Multiquip Automobile Parts MTR40F User Manual

OPERATION AND PARTS MANUAL  
SERIES  
MODEL MTR40F  
TAMPING RAMMER  
(ROBIN EH090D/EH092D GASOLINE ENGINES)  
Revision #3 (01/05/12)  
To find the latest revision of this  
publication, visit our website at:  
THIS MANUAL MUST ACCOMPANYTHE EQUIPMENT AT ALLTIMES.  
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PROPOSITION 65 WARNING  
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NOTES  
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 3  
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TABLE OF CONTENTS  
MTR40F Tamping Rammer Robin EH-090D Engine  
Proposition 65 Warning .............................................2  
Table Of Contents .....................................................4  
Parts Ordering Procedures .......................................5  
Safety Information................................................. 6-9  
Specifications ..........................................................10  
General Information ................................................11  
Components............................................................12  
Basic Engine ...........................................................13  
Operation .......................................................... 14-17  
Maintenance ..................................................... 18-20  
Troubleshooting ................................................ 22-23  
Explanation Of Codes In Remarks Column ............24  
Suggested Spare Parts ...........................................25  
Name Plate and Decals .................................... 26-27  
Crankcase and Engine Assembly ..................... 28-31  
Guide Cylinder Assembly.................................. 32-33  
Tank and Handle Assembly .............................. 34-35  
Foot Assembly .................................................. 36-37  
Narrow Foot Assembly (Option) ....................... 38-39  
Trench Shoe Assembly (Option) ....................... 40-41  
Crankcase Assembly ........................................ 42-43  
Crankshaft and Piston Assembly ...................... 44-45  
Intake and Exhaust Assembly........................... 46-47  
Governor Assembly .......................................... 48-49  
Blower Housing and Recoil Starter Assy. ......... 50-51  
Carburetor Assembly ........................................ 52-53  
Electric Device Assembly .................................. 54-55  
Robin EH-092D Engine  
Crankcase Assembly ........................................ 56-57  
Crankshaft and Piston Assembly ...................... 58-59  
Intake and Exhaust Assembly........................... 60-61  
Carburetor Assembly ........................................ 62-63  
Air Cleaner Assembly........................................ 64-65  
Governor, Operation Assembly......................... 66-67  
Blower Housing Assembly ............................... 68-69  
Recoil Starter Assembly.................................... 70-71  
Accessories Assembly ...................................... 72-73  
Terms and Condition of Sale — Parts ......................... 74  
NOTICE  
Specification and part number are subject to  
change without notice.  
PAGE 4 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)  
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PARTS ORDERING PROCEDURES  
Ordering parts has never been easier!  
Choose from three easy options:  
Effective:  
January 1st, 2006  
Best Deal!  
Order via Internet (Dealers Only):  
Order parts on-line using Multiquip’s SmartEquip website!  
If you have an MQ Account, to obtain a Username  
and Password, E-mail us at: parts@multiquip.  
com.  
View Parts Diagrams  
Order Parts  
Print Specification Information  
To obtain an MQ Account, contact your  
District Sales Manager for more information.  
Use the internet and qualify for a 5% Discount  
on Standard orders for all orders which include  
complete part numbers.*  
to log in and save!  
Order Parts  
Note: Discounts Are Subject To Change  
Fax your order in and qualify for a 2% Discount  
on Standard orders for all orders which include  
complete part numbers.*  
Order via Fax (Dealers Only):  
All customers are welcome to order parts via Fax.  
Domestic (US) Customers dial:  
1-800-6-PARTS-7 (800-672-7877)  
Note: Discounts Are Subject To Change  
Domestic (US) Dealers Call:  
Order via Phone:  
1-800-427-1244  
Non-Dealer Customers:  
International Customers should contact  
their local Multiquip Representatives for  
Parts Ordering information.  
Contact your local Multiquip Dealer for  
parts or call 800-427-1244 for help in  
locating a dealer near you.  
When ordering parts, please supply:  
Dealer Account Number  
Specify Preferred Method of Shipment:  
Dealer Name and Address  
UPS/Fed Ex  
DHL  
Truck  
Priority One  
Ground  
Shipping Address (if different than billing address)  
Return Fax Number  
Next Day  
Second/Third Day  
Applicable Model Number  
Quantity, Part Number and Description of Each Part  
NOTICE  
All orders are treated as Standard Orders and will  
ship the same day if received prior to 3PM PST.  
WE ACCEPT ALL MAJOR CREDIT CARDS!  
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 5  
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SAFETY INFORMATION  
Do not operate or service the equipment before reading  
the entire manual. Safety precautions should be followed  
at all times when operating this equipment.  
Failure to read and understand the safety  
messages and operating instructions could  
result in injury to yourself and others.  
Potential hazards associated with the operation of this  
equipment will be referenced with hazard symbols which  
may appear throughout this manual in conjunction with  
safety messages.  
SAFETY MESSAGES  
The four safety messages shown below will inform you  
about potential hazards that could injure you or others.The  
safety messages specifically address the level of exposure  
to the operator and are preceded by one of four words:  
DANGER,WARNING, CAUTION or NOTICE.  
SAFETY SYMBOLS  
DANGER  
Indicates a hazardous situation which, if not avoided,  
WILL result in DEATH or SERIOUS INJURY.  
WARNING  
Indicates a hazardous situation which, if not avoided,  
COULD result in DEATH or SERIOUS INJURY.  
CAUTION  
Indicates a hazardous situation which, if not avoided,  
COULD result in MINOR or MODERATE INJURY.  
NOTICE  
Addresses practices not related to personal injury.  
PAGE 6 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)  
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SAFETY INFORMATION  
„ ALWAYS know the location of the nearest phone or keep a  
phone on the job site. Also, know the phone numbers of  
the nearest ambulance, doctor and fire department. This  
information will be invaluable in the case of an emergency.  
GENERAL SAFETY  
CAUTION  
„ NEVER operate this equipment without proper protective  
clothing, shatterproof glasses, respiratory protection,  
hearing protection, steel-toed boots and other protective  
devices required by the job or city and state regulations.  
RAMMER SAFETY  
DANGER  
„ NEVER operate the equipment in an explosive  
atmosphere or near combustible materials.An  
explosion or fire could result causing severe  
bodily harm or even death.  
„ NEVER operate this equipment when not  
feeling well due to fatigue, illness or when  
under medication.  
„ NEVER operate this equipment under the influence of  
drugs or alcohol.  
WARNING  
„ NEVER disconnect any emergency or safety devices.  
These devices are intended for operator safety.  
Disconnection of these devices can cause severe injury,  
bodily harm or even death.Disconnection of any of these  
devices will void all warranties.  
„ ALWAYS check the equipment for loosened threads or  
bolts before starting.  
„ DO NOT use this machine on ground that is harder than  
the machine can handle, or for driving pilings or tamping  
rock beds. Furthermore, use of the machine on sloping  
ground, such as the side of an embankment, may make  
the machine unstable and can cause an accident. It can  
also result in premature machine wear due to uneven  
loads on the machine.  
„ DO NOT use the equipment for any purpose other than  
its intended purposes or applications.  
NOTICE  
„ This equipment should only be operated by trained and  
qualified personnel 18 years of age and older.  
„ Whenever necessary, replace nameplate, operation and  
safety decals when they become difficult read.  
Use the machine with confidence for tamping earth and  
sand, soil, gravel, and asphalt.DO NOT use the machine  
for other types of jobs.  
„ Manufacturer does not assume responsibility for any  
accident due to equipment modifications. Unauthorized  
equipment modification will void all warranties.  
CAUTION  
„ NEVER lubricate components or attempt service on a  
running machine.  
„ NEVER use accessories or attachments that are not  
recommended by Multiquip for this equipment. Damage  
to the equipment and/or injury to user may result.  
NOTICE  
„ ALWAYS keep the machine in proper running condition.  
„ ALWAYS know the location of the nearest  
fire extinguisher.  
„ Fix damage to machine and replace any broken parts  
immediately.  
„ ALWAYS know the location of the nearest  
first aid kit.  
„ ALWAYS store equipment properly when it is not being  
used.Equipment should be stored in a clean, dry location  
out of the reach of children and unauthorized personnel.  
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 7  
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SAFETY INFORMATION  
ENGINE SAFETY  
DANGER  
FUEL SAFETY  
DANGER  
„ The engine fuel exhaust gases contain poisonous carbon  
monoxide. This gas is colorless and odorless, and can  
cause death if inhaled.  
„ DO NOT add fuel to equipment if it is placed inside truck  
bed with plastic liner. Possibility exists of explosion or  
fire due to static electricity.  
„ The engine of this equipment  
requires an adequate free flow  
of cooling air.NEVER operate  
this equipment in any enclosed  
or narrow area where free flow  
of the air is restricted.If the air  
flow is restricted it will cause  
injury to people and property  
and serious damage to the  
equipment or engine.  
WARNING  
„ DO NOT place hands or fingers inside engine  
compartment when engine is running.  
„ NEVER operate the engine with heat shields or  
guards removed.  
„ DO NOT start the engine near spilled fuel or combustible  
fluids. Fuel is extremely flammable and its vapors can  
cause an explosion if ignited.  
„ DO NOT remove the engine oil drain plug  
while the engine is hot. Hot oil will gush  
out of the oil tank and severely scald any  
persons in the general area of the rammer.  
„ ALWAYS refuel in a well-ventilated area, away from  
sparks and open flames.  
„ ALWAYS use extreme caution when working with  
flammable liquids.  
CAUTION  
„ NEVER touch the hot exhaust manifold,  
muffler or cylinder.Allow these parts to cool  
before servicing equipment.  
„ DO NOT fill the fuel tank while the engine is running  
or hot.  
„ DO NOT overfill tank, since spilled fuel could ignite if it  
comes into contact with hot engine parts or sparks from  
the ignition system.  
NOTICE  
„ NEVER run engine without an air filter or with a dirty air  
filter.Severe engine damage may occur.Service air filter  
frequently to prevent engine malfunction.  
„ Store fuel in appropriate containers, in well-ventilated  
areas and away from sparks and flames.  
„ NEVER tamper with the factory settings  
of the engine or engine governor. Damage  
to the engine or equipment can result  
if operating in speed ranges above the  
maximum allowable.  
„ NEVER use fuel as a cleaning agent.  
„ DO NOT smoke around or near the  
equipment. Fire or explosion could result  
from fuel vapors or if fuel is spilled on a  
hot engine.  
PAGE 8 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)  
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SAFETY INFORMATION  
TRANSPORTING SAFETY  
CAUTION  
„ NEVER allow any person or animal to stand underneath  
the equipment while lifting.  
NOTICE  
„ Before lifting, make sure that the equipment parts (hook  
and vibration insulator) are not damaged and screws are  
not loose or missing.  
