Multiquip Appliance Trim Kit MVH406DSCPAS User Manual

OperatiOn and parts Manual  
series  
MOdel MVH406dsZ/  
MVH406dsCpas  
reVersiBle plate COMpaCtOr  
(rOBin d1B40t92040 diesel enGine)  
Revision #7 (02/28/14)  
To find the latest revision of this  
publication, visit our website at:  
www.multiquip.com  
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.  
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pROpOSITION 65 WARNING  
Diesel engine exhaust and some of  
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NOTES  
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 3  
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TAblE Of CONTENTS  
Robin D1b40T92040 Diesel Engine  
MVH406DZ/DSCpAS  
Spare Parts Kit Assembly................................. 54-55  
Accessories Assembly...................................... 56-57  
Crankcase Assembly........................................ 58-59  
Crankshaft Assembly........................................ 60-61  
Camshaft Assembly.......................................... 62-63  
Piston Assembly............................................... 64-65  
Cylinder Head Assembly .................................. 66-67  
Oil Pump And Gov Assembly ........................... 68-69  
Timing Assembly .............................................. 70-73  
Blower, Flywheel And Alternator Assembly...... 74-75  
Injection Equipment Assembly ......................... 76-79  
Recoil Starter Assembly................................... 80-81  
Air Ducting (A) Assembly ................................. 82-83  
Air Ducting (B) Assembly ................................. 84-85  
Crankcase Breathing System Assembly ........... 86-87  
Fuel Tank Assembly .......................................... 88-91  
Air Filter Assembly............................................. 92-93  
Exhaust Slicencer Assembly ............................. 94-95  
Starter Regulator Assembly ............................... 96-97  
Electric Equipment Wiring Assembly ................... 98-99  
Speed Control Assembly................................ 100-101  
Reversible plate Compactor  
Proposition 65 Warning ........................................... 2  
Table Of Contents.................................................... 4  
Parts Ordering Procedures...................................... 5  
Safety Information .............................................. 6-10  
Specifications ........................................................ 11  
Dimensions............................................................ 12  
General Nformation ............................................... 13  
Components .......................................................... 14  
Basic Engine.......................................................... 15  
Inspection ......................................................... 16-17  
Operation.......................................................... 18-22  
Maintenance..................................................... 23-28  
Troubleshooting (Compactor) ................................ 29  
Troubleshooting (Engine).................................. 30-31  
Explanation of Code in Remarks Column.............. 32  
Suggested Spare Parts ......................................... 33  
Componet Drawings  
Nameplates And Decals................................... 34-35  
Vibrating Plate Assembly.................................. 36-37  
Base And Engine Assembly ............................. 38-39  
Vibrator Assembly ............................................ 40-41  
Control Handle Assembly................................. 42-45  
Hand Pump Assembly...................................... 46-47  
Battery Assembly.............................................. 48-49  
Compaction Analyzing System Assembly ........... 50-51  
Electric Device Assembly ................................. 52-53  
Terms And Conditions Of Sale — Parts .............. 102  
NOTICE  
Specifications and part numbers are subject to change  
without notice.  
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pARTS ORDERING pROCEDuRES  
Ordering parts has never been easier!  
Choose from three easy options:  
Effective:  
January 1st, 2006  
Best deal!  
Order via internet (dealers Only):  
Order parts on-line using Multiquip’s SmartEquip website!  
If you have an MQ Account, to obtain a Username  
and Password, E-mail us at: parts@multiquip.  
com.  
I View Parts Diagrams  
I Order Parts  
I Print Specification Information  
To obtain an MQ Account, contact your  
District Sales Manager for more information.  
Use the internet and qualify for a 5% discount  
on Standard orders for all orders which include  
complete part numbers.*  
Goto www.multiquip.com and click on  
to log in and save!  
Order Parts  
Note: Discounts Are Subject To Change  
Fax your order in and qualify for a 2% discount  
on Standard orders for all orders which include  
complete part numbers.*  
Order via Fax (dealers Only):  
All customers are welcome to order parts via Fax.  
domestic (us) Customers dial:  
1-800-6-PARTS-7 (800-672-7877)  
Note: Discounts Are Subject To Change  
domestic (us) dealers Call:  
1-800-427-1244  
Order via phone:  
non-dealer Customers:  
International Customers should contact  
their local Multiquip Representatives for  
Parts Ordering information.  
Contact your local Multiquip Dealer for  
parts or call 800-427-1244 for help in  
locating a dealer near you.  
