540  
1624113560  
1526103370  
1624103450  
1622103310  
1522133700  
HOOK, ENGINE  
HOOK, ENGINE  
BOLT  
COMPLETE CYLINDER HEAD  
CAP, SEALING  
PLUG  
GUIDE, INLET VALVE  
GUIDE, EXHAUST VALVE  
CAP, SEALING  
BOLT, CYLINDER HEAD  
GASKET, CYLINDER HEAD  
O RING  
2
14  
1
1
KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 67  
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KUBOTA D905-EBG2 — GEAR CASE ASSY.  
GEAR CASE ASSY.  
PAGE 68 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)  
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KUBOTA D905-EBG2 — GEAR CASE ASSY.  
GEAR CASE ASSY.  
NO.  
010  
020  
030  
040  
050  
060  
070  
080  
090  
100  
110  
120  
130  
140  
150  
160  
170  
180  
190  
200  
210  
220  
230  
240  
250  
260  
270  
280  
290  
300  
PART NO.  
PART NAME  
COMPLETE CASE, GEAR  
PLUG  
JOINT, PIPE  
SPRING  
SEAT, VALVE  
BALL  
COVER  
QTY.  
1
5
1
1
1
1
1
1
1
1
1
1
5
1
3
4
2
1
2
1
1
1
1
1
2
2
2
1
1
1
REMARKS  
1625904020  
1624196020  
1524132290  
1624136950  
1624136930  
0771500201  
1625932882  
1625932900  
0481450600  
0481400150  
1624135070  
1625935132  
1624193120  
1626404130  
0102350645  
0102360650  
0102350655  
1584191040  
1624191040  
1625991040  
1624591530  
0205650060  
0451250060  
1625904210  
0481406100  
0481400150  
1624591540  
1626483342  
1585233140  
0481450300  
BOLT  
O RING  
O RING  
ASSEMBLY ROTOR, OIL PUMP  
COVER, OIL PUMP  
SCREW, CSK- HD  
GASKET, GEAR CASE  
BOLT  
BOLT  
BOLT  
BOLT  
BOLT  
BOLT  
STUD  
NUT  
WASHER, SPRING  
SEAL, OIL  
ORING  
O RING  
STUD  
COVER, GEAR CASE  
PLUG, OIL FILLER  
O RING  
KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 69  
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KUBOTA D905-EBG2 — GEAR CASE ASSY.  
HEAD COVER ASSY.  
PAGE 70 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)  
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KUBOTA D905-EBG2 — GEAR CASE ASSY.  
HEAD COVER ASSY.  
NO.  
010  
020  
030  
040  
050  
060  
070  
080  
090  
100  
110  
120  
130  
PART NO.  
PART NAME  
QTY.  
REMARKS  
1626114503  
1626114520  
1624105550  
1624105140  
1624105150  
1624105670  
1624105370  
0302450510  
1595292330  
1595196660  
1585233140  
0481450300  
1624105510  
ASSEMBLY COVER, CYLINDER HEAD  
GASKET, HEAD COVER  
JOINT, BREATHER PIPE  
PLATE, B/THER ELEMENT  
PLATE, B/THER ELEMENT  
ELEMENT, BREATHER  
OIL SHIELD, BREATHER  
SCREW, WITH WASHER  
NUT, CAP  
1
1
1
1
1
1
1
2
3
3
1
1
1
GASKET  
PLUG, OIL FILLER  
O RING  
PIPE, BREATHER  
KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 71  
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KUBOTA D905-EBG2 — OIL FILTER ASSY.  
OIL FILTER ASSY.  
PAGE 72 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)  
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KUBOTA D905-EBG2 — OIL FILTER ASSY.  
OIL FILTER ASSY.  
NO.  
010  
PART NO.  
1627132092  
PART NAME  
ASSEMBLY CARTRIDGE, OIL  
QTY.  
1
REMARKS  
KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 73  
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KUBOTA D905-EBG2 — DIPSTICK AND GUIDE ASSY.  
DIPSTICK AND GUIDE ASSY.  
PAGE 74 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)  
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DIPSTICK AND GUIDE ASSY.  
NO.  
010  
PART NO.  
1625936410  
PART NAME  
GAUGE, OIL  
QTY.  
1
REMARKS  
KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 75  
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KUBOTA D905-EBG2 — MAIN BEARING CASE ASSY.  
MAIN BEARING CASE ASSY.  
PAGE 76 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)  
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KUBOTA D905-EBG2 — MAIN BEARING CASE ASSY.  
MAIN BEARING CASE ASSY.  
NO.  
010  
020  
030  
040  
050  
060  
070  
080  
090  
100  
110  
PART NO.  
PART NAME  
QTY.  
REMARKS  
1624104092  
1624104540  
1626404360  
1624104813  
1624104460  
1626404820  
0102350625  
0102350620  
1627104040  
1624104560  
1627104050  
ASSEMBLY CASE, MAIN BRG.  
BOLT, BEARING CASE  
GASKET, BRG. CASE  
COVER, BEARLING CASE  
SEAL, OIL  
1
6
1
1
1
1
8
9
1
2
1
GASKET  
BOLT  
BOLT  
ASSEMBLY CASE, MAIN BRG.  
BOLT, BEARING CASE  
ASSEMBLY CASE, MAIN BRG.  
KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 77  
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KUBOTA D905-EBG2 — CAMSHAFT AND IDLER GEAR SHAFT ASSY.  
CAMSHAFT AND IDLE GEAR SHAFT ASSY.  