„ Always make sure crane or lifting device has been  
properly secured to the lifting bail (hook) of the  
equipment.  
„ ALWAYS shutdown engine before transporting.  
„ NEVER lift the equipment while the engine is running.  
„ Tighten fuel tank cap securely and close fuel cock to  
prevent fuel from spilling.  
„ Use adequate lifting cable (wire or rope) of sufficient  
strength.  
„ Use one point suspension hook and lift straight  
upwards.  
„ DO NOT lift machine to unnecessary heights.  
„ ALWAYS tie down equipment during transport by  
securing the equipment with rope.  
„ Never allow any person or animal to stand underneath the  
equipment while lifting.  
ENVIRONMENTAL SAFETY  
NOTICE  
„ Dispose of hazardous waste properly.  
Examples of potentially hazardous waste  
are used motor oil, fuel and fuel filters.  
„ DO NOT use food or plastic containers to dispose of  
hazardous waste.  
„ DO NOT pour waste, oil or fuel directly onto the ground,  
down a drain or into any water source.  
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 9  
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SPECIFICATIONS  
Table1. MTR-40F Rammer Specifications  
MODEL  
Overall Height  
Overall Width  
Overall Length  
Shoe Size  
MTR-40F U.S. (metric)  
43.7 in. (1,110 mm)  
13.8 in. (351 mm)  
24.5 in. (622 mm)  
5.9 x 10.6 in. (150 x 270 mm)  
650 ~ 699  
Blows/minute  
Tamping Area  
Impact Force  
Clutch  
1,453 sq. ft. per hr (135 sq.m per hr)  
1,215 lbs./blow ( 550 kg/blow)  
Automatic Centrifugal  
30 fpm (9 mpm)  
Travel Speed  
Stroke (Jump Height)  
Operating Weight  
2.2 in. (55 mm)  
101 lbs. (46 kg)  
Table 2. Specifications (Engine)  
Model  
ROBIN EH090D45050/EH092D45010  
Air-cooled 4 stroke, Single Cylinder, OHV,  
Horizontal Shaft Gasoline Engine  
Type  
2.01 in. X 1.65 in.  
(51 mm x 42 mm)  
Bore X Stroke  
Displacement  
Max Output  
5.24 cu. in (86 cm3)  
2.4 H.P./3600 R.P.M. (1.8 kW)  
Unleaded Gasoline  
Fuel  
Engine  
Fuel Tank Capacity  
Lube Oil Capacity  
Speed Control Method  
Spark Plug  
2.1 qts (2.0 liters)  
0.79 gal. (0.3 liters)  
Centrifugal Fly-weight Type  
NKG BM6A, BMR6A  
Dual Element Type  
Air Cleaner  
Ignition System  
Starting Method  
Flywheel Magneto (Soild State)  
Recoil Start  
9.1 x 11.6 X 13.0 in.  
(232 X 295 X 330 mm.)  
Dimension (L x W x H)  
Dry Net Weight  
20.7 lbs. (9.4 Kg.)  
NOTICE  
Specifications are general and are subject to change without  
notice. If exact measurements are required, equipment should  
be weighed and measured.  
PAGE 10 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)  
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GENERAL INFORMATION  
Definition of Tamping Rammer  
CAUTION  
The Mikasa MTR40FTamping Rammer is a powerful compacting  
tool capable of applying a tremendous force in consecutive  
impacts to a soil surface. Its applications include soil compacting  
for backfilling for gas pipelines, water pipelines and cable  
installation work.  
Before starting operation check the lifting  
handle to:  
1. Make sure that there is no damage on the bolts.  
The impact force of the MTR40F levels and uniformly compacts  
voids between soil particles to increase dry density.  
2. Make sure that there is no crack or breakage on handle.  
Circular motion is converted to create impact force.The MTR40F  
tamping rammer develops a powerful compacting force at the  
foot of the rammer. To maintain optimum performance, proper  
operation and service are essential.  
3. Make sure that there is no fissure on the surface. If there  
is any abnormality or damage, replace with new one.  
For operation:  
This handle is to be used to lift up the shoe part of the machine  
with the body laid down on the ground or truck bed.  
Construction of Tamping Rammer  
The Mikasa MTR40F is equipped with a Robin air-cooled, four-  
cycle gasoline engine. Transmission of power takes place by  
increasing the engine speed to engage the centrifugal clutch.  
1. Use proper lifting techniques to avoid back injury. This  
handle is for manual lifting only.  
2. Do not use this handle as a rammer lift point. Use the  
lifting point on the top of the machine.  
Rammer Spring Cylinder and Crankcase Bearings  
The Mikasa MTR40F uses zerk grease fittings to lubricate the  
spring cylinder and crankcase bearings. Lubricate these grease  
fittings as indicated in the maintenance section of this manual.  
3. Do not move the rammer with the lifting handle and the  
front rollers more than 16 feet (5 meters).  
Controls  
Before starting the MTR40F Tamping Rammer, identify and  
understand the functions of the controls.  
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 11  
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COMPONENTS  
Figure 1. MTR40F Rammer  
Figure 1 shows the location of the controls and components  
for the MTR40F Tamping Rammer. The functions of each  
control is described below:  
8. Fuel Tank/Cap — Remove this cap to add unleaded  
gasolinetothefueltank.Makesurecapistightenedsecurely.  
DO NOT over fill.  
1. Throttle Lever Used to adjust engine speed (rpm).  
Move lever forward (SLOW) to reduce engine speed,  
move lever back toward operator (FAST) to increase  
speed.  
WARNING  
Add fuel to the tank only when the engine is  
stopped and has cooled down. In the event  
of a fuel spill, DO NOT attempt to start the  
engine until the fuel residue has been  
completely wiped up and the area  
surrounding the engine is dry.  
2. Fuel Shut-OffValve — Supplies fuel from the fuel tank  
to the engine. To begin fuel flow move the fuel shut-off  
valve  
downward.  
3. PrimaryAirCleaner Pre-cleans(firststage) dirtand  
other debris from entering the engine.  
4. Foot Laminated wood with tempered steel plate for  
9. EngineAirCleanerPreventsdirt(secondstage)and  
superior shock absorption.  
other debris from entering the engine.  
5. GripWhentransportingtherammer,carryitbygriping  
10. Dust Sleeve — Prevents dust and debris from entering  
the handle.  
into the spring cylinder.  
6. NameplateDisplaysinformationregardingtherammer.  
11. ZerkFittingsLubricatesmainspringsandcrankcase  
7. Handle — To operate rammer GRIP handle assembly  
bearings.  
firmly on both sides.  
PAGE 12 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)  
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BASIC ENGINE  
Figure 2. Engine Controls and Components  
INITIAL SERVICING  
The engine (Figure 2) must be checked for proper lubrication and  
filled with fuel prior to operation. Refer to the manufacturers Engine  
manual for instructions & details of operation and servicing.  
5. Recoil Starter (pull rope) — Manual-starting method. Pull  
the starter grip until resistance is felt, then pull briskly and  
smoothly.  
6. Muffler — Used to reduce noise and emissions.  
1.  
Secondary Air Cleaner — Prevents dirt and other debris  
from entering the fuel system. Remove wing-nut on top of  
air filter cannister to gain access to filter element.  
WARNING  
Engine components can generate extreme  
heat.To prevent burns, DO NOTtouch these  
areas while the engine is running or  
immediatelyafteroperating. NEVERoperate  
the engine with the muffler removed.  
2.  
Choke Lever — Used when starting the engine. Normally  
used in cold weather conditions. In cold weather turn the  
choke lever to the fully closed position, in warm weather  
set choke lever half way or completely open.  
3.  
4.  
Spark Plug — Provides spark to the ignition system. Set  
spark plug gap to 0.02 - 0.03 inch (0.6 - 0.7 mm). Clean  
spark plug once a week.  
7. Dipstick/Oil Filler Cap — Remove this cap to determine if  
the engine oil is low. Add oil through this filler port as  
recommended in Table 3.  
Engine ON/OFF Switch — Controls the starting and  
stopping of the engine. Switch must be in the "ON" position  
when starting the engine.  
8. Oil Drain Plug — Remove this plug to remove oil from the  
engine's crankcase.  
NOTICE  
Operating the engine without an air filter, with a damaged air  
filter, or a filter in need of replacement will allow dirt to enter  
the engine, causing rapid engine wear.  
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 13  
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INSPECTION  
This section is intended to assist the operator with the inspection Fuel  
of the MTR40F Tamping Rammer.It is extremely important that  
1. Thisrammerisequippedwithatwo-cycledgasolineengine.  
Useonlyunleadedgasoline. Hightestethylgasolineisnot  
recommended.  
this section be read carefully before attempting to operate the  
rammer.  
DO NOT use your rammer until this section is thoroughly  
understood.  
2. Iffuelislow, removethefuelfillercap(Figure4)andfillwith  
onlyunleadedgasoline.Motorfuelsarehighlyflammable  
andcanbedangerousifmishandled.DONOTsmokewhile  
refueling.DONOTattempttorefueltherammeriftheengine  
is hot! or running.  
Inspection  
Check all nuts, bolts fasteners for tightness. Retighten as  
necessary.  
Clean any dirt from the recoil starter and engine cooling fins.  
Wipe the entire rammer clean before operating.  
Replace any missing or damaged Safety Operation decals.  
CAUTION  
DO NOT attempt to operate theTamping  
Rammer until the Safety, General  
Information and Inspection sections of  
this manual have been read and  
thoroughly understood.  
Figure 4. Fuel Tank  
Prior to Operation  
Engine Oil Check  
1. When transporting the rammer, carry it by the grip handle  
located on the body (Figure 3).  
1. To check the engine oil level, place the rammer on secure  
level ground with the engine stopped.  
2. Remove the filler cap/dipstick from the engine oil filler hole  
(Figure 5) and wipe it clean.  
Figure 3. Grip Handle  
Figure 5. Engine Oil Dipstick  
Main Spring and Crankcase Lubrication  
3. Insertandremovethedipstickwithoutscrewingitintothefiller  
neck. Check the oil level shown on the dipstick.  
1. There are 2 grease fittings (Figure 18) that require lubrica-  
tion of the main springs. Lubricate these fittings as outlined  
in the maintenance section of this manual.  
4. If the oil level is low (Figure 6), fill to the edge of the oil filler  
holewiththerecommendedoiltype(Table3).Maximum oil  
capacity is .079 gallons (0.3 liters).  
2. There are 2 grease fittings (Figure 19) that require lubrica-  
tion of the crankcase. Lubricate these fittings as outlined in  
the maintenance section of this manual.  
