Multiquip Appliance Trim Kit MVH406DSCPAS User Manual
OperatiOn and parts Manual  
series  
MOdel MVH406dsZ/  
MVH406dsCpas  
reVersiBle plate COMpaCtOr  
(rOBin d1B40t92040 diesel enGine)  
Revision #7 (02/28/14)  
To find the latest revision of this  
publication, visit our website at:  
www.multiquip.com  
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.  
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pROpOSITION 65 WARNING  
Diesel engine exhaust and some of  
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NOTES  
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 3  
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TAblE Of CONTENTS  
Robin D1b40T92040 Diesel Engine  
MVH406DZ/DSCpAS  
Spare Parts Kit Assembly................................. 54-55  
Accessories Assembly...................................... 56-57  
Crankcase Assembly........................................ 58-59  
Crankshaft Assembly........................................ 60-61  
Camshaft Assembly.......................................... 62-63  
Piston Assembly............................................... 64-65  
Cylinder Head Assembly .................................. 66-67  
Oil Pump And Gov Assembly ........................... 68-69  
Timing Assembly .............................................. 70-73  
Blower, Flywheel And Alternator Assembly...... 74-75  
Injection Equipment Assembly ......................... 76-79  
Recoil Starter Assembly................................... 80-81  
Air Ducting (A) Assembly ................................. 82-83  
Air Ducting (B) Assembly ................................. 84-85  
Crankcase Breathing System Assembly ........... 86-87  
Fuel Tank Assembly .......................................... 88-91  
Air Filter Assembly............................................. 92-93  
Exhaust Slicencer Assembly ............................. 94-95  
Starter Regulator Assembly ............................... 96-97  
Electric Equipment Wiring Assembly ................... 98-99  
Speed Control Assembly................................ 100-101  
Reversible plate Compactor  
Proposition 65 Warning ........................................... 2  
Table Of Contents.................................................... 4  
Parts Ordering Procedures...................................... 5  
Safety Information .............................................. 6-10  
Specifications ........................................................ 11  
Dimensions............................................................ 12  
General Nformation ............................................... 13  
Components .......................................................... 14  
Basic Engine.......................................................... 15  
Inspection ......................................................... 16-17  
Operation.......................................................... 18-22  
Maintenance..................................................... 23-28  
Troubleshooting (Compactor) ................................ 29  
Troubleshooting (Engine).................................. 30-31  
Explanation of Code in Remarks Column.............. 32  
Suggested Spare Parts ......................................... 33  
Componet Drawings  
Nameplates And Decals................................... 34-35  
Vibrating Plate Assembly.................................. 36-37  
Base And Engine Assembly ............................. 38-39  
Vibrator Assembly ............................................ 40-41  
Control Handle Assembly................................. 42-45  
Hand Pump Assembly...................................... 46-47  
Battery Assembly.............................................. 48-49  
Compaction Analyzing System Assembly ........... 50-51  
Electric Device Assembly ................................. 52-53  
Terms And Conditions Of Sale — Parts .............. 102  
NOTICE  
Specifications and part numbers are subject to change  
without notice.  
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pARTS ORDERING pROCEDuRES  
Ordering parts has never been easier!  
Choose from three easy options:  
Effective:  
January 1st, 2006  
Best deal!  
Order via internet (dealers Only):  
Order parts on-line using Multiquip’s SmartEquip website!  
If you have an MQ Account, to obtain a Username  
and Password, E-mail us at: parts@multiquip.  
com.  
I View Parts Diagrams  
I Order Parts  
I Print Specification Information  
To obtain an MQ Account, contact your  
District Sales Manager for more information.  
Use the internet and qualify for a 5% discount  
on Standard orders for all orders which include  
complete part numbers.*  
Goto www.multiquip.com and click on  
to log in and save!  
Order Parts  
Note: Discounts Are Subject To Change  
Fax your order in and qualify for a 2% discount  
on Standard orders for all orders which include  
complete part numbers.*  
Order via Fax (dealers Only):  
All customers are welcome to order parts via Fax.  
domestic (us) Customers dial:  
1-800-6-PARTS-7 (800-672-7877)  
Note: Discounts Are Subject To Change  
domestic (us) dealers Call:  
1-800-427-1244  
Order via phone:  
non-dealer Customers:  
International Customers should contact  
their local Multiquip Representatives for  
Parts Ordering information.  
Contact your local Multiquip Dealer for  
parts or call 800-427-1244 for help in  
locating a dealer near you.  
When ordering parts, please supply:  
Ì
dealer account number  
Ì
specify preferred method of shipment:  
Ì
Ì
Ì
Ì
Ì
dealer name and address  
ꢀ UPS/Fed Ex ꢀ  
Priority One ꢀ  
DHL  
Truck  
I
shipping address (if different than billing address)  
Return Fax number  
applicable model number  
I
Ground  
I Next Day  
I
Second/Third Day  
Quantity, part number and description of each part  
NOTICE  
All orders are treated as Standard Orders and will  
ship the same day if received prior to 3PM PST.  
We aCCepT aLL maJOR CRediT CaRds!  
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 5  
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SAfETy INfORMATION  
Do not operate or service the equipment before reading  
the entire manual. Safety precautions should be followed  
at all times when operating this equipment.  
Failure to read and understand the safety  
messages and operating instructions could  
result in injury to yourself and others.  
Potential hazards associated with the operation of this  
equipment will be referenced with hazard symbols which  
may appear throughout this manual in conjunction with  
safety messages.  
SAFETY MESSAGES  
The four safety messages shown below will inform you  
about potential hazards that could injure you or others.The  
safety messages specifically address the level of exposure  
to the operator and are preceded by one of four words:  
dangeR,WaRning, CauTiOn or nOTiCe.  
SAFETY SYMBOLS  
dangeR  
Indicates a hazardous situation which, if not avoided,  
WiLL result in DEATH or seRiOus inJuRY.  
WaRning  
Indicates a hazardous situation which, if not avoided,  
COuLd result in DEATH or seRiOus inJuRY.  
CauTiOn  
Indicates a hazardous situation which, if not avoided,  
COuLd result in minOR or mOdeRaTe inJuRY.  
NOTICE  
Addresses practices not related to personal injury.  
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SAfETy INfORMATION  
geneRaL saFeTY  
CauTiOn  
NOTICE  
„ This equipment should only be operated by trained and  
qualified personnel 18 years of age and older.  
„ neveR operate this equipment without proper protective  
clothing, shatterproof glasses, respiratory protection,  
hearing protection, steel-toed boots and other protective  
devices required by the job or city and state regulations.  
„ Whenever necessary, replace nameplate, operation and  
safety decals when they become difficult read.  
„ Manufacturer does not assume responsibility for any  
accident due to equipment modifications. Unauthorized  
equipment modification will void all warranties.  
„ neveR use accessories or attachments that are not  
recommended by Multiquip for this equipment. Damage  
to the equipment and/or injury to user may result.  
„ neveR operate this equipment when not  
feeling well due to fatigue, illness or when  
under medication.  
„ ALWAYS know the location of the nearest  
fire extinguisher.  
„ neveR operate this equipment under the influence of  
drugs or alcohol.  
„ ALWAYS know the location of the nearest  
first aid kit.  
„ ALWAYS know the location of the nearest phone or keep  
a phone on the job site. Also, know the phone numbers  
of the nearest ambulance,doctorand fire department.  
This information will be invaluable in the case of an  
emergency.  
„ ALWAYS check the equipment for loosened threads or  
bolts before starting.  
„ dO nOT use the equipment for any purpose other than  
its intended purposes or applications.  
„ ALWAYS clear the work area of any debris, tools, etc.  
that would constitute a hazard while the equipment is  
in operation.  
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 7  
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SAfETy INfORMATION  
COMPACTOR SAFETY  
WaRning  
dangeR  
„ dO nOT place hands or fingers inside engine  
compartment when engine is running.  
„ neveRoperate the equipment in an explosive  
atmosphere or near combustible materials.An  
explosion or fire could result causing severe  
bodily harm or even death.  
„ neveR operate the engine with heat shields or  
guards removed.  
„ Keep fingers, hands hair and clothing away  
from all moving parts to prevent injury.  
WaRning  
„ neveR disconnect any emergency or safety devices.  
These devices are intended for operator safety.  
Disconnection of these devices can cause severe injury,  
bodily harm or even death.Disconnection of any of these  
devices will void all warranties.  
„ dO nOT remove the radiator cap while the  
engine is hot. High pressure boiling water will gush out  
of the radiator and severely scald any persons in the  
general area of the compactor.  
„ dO nOT remove the coolant drain plug  
while the engine is hot. Hot coolant will  
gush out of the coolant tank and severely  
scald any persons in the general area of  
the compactor.  
CauTiOn  
„ neveR lubricate components or attempt service on a  
running machine.  
NOTICE  
„ dO nOT remove the engine oil drain plug while the  
engine is hot. Hot oil will gush out of the oil tank and  
severely scald any persons in the general area of the  
compactor.  
„ ALWAYS keep the machine in proper running condition.  
„ Fix damage to machine and replace any broken parts  
immediately.  
CauTiOn  
„ ALWAYS store equipment properly when it is not being  
used.Equipment should be stored in a clean, dry location  
out of the reach of children and unauthorized personnel.  
„ neveR touch the hot exhaust manifold,  
muffler or cylinder.Allow these parts to cool  
before servicing equipment.  
engine saFeTY  
dangeR  
NOTICE  
„ neveR run engine without an air filter or with a dirty air  
filter.Severe engine damage may occur.Service air filter  
frequently to prevent engine malfunction.  
„ The engine fuel exhaust gases contain poisonous carbon  
monoxide. This gas is colorless and odorless, and can  
cause death if inhaled.  
„ neveR tamper with the factory settings  
of the engine or engine governor. Damage  
to the engine or equipment can result  
if operating in speed ranges above the  
maximum allowable.  
„ The engine of this equipment requires an adequate  
free flow of cooling air. neveR operate this equipment  
in any enclosed or narrow  
area where free flow of the  
air is restricted. If the air  
flow is restricted it will cause  
„ neveR tip the engine to extreme angles during lifting as  
it may cause oil to gravitate into the cylinder head, making  
the engine start difficult.  
injury to people and property  
and serious damage to the  
equipment or engine.  
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SAfETy INfORMATION  
FueL saFeTY  
dangeR  
BaTTeRY saFeTY (eLeCTRiC sTaRT OnLY)  
dangeR  
„ dO nOT add fuel to equipment if it is placed inside truck  
bed with plastic liner. Possibility exists of explosion or  
fire due to static electricity.  
„ dO nOT drop the battery. There is a possibility that the  
battery will explode.  
„ dOnOTexpose the battery to open flames,  
sparks, cigarettes, etc.The battery contains  
combustible gases and liquids. If these  
gases and liquids come into contact with a  
flame or spark, an explosion could occur.  
-306  
H
V
M
WaRning  
„ ALWAYS wear safety glasses when  
handling the battery to avoid eye irritation.  
The battery contains acids that can cause  
injury to the eyes and skin.  
MVH-306  
„ Use well-insulated gloves when picking up  
the battery.  
„ ALWAYS keep the battery charged. If the battery is not  
charged, combustible gas will build up.  
„ dO nOTstart the engine near spilled fuel or combustible  
fluids. Diesel fuel is extremely flammable and its vapors  
can cause an explosion if ignited.  
„ dO nOT charge battery if frozen. Battery can explode.  
When frozen, warm the battery to at least 61°F (16°C).  
„ ALWAYS refuel in a well-ventilated area, away from  
sparks and open flames.  
„ ALWAYS recharge the battery in a well-ventilated  
environmenttoavoidtheriskofadangerousconcentration  
of combustible gases.  
„ ALWAYS use extreme caution when working with  
flammable liquids.  
„ If the battery liquid (dilute sulfuric acid)  
comes into contact with clothing or skin,  
rinse skin or clothing immediately with  
plenty of water.  
„ dO nOT fill the fuel tank while the engine is running  
or hot.  
„ dO nOT overfill tank, since spilled fuel could ignite if it  
comes into contact with hot engine parts or sparks from  
the ignition system.  
„ If the battery liquid (dilute sulfuric acid) comes into  
contact with eyes, rinse eyes immediately with plenty  
of water and contact the nearest doctor or hospital to  
seek medical attention.  
„ Store fuel in appropriate containers, in well-ventilated  
areas and away from sparks and flames.  
CauTiOn  
„ neveR use fuel as a cleaning agent.  
„ ALWAYS disconnect the negaTive battery terminal  
before performing service on the equipment.  
„ dO nOT smoke around or near the  
equipment. Fire or explosion could result  
from fuel vapors or if fuel is spilled on a  
hot engine.  
„ ALWAYS keep battery cables in good working condition.  
Repair or replace all worn cables.  
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 9  
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SAfETy INfORMATION  
„ When the life cycle of this equipment is over, remove  
battery and bring to appropriate facility for lead  
reclamation. Use safety precautions when handling  
batteries that contain sulfuric acid.  
TRanspORTing saFeTY  
CauTiOn  
„ NEVER allow any person or animal to stand underneath  
the equipment while lifting.  
„ When the life cycle of this equipment is over, it is  
recommended that the trowel frame and all other metal  
parts be sent to a recycling center.  
NOTICE  
Metal recycling involves the collection of metal from  
discarded products and its transformation into raw  
materials to use in manufacturing a new product.  
„ Before lifting, make sure that the equipment parts (hook  
and vibration insulator) are not damaged and screws are  
not loose or missing.  
Recyclers and manufacturers alike promote the process  
of recycling metal. Using a metal recycling center  
promotes energy cost savings.  
„ Always make sure crane or lifitng device has been  
properly secured to the lifting bail (hook) of the  
equipment.  
emissiOns inFORmaTiOn  
„ ALWAYS shutdown engine before transporting.  
NOTICE  
„ neveR lift the equipment while the engine is running.  
The diesel engine used in this equipment has been  
designed to reduce harmful levels of carbon monoxide  
(CO), hydrocarbons (HC) and nitrogen oxides (NOx)  
contained in diesel exhaust emissions.  
„ Tighten fuel tank cap securely and close fuel cock to  
prevent fuel from spilling.  
„ Use adequate lifting cable (wire or rope) of sufficient  
strength.  
This engine has been certified to meet US EPA Evaporative  
emissions requirements in the installed configuration.  
„ Use one point suspension hook and lift straight  
upwards.  
Attempting to modify or make adjustments to the engine  
emission system by unauthorized personnel without proper  
training could damage the equipment or create an unsafe  
condition.  
„ dO nOT lift machine to unnecessary heights.  
„ ALWAYS tie down equipment during transport by  
securing the equipment with rope.  
Additionally, modifying the fuel system may adversely affect  
evaporative emissions, resulting in fines or other penalties.  
enviROnmenTaL saFeTY/deCOmmissiOning  
NOTICE  
emission Control Label  
Decommissioning is a controlled process used to safely  
retire a piece of equipment that is no longer serviceable.  
If the equipment poses an unacceptable and unrepairable  
safety risk due to wear or damage or is no longer cost  
effective to maintain (beyond life-cycle reliability) and is to  
be decommissioned (demolition and dismantlement),be  
sure to follow rules below:  
The emission control label is an integral part of the emission  
system and is strictly controlled by regulations.  
The label must remain with the engine for its entire life.  
If a replacement emission label is needed, please contact  
your authorized Kohler Engine Distributor.  
„ dO nOT pour waste or oil directly onto the ground, down  
a drain or into any water source.  
„ Contact your country's Department of  
Public Works or recycling agency in your  
area and arrange for proper disposal of  
any electrical components, waste or oil  
associated with this equipment.  