PAGE 78 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)  
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KUBOTA D905-EBG2 — CAMSHAFT AND IDLER GEAR SHAFT ASSY.  
CAMSHAFT AND IDLE GEAR SHAFT ASSY.  
NO.  
010  
020  
030  
040  
050  
060  
070  
080  
090  
100  
110  
120  
130  
140  
150  
PART NO.  
PART NAME  
QTY.  
6
6
1
1
1
1
1
2
1
1
1
1
1
1
3
REMARKS  
1626115550  
1624115110  
1626116010  
1552193610  
1624116510  
0571200518  
1624116270  
0102350614  
1627124010  
1627124980  
1624124360  
1624124370  
1624124320  
1624124250  
0102350616  
TAPPET  
PUSH ROD  
ASSEMBLY CAMSHAFT  
SCREW, SET  
GEAR, CAM  
KEY, FEATHER  
STOPPER, CAMSHAFT  
BOLT  
COMPLETE GEAR, IDLE  
BUSH, IDLE GEAR  
COLLAR, IDLE GEAR  
COLLAR, IDLE GEAR  
CIR CLIP, IDLE GEAR  
SHAFT, IDLE GEAR  
BOLT  
KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 79  
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KUBOTA D905-EBG2 — PISTON AND CRANKSHAFT ASSY.  
PISTON AND CRANKSHAFT ASSY.  
PAGE 80 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)  
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KUBOTA D905-EBG2 — PISTON AND CRANKSHAFT ASSY.  
PISTON AND CRANKSHAFT ASSY.  
NO.  
010  
010  
020  
020  
030  
040  
050  
060  
070  
080  
080  
080  
090  
100  
110  
120  
130  
140  
150  
160  
170  
170  
170  
180  
180  
180  
190  
190  
190  
200  
200  
200  
210  
210  
210  
PART NO.  
PART NAME  
QTY.  
REMARKS  
1622421110  
1622421910  
1590121050  
1590121090  
1624121310  
1624121330  
1624122012  
1624121980  
1624122140  
1624122310  
1624122970  
1624122980  
1623523013  
0771500401  
1624124110  
1627195230  
1624135630  
1624123280  
1624123250  
0481410280  
1624123470  
1624123910  
1624123920  
1624123480  
1624123930  
1624123940  
1629223490  
1624123860  
1624123870  
1552123530  
1552123950  
1552123960  
1920223540  
1920223970  
1920223980  
PISTON .....................................................3.....................STD.  
PISTON .....................................................3.....................+0. 50MM  
ASSEMBLY PISTON RING .......................3.....................STD.  
ASSEMBLY PISTON RING .......................3.....................+0. 50MM  
PIN, PISTON  
3
6
3
3
6
CIR CLIP, PISTON PIN  
ASSEMBLY ROD, CONNECTING  
BUSH, PISTON PIN  
BOLT, CONNECTING ROD  
METAL, CRANKPIN ..................................3.....................STD. SET  
METAL, CRANKPIN ..................................3.....................- 0. 20MM SET  
METAL, CRANKPIN ..................................3.....................- 0. 40MM SET  
COMPLETE CRANKSHAFT  
BALL  
GEAR, CRANK  
KEY  
GEAR, OIL PUMP DRIVE  
SLEEVE, CRANKSHAFT  
COLLAR, CRANKSHAFT  
O RING  
METAL, CRANKSHAFT.............................1.....................STD.  
METAL, CRANKSHAFT.............................1.....................- 0. 20MM  
METAL, CRANKSHAFT.............................1.....................- 0. 40MM  
METAL, CRANKSHAFT.............................2.....................STD. SET  
METAL, CRANKSHAFT.............................2.....................- 0. 20MM SET  
METAL, CRANKSHAFT.............................2.....................- 0. 40MM SET  
METAL, CRANKSHAFT.............................1.....................STD. SET  
METAL, CRANKSHAFT.............................1.....................- 0. 20MM SET  
METAL, CRANKSHAFT.............................1.....................- 0. 40MM SET  
METAL, SIDE ............................................2.....................STD.  
METAL, SIDE ............................................2.....................+0. 20MM  
METAL, SIDE ............................................2.....................+0. 40MM  
METAL, SIDE ............................................2.....................STD.  
METAL, SIDE ............................................2.....................+0. 20MM  
METAL, SIDE ............................................2.....................+0. 40MM  
1
3
1
1
1
1
1
1
KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 81  
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KUBOTA D905-EBG2 — FLYWHEEL ASSY.  
FLYWHEEL ASSY.  
PAGE 82 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)  
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KUBOTA D905-EBG2 — FLYWHEEL ASSY.  
FLYWHEEL ASSY.  
NO.  
010  
020  
030  
040  
050  
060  
070  
080  
PART NO.  
PART NAME  
COMPLETE FLYWHEEL  
GEAR, RING  
BOLT, FLYWHEEL  
HOUSING, FLYWHEEL  
BOLT  
COVER  
BOLT  
WASHER, PLAIN  
QTY.  
REMARKS  
1668325014  
1626163820  
1624125160  
1668304610  
1526191190  
3122014170  
0112350814  
0401350080  
1
1
6
1
8
1
1
1
KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 83  
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KUBOTA D905-EBG2 — FUEL CAMSHAFT AND GOVERNOR SHAFT ASSY.  
FUEL CAMSHAFT AND GOVERNOR SHAFT ASSY.  
PAGE 84 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)  
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KUBOTA D905-EBG2 — FUEL CAMSHAFT AND GOVERNOR SHAFT ASSY.  
FUEL CAMSHAFT AND GOVERNOR SHAFT ASSY.  
