Multiquip Hair Care Product RX 1510 C I CI User Manual

OperatiOn Manual  
raMMaX viper  
MODel rX 1510-C/-i/-Ci  
viBratOrY trenCH rOller  
(lOMBarDini lDW 1003)  
Revision #0 (10/20/10)  
To find the latest revision of this  
publication, visit our website at:  
www.multiquip.com  
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.  
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proposition 65 warning  
Diesel engine exhaust and some of  
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RX 1510-C/-I/-CI  
Identification:  
Type:  
RX 1510  
-C/-I/-CI  
Product identification:  
Model:  
Series number:  
Production date:  
Manufacturer:  
Rammax Maschinenbau GmbH  
Gutenbergstraße 33  
72555 Metzingen  
Telephone 07123/9223-0  
Telefax 07123/9223-50  
Germany  
Customer service:  
Rammax Maschinenbau GmbH  
Gutenbergstraße 33  
72555 Metzingen  
Germany  
Service:  
Spare parts:  
Fax:  
Mr. Horst Reusch  
Mr. Joachim Götz  
+49 (0)7123/9223-27  
+49 (0)7123/9223-34  
+49 (0)7123/9223-55  
Title:  
Operating instructions (Translation of the original  
operating instructions)  
Document identification:  
Document number:  
Change index:  
– 3 –  
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Identification:  
RX 1510-C/-I/-CI  
Identification of the machine  
On transfer of the machine, please  
complete:  
01  
03  
Type of machine  
01  
Series number  
Engine type  
02  
Motor number  
12345  
One of our staff or a dealer will instruct you Always indicate the machine series number when  
on use and maintenance of the machine at ordering spare parts.  
delivery. For this purpose, it is absolutely  
necessary to observe the safety instructions  
and danger warnings.  
72555 Metzingen  
Tel.07123/92230 Fax07123/922350  
-
p/Gewicht  
asch.Nr./Leistung  
aujahr  
Made in Germany  
03  
02  
LOMBARDINI  
72555 Metzingen  
rpm  
2500  
Type LDW 1603/B2  
3064770  
Tel.07123/92230 - Fax07123/922350  
Typ/Gewicht  
DUBLICATE  
LABEL  
K 792006  
Masch.Nr./Leistung  
Baujahr  
Made in Germany  
Series number:  
Adjusted speed:  
Customer number:  
Weight:  
Output:  
Type of machine:  
Series number:  
Engine model:  
Year of  
construction:  
– 4 –  
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RX 1510-C/-I/-CI  
General:  
General information  
The practical development and construction, as well as the experience of many years in manufacturing vibration  
trench rollers, guarantee that you have a high-quality and extremely reliable machine. The following operating and  
maintenance instruction comprise:  
Safety regulations  
Operating instructions  
Troubleshooting table  
Description of the machine  
Maintenance instructions  
Rammax GmbH accepts no liability for machine function  
In the event of incorrect handling or operation not in compliance with the prescribed mode of operation and  
procedures,  
If used for other purposes, which do not comply with the intended use (See Intended Use Subsection 1.1.4)  
or to the specified areas of application (Subsection 1.1.3).  
No warranty claims may be asserted in the case of:  
Operating errors,  
Lack of maintenance and/or  
Incorrect operating fluids!  
For your own safety and in order not to impair the function of the machine only use Rammax spare parts  
(Subsection 1.1.7 Changes to the Machine). The spare parts catalogue and the operating instructions are also  
available in other languages from your Rammax dealer, with specification of the machine number.  
The warranty and liability conditions contained in the General Terms and Conditions of Rammax GmbH are not  
extended or replaced by the information contained above or below.  
Rammax GmbH Metzingen  
Purpose of the operating instructions:  
The use of these operating instructions will:  
Observance of the maintenance instructions will:  
Simplify the process of familiarisation with your  
machine.  
Prevent malfunctions due to operating errors.  
Increase the reliability during use on the building  
site,  
Increase the service life of the machine,  
Reduce repair costs and downtimes.  