When ordering parts, please supply:  
Ì
dealer account number  
Ì
specify preferred method of shipment:  
Ì
Ì
Ì
Ì
Ì
dealer name and address  
UPS/Fed Ex ꢀ  
Priority One ꢀ  
DHL  
Truck  
I
shipping address (if different than billing address)  
Return Fax number  
applicable model number  
I
Ground  
I Next Day  
I
Second/Third Day  
Quantity, part number and description of each part  
NOTICE  
All orders are treated as Standard Orders and will  
ship the same day if received prior to 3PM PST.  
We aCCepT aLL maJOR CRediT CaRds!  
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SAfETy INfORMATION  
Do not operate or service the equipment before reading  
the entire manual. Safety precautions should be followed  
at all times when operating this equipment.  
Failure to read and understand the safety  
messages and operating instructions could  
result in injury to yourself and others.  
Potential hazards associated with the operation of this  
equipment will be referenced with hazard symbols which  
may appear throughout this manual in conjunction with  
safety messages.  
SAFETY MESSAGES  
The four safety messages shown below will inform you  
about potential hazards that could injure you or others.The  
safety messages specifically address the level of exposure  
to the operator and are preceded by one of four words:  
dangeR,WaRning, CauTiOn or nOTiCe.  
SAFETY SYMBOLS  
dangeR  
Indicates a hazardous situation which, if not avoided,  
WiLL result in DEATH or seRiOus inJuRY.  
WaRning  
Indicates a hazardous situation which, if not avoided,  
COuLd result in DEATH or seRiOus inJuRY.  
CauTiOn  
Indicates a hazardous situation which, if not avoided,  
COuLd result in minOR or mOdeRaTe inJuRY.  
NOTICE  
Addresses practices not related to personal injury.  
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SAfETy INfORMATION  
geneRaL saFeTY  
CauTiOn  
NOTICE  
„ This equipment should only be operated by trained and  
qualified personnel 18 years of age and older.  
„ neveR operate this equipment without proper protective  
clothing, shatterproof glasses, respiratory protection,  
hearing protection, steel-toed boots and other protective  
devices required by the job or city and state regulations.  
„ Whenever necessary, replace nameplate, operation and  
safety decals when they become difficult read.  
„ Manufacturer does not assume responsibility for any  
accident due to equipment modifications. Unauthorized  
equipment modification will void all warranties.  
„ neveR use accessories or attachments that are not  
recommended by Multiquip for this equipment. Damage  
to the equipment and/or injury to user may result.  
„ neveR operate this equipment when not  
feeling well due to fatigue, illness or when  
under medication.  
„ ALWAYS know the location of the nearest  
fire extinguisher.  
„ neveR operate this equipment under the influence of  
drugs or alcohol.  
„ ALWAYS know the location of the nearest  
first aid kit.  
„ ALWAYS know the location of the nearest phone or keep  
a phone on the job site. Also, know the phone numbers  
of the nearest ambulance,doctorand re department.  
This information will be invaluable in the case of an  
emergency.  
„ ALWAYS check the equipment for loosened threads or  
bolts before starting.  
„ dO nOT use the equipment for any purpose other than  
its intended purposes or applications.  
„ ALWAYS clear the work area of any debris, tools, etc.  
that would constitute a hazard while the equipment is  
in operation.  
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 7  
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SAfETy INfORMATION  
COMPACTOR SAFETY  
WaRning  
dangeR  
„ dO nOT place hands or fingers inside engine  
compartment when engine is running.  
„ neveRoperate the equipment in an explosive  
atmosphere or near combustible materials.An  
explosion or fire could result causing severe  
bodily harm or even death.  
„ neveR operate the engine with heat shields or  
guards removed.  
„ Keep fingers, hands hair and clothing away  
from all moving parts to prevent injury.  
WaRning  
„ neveR disconnect any emergency or safety devices.  
These devices are intended for operator safety.  
Disconnection of these devices can cause severe injury,  
bodily harm or even death.Disconnection of any of these  
devices will void all warranties.  
„ dO nOT remove the radiator cap while the  
engine is hot. High pressure boiling water will gush out  
of the radiator and severely scald any persons in the  
general area of the compactor.  
„ dO nOT remove the coolant drain plug  
while the engine is hot. Hot coolant will  
gush out of the coolant tank and severely  
scald any persons in the general area of  
the compactor.  
CauTiOn  
„ neveR lubricate components or attempt service on a  
running machine.  
NOTICE  
„ dO nOT remove the engine oil drain plug while the  
engine is hot. Hot oil will gush out of the oil tank and  
severely scald any persons in the general area of the  
compactor.  