NO.  
010  
020  
030  
040  
050  
060  
070  
080  
090  
100  
110  
120  
130  
140  
150  
160  
170  
180  
190  
200  
210  
220  
230  
240  
250  
PART NO.  
PART NAME  
CAMSHAFT, FUEL  
BEARING, BALL  
BEARING, BALL  
GEAR, INJECTION PUMP  
CAM, FUEL  
WASHER  
NUT, CAP  
KEY, WOODRUFF  
BOLT  
STOPPER, FUEL. C/SHAFT  
BOLT  
ASSEMBLY SHAFT, GOVERNOR  
SHAFT, GOVERNOR  
HOLDER, GOVERNOR GEAR  
GEAR, GOVERNOR  
COLLAR, GOVERNORWEIGHT  
COMP.WEIGHT, GOVERNOR  
WASHER  
QTY.  
1
1
1
1
1
1
1
1
3
1
2
1
1
1
1
1
2
2
2
4
2
1
1
1
REMARKS  
1602016170  
0810306202  
0810306204  
1627251150  
1624151113  
1624151190  
1624192330  
1624195230  
0102350618  
1624116320  
0102350612  
1668355010  
1668355310  
1669555390  
1668355320  
1668355510  
1668355060  
1981855340  
1981855600  
1668355260  
1624155260  
1668355450  
0810206304  
1668355410  
1624155554  
BEARING  
WASHER, GOVERNORWEIGHT  
SHAFT, GOVERNOR WEIGHT  
SLEEVE, GOVERNOR  
BEARING, BALL  
CIR- CLIP, GOVERNOR SHAFT  
SCREW, SET  
1
KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 85  
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KUBOTA D905-EBG2 — ENGINE STOP LEVER ASSY.  
ENGINE STOP LEVER ASSY.  
PAGE 86 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)  
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KUBOTA D905-EBG2 — ENGINE STOP LEVER ASSY.  
ENGINE STOP LEVER ASSY.  
NO.  
010  
020  
030  
040  
050  
060  
070  
080  
090  
100  
110  
120  
130  
PART NO.  
PART NAME  
QTY.  
REMARKS  
1625954090  
1625954102  
1584192020  
1584192330  
1560196650  
1622154420  
1624154120  
1G03154210  
1584192330  
1560196650  
ASSEMBLY APPARATUS, IDLE  
1
1
1
1
2
1
1
1
1
1
ASSEMBLY BOLT, ADJUSTING  
NUT  
NUT, CAP  
GASKET  
CAP  
BOLT, ADJUSTING  
NUT, LOCK  
NUT, CAP  
GASKET  
BLANK  
COVER, HYDRAULIC PUMP  
GASKET  
1626483152  
1G03196650  
1
1
KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 87  
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KUBOTA D905-EBG2 — STOP SOLENOID ASSY.  
STOP SOLENOID ASSY.  
PAGE 88 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)  
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KUBOTA D905-EBG2 — STOP SOLENOID ASSY.  
STOP SOLENOID ASSY.  
NO.  
010  
020  
030  
040  
PART NO.  
PART NAME  
SOLENOID, STOP  
GASKET  
BOLT, HEX- SOC- HD  
WASHER, SPRING  
QTY.  
REMARKS  
1745460010  
1629960150  
0131110614  
0451250060  
1
1
2
2
KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 89  
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KUBOTA D905-EBG2 — INJECTION PUMP ASSY.  
INJECTION PUMP ASSY.  
PAGE 90 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)  
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KUBOTA D905-EBG2 — INJECTION PUMP ASSY.  
INJECTION PUMP ASSY.  
NO.  
010  
020  
030  
040  
050  
060  
060  
070  
080  
090  
100  
110  
PART NO.  
PART NAME  
QTY.  
REMARKS  
1624195690  
1603242010  
0966180075  
1491142750  
1603051010  
1600652092  
1600652112  
1600652122  
0131110620  
1584191500  
1584192320  
0451250060  
JOINT, EYE  
1
1
1
2
1
ASSEMBLY TUBE, FUEL  
TUBE, FUEL  
CLIP, PIPE  
ASSEMBLY PUMP, INJECTION  
SHIM, INJECTION PUMP .........................1.....................0. 20MM  
SHIM, INJECTION PUMP .........................1.....................0. 25MM  
SHIM, INJECTION PUMP .........................1.....................0. 30MM  
BOLT, HEX- SOC- HD  
STUD  
NUT, CAP  
WASHER, SPRING  
2
2
2
4
KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 91  
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KUBOTA D905-EBG2 — INJECTION PUMP (COMPONENT PARTS) ASSY.  
INJECTION PUMP (COMPONENT PARTS) ASSY.  
PAGE 92 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)  
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KUBOTA D905-EBG2 — INJECTION PUMP (COMPONENT PARTS) ASSY.  
INJECTION PUMP( COMPONENT PARTS) ASSY.  
NO.  
010  
020  
030  
040  
050  
060  
070  
080  
090  
100  
110  
120  
130  
140  
150  
160  
170  
180  
190  
200  
210  
220  
230  
240  
250  
260  
270  
280  
PART NO.  
PART NAME  
QTY.  