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SpECIfICATIONS  
Table 1. mvh406dsz/dsCpas Reversible  
plate Compactor specifications  
Centrifugal Force  
12,346 lbs. (5,600 kg)  
Vibration Frequency  
Traveling Speed  
4,600 vpm (77 Hz)  
0 to 75 ft/min (0 to 23 m/min)  
35.43 x 19.69 in (90 x 50 cm)  
35.43 x 25.59 in (90 x 65 cm)  
7,510 sq. ft. (2,289 sq. meters)  
63.39 in (1610 mm)  
Plate Size (L x W)  
External Plate Size (L x W)  
Max. Area of Compaction (no extensions)  
Length (handle in working position)  
Height (handle in working position)  
Length (handle in vertical position)  
Height (handle in vertical position)  
Operating Weight (without extension plates)  
Operating Weight (with extension plates)  
Lubricating Oil in Vibration Case  
41.34 in (1050 mm )  
37.6 in (955 mm )  
55.12 in (1400 mm )  
903.88 lbs. (410 kg)  
948 lbs. (430 kg)  
20.28 fl. oz. (600 cc)  
Table 2. engine specifications  
Engine Make  
Engine Model  
FUJI HEAVY INDUSTRIES  
Robin D1B40T92040  
Engine Type  
10 HP, Air-cooled 4-cycle Diesel Engine  
3.5 x 3.45 in (88 x 76 mm)  
15.6 fl oz (462 cm3)  
Cylinder Bore X Stroke  
Displacement  
Maximum Ouput  
9.6 HP @3,200 RPM (7.2 kw @3,200 RPM)  
5.2 quarts (5.0 liters)  
Fuel Tank Capacity  
Oil Capacity  
1.6 quarts (1.55 liters)  
Starting Method D/DS  
Dry Net Weight Recoil/Electric  
Dimensions (L x W x H)  
Recoil/Electric  
118.3 lbs. (53.3 kg)  
12.40 x 15.51 x 18.89 in (315 x 394 x 480 mm)  
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 11  
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DIMENSIONS  
MVH-406  
A
E
C
B
D
Figure 1. MVH406DSZ/DSCPAS Reversible Plate  
Compactor Dimensions  
Table 3. dimensions  
A
B
55.12 in. (140 mm.)  
19.69 in. (50 cm.)  
C
D
E
35.3 in. (90 cm.)  
63.39 in. (161 cm.)  
41.34 in. (105 cm.)  
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GENERAl NfORMATION  
plate Compactor  
Frequency/speed  
The Mikasa MVH406DSZ/DSCPAS is a walk behind,  
reversible plate compactor designed for the compaction of  
sand, clay and asphalt.This plate compactor is a powerful  
compacting tool capable of applying a tremendous force in  
consecutive high frequency vibrations to a soil surface. Its  
applications include soil compacting for road, embankments  
and reservoirs as well as backfilling for gas pipelines, water  
pipelines and cable installation work.  
The compactor's vibrating plate maximum frequency is  
4600 vpm (vibrations per minute).The forward and reverse  
travel speed of the compactor is approximately 75 ft./minute  
(23 meters/minute).  
Engine  
This plate compactor is equipped with a ROBIN 1B40, 10  
HP, air-cooled 4-cycle diesel engine.  
vibratory plates  
Controls  
The vibratory plates of this plate compactor produce low  
amplitude high frequency vibrations, designed to compact  
granular soils.  
Before starting this plate compactor, identify and understand  
the function of the controls and all components.  
The resulting vibrations cause forward motion.The engine  
and handle are vibration isolated from the vibrating plate.  
The heavier the plate, the more compaction force it  
generates.  
Reversible vibratory plates  
Reversible vibratory plates have two eccentric weights that  
allow a smooth transition for forward and reverse travel, plus  
increased compaction force as the result of dual weights.  
Due to their weight and force, reversible plates are ideal  
for semi-cohesive soils.  
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 13  
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COMpONENTS  
16  
2
10  
1
4
12  
14  
15  
3
MVH-406  
6
5
9
7
13  
12  
11  
8
Figure 2. MVH406DSZ/DSCPAS Reversible Plate Compactor Components  
Figure 2 illustrates the location of the major components for  
the MVH406DSZ/DS2CPAS Reversible Plate Compactor.  
The function of each component is described below:  
8. Belt Cover – Remove this cover to gain access to the  
V-belts. neveR run the compactor without the V-belt  
cover. If the V-belt cover is not installed, the possibility  
exist that your hand may get caught between theV-belt  
and clutch, thus causing serious injury and bodily harm.  
1. hand grip – When operating the compactor use this  
hand grip to maneuver the compactor.  
9. Base plate – Designed to compact sand, clay, and  
asphalt.  
2. Forward & Reverse Lever – Push the lever forward,  
the compactor will move in a forward direction, pull the  
lever backwards, the compactor will move in backwards  
direction. Placing the lever in the middle (midway) will  
cause the compactor not to move (neutral).  
10. OilReservoir– Fill with ShellTellus Oil 46 or equivalent  
grade hydraulic oil.  
11. vibration Case – Encloses the eccentric, gears and  
counter weights.  
3. handle Bar – When operating the compactor, this  
handle is to be in the downward position. When the  
compactor is to be stored, move the handle bar to  
the upright position.  
12. hydraulic Cylinder – Activated by moving the travel  
lever. The cylinder controls the direction of movement  
by the plate compactor.  
4. guard hook - Used to lift the machine with crane or  
other lifting device.  
13. shock absorber – Protects plate compactor from  
damage by absorbing vibration during operation.  
5. Stopper - Locks the handle in place in the upward  
position for stowing.  
14. Throttle Lever – Controls speed of the plate  
compactor. Place straight vertically to start, push fully  
counterclockwise for full throttle and fully clockwise to  
stop plate compactor.  
6. Engine – This plate compactor uses a ROBIN  
D1B40T92040 diesel engine. Refer to the owner’s  
manual for engine information and related topics.  
15. ignition switch (Option) – Provided for electric start  
models only.  
7. Battery (Option) -This unit uses a 12-volt battery.See  
maintenance of this manual for proper care of battery.  
16. COMPAS – Compaction Analysing System, monitors  
soil stiffness. Available only on the MVH406DSCPAS.  
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bASIC ENGINE  
2
3
4
11  
11  
ROBIN DIESEL  
5
scs  
ROBIN  
1
DIESEL  
6
7
9
8
10  
REAR VIEW  
FRONT VIEW  
Figure 3. Robin D1B40T92040 Diesel Engine Components  
engine COmpOnenTs  
Figure 3 illustrates the location of the major components for the ROBIN D1B40T92040 diesel engine.The function of each  
component is described below  
6. Oil Filler Cap / dipstick – Remove this cap to add oil  
to the engine crankcase. Read dipstick to determine if  
1. Recoil starting handle (pull rope) – Type of engine  
starting method. Alternate type would be electric start  
(ignition key).  
oil level is low. dO nOT over fill lever to control engine  
speed. Engine oil capacity is 1.6 quarts (1.55 liters).  
2. Fuel Filler Cap/FuelTank – Remove this cap to add  
7. engine motor mounts – Secure these engine mounts  
diesel fuel to the fuel tank. Make sure cap is tighten  
to the compactor frame. Tighten securely.  
securely. dO nOT over fill. Fuel tank capacity is 5.3  
quarts (5.0 liters)..  
8. Oil Suction Filter – Remove this bolt to gain access  
to the internal oil suction filter. Service the oil suction  
filter as recommended in the maintenance section of  
this manual.  
3. engine Lifting straps/Cover– Remove the air cleaner  
cover, then lift this cover (the one with decals on it) to  
gain access to the engine lifting straps.  
9. Oil Drain Plug – Unscrew plug to drain oil from engine  
crankcase. Dispose of oil in a safe manner.  
4. air Cleaner/Cover – Prevents dirt and other debris  
from entering the fuel system. Remove wing-nut on  
top of air filter cannister to gain access to filter element.  
10. Crankshaft – Connect this shaft to the input of the  
transmission.  
5. speed Control Lever – This lever is connected to  
the throttle control which is located on the compactor  
handle bar. This lever to controls engine speed.  
11. muffler – Used to reduce noise and emissions.  
12. engine nameplate – Contains information about the  
engine.  
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INSpECTION  
Before starting  
1. Read safety instructions at the beginning  
of manual.  
2. Familiarize yourself with the operating and control  
elements of the machine and the working environment.  
This includes obstacles in the working area, bearing  
capacity of the ground and the necessary safety  
provisions.  
3. Check the air filter for dirt and dust. If air filter is dirty,  
replace air filter with a new one as required.  
Figure 5. Engine Oil Level  
4. Check fastening nuts and bolts for tightness. Loose  
threads may cause damage to the machine when  
vibrating.  
Table 4. Oil Tyoe  
Temperature  
season  
Oil Type  
5. Understand the geographical features and regulations  
of the job site.  
Summer  
25°C or Higher  
SAE 10W-30  
SAE 10W-  
30/20  
6. Clean the compactor, removing dirt and dust.  
Particularly, the bottom of the plate, engine cooling  
air inlet.  
Spring/Fall  
Winter  
25°C~10°C  
0°C or Lower  
SAE 10W-10  
Checking engine Oil Level  
Checking the hydraulic Oil Level  
1. To check the engine oil level, place the compactor on  
secure level ground with the engine stopped.  
1. To check the engine oil level, place the compactor on  
secure level ground with the engine stopped.  
2. Remove the dipstick from the engine oil filler hole  
(Figure 4) and wipe it clean.  
2. Remove the hydraulic oil breather cap located at the  
top of the hydraulic oil tank (Figure 6).  
3. Insert and remove the dipstick without screwing it into  
the filler neck.Check the oil level shown on the dipstick.  
3. Using a 24 mm wrench, remove the hydraulic oil filler  
plug.  
4. Visually inspect to determine if hydraulic oil level is  
low. If oil level is low add Shell Tellus 32 hydraulic oil or  
equivalent through the hand pump oil filler port.  
OIL  
TANK  
BREATHER  
CAP  
Figure 4. Engine Oil Dipstick Removal  
4. If the oil level is low (Figure 5), fill to the edge of the  
oil filler hole with the recommended oil type (Table 4).  
Maximum oil capacity is 1.16 quarts (1.10 liters).  
HYDRAULIC  
OIL PLUG  
(24 MM WRENCH)  
Figure 6. Hydraulic Oil Filler Plug Removal  
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INSpECTION  
3. Remove the air cleaner element (Figure 9) and inspect  
it for signs of wear or dirt. If air cleaner element is dirty,  
clean or replace element.  
CauTiOn  
dO nOT overfill hydraulic oil tank. This could cause  
oil leaks and sluggish operation. Clean cap and  
surrounding area before opening to prevent dirt from  
entering oil tank.  
ELEMENT  
5. When adding hydraulic oil, only fill to the specified oil  
level as marked on the front of the hydraulic oil tank  
(Figure 7). dO nOT overfill.  
OIL  
TANK  
Figure 9. Air Cleaner Element  
OIL LEVEL  
dangeR  
eXpLOsive FueL!  
Motor fuels are highly flammable and can  
be dangerous if mishandled. dO nOT  
smoke while refueling. dO nOT attempt  
to refuel if the engine is hot or running.  
Figure 7. Oil Tank (Front View)  
CheckingThe Fuel  
Checking the air Cleaner  
1. Remove the fuel cap located on top of fuel tank.  
1. To check the engine oil level, place the compactor on  
secure level ground with the engine stopped.  
2. Visually inspect to see if fuel level is low. If fuel is low,  
replenish with diesel fuel (Figure 10 ).  
2. Loosen the wing nut (Figure 8), remove the air cleaner  
cover.  
3. When refueling, be sure to use a strainer for filtration.  
dO nOT top-off fuel. Wipe up any spilled fuel.  
AIR  
CLEANER  
WING  
NUT  
Figure 8. Checking the Air Cleaner  
Figure 10. Refueling  
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OpERATION  
adjusting handle height  
CauTiOn  
dOnOTattempt to operate the compactor  
The height of the handle is adjustable for your comfort .  
1. Loosen the butterfly screw (Figure 12).  
until the Safety, General Information and  
Inspection sections of this manual have  
been read and thoroughly understood.  
2. Turn the grip clockwise to raise the handle or  
counterclockwise to lower the handle.  
3. When the handle is raised to the desired height, tighten  
the butterfly screw.  
This section is intended to assist the operator with the initial  
start-up of the compactor. It is extremely important that  
this section be read carefully before attempting to use the  
compactor in the field.  
Refer to Figure 3 for the location of controls and components.  
Releasing the Handle  
1. Pull the handle release pin, (Figure 11) then push down  
on the hand grip to release the handle.  
Figure 12. Handle Adjustment  
sTaRTingThe engine  
Electric Start (Option)  
MVH-406  
4. Place the throttle lever (Figure 13) in the START  
position (center). Place the travel lever in the neutral  
position (center).  
TRAVEL  
LEVER  
NEUTRAL  
REVERSE  
HANDLE  
FORWARD  
RELEASE  
PULL UP  
PIN  
TO RELEASE  
HANDLE  
THROTTLE  
LEVER  
START  
(CENTER POSITION)  
Figure 13. Travel/Throttle Lever  
(Start Position)  
Figure 11. Handle Release Pin  
5. Insert the ignition key into the ignition switch and turn  
it to the Run position (Figure 14). The buzzer should  
sound at this time.  
6. Turn the ignition key further to the right to the START  
position to start the engine.Buzzer stops sounding and  
the engine starts.  
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OpERATION  
7. If the engine fails to start, dO nOT continue to rotate  
the ignition key for more than 5 seconds. Return the  
key to the Run position and wait 10 seconds before  
starting again  
TRaveLing  
CauTiOn  
Make sure to follow all safety rules referenced in  
the safety section of this manual before operating  
compactor. Keep work area clear of debris and other  
objects that could cause damage to the compactor or  
bodily harm.  
STOP  
RUN  
1. Grasp the compactor's hand grip, and move the engine  
throttle lever (Figure 16) quickly to the fast position.  
START  
2. With the throttle lever in the fast position, the engine  
speed should be around 3,600 RPM, therefore  
engaging the centrifugal clutch.  
Figure 14. Starter Switch (Option)  
;
CauTiOn  
HAND  
GRIP  
While the engine is running, never try to turn the ignition  
key to the START position.  
8. After starting the engine, continue to warm up the  
engine for about 3 to 10 seconds especially in cold  
weather.  
FULL THROTTLE  
POSITION  
9. If the buzzer does not stop sounding after the engine  
has started, shutdown engine immediately and check  
engine oil level. The buzzer functions as a engine oil  
level alarm warning device.  
Figure 16. Throttle Lever (Fast)  
NOTICE  
Recoil Start  
ALWAYS move the throttle lever quickly without  
hesitation, because increasing the engine speed slowly  
causes the clutch to slip.  
1. Place the throttle lever (Figure 13) in the START  
position (center).  
3. To make the compactor move in the forward direction  
push the travel lever ( Figure 17) forward.  
2. Place the travel lever in the neutral position (center).  
3. Grasp the starter grip (Figure 15) and slowly pull it  
out. The resistance becomes the hardest at a certain  
position, corresponding to the compression point. Pull  
the starter grip briskly and smoothly for starting.  
TRAVEL  
LEVER  
NEUTRAL  
REVERSE  
FORWARD  
1
2
Figure 17. Travel Lever  
Figure 15. Engine Start Handle  
4. If the engine does not start, repeat steps 1 through 3.  
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OpERATION  
4. To make the compactor move in the reverse direction  
pull the travel lever ( Figure 17) backwards.  
emergency shutdown  
1. For a recoil start type engine, move the throttle lever  
quickly to the STOP position.  
5. Firmly gasp the compactor's hand grip, the compactor  
will begin moving in the desired position when the  
direction lever has been placed in the desired position.  
2. For an electric start type engine, place the engine  
ignition switch in the OFF position.  
6. Slowly walk behind the compactor and be on the  
lookout for any large objects or foreign matter that  
might cause damage to the compactor or bodily injury.  
7. If travel lever is placed in the neutral position, the  
machine will vibrate in place.  
stowing the handle  
1. Push up the handle upward (Figure 20) until the handle  
locks in place.  
8. To move the compactor laterally, hold the hand grip  
firmly and swing compactor. dOnOTswing compactor  
while gripping the travel lever.  
normal shutdown  
1. Return the throttle lever to the START position  
(Figure 13). Allow the machine to cool down for 2 to  
3 minutes.  
MVH-406  
2. Place the travel lever in the neuTRaLposition (Figure 18).  
3. Place the throttle lever in the STOP position (Figure 18)  
to stop the engine.  