„ ALWAYS keep the machine in proper running condition.  
„ Fix damage to machine and replace any broken parts  
immediately.  
CauTiOn  
„ ALWAYS store equipment properly when it is not being  
used.Equipment should be stored in a clean, dry location  
out of the reach of children and unauthorized personnel.  
„ neveR touch the hot exhaust manifold,  
muffler or cylinder.Allow these parts to cool  
before servicing equipment.  
engine saFeTY  
dangeR  
NOTICE  
„ neveR run engine without an air filter or with a dirty air  
filter.Severe engine damage may occur.Service air filter  
frequently to prevent engine malfunction.  
„ The engine fuel exhaust gases contain poisonous carbon  
monoxide. This gas is colorless and odorless, and can  
cause death if inhaled.  
„ neveR tamper with the factory settings  
of the engine or engine governor. Damage  
to the engine or equipment can result  
if operating in speed ranges above the  
maximum allowable.  
„ The engine of this equipment requires an adequate  
free flow of cooling air. neveR operate this equipment  
in any enclosed or narrow  
area where free flow of the  
air is restricted. If the air  
flow is restricted it will cause  
„ neveR tip the engine to extreme angles during lifting as  
it may cause oil to gravitate into the cylinder head, making  
the engine start difficult.  
injury to people and property  
and serious damage to the  
equipment or engine.  
page 8 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)  
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SAfETy INfORMATION  
FueL saFeTY  
dangeR  
BaTTeRY saFeTY (eLeCTRiC sTaRT OnLY)  
dangeR  
„ dO nOT add fuel to equipment if it is placed inside truck  
bed with plastic liner. Possibility exists of explosion or  
fire due to static electricity.  
„ dO nOT drop the battery. There is a possibility that the  
battery will explode.  
„ dOnOTexpose the battery to open flames,  
sparks, cigarettes, etc.The battery contains  
combustible gases and liquids. If these  
gases and liquids come into contact with a  
flame or spark, an explosion could occur.  
-306  
H
V
M
WaRning  
„ ALWAYS wear safety glasses when  
handling the battery to avoid eye irritation.  
The battery contains acids that can cause  
injury to the eyes and skin.  
MVH-306  
„ Use well-insulated gloves when picking up  
the battery.  
„ ALWAYS keep the battery charged. If the battery is not  
charged, combustible gas will build up.  
„ dO nOTstart the engine near spilled fuel or combustible  
fluids. Diesel fuel is extremely flammable and its vapors  
can cause an explosion if ignited.  
„ dO nOT charge battery if frozen. Battery can explode.  
When frozen, warm the battery to at least 61°F (16°C).  
„ ALWAYS refuel in a well-ventilated area, away from  
sparks and open flames.  
„ ALWAYS recharge the battery in a well-ventilated  
environmenttoavoidtheriskofadangerousconcentration  
of combustible gases.  
„ ALWAYS use extreme caution when working with  
ammable liquids.  
„ If the battery liquid (dilute sulfuric acid)  
comes into contact with clothing or skin,  
rinse skin or clothing immediately with  
plenty of water.  
„ dO nOT fill the fuel tank while the engine is running  
or hot.  
„ dO nOT overfill tank, since spilled fuel could ignite if it  
comes into contact with hot engine parts or sparks from  
the ignition system.  
„ If the battery liquid (dilute sulfuric acid) comes into  
contact with eyes, rinse eyes immediately with plenty  
of water and contact the nearest doctor or hospital to  
seek medical attention.  
„ Store fuel in appropriate containers, in well-ventilated  
areas and away from sparks and flames.  
CauTiOn  
„ neveR use fuel as a cleaning agent.  
„ ALWAYS disconnect the negaTive battery terminal  
before performing service on the equipment.  
„ dO nOT smoke around or near the  
equipment. Fire or explosion could result  
from fuel vapors or if fuel is spilled on a  
hot engine.  
„ ALWAYS keep battery cables in good working condition.  
Repair or replace all worn cables.  
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 9  
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SAfETy INfORMATION  
„ When the life cycle of this equipment is over, remove  
battery and bring to appropriate facility for lead  
reclamation. Use safety precautions when handling  
batteries that contain sulfuric acid.  
TRanspORTing saFeTY  
CauTiOn  
„ NEVER allow any person or animal to stand underneath  
the equipment while lifting.  
„ When the life cycle of this equipment is over, it is  
recommended that the trowel frame and all other metal  
parts be sent to a recycling center.  