Target group:  
The operating instructions are addressed to the machine  
operators. Detailed specifications on the necessary  
training and qualification can be inferred from Chapter  
2.4 Organisational/Personal Matters.  
– 5 –  
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General:  
RX 1510-C/-I/-CI  
Structure of the documentation:  
Operating and  
Maintenance  
Instructions  
Spare parts list  
Service  
and maintenance  
instructions  
The machine documentation is divided into 3 individual document groups:  
The operating instructions contain:  
All information necessary for operating the machine.  
Specifications on the maintenance intervals and  
accomplishment of the maintenance work  
The spare parts list contains:  
All available spare parts and part sets  
The service and maintenance instructions contain:  
The information necessary for maintenance and repair and  
steps  
– 6 –  
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RX 1510-C/-I/-CI  
Important notes on the operating instructions:  
The individual chapters of the operating instructions contain the following topics:  
Chapter 1:  
Description of the machine  
Technical data  
Features  
Accessories  
Chapter 2:  
General safety instructions  
Danger area of the machine  
Safety equipment  
Required qualifications of the operators and of the service staff  
Product specific and additional dangers  
Specifications for an emergency.  
Chapter 3:  
Construction and function of the machine.  
Chapter 4:  
Display and control elements  
Operation modes of the machine  
Chapter 5:  
Start-up of the machine  
Chapter 6:  
• Use of the machine  
Chapter 7:  
Transport of the machine  
Chapter 8:  
Maintenance of the machine  
Chapter 9:  
Tightening torques for bolt connections  
Chapter 10:  
Troubleshooting table  
– 7 –  
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Important notes on the operating instructions:  
RX 1510-C/-I/-CI  
Used font weights/typeface  
Chapter heading:  
Arial 14Pt Bold  
Section heading:  
Arial 12Pt Bold  
Arial 10Pt Bold  
Arial 10Pt Regular  
Arial 10Pt Italic  
Subsection:  
Main text:  
Marginal notes and cross references:  
Passages to be observed:  
Arial 10Pt Bold  
Action steps for which a strict sequence must be observed are marked by numbers:  
1)  
2)  
3)  
Subsequent steps of the action steps and results of the actions are marked by arrows:  
Enumerations are marked by dots:  
Subitems within an enumeration or an action step are marked with an indent:  
Pictogram  
Meaning  
User information  
– 8 –  
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RX 1510-C/-I/-CI  
Important notes on the operating instructions:  
Safekeeping and completeness of the  
operating instructions  
These operating instructions are a firm component of  
the machine and must be available for the user of the  
machine, in order to look up. It must always be kept  
within reach. No chapter of these operating instructions  
may be removed. Missing instructions or missing pages  
- particularly the section "Safety instructions" - must be  
replaced immediately, if they are lost.  
The operating instructions must be kept for the service  
life of the machine and be passed on to each later  
owner or operator.  
Updating service:  
These operating instructions are not subject to the  
updating service of Rammax Maschinenbau GmbH. This  
documentation can be changed without notification.  
Used trademarks  
The trademark POCLAIN HYDRAULICS® is property of the POCLAIN HYDRAULICS SA.  
Twin Lock™ is a trademark of the POCLAIN HYDRAULICS SA.  
LOMBARDINI® is a registered trademark of LOMBARDINI S.R.L.  
Mobil™ is a trademark of the ExxonMobil Central Europe Holding GmbH  
Texaco® is a registered trademark of Chevron Products Company, USA  
Texaco Rando® is a registered trademark of Chevron Products Company, USA  
Copyrights  
Reproduction, copying or translating this document, also in part, is only permitted with written permission of the  
Rammax GmbH.  
©Rammax 2008  
Rammax Maschinenbau GmbH  
Gutenbergstrasse 33  
72555 Metzingen  
Telephone 07123/9223-0  
Telefax 07123/9223-50  
www.Rammax.de  
– 9 –  
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Table of Contents:  
RX 1510-C/-I/-CI  
Table of Contents  
1.  
Description of the machine  
14  
1.1  
Important notes on the machine  
14  
1.1.1  
1.1.2  
1.1.3  
1.1.4  
1.1.5  
1.1.6  
1.1.7  
Orientation on the machine  
Description  
14  
15  
15  
15  
15  
15  
15  
Areas of application  
Intended use  
Workplace  
Danger areas  
Modifications to the machine  
1.2  
Technical data  
17  
1.2.1  
1.2.2  
1.2.3  
Main dimensions  
17  
18  
20  
Turn radius  
Operating fluids  
1.3  
1.4  
Noise and vibration specifications  
21  
Equipment of the machine  
22  
1.4.1  
Variations of the machine/machine types  
22  
1.5  
Stowage plan  
23  
15.1  
Position of the hoods and hatches  
23  
2.  