TRAVEL  
LEVER  
NEUTRAL  
POSITION  
Figure 20. Stowing The Handle  
STOP  
POSITION  
THROTTLE  
LEVER  
Figure 18. Throttle Lever (Stop)  
4. If using an electric start unit, return the key switch to the  
STOP position (Figure 19) as soon as the engine stops.  
Figure 19. Starter Switch (STOP)  
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OpERATION  
When the plate compactor is in idle mode the green LED  
will begin flashing and the red LED will turn on. As the  
engine RPM's are increased and compaction begins, the  
green LED will stop flashing and turn on (solid). The red  
LED will turn off and the #1 yellow LED will turn on. As  
compaction progresses the number of yellow LEDs, 2 thru  
8 will turn on (Figure 22).  
COmpaCTiOn sensOR (mvh406 dsCpas Only)  
Compaction Analyzing System (COMPAS) is a system that  
uses an acceleration sensor to show real-time soil stiffness  
via LED's (light-emitting diode) turning on with each pass  
of the compactor.  
This COMPAS improves compaction work efficiency  
because it can prevent an already properly compacted area  
from being compacted more than necessary and identify  
an area where more compaction is needed.  
The number of yellow status LEDs that will turn on is soil  
dependent.  
NORMAL OPERATION  
(GREEN LED ON)  
COMPAS also has a function to detect abnormalities such  
as vibration trouble (insufficient vibration frequency), ground  
trouble (soft soil) and other functional issues (Figure 21).  
NORMAL OPERATION  
COMPACTION LIMIT  
LED’S 1 THRU 8 ON  
PLUS RED LED ON  
(GREEN LED ON)  
VIBRATION ABNORMALITY  
(GREEN LED FLASHING)  
SOIL PROBLEM,  
GREEN, AND RED  
LED’S ON  
INITIAL COMPACTION YELLOW LED#1 ON  
COMPACTION PROGRESSION LED’S 2 THRU 8 ON  
COMPACTION PROGRESSION LED’S 1 THRU 8 ON  
Figure 22. Compaction Progression  
Figure 21. Compaction Sensor (COMPAS)  
normal Compaction (Compaction Limit)  
NOTICE  
The compaction limit (Figure 23) is achieved when all the  
yellow LED's 1 thru 8 including the red LED are all on,  
depending on type of soil being compacted . At this point  
the machine cannot compact any further.If the compaction  
results are not satisfactory then check and make sure the  
soil type, moisture content, lift and number of passes are  
proper for this machine.  
COMPAS can only show progression of the soil stiffness  
and is not meant to measure absolute soil density.  
When using COMPAS always calculate appropriate soil  
density by conducting proper testing such as plate load  
test and dynamic load test to best compliment the LED  
lighting progression with the actual measurement value.  
DURING COMPACTION YELLOW  
LED’S 1 THRU 8 ON  
normal Compaction (Compaction progression)  
NOTICE  
Not all yellow status LEDs will turn on.The progression  
of the yellow status LEDs depends on the type of  
soil being compacted. If compacting gravel (stiff soil)  
potentially all status LEDs will turn ON.  
RED LED ON  
If compacting sand (soft soil), fewer status LED's will  
turn ON. Remember dO nOT over compact.  
Figure 23. Compaction Limit  
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OpERATION  
system diagnostics to detect Operational  
abnormalities  
Function to detect electric system abnormality  
Sensor wire disconnection (between acceleration  
sensor and sensor panel)  
Detection of ground trouble and soft ground  
3. If red and green LEDs are flashing alternately as shown  
in Figure 26 then please check the sensor wire because  
there is a possibility that it is disconnected.  
1. For a case of unstable ground or soft ground (soil  
containing high clay content) for which the use of this  
machine is not suitable, only the green and red LEDs  
will be on (Figure 24), with no yellow LED's on.  
RED LED  
FLASHING  
If this occurs it would be challenging to achieve the  
desired compaction results. Check to make sure the  
ground conditions are prepared to specification before  
proceeding with the compaction process.  
GROUND TROUBLE  
GREEN  
OR  
LED ON  
GREEN LED  
FLASHING  
SOFT GROUND  
RED  
Figure 26. Sensor Wire Disconnection  
LED ON  
Power cable disconnection (between battery and  
sensor panel)  
4. If there are no LEDs on or flashing even when the key  
switch is turned on then please check the power cable  
because there is a possibility it is disconnnected.  
Figure 24. Ground Trouble or Soft Ground  
Detection of Vibration Abnormality  
2. When appropriate vibration frequency cannot be  
achieved during operation due to improper engine  
RPMs (Figure 25) the green LED will flash. When this  
occurs check the engine RPMs and the V-belt tension  
as it could be loose.  
VIBRATION ABNORMALITY DUE TO  
IMPROPER ENGINE RPM  
GREEN LED  
FLASHING  
Figure 25. Vibration Abnormality  
Improper Engine RPM's  
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MAINTENANCE  
Table 6. engine Check  
CauTiOn  
item  
hours of Operation  
Inspection and other services should always be carried  
out on hard and level ground with the engine shutdown.  
Oil or Fuel Leak  
Every 8 hours (every day)  
inspection and maintenance serviceTables.  
Tightness of Fastening  
Threads  
Every 8 hours (every day)  
To make sure your plate compactor is always in good  
working condition before using, carry out the maintenance  
inspection in accordance with Table 5 thru Table 7.  
Every 8 hours (every day) (Re-  
plenish to specified maximum  
level)  
Engine Oil Check and Re-  
plenishment  
Table 5. machine inspection  
After first 25 hours then every 50  
to 100 hours  
Engine Oil Replacement  
Air Filter Cleaning Every  
item  
hours of Operation  
100 hours  
Loose or Missing Screws  
Every 8 hours (every day)  
See separate engine manual for details on engine check.  
Damaged Parts  
Every 8 hours (every day)  
daily service  
Function of Controlling  
System Part  
Every 8 hours (every day)  
Every 100 hours  
„ Check for leakage of fuel or oil.  
Hydraulic System Leak  
Vibrator Oil Check Every  
Vibrator Oil Replacement  
Hydraulic Oil Check Every  
Hydraulic Oil Replacement  
V-belt (clutch) Check  
„ Check for loose screws including tightness. See Table 7  
below (tightening torque ), for retightening:  
Every 100 hours  
Table 7. TighteningTorque  
(in. kg/cm) diameter  
Every 300 hours  
Material 6mm 8mm 10mm 12mm 14mm 16mm 18mm 20mm  
Every 100 hours  
4T  
70 150 300 500 750 1,100 1,400 2,000  
First after 200 hours, then every  
1,000 hours  
6-8T 100 250 500 800 1,300 2,000 2,700 3,800  
11T  
*
150 400 800 1,200 2,000 2,900 4,200 5,600  
Every 200 hours  
Every 100 hours  
300~ 650~  
100  
350 700  
Battery Check  
* (In case counter-part is of aluminum)  
(Threads in use with this machine are all right handed)  
Material and quality of material is marked on each bolt, and screw.  
CauTiOn  
„ Remove soil and clean the bottom of compaction plate.  
These inspection intervals are for operation under  
normal conditions. Adjust your inspection intervals  
based on the number hours plate compactor is in use,  
and particular working conditions.  
„ Check hand pump, piping and hose for any leakage. A  
loosened hydraulic hose can be a cause for leakage.  
Check hydraulic hose connections with wrench applied  
for tightness.  
NOTICE  
„ Check engine oil.  
Fuel piping and connections should be replaced every  
2 years.  
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MAINTENANCE  
engine Oil Replacement:  
1. Replace engine oil, in first 25 hours of operation and  
every 50 to 100 hours afterwards.  
CLUTCH  
V-BELT  
2. Oil may be drained more easily when it is warm  
afteroperation (For more details, see separate engine  
Owner's Manual).  
VIBRATOR  
PULLEY  
air Filter (every 6 months or 400 hours)  
1. The air filter element (Figure 27) should be cleaned  
because a clogged air cleaner can cause poor  
engine starting, lack of power and shorten engine life  
substantially.  
Figure 29. V-Belt Check  
Replacing the v-belt  
AIR  
CLEANER  
WING  
NUT  
ELEMENT  
„ Remove the belt cover (Figure 29). Engage an offset  
wrench 3/4”(19 mm) or the like to vibrator pulley (lower)  
fastening bolt. Engage wastecloth or the like at midway  
ofV-belt on the left side and whilepulling it back strongly,  
rotate the offset wrench clockwise so that the V-belt will  
come off.  
Figure 27. Engine Air Filter and Element  
Reinstalling the v-belt  
2. To clean or replace air filter loosen the wing nut on the  
air filter housing (Figure 27) remove the cover and take  
out air filter cartridge. If only cleaning of the air filter  
is desired blow through the air filter cartridge from the  
inside, moving a jet of dry compressed air up and down  
until all dust is removed.  
„ EngageV-belt to lower vibrator pulley and push theV-belt  
to leftside of upper clutch and, in the same manner as  
in removal, rotate offset wrench clockwise so that the  
V-belt goes back on.  
Checking Clutch  
„ Check the clutch simultaneously with V-belt checking.  
With belt cover removed, check outer drum of the clutch  
for seizure and "V" groove for wear or damage with your  
eyes. Clean the "V" groove as necessary. If the shoe is  
worn, power transmission becomes deficient and slipping  
will result.  
CauTiOn  
neveR attempt to check the V-belt with the engine  
running. Severe injury can occur if your hand gets  
caught between the V-belt and the clutch (Figure 28).  
Always use safety gloves.  
CLUTCH  
PULLEY  
Replacing Clutch  
„ Remove V-belt. Remove bolt at engine power output by  
giving a light tap with a hammer to an engaged wrench  
and rotate bolt counterclockwise. Remove clutch with a  
pulley extractor. To reinstall, reverse the procedure.  
CauTiOn  
VIBRATOR  
PULLEY  
When ever the compactor's vibration becomes weak  
or lost during normal operation regardless of operation  
hours, check the V-belt and clutch immediately.  
Figure 28. V-Belt Hazard  
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MAINTENANCE  
vibrator Oil Level Check  
draining vibrator Oil  
1. Replace vibrator oil after first 200 hours and in every  
1,000 hours of operation.  
NOTICE  
ALWAYS clean the area around the vibrator oil level  
check plug before removing oil check plug. This will  
prevent dirt and debris from entering the system.  
2. Position handle bar vertically (storage position).  
3. Using a 14 mm wrench remove the vibrator oil drain  
plug (Figure 30) from the vibrating plate assembly.  
1. In every 100 hours of operation, with the machine  
positioned horizontally, use a 3/4”(19 mm) wrench and  
remove vibrator oil level guage/dipstick (Figure 30).  
Visually inspect and see if vibrator oil level is up to  
filler port. Be sure to clean area around check hole to  
prevent dirt and dust from entering.  
NOTICE  
For draining oil through level check hole, have the  
machine inclined with a sleeper or the like placed under  
the compaction plate on opposite side.  
OILGAUGE/  
ADD 10W-30 WT.  
MOTOR OIL  
HERE  
DIPSTICK  
4. After hydraulic oil has been completely drained from  
machine, fill with 10W-30 motor oil to the appropriate  
safe operating level (Figure 30).  
5. Reinstall drain plug into vibrating plate assembly.Apply  
seal tape or Loctite #575 to thread portion of drain plug.  
DRAIN  
BOLT  
OILGAUGE/  
draining hydraulic Oil  
DIPSTICK  
CORRECT  
1. Disconnect the hydraulic hose (Figure 31) connected  
to the hydraulic oil cylinder.  
FILL TO 600CC  
MAXIMUM  
DRAIN  
BOLT  
EXCITER OIL LEVEL CASING NORMAL  
2. Push the travel lever back and forth to drain the hydraulic  
oil from the hand pump (hydraulic oil reservoir).  
INCORRECT  
HYDRAULIC  
HOSE  
EXCITER OIL LEVEL CASING OVERFILLED  
Figure 30. Vibrator Oil Drain and Check Plugs  
NOTICE  
The oil fill gauge (dipstick) should be threaded down  
completely when checking the oil level.Quickly inserting  
and removing the dipstick from the reservoir will provide  
inaccurate readings and possibly lead to overfilling the  
exciter casing.  
HYDRAULIC  
CYLINDER  
Figure 31. Hydraulic Oil Cylinder/Hose  
3. After draining hydraulic oil, reconnect hydraulic oil  
hose to cylinder.  
Overfilling the exciter casing will overload the engine  
and adversely affect performance.dOnOTOveRFiLL  
600CC Maximum oil level!  
4. Place handle in upright position.Pull travel lever all the  
way back (reverse), and using a rope, secure travel  
lever to hand grip.  
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MAINTENANCE  
adding hydraulic Oil  
NOTICE  
1. Remove the breather cap and oil plug (Figure 32) from  
thehydraulic oil tank using a 24mm hex socket.  
The bleeder plug should only be loosened, but not  
removed.  
BLEEDER  
PLUG  
OIL  
TANK  
BREATHER  
CAP  
HYDRAULIC  
OIL PLUG  
(24 MM WRENCH)  
HYDRAULIC  
CYLINDER  
Figure 32. Hydraulic Oil Tank  
Figure 34. Bleeder Plug  
2. Using a funnel, add Shell Tellus Oil #32 or equivalent  
to the hydraulic oil tank through the oil filler port  
(Figure 33). Oil tank capacity is 18.7 fl. oz (550 cc).  
CauTiOn  
ALWAYS wear safety glasses or face mask, protective  
clothes, and rubber gloves when working with battery.  
HYDRAULIC  
OIL TANK  
BaTTeRY mainTenanCe (Option)  
S
H
T
E
L
FILL TO  
THIS LEVEL  
E
0I  
L
L
L
U
L
S
#
4
6
Mishandling of the battery shortens the service life of the  
battery and adds to maintenance cost.When handling the  
battery do the following:  
OIL LEVEL  
„ The battery electrolyte contains sulfuric acid, be careful  
not to let the battery electrolyte come in contact with your  
body or clothing.  
REAR VIEW  
FRONT VIEW  
„ Always check the battery terminals periodically to ensure  
that they are in good condition.  
Figure 33. Adding Hydraulic Oil  
„ Always wear eye protection and rubber gloves, since the  
battery contains sulfuric acid which burns skin and eats  
through clothing.In case of contact, flush thoroughly with  
water and contact a doctor immediately.  
CauTiOn  
Make sure hydraulic oil is at a normal safe operating  
level. dO nOT over fill. Over filling (excessive oil) will  
cause excess oil to blow out of breather plug.  
„ Use wire brush or sand paper to clean the battery  
terminals.  
3. Loosen bleeder plug located at top of hydraulic cylinder  
on side of vibrator (Figure 34). Air remaining in the  
circuit will be forced out of the bleeder plug. Once all  
air has been purged from the hydraulic system, tighten  
bleeder plug securely  
„ Always check battery for cracks or any other damage.  
If white pattern appears inside the battery or paste has  
accumulated at the bottom, replace the battery.  
„ If the compactor will not be in operation for a long period  
of time, store in cool dry place and check the battery  
charge level every month to maintain the performance  
of the battery.  
4. Reinsert oil plug into hydraulic oil tank and tighten  
securely. Reinstall breather cap.  
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MAINTENANCE  
„ Check the battery regularly and make sure that each  
electrolyte level is to the bottom of the vent well (Figure 35).  
If necessary add only distilled water in a well-ventilated area.  
NOTICE  
During summer much more battery fluid is lost than in  
winter. Before starting, check battery electrolyte levels  
and replenish with distilled water to the upper mark on  
the battery.  
BaTTeRY CaBLe COnneCTiOn (Option)  
1. Take off the battery cover by removing the M6 nuts that  
secure the battery holder to the cover.  
2. When removing battery cables, disconnect the ground  
side (normally negative) first (Figure 36).  
3. When installing battery cable connect the ground side  
(normally negative) last.  
Figure 35. Battery Electrolyte Levels  
BaTTeRY ChaRging  
„ dO nOT charge battery with the battery cables  
connected to the compactor.The diodes will be damage  
by the high voltage.  
+ TERMINAL  
BATTERY COVER  
„ Batteries generate hydrogen gas which  
can be highly explosive. dO nOT smoke  
or allow flames or sparks near the battery,  
especially during charging of the battery.  