1
3
3
3
3
3
3
3
3
6
6
3
3
1
3
3
3
3
1
1
4
3
1
2
1
1
1
1
REMARKS  
1603051010  
1603051052  
1584151030  
1584151230  
1584151240  
1627151220  
1584196760  
1584151560  
1584194570  
1584151200  
1586291430  
1584151070  
1584151250  
1586151430  
1584151280  
1584151270  
1584151290  
1584151490  
1603051060  
1603051540  
1584193110  
1584151380  
1603051320  
1584196650  
1584151350  
1584196660  
1603096010  
1586196650  
ASSEMBLY PUMP, INJECTION  
PLUNGER, PUMP  
VALVE, DELIVERY  
SPRING, DELIVERY VALVE  
GASKET, DELIVERY VALVE  
HOLDER, DELIVERY VALVE  
O RING  
FLANGE, SLEEVE  
PIN, JOINT  
O RING  
SCREW  
ASSEMBLY TAPPET  
PIN, TAPPET GUIDE  
PIN, CLAMP  
SPRING, PLUNGER  
SEAT, SPRING UPPER  
SEAT, SPRING LOWER  
SHIM  
RACK, CONTROL  
PLATE  
SCREW, CSK- HD  
SLEEVE, CONTROL  
BOLT, JOINT  
GASKET  
SCREW  
GASKET  
PLUG  
GASKET  
KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 93  
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KUBOTA D905-EBG2 — GOVERNOR ASSY.  
GOVERNOR ASSY.  
PAGE 94 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)  
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KUBOTA D905-EBG2 — GOVERNOR ASSY.  
GOVERNOR ASSY.  
NO.  
010  
020  
030  
040  
050  
060  
070  
080  
090  
100  
110  
120  
130  
140  
150  
160  
PART NO.  
PART NAME  
QTY.  
1
1
1
1
2
2
1
1
1
1
1
1
1
2
1
1
REMARKS  
1626556480  
1668456410  
1668356052  
1668356042  
1981855600  
1981855340  
1668356130  
1624156153  
1624194010  
1624156330  
0461200090  
1624156250  
1629956260  
0102350614  
1624156210  
1624156340  
SPRING, START  
SPRING, GOVERNOR  
ASSEMBLY LEVER, FORK  
COMPLETE LEVER, FORK  
BEARING  
WASHER  
LEVER, FORK  
SHAFT, FORK LEVER  
WASHER, PLAIN  
BEARING, MINIATURIZE  
CIR CLIP, EXTERNAL  
COVER, FORK LEVER SHAFT  
GASKET  
BOLT  
COLLAR  
BEARING, MINIATURIZE  
KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 95  
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KUBOTA D905-EBG2 — SPEED CONTROL PLATE ASSY.  
SPEED CONTROL PLATE ASSY.  
PAGE 96 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)  
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KUBOTA D905-EBG2 — SPEED CONTROL PLATE ASSY.  
SPEED CONTROL PLATE ASSY.  
NO.  
010  
020  
030  
040  
050  
060  
070  
080  
090  
100  
110  
120  
130  
140  
150  
160  
170  
180  
190  
200  
PART NO.  
PART NAME  
QTY.  
1
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
REMARKS  
1668357014  
1627157150  
1624157160  
1668357162  
0481400100  
0541100420  
1624194020  
1624192020  
1668356020  
1627157720  
1547157980  
1622257510  
1627157740  
1626457210  
0102350616  
0105350618  
1560196650  
1624591540  
0205650060  
0451250060  
ASSEMBLY PLATE, CONTROL  
LEVER, SPEED CONTROL  
LEVER, SPEED CONTROL  
LEVER, SPEED CONTROL  
O RING  
PIN, SPRING  
WASHER, PLAIN  
NUT  
COMPLETE LEVER, GOVERNOR  
LEVER, ENGINE STOP  
SEAL, OIL  
SPRING, RETURN  
SHAFT, STOP LEVER  
GASKET  
BOLT  
BOLT  
GASKET  
STUD  
1
2
2
2
NUT  
WASHER, SPRING  
KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 97  
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KUBOTA D905-EBG2 — NOZZLE HOLDER AND GLOW PLUG ASSY.  
NOZZLE HOLDER AND GLOW PLUG ASSY.  
PAGE 98 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)  
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KUBOTA D905-EBG2 — NOZZLE HOLDER AND GLOW PLUG ASSY.  
NOZZLE HOLDER AND GLOW PLUG ASSY.  
NO.  
010  
020  
030  
040  
050  
060  
070  
080  
090  
100  
110  
120  
130  
140  
150  
160  
PART NO.  
PART NAME  
QTY.  
1
1
1
1
2
3
3
3
1
1
1
2
2
2
3
1
REMARKS  
1626142502  
1584151360  
1560196650  
1584142500  
1497142750  
1603253000  
1584153622  
1907753650  
1627153712  
1627153722  
1627153732  
1584153850  
1584153860  
0302450520  
1685165510  
1626165560  
ASSEMBLY PIPE, OVER FLOW  
SCREW, AIR BREEDER  
GASKET  
ASSEMBLY PIPE, OVER FLOW  
CLIP, PIPE  
ASSEMBLY HOLDER, NOZZLE  
GASKET  
SEAL, HEAT  
PIPE, INJECTION  
PIPE, INJECTION  
PIPE, INJECTION  
CLAMP, PIPE  
CLAMP, PIPE  
SCREW, WITHWASHER  
GLOW PLUG  
CORD, GLOW PLUG  
KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 99  
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KUBOTA D905-EBG2 — NOZZLE HOLDER (COMPONENTS) ASSY.  
NOZZLE HOLDER (COMPONENT PARTS) ASSY.  
PAGE 100 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)  
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KUBOTA D905-EBG2 — NOZZLE HOLDER (COMPONENTS) ASSY.  
NOZZLE HOLDER (COMPONENT PARTS) ASSY.  
NO.  