PAGE 14 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)  
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INSPECTION  
Figure 6. Engine Oil Dipstick (Oil Level)  
Table 3 Motor Oil Grade  
Grade of motor oil  
Season or Temperature  
(higher than MS class)  
Spring, Summer or Autumn  
SAE 30  
+120° F to +15° F  
Winter  
SAE 30  
+40° F to +15° F  
Below +15° F  
SAE 10W-30  
Inspection  
1. Check all nuts, bolts fasteners for tightness. Retighten as  
necessary.  
2. Clean anydirtfromtherecoil starterand footpedestal. Wipe  
the entire unit clean before operating.  
3. ReplaceanymissingordamagedSafetyOperationdecals.  
4. Adjustheightofhandle.Adjusthandlebylooseningnutsand  
moving handle to suit operation. Retighten nuts.  
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 15  
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OPERATION  
4. Incoldweather,starttheunitwithchokelever"FullyClosed"  
(Figure 10). In warm weather or when the engine is warm,  
the unit can be started with choke halfway or completely  
open.  
Operation  
The following steps outline the procedure for starting the engine:  
1. Open the fuel shut- off valve by moving the fuel cock  
lever to the open position (Figure 7).  
Figure 10. Choke Lever (Closed)  
5
Griptherecoilstarter(Figure11)handleandpullituntilyoufeel  
a slight resistance. Then pull sharply and quickly. Return the  
recoilstarterhandletothestarterpositionbeforereleasing.  
Figure 7. Fuel Shut-Off Valve (Open)  
2. Set the engine ON/OFF switch (Figure 8) to the "ON"  
position(start).  
Figure 8. ON/OFF Switch (ON Position)  
3. Move the throttle lever to the "IDLE" position (Figure 9).  
Figure 11. Recoil Starter  
6. If engine fails to start, move the choke lever (Figure 10) to  
the half open position to avoid flooding.  
7. Repeat steps 1 through 6.  
8. If the engine does not start after repeated attempts,  
check thesparkplug for excess fuel. Clean and replace  
the spark plug as needed.  
Figure 9. Throttle Lever (Idle)  
PAGE 16 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)  
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OPERATION  
Operation  
2. Aftertheenginecools,turntheengineON/OFFswitchtothe  
OFF” position (Figure 14).  
1. To start the rammer tamping action, move the throttle lever  
(Figure 12) quickly from IDLE (close) to the FULL OPEN  
position. DONOTmovethethrottleleverslowlyasthismay  
cause damage to the clutch or spring.  
Figure 14. ON/OFF Switch (Off Position)  
3. Closethefuelshut-offvalve(Figure15)bymovingthefuel  
cock lever to the CLOSED position.  
Figure 12. Throttle Lever (Full Open)  
CAUTION  
Make sure that the throttle lever is moved to the FULL OPEN  
position. Operating the rammer at less than full speeds can  
result in damage to the clutch springs or foot.  
2. The MTR40F tamping rammer is designed to run between  
3,800~4,100rpms. Atoptimumrpmthefoothitsattherateof  
650~695impacts per minute. Increasing throttlespeedpast  
factorysetrpmdoesnotincreaseimpactsand maydamage  
unit.TheMTR40Fisdesignedtoadvancewhiletamping.For  
faster advance, pull back slightlyon the handle so thatrear  
offootcontactssoilfirst.  
Figure 15. Fuel Shut-Off Valve  
(Closed Position)  
Emergency Showdown  
1. Movethethrottleleverquicklytothe IDLE position,andturn  
theengineON/OFFswitchtotheOFFposition. Turnthefuel  
valve lever to the CLOSED position.  
Stopping The Engine  
Normal Shutdown  
1. Move throttle lever quickly from the FULL OPEN to IDLE  
position (Figure13)andruntheengineforthreeminutesat  
low speed.  
Figure 13.Throttle Lever (Idle)  
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 17  
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MAINTENANCE  
Maintenance  
BREATHER  
ELEMENT  
Perform the scheduled maintenance procedures as defined by  
Table 4 and below:  
PAPER  
ELEMENT  
Daily  
GRAY OUTER  
FOAM ELEMENT  
Thoroughly remove dirt and oil from the engine compartment  
and rammer. Clean or replace the air cleaner elements as  
necessary. Check and retighten all fasteners as necessary.  
Check the bellows for oil leaks. Repair or replace as needed.  
200 - 300 HOURS (Pre-Cleaner)  
CLEAN WITH  
SOLVENT  
CLEAN WITH  
KEROSENE  
Remove the element from the pre-cleaner (Figure 16) at the  
top of the crankcase (body side) and clean it with cleaning oil  
(kerosene).  
Figure 17. Engine Air Cleaner  
Main Springs Lubrication  
The rammer main springs (Figure 18) should be lubricated  
with five shots of grease with a hand grease gun after each  
eight (8) hours of use.  
Use MQ HIGHTEMPERATURE GREASE, P/N GRS2 or its  
equivalent.  
Equivalent greases include Shell Darina or Texaco  
Thermatex, both of which have a bentone base and EP-2  
rating.  
If an inferior grease is used, it may become too thick or too  
thin due to changes in temperature, and improper lubrication  
could result.  
Figure 16. Primary Air Cleaner  
Lubricate the top element (yellow) with 2~5 cc of engine oil  
SAE-30.  
Lubricate bottom element (gray) with 7~9 cc of engine oil  
SAE-30 and completely squeeze out the excess oil from the  
element before installing.  
Air Cleaner  
The air cleaner (Figure 17) should be inspected and cleaned  
on a regular basis at least once a week. Remove element,  
rinse in soapy water, squeeze and allow to air dry until  
completely dry before reinstalling.  
Carefully tap the paper filter element (Figure 17) several times  
on a hard surface until all dirt is removed then reinstall. NEVER  
brush off dirt. Brushing will force dirt into the fibers. Replace the  
paper filter element if it is excessively dirty.  
Figure 18. Grease Fittings (Main Springs)  
PAGE 18 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)  
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MAINTENANCE  
Spark Plug  
Crankcase Lubrication  
Remove and clean the spark plug (Figure 20), then adjust  
the spark gap to 0.024 ~0.028 inch (0.6~0.7 mm).This unit  
has electronic ignition, which requires no adjustments.  
The rammer crankcase bearings (Figure 19) should be  
lubricated with five shots of grease with a hand grease gun  
after each eight (8) hours of use.  
Use MQ HIGHTEMPERATURE GREASE, P/N GRS2 or its  
equivalent.  
Figure 20. Spark Plug Gap  
Long Term Storage  
Drain fuel from fuel tank, fuel line and carburetor.  
Remove spark plug and pour a few drops of motor oil into  
cylinder. Crank engine 3 to 4 times so that oil reaches all  
internal parts.  
Figure 19. Grease Fittings (Crankcase)  
Fuel Lines  
Clean exterior of rammer with an oil-moistened cloth.  
Check the fuel and oil lines regularly for damage and ensure  
that there are no leaks.  
Store unit covered with plastic sheet in moisture free and  
dust free location out of direct sunlight.  
Replace the fuel lines every two years to maintain the  
performance and flexibility of the fuel lines.  
NOTICE  
Cleaning the Rammer  
Refer to manufacturer engine manual for specific  
servicing instructions.  
If using a high pressure spray washer, be careful not to splash  
water directly on the air cleaner, carburetor, muffler, and fuel  
cap. Excessive amounts of water may cause severe engine  
damage.  
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 19  
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MAINTENANCE  
Perform the scheduled engine maintenance procedures as  
defined by Table 4 below:  
Table 4. Engine Maintenance Schedule  
FIRST  
EVERY  
EVERY  
EVERY  
YEAR  
OR  
EVERY  
2 YEARS  
OR  
MONTH 3 MONTHS 6 MONTHS  
OR  
DESCRIPTION (3)  
OPERATION  
BEFORE  
OR  
OR  
10 HRS.  
25 HRS.  
50 HRS.  
100 HRS.  
200 HRS.  
CHECK  
CHANGE  
CHECK  
X
Engine Oil  
X
X
X
Air Cleaner  
All Nuts & Bolts  
Spark Plug  
CHANGE  
X (1)  
Re-tighten If  
Necessary  
CHECK-CLEAN  
REPLACE  
CHECK  
X
X
X
Cooling Fins  
Spark Arrester  
Fuel Tank  
CLEAN  
X
X
CLEAN  
Fuel Filter  
CHECK  
X
Idle Speed  
CHECK-ADJUST  
CHECK-ADJUST  
CHECK  
X (2)  
Valve Clearance  
Fuel lines  
X (2)  
Every 2 years (replace if necessary) (2)  
(1) Service more frequently when used in DUSTY areas.  
(2) These items should be serviced by your servic dealer, unless you have the proper tools and are mechanically  
proficient. Refer to the ROBIN shop Manual for service procedures  
(3) For commercial use, log hours of operation to determine proper maintenance intervals.  
PAGE 20 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)  
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NOTES  
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 21  
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TROUBLESHOOTING  
TABLE 5. ENGINE TROUBLESHOOTING  
POSSIBLE PROBLEM  
SYMPTOM  
Difficult to start  
SOLUTION  
Ignition plug being bridge?  
Carbon deposit at ignition?  
Check ignition system.  
Clean or replace ignition.  
Replace insulators.  
Fuel is available but spark plug  
will not ignite. (Power available  
at high tension cable).  
Short circuit due to defective  
insulators?  
Improper spark gap?  
Set spark plug gap to the correct gap.  
Check stop switch circuit. Replace stop switch if defective.  
Replace ignition coil.  
Short circuit at stop switch?  
Ignition coil defective?  
Fuel is available but spark plug  
will not ignite. (Power NOT  
available at high tension cable).  
Muffler clogged with carbon  
deposits?  
Clean or replace muffler.  
Mixed fuel quality is  
inadequate?  
Check fuel to oil mixture.  
Fuel is available and spark plug  
ignites (compression normal).  
Fuel in use inadequate (water,  
dust)?  
Flush fuel sytem and replace with fresh fuel.  
Air Cleaner clogged?  
Defective cylinder head gasket?  
Cylinder worn?  
Clean or replace air cleaner.  
Tighten cylinder head bolts or replace head gasket.  
Replace cylinder.  
Fuel is available and spark plug  
ignites (compression low ).  
Spark plug loose?  
Tighen spark plug.  
Operation not satisfactory  
Air cleaner clogged?  
Air in fuel line?  
Clean or replace air cleaner.  
Bleed (remove air) from fuel line.  
Not enough power available  
(compression normal, no miss-  
firing).  
Fuel level in carbureator float  
chamber improper?  
Adjust carbureator float  
Carbon deposits in cylinder?  
Ignition coil defective?  
Clean or replace cylinder  
Flush fuel sytem and replace with fresh fuel.  