- TERMINAL  
BATTERY  
„ Charge the battery in a open air environment (plenty of  
ventilation).  
Figure 36. Removing Battery Cover  
„ Before charging , remove the cap from each cell of the  
battery.  
„ Connect the positive (+) lead of the charger to the  
positive (+) terminal of the battery and the negative (-)  
lead of the charger to the negative (-) terminal of the  
battery. dO nOT reverse the polarity when charging.  
Reverse polarity will damage the charger rectifier or  
the battery.  
„ Battery fluid will be lost through continuous charging  
and discharging.  
„ Discontinue charging if the electrolyte temperature  
exceeds 117° F (45° C).  
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 27  
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MAINTENANCE  
CheCKing FueL FiLTeR  
LOngTeRm sTORage  
1. Clean the fuel filter (Figure 37) every 3 months or 200  
hours.  
When storing your compactor for long periods do the  
following:  
2. Replace fuel filter every 6 months or 400 hours.  
1. Run the engine at idle speed for 3-5 minutes.  
3. To clean the fuel filter, loosen the nuts of the fuel cock  
and pull out the filter from the F.O.tank filler port.Wash  
the filter thoroughly with diesel fuel oil.  
2. Stop the engine. Drain the engine crankcase oil while  
the engine is still warm. Fill engine crankcase with  
fresh oil.  
4. Remove fuel supply lines (items 1 and 2) from fuel filter  
(Figure 39) and install new filter.  
3. Wipe any oil or dirt that may have accumulated on the  
compactor.  
4. The new engine can normally be stored dry for up to  
one year.  
FUEL  
1
FILTER  
2
5. In very humid climates or coastal regions, the protective  
treatment is sufficient for up to 6 months.  
6. Store compactor in a cool dry place out of the reach  
of children or unauthorized personnel  
Troubleshooting  
For futher maintenance please reference compactor and  
engine troubleshooting tables on proceeding pages.  
Figure 37. Fuel Filter  
page 28 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)  
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TROublE SHOOTING (COMpACTOR)  
Troubleshooting (Compactor)  
symptom  
possible problem  
Clutch slips?  
Solution  
Adjust or replace clutch.  
Adjust or replace V-belt.  
Fill to correct level.  
V-belt slips?  
Excessive oil in vibrator?  
Check vibrator assembly for any  
worn or defective parts, replace any  
defective parts.  
Travel speed low and vibration weak.  
Trouble in vibrator internals?  
Aeration in hydraulic oil for for travel  
reversing system?  
Purge air in hydraulic oil. (Bleed plug)  
Set engine speed to correct RPM.  
Engine speed incorrect?  
Travel reversing system inoperative? Check entire travel system.  
Reversing lever installation correct?  
Broken or defective oil hose?  
Clean installation of reversing lever.  
Replace oil hose.  
Aeration in hydraulic oil for for travel  
reversing system?  
Travels forward or backward but  
unable to switch direction.  
Purge air in hydraulic oil. (Bleed plug)  
Excessive oil in reversing system?  
Selector valve clogged with trash?  
Fill to correct level.  
Clean selector valve.  
Check piston bearing in cylinder for  
leakage at USH packing.  
Cylinder piston bearing failure?  
V-belt disengaged or slips?  
Clutch slips?  
Engage V-belt, adjust or replace.  
Adjust clutch, replace if necessary.  
Does not travel in forward or reverse  
Pump input shatkey or adapter key-  
way damaged?  
Replace input shatkey or adapter  
key-way  
Check piston bearing in cylinder for  
leakage at USH packing.  
Cylinder piston bearing failure?  
Excessive hydraulic oil?  
Reversing lever operating resistance  
great.  
Fill to correct level.  
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 29  
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TROublE SHOOTING (ENGINE)  
Troubleshooting (engine)  
symptom  
possible problem  
No Fuel reaching injection pump?  
Defective fuel pump?  
Solution  
Add fuel. Check entire fuel system.  
Replace fuel pump.  
Fuel filter clogged?  
Replace fuel filter and clean tank.  
Replace or repair fuel line.  
Faulty fuel supply line?  
Check piston, cylinder and valves. Adjust or  
repair per engine repair manual.  
Compression too low?  
Engine will not start or start is delayed,  
although engine can be turned over.  
Fuel pump not working correctly?  
Oil pressure too low?  
Repair or replace fuel pump.  
Check engine oil pressure.  
Comply with cold starting instructions and  
proper oil viscosity.  
Low starting temperature limit exceeded?  
Defective battery?  
Charge or replace battery.  
Check carefully for loosened fuel line  
coupling, loose cap nut, etc.  
Air or water mixed in fuel system?  
Refill engine crankcase with correct type of  
oil for winter environment.  
Engine oil too thick?  
At low temperatures engine will not start.  
Defective battery?  
Fuel filter blocked?  
Fuel supply blocked?  
Defective fuel pump?  
Fuel tank empty?  
Replace battery.  
Replace fuel filter.  
Check the entire fuel system.  
Replace fuel pump.  
Add fuel.  
Engine fires but stops soon as starter is  
switched off.  
Fuel filter blocked?  
Defective fuel pump?  
Replace fuel filter.  
Replace fuel pump.  
Engine stops by itself during normal  
operation.  
Mechanical oil pressure shutdown sensor  
stops the engine due to low oil?  
Add oil. Replace low oil shutdown sensor if  
necessary.  
Fuel tank empty?  
Replace fuel filter.  
Fuel filter clogged?  
Replace fuel filter.  
Fuel tank venting is inadequate?  
Ensure that tank is adequately vented.  
Check threaded pipe unions tape and tighten  
unions a required.  
Leaks at pipe unions?  
Low engine power, output and speed.  
Speed control lever does not remain in  
selected position?  
See engine manual for corrective action.  
Engine oil level too full?  
Correct engine oil level.  
Use No. 2-D diesel fuel only. Check the fuel  
injection pump element and delivery valve  
assembly and replace as necessary.  
Injection pump wear?  
page 30 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)  
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TROublE SHOOTING (ENGINE)  
Troubleshooting (engine) - continued  
possible problem  
Air filter blocked?  
symptom  
Solution  
Clean or replace air filter.  
Low engine power output and low speed,  
black exhaust smoke.  
Incorrect valve clearances?  
Malfunction at injector?  
Adjust valves per engine specification.  
See engine manual.  
Drain off engine oil down to uppermark on  
dipstick.  
Too much oil in engine crankcase?  
Entire cooling air system contaminated/  
blocked?  
Clean cooling air system and cooling fin  
areas.  
Fan belt broken or elongated?  
Coolant insufficient?  
Change belt or adjust belt tension.  
Replenish coolant.  
Engine overheats.  
Radiator net or radiator fin clogged with dust? Clean net or fin carefully.  
Fan, radiator, or radiator cap defective?  
Thermostat defective?  
Replace defective part.  
Check thermostat and replace if necessary.  
Replace parts.  
Head gasket defective or water leakage?  
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 31  
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ExplANATION Of CODE IN REMARkS COluMN  
The following section explains the different symbols and  
QTY. Column  
remarks used in the Parts section of this manual. Use the  
help numbers found on the back page of the manual if there  
are any questions.  
numbers used — Item quantity can be indicated by a  
number, a blank entry, or A/R.  
A/R (As Required) is generally used for hoses or other  
parts that are sold in bulk and cut to length.  
NOTICE  
The contents and part numbers listed in the parts  
section are subject to change without notice.Multiquip  
does not guarantee the availability of the parts listed.  
A blank entry generally indicates that the item is not sold  
separately.Other entries will be clarified in the “Remarks”  
Column.  
sampLe paRTs LisT  
REMARKS Column  
nO. paRT nO. paRT name  
QTY. REMARKS  
Some of the most common notes found in the “Remarks”  
Column are listed below. Other additional notes needed  
to describe the item can also be shown.  
1
2%  
12345  
BOLT .....................1 .....INCLUDES ITEMS W/%  
WASHER, 1/4 IN. ..........NOT SOLD SEPARATELY  
WASHER, 3/8 IN. ..1 .....MQ-45T ONLY  
2% 12347  
3
4
12348  
12349  
HOSE ..................A/R ...MAKE LOCALLY  
BEARING ..............1 .....S/N 2345B AND ABOVE  
assembly/Kit — All items on the parts list with the  
same unique symbol will be included when this item is  
purchased.  
nO. Column  
Indicated by:  
unique symbols — All items with same unique symbol  
(@, #, +, %, or >) in the number column belong to the  
same assembly or kit, which is indicated by a note in the  
“Remarks” column.  
“INCLUDES ITEMS W/(unique symbol)”  
serial number Break — Used to list an effective serial  
number range where a particular part is used.  
duplicate item numbers — Duplicate numbers indicate  
multiple part numbers, which are in effect for the same  
general item, such as different size saw blade guards in  
use or a part that has been updated on newer versions  
of the same machine.  
Indicated by:  
“S/N XXXXX AND BELOW”  
“S/N XXXX AND ABOVE”  
“S/N XXXX TO S/N XXX”  
specific model number use — Indicates that the part  
is used only with the specific model number or model  
number variant listed. It can also be used to show a  
part is NOT used on a specific model or model number  
variant.  
NOTICE  
When ordering a part that has more than one item  
number listed, check the remarks column for help in  
determining the proper part to order.  
Indicated by:  
paRT nO. Column  
“XXXXX ONLY”  
“NOT USED ON XXXX”  
numbers used — Part numbers can be indicated by a  
number, a blank entry, or TBD.  
“make/Obtain Locally” — Indicates that the part can  
be purchased at any hardware shop or made out of  
available items.Examples include battery cables, shims,  
and certain washers and nuts.  
TBD (To Be Determined) is generally used to show a  
part that has not been assigned a formal part number  
at the time of publication.  
A blank entry generally indicates that the item is not sold  
separately or is not sold by Multiquip. Other entries will  
be clarified in the “Remarks” Column.  
“not sold separately”— Indicates that an item cannot  
be purchased as a separate item and is either part of an  
assembly/kit that can be purchased, or is not available  
for sale through Multiquip.  
page 32 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)  
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SuGGESTED SpARE pARTS  
MVH406DSZ/DSCPAS W/ROBIN D1B40T92040 DIESEL ENGINE  
1 to 3 Units  
Qty.  
1............956100060............THROTTLE WIRE  
p/n  
description  
2............070200373............V-BELT  
3............DH50484100 ........AIR FILTER ELEMENT  
1............DH05088901 ........STARTER ROPE  
2............DH01635210 ........FUEL FILTER  
1............DH01535302 ........CAP, FUEL TANK  
1............DH01542703 ........OIL SUCTION FILTER  
1............DH50384401 ........IGNITION SWITCH W/ KEY  
3............DH50404900 ........KEY, IGNITION SWITCH  
3............939010260............SHOCK ABSORBER  
NOTICE  
Part numbers on this Suggested Spare Parts list may  
supersede/replace the part numbers shown in the  
following parts lists.  
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 33  
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NAMEplATES AND DECAlS  
4
14  
MVH-406  
page 34 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)  
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NAMEplATES AND DECAlS  
nO.  
1
2
3
4
5
6
7
8
paRT nO.  
920201950  
920105070  
920211640  
920209620  
920211090  
920204580  
920203330  
920211060  
920213920  
920216620  
920201580  
920211010  
920106760  
920214100  
920216610  
paRT name  
DECAL: OIL SAE 10W-30  
QTY.  
REMARKS  
1
DECAL: MIKASA LOGO....................................1................ELECT. START MODEL ONLY  
DECAL: MODEL LOGO MVH-406  
DECAL: CAUTION  
DECAL: SHELL TELLUS OIL 32  
DECAL: FULL THROTTLE  
DECAL: EAR PROTECTION  
DECAL: CAUTION (TRAVEL LEVER)  
DECAL: SERIAL NO. ........................................1................CONTACT MQ PARTS DEPT.  
DECAL: SERIAL NO. (PAS)...............................1................CONTACT MQ PARTS DEPT.  
1
1
1
1
1
1
9
9
10  
11  
12  
14  
15  
DECAL: MQ LOGO  
1
1
1
1
1
DECAL: V-BELT HDPF-5370  
DECAL: STOP-RUN-START  
DECAL: E/G FIRE WARNING  
DECAL: CAUTION (FOR WASHING)  
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 35  
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VIbRATING plATE ASSy.  
page 36 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)  
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VIbRATING plATE ASSy.  
nO.  
1
2
3
4
5
6
7
8
paRT nO.  
465118410  
464458940  
953402930  
953400270  
953405260  
939010260  
020316130  
030216400  
001221635  
001221830  
030218460  
030216400  
939010010  
020310080  
031110160  
030210250  
465345050  
001220815  
030208200  
456210690  
001221850  
030218460  
paRT name  
VIBRATING PLATE  
OIL GAUGE  
COPPER PACKING 19X30X1  
PLUG 1/4X14 10L  
PACKING 1/4 (CU)  
SHOCK ABSORBER 110X60H  
NUT M16  
WASHER, LOCK M16  
BOLT 16X35 T  
BOLT 18X30 T  
WASHER, LOCK M18  
WASHER, LOCK M16  
SHOCK ABSORBER, STOPPER 45  
NUT M10  
QTY.  
1
1
1
1
1
4
4
4
4
8
8
4
4
4
4
4
REMARKS  
9
10  
11  
12  
15  
16  
17  
18  
19  
20  
21  
31  
32  
33  
WASHER, FLAT M10  
WASHER, LOCK M10  
COVER, VIBRATING PLATE  
BOLT 8X15 T  
2
12  
12  
WASHER, LOCK M8  
EXTENSION PLATE .........................................2................OPTION  
BOLT 18X50 T....................................................8................OPTION  
WASHER, LOCK M18........................................8................OPTION  
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 37  
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bASE AND ENGINE ASSy.  
37  
39  
36  
35  
51  
52  
53  
21  
20  
7
38  
40  
8
9
103  
15  
12  
2
6
14  
16  
3
61  
19  
4
5
13  
11  
3
10  
18  
17  
65  
4
5
66  
60  
59  
43  
42  
43  
63  
41  
44  
46  
44  
45  
47  
48  
1
page 38 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)  
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bASE AND ENGINE ASSy.  
nO.  
1
2
3
4
5
6
7
8
paRT nO.  
465118600  
918400800  
001221030  
030210250  
031110160  
465217230  
001221030  
030210250  
031108160  
465345100  
464457360  
456343340  
951400110  
952403450  
001221030  
030210250  
465216990  
092006010  
465345110  
465217000  
001521045  
458450830  
458450810  
001220830  
030208200  
031108160  
022710809  
2556390111  
2556380103  
0091720000  
0211140020  
0401140030  
464457380  
001220820  
030208200  
454010020  
465118670  
001221445  
030214350  
465459670  
50001600  
paRT name  
BASE  
ENGINE ASSY., 1B40  
BOLT 10X30T  
WASHER, LOCK M10  
WASHER, FLAT M10  
BELT COVER (IN) L100  
BOLT 10X30 T  
WASHER LOCK M8  
WASHER, FLAT M8  
DUST- PROOF SPONGE (IN)  
SPACER  
CLUTCH ASSY/CHM03/W. FAN  
KEY 7X7X35  
WASHER 11X35X4.5  
BOLT 10X30 T  
WASHER, LOCK M10  
DUST-PROOF COVER  
FLAT HEAD SCREW 6X10  
DUST-PROOF SPONGE (OUT)  
BELT COVER (OUT)  
SOCKET HEAD BOLT 10X45 T  
RUBBER COVER (GUARD FRAME)  
PLATE, COVER  
QTY.  