010  
020  
030  
040  
050  
060  
070  
080  
090  
100  
110  
110  
110  
110  
110  
110  
110  
110  
110  
110  
PART NO.  
PART NAME  
ASSEMBLY HOLDER, NOZZLE  
NUT  
WASHER, ADJUSTING  
SPRING, NOZZLE  
SPACER, DISTANCE  
PUSH ROD  
NUT, NOZZLE  
WASHER, PLAIN  
PIECE, NOZZLE  
ASSEMBLY WASHER, ADJUST ...............3.....................OPTION  
WASHER, ADJUSTING.............................3.....................0. 10MM  
WASHER, ADJUSTING.............................3.....................0. 20MM  
WASHER, ADJUSTING.............................3.....................0. 30MM  
WASHER, ADJUSTING.............................3.....................0. 40MM  
WASHER, ADJUSTING.............................3.....................0. 50MM  
WASHER, ADJUSTING.............................3.....................0. 52MM  
WASHER, ADJUSTING.............................3.....................0. 54MM  
WASHER, ADJUSTING.............................3.....................0. 56MM  
WASHER, ADJUSTING.............................3.....................0. 58MM  
WASHER, ADJUSTING.............................3.....................0.80MM  
QTY.  
REMARKS  
1603253000  
1603292030  
1603253230  
1603253170  
1603253350  
1603253160  
1603253280  
1603294040  
1603253610  
1603298100  
1603298500  
1603298510  
1603298520  
1603298530  
1603298540  
1603298550  
1603298560  
16103298570  
1603298580  
1603298590  
3
3
3
3
3
3
3
3
3
KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 101  
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KUBOTA D905-EBG2 — FUEL PUMP (MECHANICAL) ASSY.  
FUEL PUMP (MECHANICAL) ASSY.  
PAGE 102 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)  
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KUBOTA D905-EBG2 — FUEL PUMP (MECHANICAL) ASSY.  
FUEL PUMP (MECHANICAL) ASSY.  
NO.  
010  
020  
030  
040  
PART NO.  
PART NAME  
QTY.  
REMARKS  
1628552032  
1626452140  
0205650060  
0451250060  
ASSEMBLY PUMP, FUEL  
GASKET, FUEL PUMP  
NUT  
1
1
2
2
WASHER, SPRING  
KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 103  
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KUBOTA D905-EBG2 — ALTERNATOR AND PULLEY ASSY.  
ALTERNATOR AND PULLEY ASSY.  
PAGE 104 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)  
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KUBOTA D905-EBG2 — ALTERNATOR AND PULLEY ASSY.  
ALTERNATOR AND PULLEY ASSY.  
NO.  
010  
020  
030  
040  
050  
060  
070  
080  
090  
100  
110  
120  
130  
140  
150  
160  
170  
180  
190  
200  
210  
220  
230  
PART NO.  
PART NAME  
QTY.  
REMARKS  
1623164010  
1624164420  
0112350830  
0117351085  
0401150100  
0451250100  
0401550080  
0102350616  
1661613860  
1624174250  
1626174280  
1624191020  
1491197010  
1988365830  
1987265840  
1987265880  
1923765910  
1926865780  
6827165910  
6827165920  
1926865930  
1926865870  
1625965830  
ASSEMBLY ALTERNATOR .......................1.....................12V 30A  
STAY, DYNAMO  
BOLT  
BOLT  
1
1
1
1
1
1
1
1
1
1
1
WASHER, PLAIN  
WASHER, SPRING  
WASHER, PLAIN  
BOLT  
COVER, BELT  
PULLEY, FAN  
PULLEY, FAN DRIVE  
BOLT, FAN DRIVE  
V BELT ......................................................1.....................37. 6IN  
ASSEMBLY COUPLER  
CONNECTOR  
CONNECTOR  
TERMINAL  
1
1
1
7
1
1
1
1
1
1
ASSEMBLY TERMINAL  
TERMINAL  
SLEEVE  
TERMINAL  
SLEEVE  
ASSEMBLY COUPLER, LOCK  
KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 105  
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KUBOTA D905-EBG2 — ALTERNATOR (COMPONENT PARTS) ASSY.  
ALTERNATOR (COMPONENT PARTS) ASSY.  
PAGE 106 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)  
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KUBOTA D905-EBG2 — ALTERNATOR (COMPONENT PARTS) ASSY.  
ALTERNATOR (COMPONENT PARTS) ASSY.  
NO.  
010  
020  
030  
040  
050  
060  
070  
080  
090  
100  
110  
120  
130  
140  
150  
160  
170  
180  
190  
200  
210  
220  
230  
240  
250  
260  
270  
280  
PART NO.  
PART NAME  
QTY.  
1
1
1
1
1
1
1
1
1
1
4
2
1
1
1
1
1
1
2
2
2
6
1
3
2
2
1
1
REMARKS  
1623164010  
1588164110  
1588192010  
1588164150  
1588164040  
1588164800  
1588164770  
1588164810  
1623164020  
1588164710  
1588193010  
1588164260  
1588164780  
1624164060  
1624164230  
1623164850  
1624164900  
1588164310  
1588164090  
1588164330  
1588193020  
1588193030  
1588193040  
1588191040  
1588192020  
1588191050  
1418292030  
1588164600  
ASSEMBLY ALTERNATOR  
PULLEY, DYNAMO  
NUT  
COLLAR  
ROTOR  
COVER, BEARING  
BEARING, BALL  
WASHER,THRUST  
FRAME, DRIVE END  
PLATE, RETAINER  
SCREW, ROUND HEAD  
BOLT, THROUGH  
BEARING, BALL  
FRAME, END  
COVER, END  
ASSEMBLY RECTIFIER  
BUSH, INSULATION  
HOLDER, BRUSH  
BRUSH  
SPRING, BRUSH  
SCREW, ROUND HEAD  
SCREW, ROUND HEAD  
SCREW, ROUND HEAD  
BOLT  
NUT  
BOLT  
NUT  
ASSEMBLY REGULATOR  
KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 107  
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KUBOTA D905-EBG2 — STARTER ASSY.  