Replace ignition wires, clean ignition.  
Flush fuel sytem and replace with fresh fuel.  
Not enough power available  
(compression normal, miss-  
firing).  
Ignition plug often shorts?  
Fuel in use inadequate (water,  
dust)?  
Mixed fuel quality is  
inadequate?  
Check fuel to oil mixture.  
Clean or replace crankcase.  
Clean or replace muffler.  
Excessive carbon depostion in  
combustion chamber?  
Engine overheats.  
Exhaust or muffler clogged with  
carbon.  
Spark plug heat value incorrect? Replace spark plug with correct type spark plug.  
PAGE 22 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)  
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TROUBLESHOOTING  
ENGINE  
TABLE 5. ENGINE TROUBLESHOOTING (continued)  
SYMPTOM  
POSSIBLE PROBLEM  
SOLUTION  
Operation not satisfactory  
Governor adjustment improper?  
Governor spring defective?  
Fuel flow erratic?  
Adjust governor to correct lever.  
Clean or replace ignition.  
Check fuel line.  
Rotational speed fluctuates.  
Air taken in through suction  
line?  
Check suction line.  
Dust in rotating part?  
Spring spring failure?  
Clean recoil starter assembly.  
Replace spiral spring.  
Recoil starter not working  
properly.  
TABLE 6. RAMMER TROUBLESHOOTING  
POSSIBLE PROBLEM  
SYMPTOM  
SOLUTION  
Operating speed of throttle lever Set throttle lever to correct position.  
is incorrectly set?  
Clutch slips?  
Replace or adjust clutch.  
Engine rotates but amplituide  
not uniform or does not strike.  
Spring Failure?  
Replace sprial spring.  
Speed of engine improper?  
Adjust engine speed to correct operating RPM setting.  
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 23  
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EXPLANATION OF CODES IN THE REMARKS COLUMN  
The following section explains the different symbols and  
QTY. Column  
remarks used in the Parts section of this manual. Use the  
help numbers found on the back page of the manual if there  
are any questions.  
Numbers Used — Item quantity can be indicated by a  
number, a blank entry, or A/R.  
A/R (As Required) is generally used for hoses or other  
parts that are sold in bulk and cut to length.  
NOTICE  
The contents and part numbers listed in the parts  
section are subject to change without notice.Multiquip  
does not guarantee the availability of the parts listed.  
A blank entry generally indicates that the item is not sold  
separately.Other entries will be clarified in theRemarks”  
Column.  
SAMPLE PARTS LIST  
REMARKS Column  
NO. PART NO. PART NAME  
QTY. REMARKS  
Some of the most common notes found in the “Remarks”  
Column are listed below. Other additional notes needed  
to describe the item can also be shown.  
1
2%  
12345  
BOLT......................1 .....INCLUDES ITEMS W/%  
WASHER, 1/4 IN............NOT SOLD SEPARATELY  
WASHER, 3/8 IN....1 .....MQ-45T ONLY  
2% 12347  
3
4
12348  
12349  
HOSE ..................A/R ...MAKE LOCALLY  
BEARING ..............1 .....S/N 2345B AND ABOVE  
Assembly/Kit — All items on the parts list with the  
same unique symbol will be included when this item is  
purchased.  
NO. Column  
Indicated by:  
Unique Symbols — All items with same unique  
symbol  
“INCLUDES ITEMS W/(unique symbol)”  
(@, #, +, %, or >) in the number column belong to the  
same assembly or kit, which is indicated by a note in the  
“Remarks” column.  
Serial Number Break — Used to list an effective serial  
number range where a particular part is used.  
Indicated by:  
Duplicate Item Numbers — Duplicate numbers indicate  
multiple part numbers, which are in effect for the same  
general item, such as different size saw blade guards in  
use or a part that has been updated on newer versions  
of the same machine.  
“S/N XXXXX AND BELOW”  
“S/N XXXX AND ABOVE”  
“S/N XXXX TO S/N XXX”  
Specific Model Number Use — Indicates that the part  
is used only with the specific model number or model  
number variant listed. It can also be used to show a  
part is NOT used on a specific model or model number  
variant.  
NOTICE  
When ordering a part that has more than one item  
number listed, check the remarks column for help in  
determining the proper part to order.  
Indicated by:  
“XXXXX ONLY”  
“NOT USED ON XXXX”  
PART NO. Column  
Numbers Used — Part numbers can be indicated by a  
number, a blank entry, or TBD.  
“Make/Obtain Locally” — Indicates that the part can  
be purchased at any hardware shop or made out of  
available items.Examples include battery cables, shims,  
and certain washers and nuts.  
TBD (To Be Determined) is generally used to show a  
part that has not been assigned a formal part number  
at the time of publication.  
“Not Sold Separately— Indicates that an item cannot  
be purchased as a separate item and is either part of an  
assembly/kit that can be purchased, or is not available  
for sale through Multiquip.  
A blank entry generally indicates that the item is not sold  
separately or is not sold by Multiquip. Other entries will  
be clarified in the “Remarks” Column.  
PAGE 24 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)  
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SUGGESTED SPARE PARTS  
MTR40F RAMMER 3 TO 5 UNITS WITH ROBIN  
EH-09D45050/EH-092D45010 ENGINES  
Qty.  
P/N  
Description  
1 ............ 362910060 ............ LEVER, THROTTLE  
1 ............ 956100040 ............ THROTTLE WIRE  
3 ............ 362030030 ............ ELEMENT, AIR CLEANER  
5 ............ 362030020 ............ PACKING, AIR CLEANER  
3 ............ 362455670 ............ ELEMENT, CRANKCASE  
1 ............ 361910021 ............ CAP, FUEL TANK W/ STRAP  
1 ............ 954300720 ............ COCK, FUEL ASSY.  
2 ............ 301419750 ............ FILTER, IN-LINE FUEL  
3 ............ 2743260307 .......... ELEMENT, SET ENGINE  
1 ............ 0660000361 .......... STOP, SWITCH  
3 ............ 0650140470 .......... SPARK PLUG, NKG  
1 ............ 362454441 ............ CLUTCH  
3 ............ 2745011108 .......... STARTER ROPE  
1 ............ 954404890 ............ FILTER, FUEL TANK (UPPER)  
1 ............ 954406010 ............ STRAINER, FUEL TANK (LOWER)  
NOTICE  
Part number on this Suggested Spare Parts List may  
supersede/replace the P/N shown in the text pages of  
this book.  
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 25  
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NAMEPLATE AND DECALS  
1
2
16  
GASOLINE ONLY  
NPA 1017  
J
Before Operation  
OPERATION  
To start, switch must be  
in the “ON” position  
NPA 293  
To START engine:  
Check all nuts and bolts for tightness  
Keep machine at the upright operating position to check  
Open fuel filter valve and close choke lever on carburetor.  
Place starter switch to “ON” and pull start rope.  
When engine starts, open the choke lever and warm up the  
engine for 4-5 minutes before operation.  
J
1. Give each grease fitting five (5) shots of grease with  
a hand grease gun.  
Then move throttle lever from “OFF” to “ON” to operate.  
2. Check the engine oil level and if the level is low,  
it should be refilled from the filler hole.  
To STOP engine:  
Move the throttle lever quickly from “ON” to “OFF” position.  
Then move starter lever quickly to “OFF” and close the fuel filter valve.  
NPA-1100  
J
15  
13  
5
Oil  
öl  
Gasoline Only  
Bitte nur Benzine einfüllen  
Essence Uniquement  
Usare solo Benzina  
Solo para Gasolina  
4
I’ huile  
SAE30  
7~9 cc  
NPA-896  
J
12  
18  
NPA-961  
E
3
3800 ~ 4100 RPM  
NPA-957  
J
When you stop  
the engine, be  
sure to close  
the fuel cock  
NPA-399  
6
J
14  
MTR-40F  
SECONDARY AIRFILTER  
SERVICE MONTHLY  
NPA 1016  
J
CLEAN THE ELEMENT WITH KEROSENE WHEN DIRTY. AFTER THE  
CLEANING, LUBRICATE IT MIXED OIL (KEROSENE 2~4: ENGINE OIL  
1), SQUEEZE OUT THE OIL, AND REPLACE IT. AND CLEAN IT MORE  
OFTEN WHEN OPERATING IN DUSTY CONDITIONS.  
CAUTION  
ATTENZIONE  
ATENÇAÕ  
NPA-831  
J
9
7
PRECAUCION  
Read operator’s manual carefully before use.  
Lire le manuel attentivement avant utilisation.  
Bitte lesen Sie vor lnbetriebnahme der Maschine die  
bedienungsanleitung sorgältig durch.  
Prima delÍ uso leggere attentamente il manuale.  
Lee com atenÇão manual de instruÇõ antes de  
usar.  
NAMEPLATE  
READ OWNER’S SERVICE MANUAL BEFORE OPERATING OR  
SERVICING THIS MACHINE.  
ALWAYS KEEP UNAUTHORIZED, INEXPERIENCED,  
UNTRAINED PEOPLE AWAY FROM THIS MACHINE.  
Leer detenidamente el manual de instrucciones  
antes de usar la maquina.  
11  
NPA-769  
J
MAKE SURE ALL SAFETY DEVICES ARE OPERATIONAL  
BEFORE THIS MACHINE IS STARTED. MAKE SURE ENGINE  
IS TURNED OFF AND SPARK PLUG WIRE DISCONNECTED  
BEFORE SERVICING THE MACHINE OR COMING IN  
CONTACT WITH ANY MOVING PART. IF EQUIPMENT IS  
POWERED BY AN ELECTRIC MOTOR DISCONNECT  
ELECTRICAL PLUG.  
PRIMARY AIRFILTER  
CHECK DAILYNPA 1018  
J
17  
NEVER LEAVE MACHINE UNATTENDED WHEN OPERATING.  
ALWAYS STOP ENGINE AND ALLOW ENGINE TO COOL  
BEFORE ADDING FUEL OR OIL.  
NPA-329  
J
LAY DOWN TOWARD THIS  
DIRECTION ONLY  
8
NPA-963  
J
CLEANING ELEMENT:  
Remove the element from the pre-cleaner  
Clean the element with solvent  
Apply SAE30 motor oil with 7~9 cc, and  
squeeze out excess oil before re-installing.  
GREASE  
NPA-120  
10  
J
PAGE 26 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)  
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NAMEPLATE AND DECALS  
NO  
1
PART NO  
NPA1017  
NPA1100  
920203990  
NPA957  
PART NAME  
QTY.  