1
1
4
4
4
1
4
4
4
1
1
1
1
1
1
1
1
6
1
1
4
1
1
1
3
3
3
1
1
2
2
1
1
1
1
1
1
4
4
1
1
1
1
1
1
1
REMARKS  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
51  
52  
53  
59  
60  
61  
63  
65  
66  
103  
BOLT 8X30 T  
WASHER, LOCK M8  
WASHER, FLAT M8  
NYLON NUT M8  
UNION  
DRAIN HOSE  
HOSE CLAMP  
GASKET  
PLUG  
DRAIN JOINT  
BOLT 8X20 T  
WASHER, LOCK M8  
CLAMP TC-100  
GUARD HOOK  
BOLT 14X45 T  
WASHER, LOCK M14  
UNION, OIL DRAIN  
JOINT A 22X27  
V-BELT  
CLAMP COMPLETE  
NUT M6, H=4.2  
070200373  
2067550101  
020406040  
959406800  
465459660  
NUT M6 (SPECIAL-L10)  
EXHAUST PIPE  
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 39  
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VIbRATOR ASSy.  
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VIbRATOR ASSy.  
nO.  
A
1#  
2#  
3#  
4#  
5#  
6#  
paRT nO.  
465910010  
464117880  
001221470  
001221450  
030214350  
047920120  
457212410  
951405370  
456327150  
080200550  
060105030  
951404970  
465345080  
009120301  
456337670  
009120302  
456337380  
456010010  
464343720  
040006911  
953010030  
042506000  
080200100  
455435051  
455010070  
080100260  
456327130  
456210636  
050101050  
001221025  
030210250  
001220812  
953404600  
455010020  
031110160  
952405470  
465345090  
456437920  
001221230  
030212300  
465217010  
001520856  
paRT name  
VIBRATOR ASSY...............................................1................INCLUDES ITEMS W/#  
QTY.  
REMARKS  
VIBRATING CASE  
BOLT14X150 T  
BOLT 14X50 T  
1
6
4
10  
4
1
1
1
2
1
1
4
2
1
2
1
1
1
2
1
2
1
1
1
1
1
1
2
8
8
1
1
1
4
2
1
1
1
1
1
5
WASHER, LOCK M14  
ROLLER BEARING NJ310EMC4  
ROTARY SHAFT, DRIVE  
KEY 15X10X39 RR  
GEAR, DRIVE  
8#  
9#  
10#  
11#  
12#  
13#  
14#  
15#  
16#  
17#  
18#  
19#  
20#  
21#  
25#  
26#  
27#  
28#  
29#  
30#  
31#  
33#  
34#  
35#  
36#  
37#  
38#  
39#  
43#  
46#  
47#  
48#  
49#  
51  
STOP RING S-55  
OIL SEAL SB-50729  
KEY 12X8X30 R  
ECCENTRIC ROTATOR  
SOCKET HEAD BOLT 16X30 T  
ROTARY SHAFT, DRIVEN/304B  
SOCKET HEAD BOLT 16X30T  
PISTON ROD  
KNOCK PIN 10X70  
GEAR (DRIVEN)  
BEARING 6911  
SEAL CAP/SC72-8N  
BEARING 6000ZZSG  
STOP RING S-10  
PISTON, 22.4D  
PACKING USH-22. 4X30X5  
STOP RING R-26  
BEARING COVER  
CYLINDER (L)  
O-RING G-105  
BOLT 10X25 T  
WASHER, LOCK M10  
BOLT 8X12 T  
COPPER PACKING 8X16X2  
ELBOW 45 DEG. 15-0404  
WASHER, FLAT M10  
SHIM 90X110X0.5  
PULLEY  
WASHER, PULLEY  
BOLT 12X30 T  
WASHER, LOCK M12  
BELT COVER (LOWER)  
SOCKET HEAD BOLT 8X80 T  
52  
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 41  
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CONTROl HANDlE ASSy.  
page 42 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)  
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CONTROl HANDlE ASSy.  
nO.  
1
2
3
4
5
7
8
9
paRT nO.  
464343680  
456336420  
001221235  
030212300  
031112230  
456336400  
456449940  
456449930  
001221681  
032124400  
025406016  
031116260  
020316130  
020416100  
455434950  
455010030  
939010060  
020410060  
020412070  
022411635  
954404230  
001220620  
030206150  
031106100  
020306050  
501402870  
501402880  
959403460  
020410060  
456449980  
953405260  
031110160  
465345520  
001220615  
030206150  
031106100  
464457710  
464457720  
465118650  
464216630  
464457400  
001221030  
030210250  
464216620  
paRT name  
QTY.  
1
1
4
4
4
2
2
2
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
6
6
1
1
1
1
1
2
2
1
REMARKS  
HANDLE BRACKET  
HANDLE BRACKET(R)  
BOLT 12X35 T  
WASHER, LOCK M12  
WASHER, FLAT M12  
RUBBER COUPLING  
SHOCK ABSORBER  
RUBBER PLATE  
10  
11  
12  
13  
14  
15  
18  
19  
20  
21  
22  
23  
25  
26  
27  
28  
29  
34  
35  
36  
37  
38  
39  
40  
43  
44  
45  
46  
47  
48  
61  
64  
65  
66  
67  
68  
BOLT 16X250 T  
CONICAL SPRING WASHER M24  
SPRING PIN 6X16  
WASHER, FLAT M16  
NUT M16  
NUT M16, H=10  
SPINDLE  
KNOB  
SHOCK ABSORBER 60  
NUT M10, H=6  
NUT M12, H=7  
WING NUT M16  
CLAMP SA120-18  
BOLT 6X20 T  
WASHER, LOCK M6  
WASHER, FLAT M6  
NUT M6  
HANDLE STOPPER  
SPRING/HANDLE (1.4X18X44)  
BALL GRIP 32D-M10  
NUT M10, H=6  
RUBBER PACKING 9D-20D-5T  
PACKING 1/4 (CU)  
PW M10  
HANDLE COVER  
BOLT 6X15 T  
WASHER, LOCK M6  
WASHER, FLAT M6  
PACKING A, HANDLE COVER  
PACKING B, HANDLE COVER  
COLUMN, HANDLE  
TRAVEL LEVER  
HANDLE BOSS  
BOLT 10X30 T  
WASHER, LOCK M10  
HANDLE W/RUBBER GRIP  
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 43  
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CONTROl HANDlE ASSy. (CONTINuED)  
page 44 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)  
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CONTROl HANDlE ASSy. (CONTINuED)  
nO.  
69  
70  
71  
72  
73  
80  
81  
82  
83  
84  
85  
86  
87  
88  
89  
90  
91  
93  
94  
95  
96  
97  
99  
101  
103  
104  
paRT nO.  
030210250  
031110160  
020310080  
001220825  
030208200  
464457340  
959403840  
464457420  
464457350  
001520820  
031116260  
458450660  
033910080  
464457440  
464010010  
001220625  
020306050  
464010020  
001520520  
031105080  
020305040  
464457930  
954002270  
956100060  
454010020  
959021810  
paRT name  
QTY.  
2
2
2
2
2
1
1
1
1
1
1
2
3
1
1
2
2
1
1
1
1
1
1
1
REMARKS  
WASHER, LOCK M10  
WASHER, FLAT M10  
NUT M10  
BOLT 8X25 T  
WASHER, LOCK M8  
THROTTLE LEVER  
BAR GRIP, I.D. 12MM  
COVER, THROTTLE LEVER  
ARM, THROTTLE  
SOCKET HEAD BOLT 8X20 T  
WASHER, FLAT M16  
WASHER 16.4-35-0.6  
CONICAL SW 16,3X31.5X1.2  
STEEL BALL D6 (SUJ)  
DRY BUSHING /LFB-1620  
BOLT 6X25 T  
NUT M6  
ROD END M5  
SOCKET HEAD BOLT 5X20 T  
WASHER, FLAT M5  
NUT M5  
RUBBER PIECE (T2)  
OIL HOSE W/SPRING 1/4X920  
THROTTLE WIRE  
CLAMP TC-100  
1
1
SPIRAL TUBE KEP6/L=500  
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 45  
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HAND puMp ASSy.  
page 46 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)  
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HAND puMp ASSy.  
nO.  
B%  
C%  
2%  
3%  
4%  
9%  
paRT nO.  
464910070  
464910080  
464010040  
464010050  
464010060  
464010070  
paRT name  
ACCUMLATOR  
QTY.  
REMARKS  
1
O-RING DUST, SEAL, SET ...............................1................ INCLUDES ITEMS W/#  
CONTROL SHAFT  
BUSH  
CAM  
STOPPER  
SOCKET HEAD SCREW 5X5 T  
PLUG  
PIN,STOPPER  
PLUG  
BREATHER  
SOCKET HEAD BOLT 6X20 T ..........................1................REPLACES P/N 001520620  
O-RING P-20  
O-RING P-22 ....................................................2................REPLACES P/N 050200220  
O-RING S-38  
O-RING P-18  
ACCUMULATOR CASE  
O-RING S-40  
O-RING P-15  
O-RING G-40  
SPRING PLUG  
BREATHER CAP  
1
2
1
2
2
1
2
2
1
10% 099205005  
11% 464010080  
12% 464010090  
13% 464010100  
14% 458010080  
15% 014206020  
16#% 050200200  
17#% 050210220  
18#% 050300380  
2
1
1
1
1
1
1
1
1
1
1
1
1
1
19#  
050200180  
22% 464010111  
26#% 050300400  
27#% 050200150  
28#% 050100400  
50% 464010120  
51% 458451630  
52#% 069904010  
53#% 069901010  
81% 984010060  
82% 984010040  
83% 984010050  
DUST SEAL SER-40  
DUST SEAL SER-15  
SPRING COMPRESSION TOOL  
DISASSEMBLING TOOL A  
DISASSEMBLING TOOL B  
84  
465217100  
HAND PUMP ASSY. ..........................................1................INCLUDES ITEMS W/%  
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 47  
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bATTERy ASSy.  
page 48 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)  
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bATTERy ASSy.  
nO.  
1
2
3
4
5
6
7
8
paRT nO.  
464457460  
464457470  
464216660  
456447590  
456447600  
012210020  
030210250  
955010020  
955404130  
955300220  
955404140  
955300210  
464021020  
464457410  
011208025  
030208200  
464457390  
022710809  
0401450080  
464343740  
paRT name  
QTY.  
REMARKS  
BATTERY CORD (-) 400L  
BATTERY CORD (+) 550L  
CRADLE, BATTERY  
1
1
1
1
2
RUBBER PLATE (E) 28X240X5  
RUBBER PLATE 50X240X10  
SOCKET HEAD BOLT 10X20 T ........................2................REPLACES P/N 001221020  
WASHER, LOCK M10  
BATTERY 46B24L  
BATTERY TERMINAL (-)  
TERMINAL COVER (-)  
BATTERY TERMINAL (+)  
TERMINAL COVER (+)  
COVER, BATTERY  
FIXED PLATE, BATTERY COVER  
BOLT 8X25 T .....................................................4................REPLACES P/N 001220825  
WASHER, LOCK M8  
BATTERY BOLT  
NYLON NUT M8  
2
1
1
1
1
1
1
2
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
4
2
2
WASHER, FLAT M8 ..........................................2................REPLACES P/N 031108160  
HOLDER, BATTERY  
1
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 49  
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COMpACTION ANAlyZING SySTEM ASSy. (MVH4O6DSCpAS)  
page 50 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)  
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COMpACTION ANAlyZING SySTEM ASSy. (MVH4O6DSCpAS)  
nO.  
1
2
3
4
5
6
7
8
paRT nO.  
465350490  
464350510  
009110062  
952404470  
030206150  
022710607  
464350500  
464464350  
H5HB051000  
030205130  
959021812  
464350390  
515450380  
464464520  
paRT name  
COMPACTION SENSOR PANEL  
PACKING,SENSOR  
SOCKET HEAD SCREW 6X20  
WASHER, FLAT M6...........................................4................REPLACES P/N 031106100  
WASHER, LOCK M6  
NYLON NUT M6  
ACCELERATION SENSOR ASSY. ....................1................INCLUDES ITEMS W/ #  
SENSOR HOLDER COVER  
SOCKET HEAD BOLT 5X10 T...........................2................REPLACES P/N 001520510  
WASHER, LOCK M5  
SPIRAL TUBE 6D-800L  
WIRE HARNESS, SENSOR  
WIRE HARNESS  
QTY.  
REMARKS  
1
1
4
4
4
1
9
10  
11#  
12  
13  
14  
2
1
1
1
FUSE HOLDER, SENSOR ................................1................INCLUDES ITEMS W/ %  
15% 464010140  
FUSE 2 AMP  
CLAMP TC-150  
COVER,BATTERY  
SOCKET HEAD BOLT 10X30 T  
WIRE CLIP, SENSOR  
WASHER, LOCK M10  
1
7
1
2
1
3
16  
17  
18  
19  
20  
21  
22  
23  
24  
506010070  
464022020  
001521030  
959408330  
030210250  
0105091025  
031110160  
955408440  
030208200  
BOLT 10X25 T....................................................1................REPLACES P/N 001221025  
WASHER, FLAT M10  
WIRE HARNESS 500L  
SPIRAL TUBE 6D-800L  
1
1
1
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 51  
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ElECTRIC DEVICE ASSy.  
28  
2
1
RED  
→KEY SWITCH  
BLACK  
→BUZZER  
WHITE  
→KEY SWITCH  
24  
26  
page 52 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)  
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ElECTRIC DEVICE ASSy.  
nO.  
1
2
24  
26  
28  
41  
paRT nO.  
paRT name  
QTY.  
REMARKS  
464457460  
464457470  
465345590  
454010020  
DH50465100  
DH50384401  
BATTERY CORD (-) 400L  
BATTERY CORD (+) 550L  
WIRE COMPLETE  
CLAMP TC-100  
1
1
1
3
1
BUZZER (EBL)  
IGNITION SWITCH W/KEY ASSY. ....................1................INCLUDES ITEMS W/ #  
IGNITION KEY  
41-1# DH50404900  
1
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 53  
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RObIN D1b40T92040 — SpARE pARTS kIT ASSy.  
1
2
3
4
page 54 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)  
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RObIN D1b40T92040 — SpARE pARTS kIT ASSy.  
nO.  
2
3
paRT nO.  
01679302  
01679400  
01679510  
paRT name  
QTY.  
REMARKS  
GASKET SET CRK.CASE  
1000H MAINTE.KIT  
EMERGENCY KIT  
1
1
1
4
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 55  
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RObIN D1b40T92040 — ACCESSORIES ASSy.  
1
2
3
4
5
page 56 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)  
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RObIN D1b40T92040 — ACCESSORIES ASSy.  
nO.  
1
2
3
4
paRT nO.  
01329701  
01330901  
05110402  
05130000  
05130100  
paRT name  
ACCESSORIES KIT  
TOOL SET  
LABEL CHECK  
LABEL STARTING  
LABEL LIFTING  
QTY.  
REMARKS  
1
1
1
1
1
5
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 57  
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RObIN D1b40T92040 — CRANkCASE ASSy.  
SEALING AND BONDING  
ADHESIVES  
32  
33  
10  
11  
H
D
14  
20  
19  
21  
15  
13  
31  
8
7
17  
9
16  
30  
30  
19  
20  
31  
4
21  
5
6
5
25  
36  
22  
26  
24  
27  
26  
37  
29  
23  
38  
1
Parts not available separately  
page 58 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)  
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RObIN D1b40T92040 — CRANkCASE ASSy.  
nO.  
D
H
paRT nO.  
50223300  
50282501  
01679100  
paRT name  
LOCTITE221 50ML  
SILICON 30ML  
QTY.  