STARTER ASSY.  
PAGE 108 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)  
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KUBOTA D905-EBG2 — STARTER ASSY.  
STARTER ASSY.  
NO.  
010  
020  
PART NO.  
1661263010  
0112350830  
PART NAME  
ASSEMBLY STARTER ............................. 1 .....................12V 1. OKW  
BOLT  
QTY.  
REMARKS  
2
KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 109  
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KUBOTA D905-EBG2 — STARTER (COMPONENT PARTS) ASSY.  
STARTER (COMPONENT PARTS) ASSY.  
PAGE 110 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)  
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KUBOTA D905-EBG2 — STARTER (COMPONENT PARTS) ASSY.  
STARTER (COMPONENT PARTS) ASSY.  
NO.  
010  
020  
030  
040  
050  
060  
070  
080  
090  
100  
110  
120  
130  
140  
150  
160  
170  
180  
190  
200  
210  
220  
230  
240  
250  
PART NO.  
PART NAME  
ASSEMBLY STARTER  
ASSEMBLY YOKE  
BRUSH  
QTY.  
1
1
2
1
1
1
1
1
1
1
4
1
1
5
1
1
1
1
2
2
2
1
1
1
REMARKS  
1651263010  
1661263080  
1550163370  
1550163070  
1550463500  
1550463530  
1550463040  
1550463030  
1661263020  
1550163380  
1540163390  
1627163200  
1123363280  
1921263100  
1921263110  
1921297130  
1921263120  
1550196670  
1550193310  
1550163320  
1550191020  
6795559230  
6795559240  
1661163660  
1661263100  
ARMATURE  
BEARING, BALL  
BEARING BALL  
CLUTCH  
HOUSING  
ASSEMBLY SWITCH, MAGNETIC  
HOLDER, BRUSH  
SPRING, BRUSH  
FRAME, END  
GEAR  
ROLLER  
RETAINER  
BALL  
SPRING  
WASHER, FELT  
SCREW, PAN- HEAD  
BOLT, THROUGH  
BOLT  
NUT  
COVER  
CORD, STOP SOLENOID  
BAND, COVER  
1
KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 111  
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KUBOTA D905-EBG2 — OIL SWITCH/THERMOMETER AND PLUG ASSY.  
OIL SWITCH/ THERMOMETER AND PLUG ASSY.  
PAGE 112 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)  
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KUBOTA D905-EBG2 — OIL SWITCH/THERMOMETER AND PLUG ASSY.  
OIL SWITCH/ THERMOMETER AND PLUG ASSY.  
NO.  
010  
020  
PART NO.  
PART NAME  
SWITCH, OIL ............................................ 1.....................SEE PAGE 49, ITEM 20  
PLUG  
QTY.  
REMARKS  
1584196020  
1
KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 113  
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KUBOTA D905-EBG2 —WATER FLANGE ANDTHERMOSTAT ASSY.  
WATER FLANGE AND THERMOSTAT ASSY.  
PAGE 114 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)  
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KUBOTA D905-EBG2 —WATER FLANGE ANDTHERMOSTAT ASSY.  
WATER FLANGE AND THERMOSTAT ASSY.  
NO.  
010  
020  
030  
040  
050  
060  
070  
080  
090  
100  
110  
120  
PART NO.  
PART NAME  
QTY.  
REMARKS  
1661372700  
1624173370  
1929896020  
1626472920  
0102350616  
0102350655  
1624173350  
1624173360  
1943473010  
1621973260  
1531373270  
0112350835  
COMPLETE FLANGE, WATER  
PIPE, WATER RETURN  
PLUG  
1
1
2
1
3
1
1
2
1
1
1
2
GASKET, WATER FLANGE  
BOLT  
BOLT  
PIPE, WATER RETURN  
BAND, PIPE  
ASSEMBLY THERMOSTAT  
COVER,THERMOSTAT  
GASKET, THERMOSTAT  
BOLT  
KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 115  
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KUBOTA D905-EBG2 —WATER PUMP ASSY.  
WATER PUMP ASSY.  
PAGE 116 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)  
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KUBOTA D905-EBG2 —WATER PUMP ASSY.  
WATER PUMP ASSY.  
NO.  
010  
020  
030  
040  
050  
060  
070  
080  
090  
PART NO.  
PART NAME  
QTY.  
REMARKS  
1625973032  
1625973520  
1625973550  
1548173050  
1625973510  
1624173340  
1623973430  
0102350630  
0102350680  
ASSEMBLY PUMP, WATER  
FLANGE, WATER PUMP  
BEARING  
1
1
1
1
1
1
1
4
2
ASSEMBLY SEAL, MECHANICAL  
IMPELLER, WATER PUMP  
PIPE, WATER RETURN  
GASKET, WATER PUMP  
BOLT  
BOLT  
KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 117  
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KUBOTA D905-EBG2 —WATER PIPE ASSY.  
WATER PIPE ASSY.  
PAGE 118 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)  
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KUBOTA D905-EBG2 —WATER PIPE ASSY.  