REMARKS  
DECAL: GASOLINE ONLY  
DECAL:CAUTION (OPERATION)  
DECAL:CAUTION (FUEL COCK)  
DECAL: ENGINE RPM  
1
1
1
1
1
1
1
1
2
3
4
5
NPA896  
DECAL: ELEMENT SET  
DECAL: SECONDARY AIR FILTER  
DECAL:CAUTION  
6
NPA1016  
920203290  
920209630  
920209910  
920101200  
NPA1018  
920209100  
920209610  
NPA831  
7
8
DECAL: CLEANING ELEMENT  
9
PLATE: SERIAL NO. ............................... 1 .............. CONTACT MQ PARTS DEPT.  
10  
11  
12  
13  
14  
15  
16  
17  
18  
DECAL: GREASE  
3
1
1
1
1
1
1
1
1
DECAL: PRIMARY AIR FILTER  
DECAL: RAMMER BOOT & HEARING  
DECAL: DECAL OIL 7-9 CC  
DECAL: CAUTION/OIL INJECT  
DECAL: (M-MARK)  
920100240  
920202930  
NPA691  
DECAL: SWITCH-ON  
DECAL:LAYDOWN  
NPA769  
DECAL:CAUTION  
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 27  
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CRANKCASE AND ENGINE ASSY.  
PAGE 28 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)  
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CRANKCASE AND ENGINE ASSY.  
NO  
PART NO  
PART NAME  
QTY.  
REMARKS  
1
305117260  
CRANK CASE  
1
2
305343780  
CRANK GEAR  
1
CLUTCH GUIDE / A  
1
3
041006305  
BEARING 6305Z  
1
45  
0053204201 WOODRUFF KEY  
1
4
041006203  
BEARING 6203Z  
1
46  
301010210 LOCK WASHER CLUTCH  
1
5
952401450  
001220825  
WASHER 8.5 x 22 x 3  
BOLT 8 x 25 T  
1
6
1
47  
956300130 THROTTLE LEVER AY 25  
1
7
030208200  
362455660  
002210620  
050100350  
305333090  
042006304  
080100520  
952400130  
001220825  
030208200  
303010084  
042006007  
351437750  
080200350  
351421900  
060504010  
050300900  
362454441  
943020020  
943050050  
943060100  
943060020  
943030021  
0053204201  
301010210  
0173120010  
362341610  
002200620  
351010050  
351010320  
2741500123  
0011408400  
0021808000  
0032008000  
WASHER, LOCK M8  
BEARING COVER  
BOLT 6X20 H,SW  
O-RING G-35  
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
9
10  
11  
13  
CONNECTING ROD  
BEARING 6304ZZ  
STOP RING R-52  
WASHER 9304  
BOLT 8 x 25 T  
WASHER, LOCK M8  
PINION  
BEARING 6007ZZ  
SPACER 35.4-42.7-11  
STOP RING S-35  
SPACER, CLUTCH DRUM  
OIL SEAL VB-40525  
O-RING S-90  
14  
15  
16  
17  
18  
20  
21  
22  
23  
24  
25  
26  
27  
CLUTCH ASSY. CE120P 1.6T ........................... 1 ........... INCLUDES ITEMS W/  
*
27-1  
27-2  
27-3  
27-4  
27-5  
28  
CLUTCH SHOE C812  
CLUTCH BOSS C812  
CLUTCH GUIDE (A)  
CLUTCH GUIDE (B)  
CLUTCH SPRING  
WOODRUFF KEY  
LOCKWASHER, CLUTCH  
LOCK NUT  
4
1
1
1
2
1
1
1
1
9
1
1
1
4
4
4
*
*
*
*
*
29  
30  
*
32  
33  
34  
35  
37  
38  
39  
40  
PACKING, FRONT COVER  
BOLT 6 x 20 H,SW  
GREASE FITTING A-MT6X1  
GREASE FITTING B-MT6X1  
ADAPTER FLANGE  
BOLT AND WASHER ASSY.  
NUT  
WASHER, LOCK  
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 29  
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CRANKCASE AND ENGINE ASSY.  
PAGE 30 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)  
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CRANKCASE AND ENGINE ASSY.  
PART NAME  
QTY.  
REMARKS  
WASHER  
4
2
1
1
1
4
1
4
2
DOWEL PIN  
CLIP (TCP-10509B)  
OIL GAUGE PROTECTOR  
LINK PROTECTOR  
BOLT 8X20 W/FLAT/LOCK WASHER  
STIFFENER  
BOLT AND WASHER  
BOLT AND WASHER ASSY.  
AIR CLEANER ASSY......................................... 1 ........... INCLUDES ITEMS W/#  
71-1# 362030011  
71-2# 362030020  
71-3# 362030030  
71-4# 362030040  
COVER CP, AIR CLEANER  
PACKING, AIR CLEANER  
ELEMENT CP, AIR CLEANER  
BOLT CP, AIR CLEANER  
INTAKE PIPE  
1
1
1
1
1
2
1
1
1
72  
73  
74  
75  
81  
86  
353342400  
507010110  
050300070  
031108160  
306010020  
911210905  
CLAMPTC-200  
O-RING (7)  
WASHER, FLAT M8  
FRONT COVER  
ENGINE ASSY., EH09D  
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 31  
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GUIDE CYLINDER ASSY.  
PAGE 32 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)  
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GUIDE CYLINDER ASSY.  
NO  
1
PART NO  
PART NAME  
PISTON PIN  
QTY.  
1
REMARKS  
305446380  
080100120  
305337980  
305451550  
305446400  
305446410  
305446420  
305212710  
305112730  
065105010  
080510680  
351010050  
305446430  
001220816  
305446440  
001520815  
305446450  
305446460  
011208030  
020308060  
050100800  
002211025  
2
STOP RING R-12  
PISTON ROD,M14  
PISTON END, M14  
STOPPER, UPPER  
CYLINDER CAP  
MAIN SPRING  
2
3
1
4
1
6
1
7
1
8
2
9
SPRING CYLINDER  
GUIDE CYLINDER  
DUST SEAL DKI-5367811  
STOP RINGTH-R-68  
GREASE FITTING A-MT6x1  
STOPPER  
1
11  
12  
13  
14  
15  
16  
18  
19  
20  
21  
22  
23  
25  
26  
1
1
1
2
1
BOLT 8x15 H, SW  
GRIP  
4
1
SOCKET HEAD BOLT 8x15 T  
DUST SLEEVE  
SLEEVE BAND  
BOLT 8x30  
2
1
1
1
NUT M8  
1
O-RING G-80  
1
BOLT 10x25 H, SW  
4
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 33  
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TANK AND HANDLE ASSY.  
PAGE 34 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)  
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TANK AND HANDLE ASSY.  
NO  
1
PART NO  
PART NAME  
QTY.  
REMARKS  
306117960  
351319900  
009110007  
033121009  
002211020  
939010210  
030208200  
020308060  
361910021  
305910032  
361455740  
351437785  
954406020  
954300720  
954406010  
001220830  
030208200  
022710809  
952401450  
954404890  
HANDLE  
1
2
4
4
4
1
1
1
1
2
SHOCK ABSORBER  
SOCKET HEAD BOLT 10x20 T  
TOOTHED LOCKWASHER B M10  
BOLT 10x20 H, SW  
STOPPER RUBBER EH1002  
WASHER, LOCK M8  
NUT M8  
3A  
3B  
4
5
6
7
9#  
10  
11  
17#  
18#  
19  
20#  
21  
22  
23  
24  
31#  
32  
32  
33  
33  
34  
41#  
43  
TANK CAP CP (ORANGE)  
FUEL TANK ASSY. ...................................... 1 ............ INCLUDES ITEMS W/ #  
SUB CAP  
1
1
1
1
1
2
2
2
2
1
HOLDER, COCK  
PACKING, FUEL TANK  
FUEL COCK ASSY./CVL-08  
STRAINER (#110)  
BOLT 8x30 T  
WASHER, LOCK M8  
NYLON NUT M8  
WASHER 8.5x22x3  
FILTER, TANK  
954403030 ........... HOSE BAND (8) .......................................... 4 ............ S/N S-3129 AND BELOW  
0561080020 ......... HOSE CLAMP ............................................. 4 ............ S/N S-3130 AND ABOVE  
351436350 ........... FUEL HOSE, L=150 .................................... 2 ............ S/N S-3129 AND BELOW  
0851041790 ......... FUEL HOSE FOR EVP, L=150 .................... 2 ............ S/N S-3130 AND ABOVE  
301419750  
362116890  
362910060  
362341550  
362910090  
362455620  
362455630  
050100450  
050200100  
031110160  
033910070  
096206006  
022131008  
020410060  
096208020  
020408050  
956100040  
001220620  
030206150  
022130605  
FUEL FILTER CP  
F. TANK 2L (GRAY)  
1
1
THROTTLE LEVER ASSY. .......................... 1 ............ INCLUDES ITEMS W/  
*
44  
THROTTLE BODY  
THROTTLE, GEAR CP. W/ BOLT  
SLIDER  
1
1
1
1
1
1
3
2
1
1
1
1
2
1
2
2
2
*
45  
*
47  
*
48  
*
THROTTLE LEVER  
O-RING G-45  
O-RING P-10  
49  
*
50  
*
51  
*
WASHER, FLAT M10  
CONICAL SPRING WASHER  
SOCKET HEAD SCREW 6 x 6  
CAP NUT M10  
52  
*
53  
*
54  
55  
NUT M10, H=6  
56  
SOCKET HEAD SCREW 8 x 20  
NUT M8, H=5  
*
57  
*
58  
*
THROTTLEWIRE 620-710  
BOLT 6X20 T  
59  
60  
61  
WASHER, LOCK  
CAP NUT M6  
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 35  
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FOOT ASSY. (OPTION)  
PAGE 36 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)  
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FOOT ASSY. (OPTION)  
NO  
30  
PART NO  
PART NAME  
QTY.  
REMARKS  
305910010  
305333120  
305333130  
305446470  
015110055  
022711012  
030210250  
015112075  
022711214  
030212300  
FOOT ASSY. 150B ....................... 1 .......... INCLUDES ITEMS W/  
*
31  
FOOT 150B  
1
1
1
2
2
2
4
4
4
*
32  
33  
34  
35  
36  
37  
38  
39  
METAL SHEET 150B  
FOOT COVER  
*
*
*
*
*
SUNK HEAD BOLT 10x50 H  
NYLON NUT M10  
WASHER, LOCK M10  
SUNK HEAD BOLT 12x60 H  
NYLON NUT M12  
WASHER, LOCK M12  
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 37  
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NARROW FOOT ASSY. (OPTION)  
PAGE 38 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)  
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NARROW FOOT ASSY. (OPTION)  
NO  
A
PART NO  
PART NAME  
QTY.  