NOTICE  
Metal recycling involves the collection of metal from  
discarded products and its transformation into raw  
materials to use in manufacturing a new product.  
„ Before lifting, make sure that the equipment parts (hook  
and vibration insulator) are not damaged and screws are  
not loose or missing.  
Recyclers and manufacturers alike promote the process  
of recycling metal. Using a metal recycling center  
promotes energy cost savings.  
„ Always make sure crane or lifitng device has been  
properly secured to the lifting bail (hook) of the  
equipment.  
emissiOns inFORmaTiOn  
„ ALWAYS shutdown engine before transporting.  
NOTICE  
„ neveR lift the equipment while the engine is running.  
The diesel engine used in this equipment has been  
designed to reduce harmful levels of carbon monoxide  
(CO), hydrocarbons (HC) and nitrogen oxides (NOx)  
contained in diesel exhaust emissions.  
„ Tighten fuel tank cap securely and close fuel cock to  
prevent fuel from spilling.  
„ Use adequate lifting cable (wire or rope) of sufficient  
strength.  
This engine has been certified to meet US EPA Evaporative  
emissions requirements in the installed configuration.  
„ Use one point suspension hook and lift straight  
upwards.  
Attempting to modify or make adjustments to the engine  
emission system by unauthorized personnel without proper  
training could damage the equipment or create an unsafe  
condition.  
„ dO nOT lift machine to unnecessary heights.  
„ ALWAYS tie down equipment during transport by  
securing the equipment with rope.  
Additionally, modifying the fuel system may adversely affect  
evaporative emissions, resulting in fines or other penalties.  
enviROnmenTaL saFeTY/deCOmmissiOning  
NOTICE  
emission Control Label  
Decommissioning is a controlled process used to safely  
retire a piece of equipment that is no longer serviceable.  
If the equipment poses an unacceptable and unrepairable  
safety risk due to wear or damage or is no longer cost  
effective to maintain (beyond life-cycle reliability) and is to  
be decommissioned (demolition and dismantlement),be  
sure to follow rules below:  
The emission control label is an integral part of the emission  
system and is strictly controlled by regulations.  
The label must remain with the engine for its entire life.  
If a replacement emission label is needed, please contact  
your authorized Kohler Engine Distributor.  
„ dO nOT pour waste or oil directly onto the ground, down  
a drain or into any water source.  
„ Contact your country's Department of  
Public Works or recycling agency in your  
area and arrange for proper disposal of  
any electrical components, waste or oil  
associated with this equipment.  
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SpECIfICATIONS  
Table 1. mvh406dsz/dsCpas Reversible  
plate Compactor specications  
Centrifugal Force  
12,346 lbs. (5,600 kg)  
Vibration Frequency  
Traveling Speed  
4,600 vpm (77 Hz)  
0 to 75 ft/min (0 to 23 m/min)  
35.43 x 19.69 in (90 x 50 cm)  
35.43 x 25.59 in (90 x 65 cm)  
7,510 sq. ft. (2,289 sq. meters)  
63.39 in (1610 mm)  
Plate Size (L x W)  
External Plate Size (L x W)  
Max. Area of Compaction (no extensions)  
Length (handle in working position)  
Height (handle in working position)  
Length (handle in vertical position)  
Height (handle in vertical position)  
Operating Weight (without extension plates)  
Operating Weight (with extension plates)  
Lubricating Oil in Vibration Case  
41.34 in (1050 mm )  
37.6 in (955 mm )  
55.12 in (1400 mm )  
903.88 lbs. (410 kg)  
948 lbs. (430 kg)  
20.28 fl. oz. (600 cc)  
Table 2. engine specications  
Engine Make  
Engine Model  
FUJI HEAVY INDUSTRIES  
Robin D1B40T92040  
Engine Type  
10 HP, Air-cooled 4-cycle Diesel Engine  
3.5 x 3.45 in (88 x 76 mm)  
15.6 fl oz (462 cm3)  
Cylinder Bore X Stroke  
Displacement  
Maximum Ouput  
9.6 HP @3,200 RPM (7.2 kw @3,200 RPM)  
5.2 quarts (5.0 liters)  
Fuel Tank Capacity  
Oil Capacity  
1.6 quarts (1.55 liters)  
Starting Method D/DS  
Dry Net Weight Recoil/Electric  
Dimensions (L x W x H)  
Recoil/Electric  
118.3 lbs. (53.3 kg)  
12.40 x 15.51 x 18.89 in (315 x 394 x 480 mm)  
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 11  
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