REMARKS  
1
1
1
CRANKCASE ASSY..........................................1................INCLUDES ITEMS W/ #  
CRANKCASE.....................................................1................NOT SOLD SEPARATELY  
PLUG .................................................................1................NOT SOLD SEPARATELY  
2#  
3#  
4#  
5#  
6#  
7#  
8#  
9#  
10#  
11#  
12#  
13#  
14  
15  
16  
17$  
18$  
19  
20  
21  
22  
23  
24  
25  
26  
27  
29  
30  
31  
32  
33  
35%  
04141600  
40002600  
01336400  
50502801  
50440300  
50249102  
50062400  
50062300  
COVER SHEET  
1
1
4
1
1
1
1
1
BLIND RIVET3.2  
COVER SHEET (SIDE)  
CYL.PIN M6X24  
O-RING 8X1.5  
CYL.PIN M6X24  
JOINT A10X13.5  
CLOS.SCREW M10X1  
PLUG .................................................................1................NOT SOLD SEPARATELY  
40022300  
50479000  
04144401  
01342800  
04125000  
O-RING 8X2  
OIL SEAL 45X60X8  
GRUB SCREW  
1
1
1
DIPSTICK ASSY................................................1................INCLUDES ITEMS W/ $  
SEALING RING  
DIPSTICK ..........................................................1................NOT SOLD SEPARATELY  
SPRING WASHER 8  
ALLEN SCREW M8X40  
ENGINE BRACKET  
TUBE F.OIL FILTER  
1
50208500  
04219500  
04144701  
04141500  
01542702  
50373100  
50001600  
05036900  
04163000  
50478900  
04133800  
50564200  
01555800  
03568701  
1
1
1
8
OIL SUCTION FILTER ASSY ............................8................INCLUDES ITEMS W/ %  
DRAIN PLG.MAGNT.M22  
JOINT A22X27  
HOSE CLIP  
T-PIECE  
GROOV.BALLBEAR.6310  
PLATE  
ALLEN SCREW M6X18  
COVER  
OIL SUPPLEMENT PLUG  
4
1
2
1
1
3
6
1
1
FILTER, OIL SUCTION......................................1................NOT SOLD SEPARATELY  
36% 50475901  
37% 05148200  
38% 50170700  
O-RING 20X4  
PLATE SPRING  
ALLEN SCREW M6X16  
1
2
1
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 59  
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RObIN D1b40T92040 — CRANkSHAfT ASSy.  
3
21  
19  
page 60 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)  
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RObIN D1b40T92040 — CRANkSHAfT ASSy.  
nO.  
3#  
19  
20#  
21  
paRT nO.  
50529700  
01896200  
paRT name  
COVER 14  
QTY.  
REMARKS  
1
CRANKSHAFT ASSY. .......................................1................INCLUDES ITEMS W/ #  
CRANKSHAFT...................................................1................NOT SOLD SEPARATELY  
KEY 7X7X35  
05306100  
1
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 61  
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RObIN D1b40T92040 — CAMSHAfT ASSy.  
1
4
7
6
4
3
9
10  
6
5
11  
12  
13  
14  
Parts not available separately  
page 62 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)  
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RObIN D1b40T92040 — CAMSHAfT ASSy.  
nO.  
1
paRT nO.  
01345003  
01326401  
50123200  
01326600  
50255300  
01326501  
paRT name  
CAMSHAFT ASSY.............................................1................INCLUDES ITEMS W/ #  
QTY.  
REMARKS  
3#  
4#  
5#  
6#  
7#  
8#  
9
10  
11  
12  
13  
14  
CAMLEVER  
SHIM 5X10X0.5  
FLYWEIGHT  
LOCKING WASHER 3.2  
F.WEIGHT HAND-ST.  
1
2
1
2
1
CAMSHAFT .......................................................1................NOT SOLD SEPARATELY  
04121700  
04112100  
04112200  
04112300  
04125100  
04125200  
SHIM 23X38X0.9  
SHIM 23X38X1.0  
SHIM 23X38X1.1  
SHIM 23X38X1.2  
SHIM 23X38X1.3  
SHIM 23X38X1.4  
1
1
1
1
1
1
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 63  
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RObIN D1b40T92040 — pISTON ASSy.  
page 64 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)  
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RObIN D1b40T92040 — pISTON ASSy.  
nO.  
1
2#%  
paRT nO.  
01374810  
paRT name  
QTY.  
REMARKS  
PISTON ASSY 88 EPA2 ....................................1................INCLUDES ITEMS W/ %  
PISTON..............................................................1................NOT SOLD SEPARATELY  
3#% 50482300  
4#% 50527100  
5#% 01374701  
CIRCLIP 22X1  
2
1
1
1
GUDGEON PIN  
PISTON RING SET 88  
0-RING 93 X 1.5  
CYLINDER.........................................................1................NOT SOLD SEPARATELY  
CYLINDER W/ PISTON ASSY...........................1................INCLUDES ITEMS W/ #  
CONROD ASSY ................................................1................INCLUDES ITEMS W/ $  
CONROD...........................................................1................NOT SOLD SEPARATELY  
CONROD SCREW  
BIG END BEARING  
BIG END BEAR.US0.5  
6#  
7#  
8
50479301  
01679610  
01343500  
9
10$  
11$  
12  
13  
04100500  
01679800  
01692700  
2
1
1
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 65  
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RObIN D1b40T92040 — CylINDER HEAD ASSy.  
30  
29  
29  
28  
28  
17  
16  
15  
18  
19  
16  
15  
20  
24  
14  
13  
23  
44  
45  
46  
12  
11  
7
18  
19  
16  
17  
3
22  
16  
21  
21  
5
15  
20  
7
14  
44  
13  
45  
46  
12  
11  
1
3
5
43  
6
42  
34  
6
34-1  
35  
10  
35-1  
36  
36-1  
37  
9
37-1  
38  
39  
40  
Parts not available separately  
page 66 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)  
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RObIN D1b40T92040 — CylINDER HEAD ASSy.  
nO.  
1
2#  
3#  
5
6
7
9
paRT nO.  
01850900  
paRT name  
QTY.  
REMARKS  
CYLINDER HEAD ASSY EPA2 ........................1................INCLUDES ITEMS W/ #  
CYLINDER HEAD..............................................1................NOT SOLD SEPARATELY  
05209700  
05159600  
05159700  
01374000  
05145100  
05145200  
50425800  
04147100  
04146900  
04147000  
50425700  
05240700  
05091101  
50513100  
05054700  
05146701  
05099300  
50396600  
05156401  
05146501  
50081200  
50374900  
04117701  
04126100  
40028600  
05158903  
VALVE GUIDE  
2
2
2
2
1
1
2
2
2
2
2
4
2
2
2
2
2
2
1
1
3
3
1
2
2
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
STUD CYL.HEAD  
STUD CYL.HEAD  
PUSHROD  
VALVE INLET  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
28  
29  
30  
31  
32  
34  
VALVE EXHAUST  
STEM SEAL CAP  
WASHER  
VALVE SPRING  
SPRING PLATE  
COLLET  
SUPP.DISC 6X12X1.35  
SLIDER  
GRUB SCREW M8X10  
NUT F. ROCKERARM  
ROCKER  
WASHER 10.1X24X3  
HEXAGON NUT M 10  
GASKET CYL.HEAD  
COVER F.CYL.HEAD  
SPRING WASHER A 6  
ALLEN SCREW M 6X35  
LIFTING STRAP  
PROTECTION HOSE  
HEX.NUT M10  
GASKET F.CYL.HEAD 0.4  
GASKET F.CYL.H. 0.45  
GASKET F.CYL.H. 0.55  
GASKET F.CYL.H. 0.55  
GASKET F.CYL.HEAD 0.6  
GASKET F.CYL.H. 0.65  
GASKET F.CYL.HEAD 0.7  
GASKET F.CYL.H. 0.75  
GASKET F.CYL.HEAD 0.8  
GASKET F.CYL.HEAD 0.9  
GASKET F.CYL.HEAD 1.0  
CENTR.BUSH  
34-1 04248400  
35 04248500  
35-1 04248500  
36 05159103  
36-1 04248600  
37 05159203  
37-1 04248700  
38  
39  
40  
42  
43  
44  
45  
46  
05159303  
05159403  
05159503  
04174500  
04106500  
03171800  
04243700  
50563900  
SEALING RING TIM.COV.  
COLLAR NUT  
DISC 8.1X12X2.0  
O-RING 10X2.5  
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 67  
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RObIN D1b40T92040 — OIl puMp AND GOV. ASSy.  
1
3
H
D
M
46 47  
46  
47  
48  
9
12  
38  
49  
6
37  
36  
13  
10  
7
11  
39  
8
41  
35  
15  
15  
19  
14  
40  
34  
18  
16  
9
45  
17  
44  
17  
32  
42  
21  
20  
22  
23  
43  
31  
27  
22  
27  
22  
27  
22  
26  
22  
25  
22  
24  
Parts not available separately  
page 68 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)  
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RObIN D1b40T92040 — OIl puMp AND GOV. ASSy.  
nO.  
D
H
M
1
2#  
3#  
4#  
5#  
6
paRT nO.  
50223300  
50282501  
50485100  
01344510  
paRT name  
QTY.  
REMARKS  
LOCTITE221 50ML  
SILICON 30ML  
SCHLEIF PASTE 80G  
1
1
1
OILPUMP CP. ASSY..........................................1................INCLUDES ITEMS W/ #  
OIL PUMP..........................................................1................NOT SOLD SEPARATELY  
CIRCLIP  
GEAR, OIL PUMP..............................................1................NOT SOLD SEPARATELY  
HOUSING, OIL PUMP.......................................1................NOT SOLD SEPARATELY  
04210910  
1
05078110  
05097100  
50447900  
50429400  
05097300  
01346000  
04153400  
40002600  
05078600  
50434800  
01345901  
50422400  
01365200  
50125800  
05130910  
05130800  
05079800  
50465300  
50435000  
05148600  
05078900  
05131600  
50092700  
05079301  
50563400  
40022401  
05151700  
50488700  
50475700  
05178810  
05178400  
50492300  
50216300  
50492200  
05178500  
50422700  
05079611  
05160211  
05078502  
50057900  
COVER, OIL PUMP  
RETAINING STRAP  
BALL 3.5 MM G100  
ALLEN SCREW M5X12  
FLAT SPRING 0.4  
TUBE OIL SUCTION  
FISHPLATE  
BLINDRIVET3.2  
SHAFT  
CIRCLIP 1.9  
LEVER  
SHIM 8X14X1  
GOVERNOR LEVER  
DISC 8X14X0.5  
GOVERNOR SPRING  
STOP  
INTERMEDIATE PLATE  
ALLEN SCREW M3X8  
ALLEN SCREW M3X12  
STOP SPRING  
GOV. SPRING 0.3  
GOV. SPRING 0.2  
CIRCLIP 7  
1
1
1
4
1
1
1
2
1
2
1
2
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
4
1
1
1
2
1
2
1
2
1
1
1
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
31  
32  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
SHAFT  
TENSION SPRING  
O-RING 8X2 GRAY  
PLUG  
PRESSURE SPRING  
GRUB SCREW M10X10  
ECCENTRIC SCREW  
PLATE  
FILL.HEAD SCREW M5X12  
WASHER 5.3  
ALL.SCR. M5X25  
STOP  
SQUARE NUT M5  
CENTRIFUGAL WEIGHT  
CENTRIFUGAL WEIGHT  
GOVERNOR SLEEVE  
CYL.PIN 4 M6X8  
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 69  
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RObIN D1b40T92040 — TIMING ASSy.  
46  
1
48  
45  
12  
13  
42  
46  
47  
12  
13  
42  
43  
44  
42  
51  
11  
10  
6
9
41  
40  
39  
3
4
49  
5
7
38  
37  
36  
15  
8
35  
53  
29  
24  
34  
33  
25  
32  
26  
27  
28  
30  
31  
E H K  
D
Parts not available separately  
page 70 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)  
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RObIN D1b40T92040 — TIMING ASSy.  
nO.  
D
D
E
H
K
1
2#  
paRT nO.  
50223300  
50223300  
50223400  
50282501  
50342601  
01894200  
paRT name  
QTY.  
REMARKS  
LOCTITE221 50ML  
LOCTITE221 50ML  
LOCTITE648 10ML  
SILICON 30ML  
1
1
1
1
1
HOCHTEMP.FETT 400G  
TIMING COVER CP. ASSY ...............................1................INCLUDES ITEMS W/ #  
TIMING COVER.................................................1................NOT SOLD SEPARATELY  
3#  
4#  
5#  
6#  
7#  
8#  
9#  
10#  
11#  
12  
04185800  
50464100  
04185700  
04168600  
01344600  
04148800  
50530600  
50479500  
50400600  
03794201  
50469900  
01346710  
CLOSING PLUG  
O-RING 2X1  
CLOSING PLUG 4X15  
PLUG 4.3  
BOLT F.GOV.HOUSING  
MAIN BEARING  
GRUB SCREW M8X10  
OIL SEAL 35X47X7  
GRUB SCREW M 5X10  
CAM FOLLOW SP.  
ALLEN SCREW M6X30  
ROCKER LEVER ASSY ....................................1................INCLUDES ITEMS W/ $  
ROCKER LEVER...............................................1................NOT SOLD SEPARATELY  
BUSHING, ROCKER LEVER ............................1................NOT SOLD SEPARATELY  
PIN, ROCKER LEVER.......................................1................NOT SOLD SEPARATELY  
PIN, ROCKER LEVER.......................................1................NOT SOLD SEPARATELY  
CLAMP, ROCKER LEVER.................................1................NOT SOLD SEPARATELY  
CLAMP, ROCKER LEVER.................................1................NOT SOLD SEPARATELY  
SPINDLE............................................................1................NOT SOLD SEPARATELY  
1
1
1
1
1
1
4
1
2
2
2
13  
15#  
16$  
17$  
18$  
19$  
20$  
21$  
22$  
24#  
25  
50561800  
04094700  
04095700  
CTR.SUNK SCREW M6X40  
DRAW ROD  
PRESSURE SPRING  
1
1
1
26  
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 71  
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RObIN D1b40T92040 — TIMING ASSy. (CONTINuED))  
46  
1
48  
45  
12  
13  
42  
46  
42  
47  
43  
44  
12  
13  
42  
51  
11  
10  
6
9
41  
40  
39  
3
4
49  
5
7
38  
37  
36  
15  
8
35  
53  
29  
24  
34  
33  
25  
32  
26  
27  
28  
30  
31  
E H K  
D
Parts not available separately  
page 72 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)  
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RObIN D1b40T92040 — TIMING ASSy. (CONTINuED))  
nO.  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
51#  
53  
paRT nO.  
04133900  
04094802  
05095210  
50499300  
50144400  
50499400  
50384200  
04095210  
50463000  
50162900  
50459100  
50373100  
50397100  
01351700  
50329000  
50095100  
50288800  
50177500  
50392900  
03794100  
04146600  
04146000  
05127100  
50262400  
04189500  
paRT name  
DISC 10.7X19X0.5  
CUP  
SPRING F.GOVERNOR  
GRUB SCREW M6X35  
HEXAGON NUT M6  
GRUB SCREW M4X25  
ALLEN SCREW M6X12  
COVER  
ALLEN SCREW M8X130  
JOINT A8X14  
JOINT A22X27  
DRAIN PLG.MAGNT.M22  
ALLEN SCREW M4X10  
COVER  
O-RING 9.5X2.5  
SPRING WASHER A8  
ALLEN SCREW M8X55  
ALLEN SCREW M8X40  
ALLEN SCREW M8X50  
WASHER  
CAM FOLLOWER  
CAM FOLLOWER  
LEVER  
QTY.  
1
1
1
1
1
1
1
1
2
2
1
1
4
1
1
15  
11  
2
2
2
1
1
1
1
REMARKS  
THREADED PIN M6X10  
CUP  
1
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 73  
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RObIN D1b40T92040 — blOWER flyWHEEl & AlT. ASSy.  
1
2
3
7
6
15  
12  
14  
4
13  
8
10  
10-11  
9
11  
Parts not available separately  
page 74 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)  
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RObIN D1b40T92040 — blOWER flyWHEEl & AlT. ASSy.  
nO.  
1
2
3
4
6
7
8
9
10#  
11#  
12  
13  
14  
15  
paRT nO.  
04205800  
50003400  
50327300  
04161502  
04155101  
50502501  
04151100  
01926100  
paRT name  
QTY.  
REMARKS  
BLOWER RING  
SPRING WASHER A4  
ALLEN SCREW M4X20  
FLYWHEEL  
1
6
6
1
1
6
1
PLATE  
ALLEN SCREW M8X35  
GEAR RING  
ALTERNATOR ASSY 12V 200W .......................1................INCLUDES ITEMS W/ #  
FLYWHEEL COVER ..........................................1................NOT SOLD SEPARATELY  
ALTERNATOR....................................................1................NOT SOLD SEPARATELY  
SPRING WASHER A5 .......................................4  
ALLEN SCREW M5X25  
ALLEN SCREW M6X25  
SPRING WASHER A6  
50081900  
50547000  
50236600  
50081200  
4
5
5
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 75  
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RObIN D1b40T92040 — INJECTION EQuIpMENT ASSy.  