REMARKS  
305910020  
305910040  
305333140  
305334930  
305333150  
305334940  
305446470  
305447810  
001611050  
022711012  
030210250  
001611252  
022711214  
030212300  
FOOT ASSY. 200B........................................ 1 ........... INCLUDES ITEMS W/  
*
A
FOOT ASSY. 100B........................................ 1 ........... INCLUDES ITEMS W/#  
FOOT 200B ................................................... 1 ........... 200B  
FOOT 100B ................................................... 1 ........... 100B  
METAL SHEET 200B .................................... 1 ........... 200B  
METAL SHEET 100B .................................... 1 ........... 100B  
FOOT COVER ............................................... 1 ........... 200B  
FOOT COVER 96B ....................................... 1 ........... 100B  
1
*
1#  
2
*
2#  
3
*
3#  
4 #  
SUNK HEAD BOLT 10x50 H  
NYLON NUT M10  
2
2
2
4
4
4
*
5 #  
*
6 #  
*
WASHER, LOCKM10  
SUNK HEAD BOLT 12x60 H  
NYLON NUT M12  
7
8
9
WASHER, LOCK M10  
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 39  
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TRENCH SHOE ASSY.  
PAGE 40 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)  
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TRENCH SHOE ASSY.  
NO  
11  
11  
11  
12  
13  
14  
PART NO  
PART NAME  
QTY.  
REMARKS  
305333160  
305333170  
305334390  
001221235  
020312100  
030212300  
TRENCH SHOE 500H-120B  
TRENCH SHOE 800H-120B  
TRENCH SHOE 305H-100B  
BOLT 12x35 T  
1
1
1
4
4
4
NUT M12  
WASHER, LOCK M12  
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 41  
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ROBIN EH-090D ENGINE — CRANKCASE ASSY.  
PAGE 42 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)  
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ROBIN EH-090D ENGINE — CRANKCASE ASSY.  
NO  
PART NO  
PART NAME  
QTY.  
REMARKS  
10  
20%  
26  
2741010121  
2371420203  
2371600801  
0440200070  
0600200140  
0310060020  
0013906600  
0105060200  
0105060170  
0105060160  
0440060010  
0401140030  
0211140020  
2741600113  
0011408250  
2741100131  
0440200110  
0600200140  
2304500301  
2054190103  
0013908500  
2306360113  
0213160020  
0130060200  
2741300131  
2741550103  
0110080210  
2741550223  
2741600403  
0310060020  
0011406600  
0566000250  
2741440101  
2741620103  
2741440503  
2741610203  
CRANKCASE CP ....................................1..........INCLUDES ITEMS W/#  
VALVE GUIDE  
STEM SEAL CP  
OIL SEAL 20X32X6  
BALL BEARING  
DOWEL PIN  
STUD  
2
1
1
1
2
1
1
2
2
1
1
1
1
2
30#  
40#  
50#  
60%  
61%  
62%  
70%  
75#  
80  
STUD  
STUD  
STUD  
OIL SEAL 6X10X2.5  
PLUG  
90  
GASKET  
150  
160  
210  
220  
STIFFENER  
BOLT & WASHER  
MAIN BEARING COVER.........................1..........INCLUDES ITEMS W/  
*
OIL SEAL 20X32X6  
BALL BEARING  
GOVERNOR GEAR CP  
GOVERNOR SLEEVE  
STUD  
1
1
1
1
4
1
1
9
*
230  
250  
260  
265  
270  
280  
300  
610  
620  
630  
680  
690  
700  
710  
727  
820  
821  
825  
850  
*
OIL GAUGE  
GASKET  
BOLT & WASHER  
CYLINDER HEAD CP .............................1..........INCLUDES ITEMS W/%  
GASKET, HEAD  
FLANGE BOLT  
1
4
1
1
2
4
1
1
1
1
1
1
1
2
1
ROCKER COVER  
GASKET (ROCKET COVER)  
DOWEL PIN  
BOLT & WASHER ASSY.  
CLAMP  
BREATHER PLATE CP  
GASKET/BREATHER PLATE  
OIL SHELTER PLATE  
BREATHER PIPE  
CLAMP, BREATHER, PIPE  
HOSE CLIP  
BOLT & WASHER ASSY.  
GASKET SET  
850-1 0566000331  
852  
860  
960  
0569000010  
0011305100  
2749900107  
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 43  
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ROBINEH-090DENGINECRANKSHAFTANDPISTONASSY.  
PAGE 44 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)  
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ROBINEH-090DENGINECRANKSHAFTANDPISTONASSY.  
NO  
PART NO  
PART NAME  
QTY.  
REMARKS  
10  
2742010141  
0230200100  
0230200110  
0230200120  
0021812000  
0032012000  
0053203101  
0053204201  
0173120010  
2302250120  
2302300123  
2302330103  
2742340103  
2742340203  
2742340303  
2742350107  
2742350207  
2742350307  
0565110010  
CRANKSHAFT CP..................................1..........INCLUDES ITEMS W/#  
40  
SPACER T=0.8  
SPACER T=1.0  
SPACER T=1.2  
NUT  
1
1
1
1
40  
40  
50  
60  
SPRING WASHER ..................................1..........REPLACES 0032012000  
70  
WOODRUFF KEY  
WOODRUFF KEY  
LOCK NUT  
1
1
1
1
2
1
1
1
1
1
1
1
2
75#  
170  
310  
320  
350  
360  
360  
360  
370  
370  
370  
380  
CONNECTING ROD ASSY.  
CONNECTING ROD BOLT  
PISTON PIN  
PISTON  
PISTON 0.25MM  
PISTON 0.50MM  
PISTON RING SET  
PISTON RING SET 0.25MM  
PISTON RING SET 0.50MM  
CLIP  
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 45  
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ROBIN EH-090D ENGINE — INTAKE AND EXHAUST ASSY.  
PAGE 46 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)  
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ROBIN EH-090D ENGINE — INTAKE AND EXHAUST ASSY.  
NO  
10  
34  
PART NO  
PART NAME  
QTY. REMARKS  
2743170101  
2273860123  
2743640103  
0051904100  
0031517000  
2743870103  
2743330103  
2743360103  
2743370103  
2743340103  
2743350103  
13210KA031  
2743530103  
2743600103  
2693580103  
0170060090  
2743650103  
2743010211  
2743700111  
2743520101  
0176060020  
0023806000  
0110060010  
0011306120  
2743260400  
2303262008  
2743260307  
2303290103  
2303590103  
2303590203  
0176060020  
CAMSHAFT CP ............................ 1 ........INCLUDES ITEMS W/%  
PIN (SPRING)  
1
1
1
1
1
2
2
2
1
1
4
2
2
2
2
1
1
1
1
2
35%  
36%  
37%  
38  
RELEASE LEVER  
SPRING PIN  
SNAP RING  
RETURN SPRING  
TAPPET  
50  
60  
VALVE SPRING  
SPRING RETAINER  
INTAKE VALVE  
EXHAUST VALVE  
COLLET VALVE  
PUSH ROD  
70  
80  
90  
95  
210  
220  
230  
240  
260  
310  
330  
340  
350  
351  
360  
375  
510  
510-2  
520  
ROCKER ARM  
BOLT (PIVOT)  
NUT  
GUIDE PLATE  
MUFFLER CP  
BRACKET CP (MUFFLER)  
GASKET CP (EXHAUST)  
SELF LOCK NUT  
FLANGE NUT............................... 2 ........REPLACES 0023806000  
BOLT AND WASHER ASSY. ........ 2 ........REPLACES 0011406120  
FLANGE BOLT ............................. 2 ........REPLACES 0110060010  
AIR CLEANER ASSY. ................... 1 ........INCLUDES ITEMS W/  
*
GASKET  
1
1
1
1
2
2
*
ELEMENT SET  
*
540  
INSULATOR  
550  
560  
570  
GASKET (INSULATOR)  
GASKET 2 (INSULAT0R)  
SELF LOCK NUT  
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 47  
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ROBIN EH-090D ENGINE — GOVERNOR ASSY.  
PAGE 48 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)  
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ROBIN EH-090D ENGINE — GOVERNOR ASSY.  
NO  
PART NO  
PART NAME  
QTY.  
1
REMARKS  
10  
2744230101  
2304220103  
2744270113  
1064280113  
0031305000  
0011406250  
0186060020  
2744250103  
2304330210  
0043104140  
0140040070  
2684500103  
2264310301  
0217100020  
0043106300  
0022706000  
2744510101  
0110060050  
2264500313  
0230100040  
GOVERNOR LEVER  
GOVERNOR SHAFT  
GOVERNOR ROD  
ROD SPRING  
20  
1
30  
1
40  
1
50  
CLIP  
2
60  
BOLT AND WASHER ASSY.  
NUT  
1
70  
1
80  
GOVERNOR SPRING  
SPEED CONTROL ASSY.  
SCREW (PAN HEAD)  
SCREW  
1
200  
210  
230  
235  
280  
345  
360  
370  
385  
386  
480  
486  
1
1
1
CONTROL SPRING  
LINK PIVOT CP  
FRICTION WASHER  
SCREW  
1
1
1
1
NUT .........................................................1.......REPLACES 0022706000  
BASE PLATE CP  
1
FLANGE BOLT .......................................2.......REPLACES 0110060010  
RETURN SPRING  
SPACER  
1
1
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 49  
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ROBIN EH-090D ENGINE — RECOIL STARTER ASSY.  
PAGE 50 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)  
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ROBIN EH-090D ENGINE — RECOIL STARTER ASSY.  
NO  
PART NO  
PART NAME  
QTY.  
REMARKS  
10  
2745120211  
2745510121  
2745520101  
0110060020  
0011606140  
2745500101  
0110060050  
2749170103  
0110060050  
0110060020  
0110060020  
2745260103  
2745020120  
2745011508  
2745012018  
2745011108  
2615010008  
2705012508  
2275013108  
BLOWER HOUSING CP  
BLOWER H. BKT. 1 CP  
BLOWER H. BKT. 2 CP  
FLANGE BOLT  
1
1
1
2
2
1
11  
12  
13  
14  
BOLT AND WASHER ASSY.  
BLOWER GUIDE CP  
15  
16  
FLANGE BOLT .......................................1.......REPLACES 0110060010  
20  
LABEL (TRADE MARK)  
1
40  
FLANGE BOLT .......................................1.......REPLACES 0110060010  
41  
FLANGE BOLT  
1
2
1
46  
FLANGE BOLT  
60  
CYLINDER BAFFLE  
210  
210-1  
210-2  
210-3  
210-4  
210-5  
210-6  
RECOIL STARTER ASSY. ......................1.......INCLUDES ITEM W/  
*
SPIRAL SPRING  
REEL  
STARTER ROPE  
STARTER KNOB  
RATCHET  
FRICTION SPRING  
STARTING PULLEY  
SLIDE PLATE  
RATCHET GUIDE  
SET SCREW  
LABEL (TRADE MARK)  
FLANGE BOLT  
1
1
1
1
2
1
1
1
1
1
1
3
*
*
*
*
*
*
210-11 2745014508  
*
210-24 1315015008  
*
210-35 2705026108  
*
210-49 2275015208  
*
216  
220  
2069170103  
0110060020  
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 51  
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ROBIN EH-090D ENGINE — CARBURETOR ASSY.  