WATER PIPE ASSY.  
NO.  
010  
020  
030  
PART NO.  
PART NAME  
PIPE, WATER  
PIPE, WATER  
CLAMP  
QTY.  
REMARKS  
1628572860  
1624172870  
3620082720  
1
1
2
KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 119  
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KUBOTA D905-EBG2 — FAN ASSY.  
FAN ASSY.  
PAGE 120 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)  
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KUBOTA D905-EBG2 — FAN ASSY.  
FAN ASSY.  
NO.  
010  
020  
030  
PART NO.  
PART NAME  
FAN  
BOLT, FLANGE  
COLLAR, FAN  
QTY.  
REMARKS  
1554774112  
0175450620  
1587674150  
1
4
1
KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 121  
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KUBOTA D905-EBG2 —VALVE AND ROCKER ARM ASSY.  
VALVE AND ROCKER ARM ASSY.  
PAGE 122 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)  
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KUBOTA D905-EBG2 —VALVE AND ROCKER ARM ASSY.  
VALVE AND ROCKER ARM ASSY.  
NO.  
010  
020  
030  
040  
050  
060  
070  
080  
090  
100  
110  
120  
130  
140  
160  
170  
180  
190  
200  
210  
PART NO.  
PART NAME  
QTY.  
REMARKS  
1624113110  
0624113120  
1627113240  
1624113330  
1526113360  
1C01013150  
1624113280  
1626114264  
0102350610  
1624114350  
0541100428  
1624114430  
1584194022  
1624114319  
1624114032  
1624114230  
1624114240  
1624114410  
1526192010  
1526194010  
VALVE, INLET  
3
3
6
6
VALVE, EXHAUST  
SPRING, VALVE  
RETAINER, VALVE SP.  
COLLET, VALVE SPRING .........................6.....................SET  
SEAL, VALVE STEM  
CAP, VALVE  
SHAFT, ROCKER ARM  
BOLT  
BRACKET, ROCKER ARM  
PIN, SPRING  
WASHER, R- ARM. SHAFT  
WASHER, PLAIN  
SPRING, ROCKER ARM  
ASSEMBLY ROCKER ARM  
SCREW, ADJUSTING  
NUT  
6
6
1
2
3
1
2
2
2
6
6
6
3
3
3
STUD  
NUT  
WASHER, PLAIN  
KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 123  
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KUBOTA D905-EBG2 — INLET MANIFOLD ASSY.  
INLET MANIFOLD ASSY.  
PAGE 124 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)  
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KUBOTA D905-EBG2 — INLET MANIFOLD ASSY.  
INLET MANIFOLD ASSY.  
NO.  
010  
020  
030  
040  
050  
PART NO.  
PART NAME  
QTY.  
REMARKS  
1626111770  
1626111822  
0102350618  
0102350630  
0102360650  
ASSEMBLY MANIFOLD, INLET  
1
1
3
1
2
GASKET, IN- MANIFOLD  
BOLT  
BOLT  
BOLT  
KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 125  
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KUBOTA D905-EBG2 — EXHAUST MANIFOLD ASSY.  
EXHAUST MANIFOLD ASSY.  
PAGE 126 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)  
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KUBOTA D905-EBG2 — EXHAUST MANIFOLD ASSY.  
EXHAUST MANIFOLD ASSY.  
NO.  
010  
020  
030  
040  
PART NO.  
PART NAME  
QTY.  
REMARKS  
1721312312  
1626112350  
1624191490  
1627192010  
MANIFOLD, EXHAUST  
GASKET, EX- MANIFOLD  
STUD  
1
1
6
6
NUT  
KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 127  
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KUBOTA D905-EBG2 — ACCESSORIES AND SERVICE PARTS ASSY.  
ACCESSORIES AND SERVICE PARTS ASSY.  
PAGE 128 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)  
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KUBOTA D905-EBG2 — ACCESSORIES AND SERVICE PARTS ASSY.  
ACCESSORIES AND SERVICE PARTS ASSY.  
NO.  
010  
020  
PART NO.  
1526312370  
0112350822  
PART NAME  
GASKET, MUFFLER NA  
BOLT  
QTY.  
1
4
REMARKS  
KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 129  
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KUBOTA D905-EBG2 — LABEL AND OPERATOR'S MANUAL ASSY.  
LABEL AND OPERATOR’S MANUAL ASSY.  
PAGE 130 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)  
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KUBOTA D905-EBG2 — LABEL AND OPERATOR'S MANUAL ASSY.  
LABEL AND OPERATOR’S MANUAL ASSY.  
NO.  
010  
020  
030  
040  
050  
PART NO.  
PART NAME  
QTY.  
REMARKS  
1668389166  
1622587114  
1942687903  
1942687880  
1668388690  
MANUAL, INSTRUCTION  
NAME PLATE, ENGINE  
LABEL  
1
1
1
1
1
LABEL, INSTRUCTION  
LABEL  
KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 131  
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Effective: July 1, 2000  
TERMS AND CONDITIONS OF SALE — PARTS  
PAYMENT TERMS  
4. Freight is at the sender’s expense. All  
partsmustbereturnedfreightprepaidto  
Multiquip’sdesignatedreceivingpoint.  
PRICINGANDREBATES  
Terms of payment for parts are net 10 days.  
Prices are subject to change without prior  
notice.Pricechangesareeffectiveonaspecific  
dateandallordersreceivedonorafterthatdate  
willbebilledattherevisedprice. Rebatesfor  
price declines and added charges for price  
increaseswillnotbemadeforstockonhandat  
thetimeofanypricechange.  