66  
53  
54  
51  
68  
52  
55  
2
54  
50  
49  
4
D
1
35  
45  
43  
60  
62  
67  
29  
63  
64  
30  
31  
65  
61  
32  
28  
33  
34  
59  
58  
57  
36  
56  
13  
8
9
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
37  
14  
15  
16  
17  
38  
39  
40  
41  
10  
11  
12  
page 76 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)  
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RObIN D1b40T92040 — INJECTION EQuIpMENT ASSy.  
nO.  
D
1
2%  
3%&  
paRT nO.  
50223300  
01389700  
01680600  
paRT name  
LOCTITE221 50ML  
QTY.  
REMARKS  
1
INJECTOR CPL. ...............................................1................INCLUDES ITEMS W/ %  
NOZZLE HOLD.+PIPE ......................................1................INCLUDES ITEM W/ &  
PIPE...................................................................1................NOT SOLD SEPARATELY  
4%& 05070601  
5%&  
SEALING CONE  
NIPPLE BODY ...................................................1................NOT SOLD SEPARATELY  
1
8%  
9%  
50436400  
50436500  
SHIM 1.0  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
SHIM 1.04  
SHIM 1.10  
SHIM 1.14  
SHIM 1.20  
SHIM 1.24  
SHIM 1.30  
SHIM 1.34  
SHIM 1.40  
SHIM 1.44  
SHIM 1.50  
SHIM 1.54  
SHIM 1.60  
SHIM 1.64  
SHIM 1.70  
SHIM 1.74  
SHIM 1.80  
SHIM 1.84  
SHIM 1.90  
SHIM 1.94  
10% 50436600  
11% 50436700  
12% 50436800  
13% 50436900  
14% 50437000  
15% 50437100  
16% 50437200  
17% 50437300  
18% 50437400  
19% 50437500  
20% 50437600  
21% 50437700  
22% 50437800  
23% 50437900  
24% 50438000  
25% 50438100  
26% 50438200  
27% 50438300  
28% 01389900  
29$%  
PARTS SET NOZZLE ASSY EPA .....................1................INCLUDES ITEMS W/ $  
SPRING .............................................................1................NOT SOLD SEPARATELY  
SPRING WASHER.............................................1................NOT SOLD SEPARATELY  
PLATE................................................................1................NOT SOLD SEPARATELY  
30$%  
31$%  
32$% 50566600  
33$%  
NOZZLE  
BODY.................................................................1................NOT SOLD SEPARATELY  
1
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 77  
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RObIN D1b40T92040 — INJECTION EQuIp. ASSy. (CONT.)  
66  
53  
54  
51  
68  
52  
55  
2
54  
50  
49  
4
D
1
35  
45  
43  
60  
62  
67  
29  
63  
64  
30  
31  
65  
61  
32  
28  
33  
34  
59  
58  
57  
36  
56  
13  
8
9
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
37  
14  
15  
16  
17  
38  
39  
40  
41  
10  
11  
12  
page 78 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)  
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RObIN D1b40T92040 — INJECTION EQuIp. ASSy. (CONT.)  
nO.  
34% 05070500  
35 01680810  
paRT nO.  
paRT name  
JOINT WASH.F.INJECT  
QTY.  
REMARKS  
1
FUEL INJECTOR PUMP CP..............................1................INCLUDES ITEMS W/ @  
36@ 01330801  
37@ 04096300  
38@ 04096400  
39@ 04096500  
40@ 04096600  
41@ 04096700  
42#@  
43#@ 04165200  
44#@  
45#@ 50476900  
46#@  
47#@  
CONTROL SLEEVE  
SHIM 14X18X0.2  
SHIM 14X18X0.3  
SHIM 14X18X0.4  
SHIM 14X18X0.5  
SHIM 14X18X0.6  
1
1
1
1
1
1
VALVE, FUEL INJECTOR PUMP.......................1................NOT SOLD SEPARATELY  
CON.SPR.WASHER 8  
BODY, FUEL INJECTOR PUMP........................1................NOT SOLD SEPARATELY  
JOINT WASHER  
SPRING, FUEL INJECTOR PUMP....................1................NOT SOLD SEPARATELY  
VALVE, FUEL INJECTOR PUMP.......................1................NOT SOLD SEPARATELY  
BODY, FUEL ......................................................1................NOT SOLD SEPARATELY  
1
1
48#@  
49@ 05180800  
50@ 50489200  
51@ 05181100  
52% 05215000  
53% 50464500  
54% 50110800  
55% 05129000  
VALVE PLATE  
O-RING 17X2  
DELIV.VALVE HOLDER  
HOSE 2.5X195  
HEXSCREW A M4X16  
JOINT A4X8  
CONNECTING NIPPLE  
HOLDING SPRING  
DISC 8  
O-RING 4X1.2  
ECCENTRIC PIN  
NIPPLE  
O-RING 7.5X10.5X1.5  
SUPPORT  
ALL.SCR. M6X30  
RETAINING YOKE  
FORK F. INJECTOR  
INSUL.HOSE 120MM  
F. INJ.PUMP BODY............................................1................INCLUDES ITEMS W/ #  
CLAMP 0.5X6.0XA6.0  
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
04161800  
50476000  
50330100  
04097710  
01756800  
50154300  
05183100  
50323900  
05089300  
05056700  
05267900  
01828510  
50577900  
1
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 79  
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RObIN D1b40T92040 — RECOIl STARTER ASSy.  
SEALING AND BONDING  
ADHESIVES  
K
20  
D
22  
2
4
8
7
11  
15 16  
9
6
5
14  
13  
12  
21  
17  
18  
1
19  
Not available separately  
page 80 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)  
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RObIN D1b40T92040 — RECOIl STARTER ASSy.  
nO.  
D
K
1
2%  
3%#  
paRT nO.  
50223300  
50342601  
01851900  
01497800  
paRT name  
LOCTITE221 50ML  
HOCHTEMP.FETT 400G  
RECOIL-STARTER ...........................................1................INCLUDES ITEMS W/ %  
HANDLE ASSY. ................................................1................INCLUDES ITEMS W/ #  
HANDLE ............................................................1................NOT SOLD SEPARATELY  
QTY.  
REMARKS  
1
1
4%# 03665200  
RUBBER SLEEVE  
RETURN SPRING  
HOUSING F.R.START  
SPRING WASHER A6  
ALLEN SCREW M6X10  
ROPE F.R.START  
1
1
1
4
4
1
5%  
6%  
05045201  
01569300  
50081200  
50062700  
05088901  
7%  
8%  
9%  
10%$  
ROPE PULLEY..................................................1................NOT SOLD SEPARATELY  
11% 05044901  
12% 05045001  
13% 50146300  
14% 50390701  
15%$ 05044800  
16% 05061300  
BRAKE SPRING  
BRAKE DISC  
HEX SCREW M6X18  
CON.SPR.WASHER 6  
RATCHET  
RETURN SPRING  
ALLEN SCREW M6X10  
SPRING WASHER 6  
DRIVING SLEEVE  
STICKER LABEL  
1
1
1
1
1
1
3
3
1
1
17  
18  
19  
20  
21  
50062700  
50170900  
04155000  
05298100  
01548800  
ROPE PULLEY .................................................1................INCLUDES ITEM W/ $  
WASHER 5.3  
22% 50514600  
1
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 81  
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RObIN D1b40T92040 — AIR DuCTING (A) ASSy.  
20  
21  
19  
18  
17  
2
22  
1
SEALING AND BONDING  
ADHESIVES  
13  
G
15  
24  
12  
4
23  
12  
25  
6
23  
12  
16  
9
10  
8
11  
11  
10  
9
Parts not available separately  
page 82 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)  
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RObIN D1b40T92040 — AIR DuCTING (A) ASSy.  
nO.  
G
1
2#  
3#  
4
5$  
6$  
8$  
9
10  
11  
12  
13  
14%  
paRT nO.  
50256501  
01853100  
paRT name  
LOCTITE IS407 20G  
QTY.  
REMARKS  
1
HOOD ASSY......................................................1................INCLUDES ITEM W/ #  
HOOD ................................................................1................NOT SOLD SEPARATELY  
SPRING CLIP  
COOLING AIR DUCT ASSY..............................1................INCLUDES ITEM W/ $  
AIR DUCT..........................................................1................NOT SOLD SEPARATELY  
SEALING STRIP119MM  
RUBBER SLEEVE  
FILL.HEAD SCREW M4X10  
WASHER 4.3  
RUBBER SLEEVE  
ALLEN SCREW M6X16  
COOLING AIR DUCT ASSY..............................1................INCLUDES ITEMS W/ %  
AIR DUCT..........................................................1................NOT SOLD SEPARATELY  
05152100  
01345400  
1
04144200  
50334800  
50445401  
50441600  
50163801  
50528100  
01345300  
1
1
4
4
4
3
15% 04144200  
SEALING STRIP119MM  
SCREW M6X12  
HEXAGON NUT M6  
SPRING WASHER 6  
SPACER BUSH  
COVER  
RUBBER SLEEVE  
SEALING STRIP  
FLAT WASHER 6.4  
WASHER 6.4X16X1.5  
CLIP  
1
1
2
2
2
1
1
1
2
1
1
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
50495000  
50144400  
50170900  
03354600  
01698200  
50334800  
03577200  
50144500  
04060600  
05001200  
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 83  
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RObIN D1b40T92040 — AIR DuCTING (b) ASSy.  
1
3
12  
SEALING AND BONDING  
ADHESIVES  
10  
31  
9
39  
8
38  
F
4
7
6
10  
11  
24  
29  
24  
28  
30  
10  
11  
12  
36  
27  
22  
16  
16  
29  
10  
24  
11  
26  
33  
5
17  
34  
32  
24  
28  
35  
16  
23  
34  
16  
17  
24  
21  
37  
16  
16  
17  
20  
17  
13  
14  
Parts not available separately  
page 84 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)  
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RObIN D1b40T92040 — AIR DuCTING (b) ASSy.  
nO.  
F
1
2#  
3
4#  
5#  
6#  
7#  
8
paRT nO.  
50223800  
01831300  
paRT name  
TECHNICOLL8058 0.75KG  
BLOWER DUCTING ASSY ...............................1................INCLUDES ITEMS W/ #  
BLOWER DUCTING..........................................1................NOT SOLD SEPARATELY  
QTY.  
REMARKS  
1
01331300  
50453300  
05189400  
05189300  
05227000  
50144400  
50170900  
50144400  
50170900  
50120000  
01661900  
01347600  
SUPPORT  
2
1
1
1
1
2
2
7
8
3
RUBBER SLEEVE  
SEALING STRIP 655MM  
SEALING STRIP  
SEALING STRIP 54MM  
HEXAGON NUT M6  
SPRING WASHER 6  
HEXAGON NUT M6  
SPRING WASHER 6  
DISC A6.4  
9
10  
11  
12  
13  
14  
15$%  
PARTING SHEET ASSY....................................1................INCLUDES ITEMS W/ $  
PARTING SHEET ASSY E-ST.NO FT ..............1................INCLUDES ITEMS W/ %  
PARTING SHEET ..............................................1................NOT SOLD SEPARATELY  
16$% 01378300  
17$% 03575500  
20$% 04215200  
SPACER BUSH  
4
4
1
2
2
2
7
2
2
4
2
1
1
1
1
2
1
1
1
1
1
RUBBER SEAL RING  
CLOSING COVER  
STUD M6 X45  
21  
22  
23  
24  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
50458100  
50114300  
50464401  
04042000  
05188600  
50328300  
04139000  
04098400  
05184000  
50026400  
01669400  
50144400  
50170900  
50170700  
01683300  
DISC 6.4  
STUD M6FO X35  
WASHER 6.5X22.5X1  
SPACER BUSH 7X12X7  
HEXAGON NUT VM6  
SPAC.TUBE 6.5X12X18  
SPAC.TUBE 7X12X16.3  
HEXAGON NUT M6X17  
HEXSCREW M6X35  
SUPPORT  
HEXAGON NUT M6  
SPRING WASHER 6  
ALLEN SCREW M6X16  
SUPPORT  
37% 04099500  
SEALING RING  
WASHER  
RUBBER BUSH  
38  
39#  
05140900  
50392610  
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 85  
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RObIN D1b40T92040 — CRANkCASE bREATHING SyS. ASSy.  
SEALING AND BONDING  
ADHESIVES  
4
F H  
E
1
3
5
8
6
7
Parts not available separately  
page 86 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)  
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RObIN D1b40T92040 — CRANkCASE bREATHING SyS. ASSy.  
nO.  
E
F
H
1
2#  
3#  
4#  
5#  
6#  
7
paRT nO.  
50223400  
50223800  
50282501  
01885800  
paRT name  
QTY.  
REMARKS  
LOCTITE648 10ML  
TECHNICOLL8058 0.75KG  
SILICON 30ML  
1
1
1
CRANKCASE BREATHER CP ..........................1................INCLUDES ITEMS W/ #  
OIL SEPARATOR...............................................1................NOT SOLD SEPARATELY  
FILTER BREATHING SYSTEM  
PLUG  
FUEL PIPE LW 7X35  
NIPPLE  
SUCTION PIPE  
CLAMP  
05102900  
05098100  
05197200  
05196000  
01626900  
50456800  
1
1
1
1
1
1
8
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 87  
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RObIN D1b40T92040 — fuEl TANk ASSy.  
1
2
6
8
9
7
D
3
10  
81  
82  
15  
13  
83  
10  
11  
12  
77  
30  
31  
32  
27  
28  
29  
27  
29  
33  
17  
6
36  
29  
16  
40 39 38  
18  
32  
37  
19  
26  
52  
44  
41  
52  
68  
69  
52  
45  
46  
15  
42  
43  
70  
52  
49  
67  
20  
67  
25  
67  
66  
52  
50  
51  
22  
67  
47  
65  
23  
48  
24  
21  
67  
64  
63  
60  
75  
52  
48  
78  
71  
72  
76  
61  
64  
79  
74  
62  
75  
80  
Parts not available separately  
61  
page 88 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)  
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RObIN D1b40T92040 — fuEl TANk ASSy.  
nO.  
D
1
2#  
paRT nO.  
50223300  
01853200  
01535302  
01635210  
paRT name  
LOCTITE221 50ML  
QTY.  
REMARKS  
1
FUEL TANK ASSY 5L F.SEP. ............................1................INCLUDES ITEMS W/ #  
CAP F. FUEL TANK  
FUEL FILTER ASSY. .........................................1................INCLUDES ITEMS W/ $  
FUEL FILTER.....................................................1................NOT SOLD SEPARATELY  
SPACER.............................................................1................NOT SOLD SEPARATELY  
RUBBER SLEEVE  
CONNECTING NIPPLE  
ROPE  
CIRCLIP 8  
FUEL HOSE 3.5X340  
CLAMP 11.3  
CONNECTING NIPPLE  
FUEL VENT. VALVE  
FUEL TANK........................................................1................NOT SOLD SEPARATELY  
RUBBER SLEEVE  
RUBBER SLEEVE  
CONNECTING NIPPLE  
BREATHER HOSE  
FUEL HOSE 5.0X50  
HOSE NIPPLE T  
HOSE 2.5X195  
1
3#  
4#$  
5#$  
6#$  
7#  
8#  
9#  
10#  
11#  
12#  
13#  
14#  
15#  
16#  
17#  
18#  
50440901  
05189001  
01628900  
50500800  
05160700  
50399801  
05084010  
01534900  
2
1
1
1
1
1
1
1
50440800  
05130400  
05184400  
05189700  
2
1
1
1
1
1
1
1
1
1
1
1
4
2
10  
2
2
4
19% 05289300  
20% 05175601  
21  
22% 03664210  
23% 01534601  
24% 05214800  
25% 05284010  
05215000  
HOSE 5X130  
FUEL VENTG.VALVE  
FUEL HOSE 4.5X40  
FUEL HOSE 3.5X160  
TUBE  
DISC A 6.4  
SUPPORT  
DISC 7.1X17.9X2  
HEX NUT M 8  
FLAT WASHER 8.4  
DISC 8.2X22X2  
26  
27  
28  
29  
30  
31  
32  
33  
34&  
35&  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
05190900  
50120000  
01331300  
05110010  
40028400  
50148100  
05109810  
01655800  
INSULATING TUBE ..........................................2................INCLUDES ITEMS W/ &  
INSULATING SLEEVE.......................................1................NOT SOLD SEPARATELY  
RUBBER SHELL................................................1................NOT SOLD SEPARATELY  
SUPPORT .........................................................1  
05170110  
50231900  
01557000  
50170900  
50144000  
50120000  
50170900  
50170700  
04118800  
04042000  
STUD M8X25  
2
4
2
2
4
4
4
2
2
HEXSCREW M6X16  
SPRING WASHER 6  
HEXSCREW M8X40  
DISC A6.4  
SPRING WASHER 6  
ALLEN SCREW M6X16  
DISC 6.5X13X4.8  
WASHER 6.5X22.5X1  
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 89  
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RObIN D1b40T92040 — fuEl TANk ASSy. (CONTINuED)  
1
2
6
8
9
7
D
3
10  
81  
82  
15  
13  
83  
10  
11  
12  
77  
30  
31  
32  
27  
28  
29  
27  
29  
33  
17  
6
36  
29  
16  
40 39 38  
18  
32  
37  
19  
26  
52  
44  
41  
52  
68  
69  
52  
45  
46  
15  
42  
43  
70  
52  
49  
67  
20  
67  
25  
67  
66  
52  
50  
51  
22  
67  
47  
65  
23  
48  
24  
21  
67  
64  
63  
60  
75  
52  
48  
78  
71  
72  
76  
61  
64  
79  
74  
62  
75  
80  
Parts not available separately  
61  
page 90 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)  
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RObIN D1b40T92040 — fuEl TANk ASSy. (CONTINuED)  
nO.  