PAGE 52 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)  
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ROBIN EH-090D ENGINE — CARBURETOR ASSY.  
NO  
210  
-1  
PART NO  
PART NAME  
QTY.  
REMARKS  
2746230100 CARBURETOR ASSY. ......................... 1 .......... INCLUDES ITEMS W/  
*
2746253508 THROTTLE VALVE  
2306252508 CHOKE VALVE  
2376245108 SCREW  
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
*
-3  
-4  
-5  
-8  
*
*
*
*
2346242108 PILOT JET  
2746252008 SHAFT ASSY. (CHOKE)  
2746253008 SHAFT ASSY. (THROTTLE)  
2246254308 BOLT  
2268250208 NEEDLE VALVE ASSY.  
2146251508 PIN  
-11  
-12  
-14  
-15  
-16  
-17  
-18  
-19  
-22  
-24  
-26  
-28  
-29  
-33  
-40  
-41  
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
2306255308 FLOAT CHAMBER BODY  
2078234508 INSERT WASHER  
2306254008 PACKING  
2306250608 FLOAT ASSY.  
2746240008 MAIN JET  
2266270118 CLIP  
2746235108 HOSE  
2246245008 SCREW  
2106231808 SPRING  
2306258108 SEAL  
1066239308 SCREW  
2066244608 SPRING  
-101  
-117  
-123  
2306258208 PACKING  
2746235008 HOSE  
*
*
*
2276240408 MAIN JET  
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 53  
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ROBIN EH-090D ENGINE — ELECTRIC DEVICE ASSY.  
PAGE 54 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)  
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ROBIN EH-090D ENGINE — ELECTRIC DEVICE ASSY.  
NO  
10  
PART NO  
PART NAME  
QTY.  
1
REMARKS  
2307020831  
2747020101  
0011706250  
0660000361  
0150040090  
0566030010  
0659000010  
0650140470  
2307510113  
FLYWHEEL CP  
IGNITION COIL CP  
BOLT & WASHER ASSY.  
SWITCH ASSY.  
TAPPING SCREW  
CLAMP  
PLUG TERMINAL  
SPARK PLUG NGK  
SPARK PLUG CAP  
11  
1
30  
2
60  
1
70  
2
75  
1
95  
1
100  
110  
1
1
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 55  
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ROBIN EH-092D ENGINE — CRANKCASE ASSY.  
PAGE 56 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)  
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ROBIN EH-092D ENGINE — CRANKCASE ASSY.  
NO  
10  
PART NO  
PART NAME  
QTY.  
REMARKS  
2841010411  
2371420203  
2771601001  
0440200070  
0600200110  
0310060020  
0105060430  
0440060020  
0401140030  
0211140020  
2741600113  
0011408250  
0011408300  
0241090060  
2841100121  
0440200110  
0600200110  
2844500301  
2054190103  
0013908500  
0310060020  
2306360101  
CRANKCASE CP ....................................1..........INCLUDES ITEMS W/ #  
20&  
26&  
30#  
40#  
50#  
70  
75#  
80  
90  
150  
160  
161  
205  
210  
220  
230  
250  
260  
265  
268  
270  
VALVE GUIDE  
STEM SEAL CP  
OIL SEAL 20X32X6  
BALL BEARING, 60074C3  
DOWEL PIN  
2
1
1
1
2
2
1
1
1
1
4
2
1
STUD  
OIL SEAL  
PLUG  
GASKET  
STIFFENER  
BOLT & WASHER  
BOLT & WASHER ASSY.  
GROMMET  
MAIN BEARING COVER .........................1..........INCLUDES ITEMS W/  
*
OIL SEAL 20X32X6  
BALL BEARING, 6004C3  
GOVERNOR GEAR CP  
GOVERNOR SLEEVE  
STUD  
1
1
1
1
4
2
*
*
*
*
DOWEL PIN  
OIL GAUGE .............................................1..........INCLUDES ITEMS W/ %  
280% 0213160020  
GASKET  
1
9
1
4
4
4
300  
430  
437  
438  
439  
610  
620  
630  
631  
680  
685  
690  
700  
710  
721  
722  
723  
724  
725  
726  
810  
830  
860  
960  
0130060200  
2741500123  
0021808000  
0032008000  
0031108000  
2841300110  
2841500113  
0110080210  
0100080410  
2841550203  
2841450203  
2841600403  
2771501103  
0110060400  
2841560203  
2841600103  
2841600203  
2841450103  
0131050020  
0131050020  
2841700103  
2301600613  
0011406160  
2849900117  
BOLT & WASHER  
ADAPTER FLANGE  
NUT  
SPRING WASHER  
WASHER  
CYLINDER HEAD ASSY. ........................1..........INCLUDES ITEMS W/ &  
GASKET HEAD  
1
1
2
1
1
3
2
4
1
1
1
1
2
1
1
1
2
1
FLANGE BOLT  
BOLT  
ROCKER COVER  
OIL SHELTER PLATE  
GASKET, ROCKER COVER  
PIPE KNOCK  
FLANGE BOLT  
BREATHER PLATE  
LEAF VALVE  
BREATHER PLATE  
OIL SHELTER PLATE  
SCREW & WASHER ASSY.  
SCREW & WASHER ASSY.  
COVER CASE  
GASKET TAPPET COVER NA  
BOLT & WASHER ASSY.  
GASKET SET  
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 57  
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ROBINEH-092DENGINECRANKSHAFTANDPISTONASSY.  
PAGE 58 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)  
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ROBINEH-092DENGINECRANKSHAFTANDPISTONASSY.  
NO  
10  
PART NO  
PART NAME  
QTY.  
REMARKS  
2842030101  
0230200100  
0230200110  
0230200120  
0021814000  
0032014000  
0053203101  
0053204201  
0173120010  
2842250130  
CRANKSHAFT CP  
SPACER T=0.8  
SPACER T=1.0  
SPACER T=1.2  
NUT  
1
1
1
1
1
40  
41  
42  
50  
60  
SPRING WASHER ..................................1..........REPLACES 0032012000  
70  
WOODRUFF KEY  
WOODRUFF KEY  
LOCK NUT  
1
1
1
80  
105  
310  
CONNECTING ROD ASSY.....................1..........INCLUDES ITEMS W/%  
320% 2842300103  
CONNECTING ROD BOLT  
PISTON PIN  
2
1
1
1
1
1
1
1
2
350  
360  
360  
360  
370  
370  
370  
380  
2302330103  
28423401H3  
28423402H3  
28423403H3  
2842351107  
2842351207  
2842351307  
0565110010  
PISTON  
PISTON 0.25MM  
PISTON 0.50MM  
PISTON RING SET  
PISTON RING SET 0.25MM  
PISTON RING SET 0.50MM  
CLIP  
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 59  
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ROBIN EH-092D ENGINE — INTAKE AND EXHAUST ASSY.  
PAGE 60 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)  
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ROBIN EH-092D ENGINE — INTAKE AND EXHAUST ASSY.  
NO  
10  
PART NO  
PART NAME  
QTY. REMARKS  
2843170121  
2273860123  
2843640103  
0051904100  
0031517000  
2743870123  
2743330103  
2743360103  
2743370203  
2743340103  
2743350103  
13210KA031  
2743530103  
2743600303  
2693580103  
0170060090  
2743650103  
2843010401  
2843520103  
0023808000  
0200080170  
0110060460  
0011408160  
0130080240  
1063292103  
2843590203  
1573500103  
0176060030  
CAMSHAFT CP ............................ 1 ........INCLUDES ITEMS W/%  
34%  
35%  
36%  
37%  
38%  
50  
PIN (SPRING)  
1
1
1
1
1
2
2
2
1
1
4
2
2
2
2
1
1
1
2
1
2
1
1
1
1
1
2
RELEASE LEVER  
SPRING PIN  
SNAP RING  
RETURN SPRING  
TAPPET  
60  
VALVE SPRING  
SPRING RETAINER  
INTAKE VALVE  
EXHAUST VALVE  
COLLET VALVE  
PUSH ROD  
70  
80  
90  
95  
210  
220  
230  
240  
260  
310  
340  
351  
357  
365  
366  
370  
540  
550  
560  
570  
ROCKER ARM  
BOLT (PIVOT)  
NUT  
GUIDE PLATE  
MUFFLER CP  
GASKET (EXHAUST)  
FLANGE NUT  
WASHER  
FLANGE BOLT  
BOLT & WASHER 8X16  
BOLT & WASHER ASSY.  
INSULATOR  
GASKET (INSULATOR)  
GASKET 2 (INSULAT0R)  
SELF LOCK NUT  
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 61  
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ROBIN EH-092D ENGINE — CARBURETOR ASSY.  
PAGE 62 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)  
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ROBIN EH-092D ENGINE — CARBURETOR ASSY.  
NO  
B
PART NO  
2846233200  
2846253908  
PART NAME  
QTY.  
REMARKS  
CARBURETOR ASSY. ............................................... 1 ............... INCLUDES ITEMS W/#  
2
3
4
5
6
7
8
9
#
#
#
#
#
#
#
#
LEVER SUB ASSY. THROTTLE  
COLLAR  
SPRING, THROTTLE  
BUSH  
SHAFT, THROTTLE  
THROTTLE VALVE  
SCREW  
LEVER CHOKE  
SHAFT CHOKE  
VALVE CHOKE  
MAIN JET #68  
SLOW JET  
1
1
1
1
1
1
2
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
2
2
1
1
2
1
1
1
1
1
2846256008  
2846231608  
2516255908  
2846253308  
2846253508  
2846245508  
2846252908  
2846252308  
2846252908  
2846240108  
2846242008  
2516244908  
2776258108  
2846251508  
2846250508  
2796250008  
2846254008  
2846255208  
2516266108  
2846233508  
2516235008  
2846246508  
2846246008  
2846245008  
2846245108  
2846256308  
2846245608  
2846246008  
2846243008  
2516256508  
2844550103  
10  
11  
12  
13  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
40  
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
SRING  
SCREW ADJUST  
PIN, FLOAT LEVER  
FLOAT ASSY.  