5. Parts must be in new and resalable  
condition,intheoriginalMultiquippackage  
(ifany),andwithMuiltiquippartnumbers  
clearlymarked.  
FREIGHTPOLICY  
All parts orders will be shipped collect or  
prepaidwiththechargesaddedtotheinvoice.  
All shipments are F.O.B. point of origin.  
Multiquip’sresponsibilityceaseswhenasigned  
manifesthasbeenobtainedfromthecarrier,  
andanyclaimforshortageordamagemustbe  
settledbetweentheconsigneeandthecarrier.  
6. Thefollowingitemsarenotreturnable:  
Multiquip reserves the right to quote and sell  
directtoGovernmentagencies,andtoOriginal  
Equipment Manufacturer accounts who use  
our products as integral parts of their own  
products.  
a. Obsolete parts. (If an item is listed  
inthepartspricebookasbeing  
replaced by another item, it is  
obsolete.)  
b. Any parts with a limited shelf life  
(such as gaskets, seals, “O” rings,  
andotherrubberparts)thatwere  
purchasedmorethansixmonths  
priortothereturndate.  
MINIMUMORDER  
SPECIALEXPEDITINGSERVICE  
TheminimumchargeforordersfromMultiquip  
is $15.00 net. Customers will be asked for  
instructionsregardinghandlingofordersnot  
meetingthisrequirement.  
A$20.00to$50.00surchargewillbeaddedto  
theinvoiceforspecialhandlingincludingbus  
shipments, insured parcel post or in cases  
where Multiquip must personally deliver the  
partstothecarrier.  
c. Anylineitemwithanextendeddealer  
netpriceoflessthan$5.00.  
d. Special order items.  
RETURNEDGOODSPOLICY  
e. Electricalcomponents.  
Returnshipmentswillbeacceptedandcredit  
will be allowed, subject to the following  
provisions:  
LIMITATIONSOFSELLER’SLIABILITY  
f.  
Paint,chemicals,andlubricants.  
Multiquip shall not be liable here under for  
damagesinexcessofthepurchasepriceofthe  
itemwithrespecttowhichdamagesareclaimed,  
andinnoeventshallMultiquipbeliableforloss  
of profit or good will or for any other special,  
consequentialorincidentaldamages.  
g. Decalsandpaperproducts.  
h. Itemspurchasedinkits.  
1. AReturnedMaterialAuthorizationmust  
beapprovedbyMultiquippriortoshipment.  
7. Thesenderwillbenotifiedofanymaterial  
receivedthatisnotacceptable.  
2. ToobtainaReturnMaterialAuthorization,  
alistmustbeprovidedtoMultiquipParts  
Sales that defines item numbers, 8. Such material will be held for 5 working  
quantities,anddescriptionsoftheitemsto  
bereturned.  
days from notification, pending  
instructions. If a reply is not received  
within5days,thematerialwillbereturned  
tothesenderathisexpense.  
LIMITATIONOFWARRANTIES  
a. Thepartsnumbersanddescriptions  
mustmatchthecurrentpartsprice  
list.  
Nowarranties,expressorimplied,aremadein  
connection with the sale of parts or trade  
accessories nor as to any engine not  
manufacturedbyMultiquip.Suchwarranties  
made in connection with the sale of new,  
complete units are made exclusively by a  
statement of warranty packaged with such  
units, and Multiquip neither assumes not  
authorizes any person to assume for it any  
other obligation or liability whatever in  
connectionwiththesaleofitsproducts.Apart  
fromsuchwrittenstatementofwarranty,there  
arenowarranties,express,impliedorstatutory,  
which extend beyond the description of the  
productsonthefacehereof.  
9. Creditonreturnedpartswillbeissuedat  
dealer net price at time of the original  
purchase,lessa15%restockingcharge.  
b. The list must be typed or computer  
generated.  
10. In cases where an item is accepted for  
which the original purchase document  
can not be determined, the price will be  
basedonthelistpricethatwaseffective  
twelvemonthspriortotheRMAdate.  
c. Thelistmuststatethereason(s)for  
thereturn.  
d. The list must reference the sales  
order(s)orinvoice(s)underwhich  
theitemswereoriginallypurchased.  
11. Credit issued will be applied to future  
purchasesonly.  
e. Thelistmustincludethenameand  
phonenumberoftheperson  
requestingtheRMA.  
3. A copy of the Return Material  
Authorizationmustaccompanythereturn  
shipment.  
PAGE 132 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)  
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NOTE PAGE  
KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 133  
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PARTS AND OPERATION MANUAL  
HERE'S HOW TO GET HELP  
PLEASE HAVE THE MODEL AND SERIAL NUMBER  
ON-HAND WHEN CALLING  
PARTS DEPARTMENT  
800-427-1244 or 310-537-3700  
FAX: 800-672-7877 or 310-637-3284  
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE  
800-478-1244 or 310-537-3700  
FAX: 310- 537-4259  
WARRANTY DEPARTMENT  
888-661-4279, or 310-661-4279  
FAX: 310- 537-1173  
MAIN  
800-421-1244 or 310-537-3700  
FAX: 310-537-3927  
MULTIQUIP INC.  
POST OFFICE BOX 6254  
CARSON, CA 90749  
310-537-3700 • 800-421-1244  
FAX:310-537-3927  
E-MAIL:m[email protected]  
WWW:multiquip.com  
Atlanta • Boise • Dallas • Houston • Newark  
Quebec, Canada • Manchester, UK • Rio De Janiero, BR • Guadalajara, MX  
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