46  
47  
paRT nO.  
50453300  
05213010  
paRT name  
QTY.  
1
1
REMARKS  
RUBBER SLEEVE  
FUEL HOSE 7X25  
HOSE CLIP  
48% 50441100  
49% 00805502  
50% 05301200  
51% 03663710  
52% 50399801  
60% 50539200  
61% 50441600  
62% 50446900  
63% 05279500  
64% 50501600  
65% 03663610  
66% 03663610  
67% 50570900  
68% 05289300  
69% 05122701  
70% 03663710  
71% 40021500  
72% 40021400  
74% 05285400  
75% 50556600  
2
VENT VALVE  
NIPPLE  
FUEL HOSE 5.0/50  
CLAMP 11.3  
FUEL FILT. EXT. MOUNT  
WASHER 4.3  
ALLEN SCREW M4X16  
SUPPORT  
HEX NUT M 4  
FUEL HOSE 5X330  
FUEL HOSE 5X330  
CLAMP 12.8  
FUEL HOSE 5.0X50  
HOSE NIPPLE T  
FUEL HOSE 5.0/50  
SEAL WIRE 0.5-0.3  
LEAD SEAL 8 MM  
SUPPORT  
RUBBER SLEEVE  
STRAP  
STICKER,DIESEL FUEL  
NIPPLE  
O-RING 7.5X10.5X1.5  
1
1
1
6
1
2
2
1
2
1
1
5
1
1
1
1
1
1
2
2
1
1
1
76  
77#  
50358400  
05235601  
78% 01756800  
79% 50154300  
80  
81  
82  
83  
01778520  
05235700  
50313100  
03613600  
FUEL FILTER CP. ASSY. ...................................1................INCLUDES ITEMS W/ %  
CONNECTING NIPPLE  
JOINT A 6X10  
VENT SCREW M6  
1
1
1
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 91  
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RObIN D1b40T92040 — AIR fIlTER ASSy.  
16  
1
17  
16  
2
5
6
7
8
5
6
3
37  
12  
13  
10  
9
Part not available separately  
page 92 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)  
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RObIN D1b40T92040 — AIR fIlTER ASSy.  
nO.  
1
2#  
3#  
4#  
5
6
7#  
8
paRT nO.  
01637410  
paRT name  
QTY.  
REMARKS  
AIR FILTER HOUSING ASSY............................1................INCLUDES ITEMS W/ #  
AIR FILTER HOUSING ......................................1................NOT AVAILABLE SEPARATELY  
05167700  
05166200  
50095100  
50171500  
50484100  
50454300  
01637300  
05158000  
SEALING STRIP 665MM  
RUBBER SHELL 32MM  
SPRING WASHER A8  
ALLEN SCREW M 8X 25  
AIR FILTER ELEMENT  
KNURLED NUT M6  
COVER ASSY, AIR FILTER .............................1................INCLUDES ITEMS W/ $  
SEALING STRIP  
COVER, AIR FILTER .........................................1................NOT AVAILABLE SEPARATELY  
RUBBER SLEEVE  
WING NUT M6  
GASKET AIR FILTER  
INSULATING FLANGE  
CLOSING COVER  
1
1
3
3
1
1
9
10$  
11$  
12  
13  
16  
17  
37  
1
50435800  
50452200  
05149900  
05149800  
04215300  
1
1
2
1
1
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 93  
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RObIN D1b40T92040 — ExHAuST SlICENCER ASSy.  
14  
13  
1
4
3
7
8
14  
15  
16  
17  
9
11  
12  
10  
91  
PARTS NOT AVAILABLE SEPARATELY  
page 94 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)  
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RObIN D1b40T92040 — ExHAuST SlICENCER ASSy.  
nO.  
1
2#  
3#  
4#  
7
paRT nO.  
01872500  
paRT name  
QTY.  
REMARKS  
EXHAUST SILENCER ASSY.............................1................INCLUDES ITEMS W/ #  
EXHAUST SILENCER.......................................1................NOT SOLD SEPARATELY  
01732701  
50403900  
50474200  
50114300  
00380000  
03740900  
50148100  
40028400  
01629000  
50422500  
50114300  
50170900  
50177100  
465459660  
GASKET MUFFLER  
ALLEN SCREW M8X25  
ALLEN SCREW M6X16  
DISC 6.4  
HEX SCREW M8X50  
PIPE CLIP  
FLAT WASHER 8.4  
HEX NUT M8  
PROTECT.GUARD EXHAUST  
CTR. SUNK SCREW M6X12  
DISC 6.4  
1
3
1
1
1
1
1
1
1
2
1
1
1
1
8
9
10  
11  
12  
13  
14  
15  
16  
17  
91  
SPRING WASHER 6  
HEX SCREW M6X16  
EXHAUST PIPE  
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 95  
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RObIN D1b40T92040 — STARTER/REGulATOR ASSy.  
1
4
5
2
3
1
17  
23  
27  
26  
22  
28  
2
25  
21  
17  
16  
19  
20  
17  
29  
3
24  
18  
page 96 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)  
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RObIN D1b40T92040 — STARTER/REGulATOR ASSy.  
nO.  
1
2
3
4
paRT nO.  
50402300  
50170900  
50144500  
04099100  
50483500  
50165400  
50148100  
01983800  
01663000  
05182912  
50144400  
50439500  
50344700  
50025400  
50120000  
03714100  
50095100  
50392900  
50402100  
paRT name  
QTY.  
2
4
3
1
1
2
6
1
1
1
2
3
1
1
2
1
REMARKS  
ALLEN SCREW M6X70  
SPRING WASHER 6  
FLAT WASHER 6.4  
RETAINING BRACKET  
STARTER12V 1.0KW  
ALLEN SCREW M8X16  
FLAT WASHER 8.4  
TENS. REGULATOR 12V  
SUPPORT  
5
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
SUPPORT  
HEXAGON NUT M6  
STRAP 2.6X200  
HEXAGON NUT M8  
HEX SCREW M6X10  
DISC A6.4  
SPACER BUSH  
SPRING WASHER A8  
ALLEN SCREW M8X50  
PLUG SLEEVE HOUSING  
1
1
1
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 97  
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RObIN D1b40T92040 — ElECTRIC EQuIpMENT WIRING ASSy.  
11  
10  
56  
55  
12  
35  
36  
17  
13  
14  
page 98 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)  
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RObIN D1b40T92040 — ElECTRIC EQuIpMENT WIRING ASSy.  
nO.  
10  
11  
12  
13  
14  
17  
35  
36  
55  
56  
paRT nO.  
001220620  
50144500  
01667001  
50167400  
50439500  
50469100  
01574300  
01715300  
50373700  
50373600  
paRT name  
BOLT 6X20 T  
FLAT WASHER 6.4  
WIRE HARNESS  
STRAP  
QTY.  
REMARKS  
2
2
1
1
4
1
1
1
1
1
STRAP 2.6X200  
OIL PRESSURE SWITCH  
ELECTRIC WIRE/350MM  
ELECTRIC WIRE/430MM  
PLUG SLEEVE HOUSING  
PIN TERM.HOUS.6WAY  
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 99  
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RObIN D1b40T92040 — SpEED CONTROl ASSy.  
11  
10  
9
22  
20  
10  
16  
50  
17  
2
52  
51  
2
1
7
14  
15  
21  
19  
8
6
12  
13  
6
5
page 100 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)  
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RObIN D1b40T92040 — SpEED CONTROl ASSy.  
nO.  
1
2
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
19  
20  
21  
22  
50  
51  
52  
paRT nO.  
05141200  
020406040  
50511900  
50216300  
05117700  
50094300  
50484600  
50483100  
50025000  
50342400  
50148100  
05189600  
03599600  
50328300  
50208500  
50423900  
50380800  
03292900  
05165000  
05179100  
05179000  
50400600  
paRT name  
ADJUSTING SCREW  
NUT M6, H=4.2  
ALLEN SCREW M 5X30  
WASHER 5.3  
LEVER  
HEXAGON NUT M5  
PRESSURE SPRING  
CABLE CLAMP 2.2MM  
HEX SCREW M 4X10  
ALLEN SCREW M 8X50  
FLAT WASHER 8.4  
PLATE  
QTY.  
1
2
1
2
1
1
1
2
1
1
1
1
1
1
1
1
REMARKS  
SPACER BUSH  
HEXAGON NUT VM6  
SPRING WASHER 8  
CTR.SUNK SCREW M6X20  
CTR.SUNK SCREW M6X10  
SPACER TUBE  
GUIDE BUSH  
SPRING  
BUSH  
GRUB SCREW M5X10  
1
1
1
1
1
1
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 101  
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TERMS AND CONDITIONS Of SAlE — pARTS  
5. Parts must be in new and resalable  
condition, in the original Multiquip  
package (if any), and with Multiquip part  
numbers clearly marked.  
Multiquip reserves the right to quote and  
sell direct to Government agencies, and to  
Original Equipment Manufacturer accounts  
who use our products as integral parts of their  
own products.  
paYmenT TeRms  
Terms of payment for parts are net 30 days.  
FReighT pOLiCY  
6. The following items are not returnable:  
All parts orders will be shipped collect or  
prepaid with the charges added to the invoice.  
All shipments are F.O.B. point of origin.  
Multiquip’s responsibility ceases when a  
signed manifest has been obtained from the  
carrier, and any claim for shortage or damage  
must be settled between the consignee and  
the carrier.  
a. Obsolete parts. (If an item is in the  
price book and shows as being  
replaced by another item, it is  
obsolete.)  
speCiaL eXpediTing seRviCe  
A $35.00 surcharge will be added to the  
invoice for special handling including bus  
shipments, insured parcel post or in cases  
where Multiquip must personally deliver the  
parts to the carrier.  
b. Any parts with a limited shelf life  
(such as gaskets, seals, “O” rings,  
and other rubber parts) that were  
purchased more than six months  
prior to the return date.  
LimiTaTiOns OF seLLeR’s LiaBiLiTY  
minimum ORdeR  
Multiquip shall not be liable hereunder for  
damages in excess of the purchase price of  
the item with respect to which damages are  
claimed, and in no event shall Multiquip be  
liable for loss of profit or good will or for any  
other special, consequential or incidental  
damages.  
The minimum charge for orders from Multiquip  
is $15.00 net. Customers will be asked for  
instructions regarding handling of orders not  
meeting this requirement.  
c. Any line item with an extended  
dealer net price of less than  
$5.00.  
d. Special order items.  
ReTuRned gOOds pOLiCY  
Return shipments will be accepted and  
credit will be allowed, subject to the following  
provisions:  
e. Electrical components.  
f. Paint, chemicals, and lubricants.  
g. Decals and paper products.  
h. Items purchased in kits.  
LimiTaTiOn OF WaRRanTies  
No warranties, express or implied, are  
made in connection with the sale of parts or  
trade accessories nor as to any engine not  
manufactured by Multiquip. Such warranties  
made in connection with the sale of new,  
complete units are made exclusively by a  
statement of warranty packaged with such  
units, and Multiquip neither assumes nor  
authorizes any person to assume for it  
any other obligation or liability whatever in  
connection with the sale of its products. Apart  
from such written statement of warranty,  
there are no warranties, express, implied or  
statutory, which extend beyond the description  
of the products on the face hereof.  
1. A Returned Material Authorization  
must be approved by Multiquip prior to  
shipment.  
7. The sender will be notified of any material  
received that is not acceptable.  
8. Such material will be held for five  
working days from notification, pending  
instructions. If a reply is not received  
within five days, the material will be  
returned to the sender at his expense.  
2. To obtain a Return Material Authorization,  
a list must be provided to Multiquip  
Parts Sales that defines item numbers,  
quantities, and descriptions of the items  
to be returned.  
9. Credit on returned parts will be issued  
at dealer net price at time of the original  
purchase, less a 15% restocking  
charge.  
a. The parts numbers and descriptions  
must match the current parts price  
list.  
b. The list must be typed or computer  
generated.  
10. In cases where an item is accepted, for  
which the original purchase document  
can not be determined, the price will be  
based on the list price that was effective  
twelve months prior to the RMA date.  
c. The list must state the reason(s)  
for the return.  
Effective: February 22, 2006  
d. The list must reference the sales  
order(s) or invoice(s) under  
which the items were originally  
purchased.  
11. Credit issued will be applied to future  
purchases only.  
pRiCing and ReBaTes  
e. The list must include the name  
and phone number of the person  
requesting the RMA.  
Prices are subject to change without prior  
notice. Price changes are effective on a  
specific date and all orders received on or  
after that date will be billed at the revised price.  
Rebates for price declines and added charges  
for price increases will not be made for stock  
on hand at the time of any price change.  
3. AcopyoftheReturnMaterialAuthorization  
must accompany the return shipment.  
4. Freight is at the sender’s expense. All  
parts must be returned freight prepaid to  
Multiquip’s designated receiving point.  
page 102 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)  
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NOTES  
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 103  
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OperatiOn and parts Manual  
HERE’S HOW TO GET HELP  
PLEASE HAVE THE MODEL AND SERIAL  
NUMBER ON-HAND WHEN CALLING  
UNITED STATES  
Multiquip Corporate Office  
MQ Parts Department  
18910 Wilmington Ave.  
Carson, CA 90746  
Contact: [email protected]  
Tel. (800) 421-1244  
Fax (310) 537-3927  
800-427-1244  
310-537-3700  
Fax: 800-672-7877  
Fax: 310-637-3284  
Service Department  
Warranty Department  
800-421-1244  
310-537-3700  
Fax: 310-537-4259  
Fax: 310-943-2238  
800-421-1244  
310-537-3700  
Fax: 310-943-2249  
Technical Assistance  
800-478-1244  
UNITED KINGDOM  
CANADA  
Multiquip  
Multiquip (UK) Limited Head Office  
4110 Industriel Boul.  
Laval, Quebec, Canada H7L 6V3  
Contact: [email protected]  
Tel: (450) 625-2244  
Tel: (877) 963-4411  
Fax: (450) 625-8664  
Unit 2, Northpoint Industrial Estate, Tel: 0161 339 2223  
Fax: 0161 339 3226  
Globe Lane,  
Dukinfield, Cheshire SK16 4UJ  
Contact: [email protected]  
© COPYRIGHT 2014, MULTIQUIP INC.  
Multiquip Inc, the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property  
of their respective owners and used with permission.  
This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.  
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in  
this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published  
in this publication at any time without notice and without incurring any obligations.  
Your Local Dealer is:  
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