Safety instructions  
24  
2.1  
Representation and meaning of the used safety instructions  
25  
2.1.1  
2.1.2  
2.1.3  
Situation-specific safety instructions  
Chapter and section-specific safety instructions  
Used symbols  
25  
26  
27  
2.2  
2.3  
Intended use/Product safety  
34  
2.2.1  
Purpose of use of the machine  
34  
Danger areas  
34  
2.3.1  
2.3.2  
2.3.3  
Workplace  
34  
34  
35  
Safety equipment  
Observing danger warnings on the machine  
2.4  
2.5  
Organisational, personal matters  
37  
Product-specific dangers  
37  
2.5.1  
2.5.2  
During operation  
During maintenance work  
37  
38  
– 10 –  
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RX 1510-C/-I/-CI  
Table of Contents:  
2.6  
2.7  
Additional dangers  
Emergency measures  
39  
39  
3.  
Construction and function  
40  
3.1  
Introduction  
40  
3.1.1  
Basic information on soil compaction  
40  
3.2  
3.3  
Mechanical construction  
40  
Opening and closing of the hoods  
41  
3.3.1  
3.3.2  
3.3.3  
3.3.4  
3.3.5  
Opening the cockpit hatch  
41  
41  
41  
42  
43  
Turning down the control unit  
Opening and closing of the engine hood  
Unlocking and opening the radiator cap  
Components  
3.4  
3.5  
Functional description  
43  
Safety and monitoring equipment  
44  
3.5.1  
3.5.2  
3.5.3  
3.5.4  
3.5.5  
3.5.6  
3.5.7  
3.5.8  
3.5.9  
Shut down yoke  
44  
44  
44  
45  
45  
45  
46  
46  
46  
Low distance shutdown (only with infrared control)  
Far distance shutdown (only with infrared control)  
Inclination indicator  
Automatic switch-off generator failure  
Automatic switch-off oil pressure  
Automatic switch-off cooling water temperature  
Automatic speed adjustment  
Transport protection  
4.  
Display and operating elements  
47  
4.1  
4.2  
4.3  
4.4  
Introduction  
47  
Warning signals  
Display elements  
Operating elements  
48  
49  
51  
4.4.1  
4.4.2  
4.4.3  
4.4.4  
4.4.5  
4.4.6  
Manual control device  
51  
52  
53  
55  
56  
57  
Function codes during operation with cable control  
Cockpit display with cable control  
Infrared transmitter  
Function codes during operation with infrared control  
Cockpit display with infrared control  
– 11 –  
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Table of Contents:  
RX 1510-C/-I/-CI  
59  
5.  
Start-up  
5.1  
Safety instructions  
59  
5.2  
Examination before start-up  
59  
5.2.1  
5.2.2  
5.2.3  
5.2.4  
5.2.5  
5.2.6  
Checking hydraulic oil level  
59  
60  
61  
62  
63  
63  
Checking engine oil level  
Checking cooling water level  
Checking the contamination degree of the air filter  
Checking fuel level / Tanking fuel  
Adjusting address to transmit transmitter signals  
5.3  
5.4  
Starting the machine  
65  
5.3.1  
5.3.2  
5.3.3  
5.3.4  
5.3.5  
Switching ignition on  
65  
66  
66  
67  
68  
Stand-by mode  
Starting the machine at the ignition lock  
Starting the machine with the manual control device  
Starting the machine with the infrared control.  
Switching machine off  
70  
5.4.1  
5.4.2  
5.4.3  
Switching the machine off at the ignition lock  
Switching the machine off with the manual control device  
Switching the machine off with the infrared control device  
70  
71  
72  
6.  
7.  
Using the machine  
73  
6.1  
Safety instructions  
73  
6.1.1  
6.1.2  
6.1.3  
General  
Before operating the machine  
Using the vibration function  
73  
74  
74  
6.2  
Parking the machine  
76  
Loading and transporting the machine  
77  
7.1  
Safety instructions  
77  
7.1.1  
7.1.2  
7.1.3  
General  
77  
77  
77  
Loading the machine with a loading ramp  
Loading the machine with hoisting gear  
7.2  
7.3.  