VALVE NEEDLE  
GASKET CHAMBER  
CHAMBER ASSY. FLOAT  
DRAIN SCREW  
SCREW  
GASKET  
NUT  
SPRING WASHER  
O-RING  
O-RING  
PLATE  
SCREW  
JET  
COLLAR  
RUBBER PIPE  
BUSH, THRO  
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 63  
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ROBIN EH-092D ENGINE — AIR CLEANER ASSY.  
PAGE 64 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)  
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ROBIN EH-092D ENGINE — AIR CLEANER ASSY.  
NO  
C
520#  
570  
850  
900#  
PART NO  
PART NAME  
QTY.  
REMARKS  
INCLUDES ITEMS W/#  
2843260300  
2743260307  
0176060030  
2841600403  
0732004430  
AIR CLEANER ASSY.  
ELEMENT SET/09  
SELF LOCK NUT  
RUBBER PIPE  
1
1
2
1
1
LABEL, CHOKE  
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 65  
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ROBIN EH-092D ENGINE — GOVERNOR, OPERATION ASSY.  
PAGE 66 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)  
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ROBIN EH-092D ENGINE — GOVERNOR, OPERATION ASSY.  
NO  
PART NO  
PART NAME  
QTY.  
1
REMARKS  
10  
2844230403  
2304220103  
2844270201  
2844560103  
2844280403  
0031305000  
0011406300  
2844900201  
2524250323  
2304330210  
2744510101  
0110060010  
0043104140  
0230100040  
2264500313  
0043106300  
0022706000  
0217100020  
0140040070  
2684500113  
2264310301  
GOVERNOR LEVER  
GOVERNOR SHAFT  
GOVERNOR ROD  
LINKAGE BUSHING  
ROD SPRING  
20  
1
30  
1
35  
1
40  
1
50  
CLIP  
2
60  
BOLT & WASHER ASSY.  
WEIGHT CP  
1
70  
1
80  
GOVERNOR SPRING  
SPEED CONTROL ASSY.  
BASE PLATE  
1
200  
201  
207  
210  
213  
215  
230  
240  
255  
260  
265  
280  
1
1
FLANGE BOLT  
SCREW, PAN HEAD  
SPACER  
2
1
1
RETURN SPRING  
SCREW  
1
1
NUT  
1
FRICTION WASHER  
SCREW  
1
1
CONTROL SPRING  
LINK PIVOT  
1
1
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 67  
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ROBIN EH-092D ENGINE — BLOWER HOUSING ASSY.  
PAGE 68 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)  
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ROBIN EH-092D ENGINE — BLOWER HOUSING ASSY.  
NO  
10  
PART NO  
PART NAME  
BLOWER HOUSING CP  
LABEL  
QTY.  
1
REMARKS  
2845110213  
2849510203  
0010408350  
0010408200  
2845260123  
0110060010  
2845410103  
920100240  
0110060010  
0110060020  
20  
1
40  
FLANGE BOLT  
FLANGE BOLT  
CYLINDER BAFFLE  
FLANGE BOLT  
COOLING BLOWER  
DECAL, M-MARK  
FLANGE BOLT  
FLANGE BOLT  
1
41  
1
60  
1
80  
2
110  
216  
220  
230  
1
1
3
4
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 69  
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ROBIN EH-092D ENGINE — RECOIL STARTER ASSY.  
PAGE 70 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)  
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ROBIN EH-092D ENGINE — RECOIL STARTER ASSY.  
NO  
A
PART NO  
PART NAME  
QTY.  
REMARKS  
2845021120  
2745011508  
2745012018  
2745011208  
2615010008  
2705012508  
2745013108  
2275013508  
2705026108  
2845014508  
2745015208  
1315015008  
2275015208  
RECOIL STARTER ASSY. ............................................. 1 ...........INCLUDES ITEM W/  
SPIRAL SPRING  
REEL  
STARTER ROPE  
STARTER KNOB  
RATCHET  
*
1
1
1
1
1
2
1
2
1
1
1
1
1
*
2
*
3
*
4
*
5
*
6
FRICTION SPRING  
RETURN SPRING  
RATCHET GUIDE  
STARTING PULLEY  
SLIDE PLATE, B  
SLIDE PLATE  
*
7
*
8
*
11  
*
24  
25  
49  
*
*
*
SET SCREW  
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 71  
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ROBIN EH-092D ENGINE — ACCESSORIES ASSY.  
PAGE 72 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)  
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ROBIN EH-092D ENGINE — ACCESSORIES ASSY.  
NO  
10  
PART NO  
2269030710  
PART NAME  
ACCESSORY TOOL KIT  
QTY.  
1
REMARKS  
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 73  
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TERMS AND CONDITIONS OF SALE — PARTS  
5. Parts must be in new and resalable  
condition, in the original Multiquip  
package (if any), and with Multiquip part  
numbers clearly marked.  
Multiquip reserves the right to quote and  
sell direct to Government agencies, and to  
Original Equipment Manufacturer accounts  
who use our products as integral parts of their  
own products.  
PAYMENT TERMS  
Terms of payment for parts are net 30 days.  
FREIGHT POLICY  
6. The following items are not returnable:  
All parts orders will be shipped collect or  
prepaid with the charges added to the invoice.  
All shipments are F.O.B. point of origin.  
Multiquip’s responsibility ceases when a  
signed manifest has been obtained from the  
carrier, and any claim for shortage or damage  
must be settled between the consignee and  
the carrier.  
a. Obsolete parts. (If an item is in the  
price book and shows as being  
replaced by another item, it is  
obsolete.)  
SPECIAL EXPEDITING SERVICE  
A $35.00 surcharge will be added to the  
invoice for special handling including bus  
shipments, insured parcel post or in cases  
where Multiquip must personally deliver the  
parts to the carrier.  
b. Any parts with a limited shelf life  
(such as gaskets, seals, “O” rings,  
and other rubber parts) that were  
purchased more than six months  
prior to the return date.  
LIMITATIONS OF SELLER’S LIABILITY  
MINIMUM ORDER  
Multiquip shall not be liable hereunder for  
damages in excess of the purchase price of  
the item with respect to which damages are  
claimed, and in no event shall Multiquip be  
liable for loss of profit or good will or for any  
other special, consequential or incidental  
damages.  
The minimum charge for orders from Multiquip  
is $15.00 net. Customers will be asked for  
instructions regarding handling of orders not  
meeting this requirement.  
c. Any line item with an extended  
dealer net price of less than  
$5.00.  
d. Special order items.  
RETURNED GOODS POLICY  
e. Electrical components.  
f. Paint, chemicals, and lubricants.  
g. Decals and paper products.  
h. Items purchased in kits.  
Return shipments will be accepted and  
credit will be allowed, subject to the following  
provisions:  
LIMITATION OF WARRANTIES  
No warranties, express or implied, are  
made in connection with the sale of parts or  
trade accessories nor as to any engine not  
manufactured by Multiquip. Such warranties  
made in connection with the sale of new,  
complete units are made exclusively by a  
statement of warranty packaged with such  
units, and Multiquip neither assumes nor  
authorizes any person to assume for it  
any other obligation or liability whatever in  
connection with the sale of its products. Apart  
from such written statement of warranty,  
there are no warranties, express, implied or  
statutory, which extend beyond the description  
of the products on the face hereof.  
1. A Returned Material Authorization  
must be approved by Multiquip prior to  
shipment.  
7. The sender will be notified of any material  
received that is not acceptable.  
8. Such material will be held for five  
working days from notification, pending  
instructions. If a reply is not received  
within five days, the material will be  
returned to the sender at his expense.  
2. To obtain a Return Material Authorization,  
a list must be provided to Multiquip  
Parts Sales that defines item numbers,  
quantities, and descriptions of the items  
to be returned.  
9. Credit on returned parts will be issued  
at dealer net price at time of the original  
purchase, less a 15% restocking  
charge.  
a. The parts numbers and descriptions  
must match the current parts price  
list.  
b. The list must be typed or computer  
generated.  
10. In cases where an item is accepted, for  
which the original purchase document  
can not be determined, the price will be  
based on the list price that was effective  
twelve months prior to the RMA date.  
c. The list must state the reason(s)  
for the return.  
Effective: February 22, 2006  
d. The list must reference the sales  
order(s) or invoice(s) under  
which the items were originally  
purchased.  
11. Credit issued will be applied to future  
purchases only.  
PRICING AND REBATES  
e. The list must include the name  
and phone number of the person  
requesting the RMA.  
Prices are subject to change without prior  
notice. Price changes are effective on a  
specific date and all orders received on or  
after that date will be billed at the revised price.  
Rebates for price declines and added charges  
for price increases will not be made for stock  
on hand at the time of any price change.  
3. AcopyoftheReturnMaterialAuthorization  
must accompany the return shipment.  
4. Freight is at the sender’s expense. All  
parts must be returned freight prepaid to  
Multiquip’s designated receiving point.  
PAGE 74 — MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12)  
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NOTE PAGE  
NOTES  
MTR40F RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (01/05/12) — PAGE 75  
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OPERATION AND PARTS MANUAL  
HERE’S HOW TO GET HELP  
PLEASE HAVE THE MODEL AND SERIAL  
NUMBER ON-HAND WHEN CALLING  
UNITED STATES  
Multiquip Corporate Office  
MQ Parts Department  
18910 Wilmington Ave.  
Carson, CA 90746  
Contact: mq@multiquip.com  
Tel. (800) 421-1244  
Fax (800) 537-3927  
800-427-1244  
310-537-3700  
Fax: 800-672-7877  
Fax: 310-637-3284  
Service Department  
Warranty Department  
800-421-1244  
310-537-3700  
Fax: 310-537-4259  
Fax: 310-943-2238  
800-421-1244  
310-537-3700  
Fax: 310-943-2249  
Technical Assistance  
800-478-1244  
MEXICO  
UNITED KINGDOM  
MQ Cipsa  
Multiquip (UK) Limited Head Office  
Carr. Fed. Mexico-Puebla KM 126.5  
Momoxpan, Cholula, Puebla 72760 Mexico  
Contact: pmastretta@cipsa.com.mx  
Tel: (52) 222-225-9900  
Unit 2, Northpoint Industrial Estate, Tel: 0161 339 2223  
Fax: (52) 222-285-0420 Globe Lane,  
Dukinfield, Cheshire SK16 4UJ  
Contact: sales@multiquip.co.uk  
Fax: 0161 339 3226  
CANADA  
Multiquip  
4110 Industriel Boul.  
Laval, Quebec, Canada H7L 6V3  
Contact: jmartin@multiquip.com  
Tel: (450) 625-2244  
Tel: (877) 963-4411  
Fax: (450) 625-8664  
© COPYRIGHT 2012, MULTIQUIP INC.  
Multiquip Inc, the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property  
of their respective owners and used with permission.  
This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.  
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in  
this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published  
in this publication at any time without notice and without incurring any obligations.  
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