7.4  
7.5  
Using the transport protection  
78  
79  
79  
80  
Loading the machine with ramps  
Loading the machine with hoisting gear  
Securing the machine for transport  
– 12 –  
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RX 1510-C/-I/-CI  
Table of Contents:  
81  
8.  
Maintaining the machine  
8.1  
Safety instructions  
81  
8.1.1  
8.1.2  
8.1.3  
8.1.4  
8.1.5  
8.1.6  
8.1.7  
8.1.8  
8.1.9  
General  
81  
81  
81  
81  
82  
82  
82  
82  
82  
82  
Refuelling fuel  
Working on the engine  
Working on electrical system components  
Working on the fuel system  
Cleaning work  
After completing maintenance work  
Repair  
Exchanging drums  
8.1.10 Working on the hydraulic system  
8.2  
Maintenance plan  
84  
85  
86  
88  
88  
89  
90  
91  
93  
94  
95  
96  
96  
8.3  
Checking engine oil level  
Exchanging engine oil  
8.4  
8.5  
Checking the contamination degree of the air filter  
Changing the fuel filter  
8.6  
8.7  
Emptying the fuel tank  
8.8  
Checking hydraulic oil level  
Hydraulic oil change/ Hydraulic filter change  
Checking cooling water level  
Draining /refilling cooling water  
Exchanging drums  
8.9  
8.10  
8.11  
8.12  
8.13  
8.14  
Adjusting stripper  
Servicing the battery  
9.0  
Tightening torques:  
98  
99  
10.0 Troubleshooting table  
– 13 –  
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Important notes on the machine  
1. Description of the machine  
RX 1510-C/-I/-CI  
1.1  
Important notes on the machine  
1.1.1  
Orientation on the machine  
The most important areas of the machine are described here, in order to facilitate  
orientation on the machine. Specifications in the text concerning situation and  
position are based on the following principle: All specifications on situation or  
position are to be seen from the cockpit in driving direction. The descriptions are  
therefore characterised as follows:  
Above  
Right  
Left  
Down  
Names of the most important assembly groups:  
Rear end  
Control unit / Cockpit  
Drive unit  
Articulation  
Front car
– 14 –  
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RX 1510-C/-I/-CI  
Important notes on the machine  
1.1.2  
Description  
Our long experience in the development and construction of vibratory trench  
rollers is the basis for the new development of the infrared and/or cable controlled  
RX 1510-CI. The enormous degree of operating convenience, which provides  
both for cable and infrared control, permits the user to make even more flexible  
use of the machine. The hard-wearing, compact design offers a high degree  
of security even in the most difficult terrain. The RX 1510-CI is equipped with  
hydrostatic steering, vibration, and drive. The machine is extremely maintenance  
friendly (with the exception of the diesel engine), no V-belts, drive belts, lubrication  
nipples or shiftable clutches are used. Most modern control electronics, as well  
as the proven 8 strippers for the drums characterise this machine.  
1.1.3  
Areas of application  
The vibratory trench roller RX 1510-CI is a roller particularly designed for trench  
compaction. The complete lack of side walls on the drum enables compaction right  
up to the trench wall also in very small and narrow trenches. Wet, clayey soils in  
canalisation, pipeline construction, road substructure and construction backfills,  
etc., are the ranges of application of this modern trench roller. The infrared control  
also permits driving underneath bracings when constructing trenches. During  
dangerous construction-site operations, it is possible for the operator to control  
the machine from a safe distance and not to expose himself to hazards.  
1.1.4  
1.1.5  
1.1.6  
Intended use  
The machine is exclusively conceived for the compaction of loose backfill, such  
as earth, gravel, or sand, as well as mixtures of these. The machine may not be  
used on hard, already compacted or frozen soils.  
Workplace  
The intended workplace of the machine operator is behind the machine. The  
control switches of the control elements only correspond to the direction of  
movement of the machine from behind the machine.  
Danger areas  
There is the risk of crushing in the area of the articulation! Staying in this area  
during operation is not permitted. During operation of the vibration function, loose  
stones, earth and rubble can be hurdled into air. Persons in this area can be hit  
and injured by these flying around objects. A safety distance of at least 2 meters  
must be observed around the machine, when the machine is in operation.  
1.1.7  
Modifications to the machine  
For reasons of safety, users are prohibited from making their own modifications  
or conversions to the machine. This machine may only be equipped with original  
spare parts, which have been constructed for this machine and correspond to the  
requirements of the manufacturer. The installation or use of special `equipment  
or special parts can impair driving safety.  
The manufacturer does not warrant for damages, which result from the use of  
non-original parts or optional equipment, each adhesion of the manufacturer is  
impossible and all warranty claims become void.  
– 15 –  
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Important notes on the machine  
RX 1510-C/-I/-CI  
Verdichtung  
EG-Konformitätserklärung  
EC-Declaration of Conformity / Déclaration ”CE” de Conformité  
Dichiarazione di conformità CE  
gemäß Maschinen-Richtlinie 98/37/EG, Anhang II A und der Outdoor Richtlinie 2000/14/EG  
as defined by the Machinery Directive 98/37/EC Annex II A and Noise directive 2000/14/EG  
conformément à la directive "CE"' relative aux machines 98/37/CE, Annexe Il A et á la directive outdoor 2000/14/EG  
in conformità alla Direttiva sui Macchinari 98/37/CE, Allegato II A et ala Direttiva outdoor 2000/14/EG  
Hersteller (Name und Anschrift):  
Rammax Maschinenbau GmbH  
Gutenbergstr. 33  
Manufacturer (name and adress):  
Fabricant (nom et adresse):  
Costruttore (nome ed indirizzo)  
D-72555 Metzingen  
Hiermit erklären wir, daß die Maschine (Typ, Versionsnummer)  
Herewith we declare that the machinery (Type, version number)  
Par la présente, nous déclarons que la machine (Type, numèro de version)  
Con la presente dichiariamo che il macchinario (Tipo, numero di versione)  
Vibrationsgrabenwalze  
Vibratory trench roller / Cylindre vibrant pour fossés  
RX 1510-C/-I/-CI  
/
Lombardini LDW 1003  
/
3B65E1  
Nutzleistung:  
Effective output / puissance utile / capacitá utile:  
15,8 kW  
1838728  
/
2650 U/min  
Seriennummer:  
Serial number / Numéro de série / Numero di serie  
Ordnungsnummer:  
Ordinal number / Nombre ordinal / Numero ordinale  
8.1  
folgenden einschlägigen Bestimmungen entspricht:  
complies with the following provisions applying to it:  
correspond aux dispositions pertinentes suivantes:  
risponde a quanto richiesto dalle seguenti direttive in materia:  
98/37/EG Anhang 11 A; 89/336/EWG; 2000/14/EG  
98/37/EC Annex 11 A; 89/336/EC; 2000/14/EC  
98/37/CE Annexe 11 A, 89/336/CE, 2000/14/CE  
Angewandte harmonisierte Normen:  
Applied harmonized standards: / Normes harmonisées appliquées: /  
Norme armonizzate applicate:  
EN 500-1; EN 500-4  
Die gemeldete Stelle nach Anhang IX aus 2000/14/EG  
The notified body according to Annex IX of 2000/14/EC  
L´organisme habilité conformément à l'Annexe IX de 2000/14/CE  
L'ufficio responsabile secondo l'Allegato IX di 2000/14/CE  
TÜV Süddeutschland  
Niederlassung Stuttgart  
D- 70794 Filderstadt  
wurde (wird) eingeschaltet zur / was (is) engaged for / intervient pour:  
è intervenuto (interverrà) per:  
Konformitätsbewertung nach Anhang VI aus 2000/14/EG  
valuation of conformity to Annex VI of 2000/14/EC  
conformément à l'Annexe VI de 2000/14/CE  
Valutazione di conformità secondo l'Allegato VI di 2000/14/CE  
An repräsentativem Baumuster gemessener Schallleistungspegel  
LwA nach ISO 3744:  
Measured sound power level LWA of ISO 3744 on represented  
construction model:  
Niveau de puissance de son LWA mesuré à ISO 3744 du modèle de  
construction représentatif:  
Livello di potenza sonora LWA misurato su un modello  
rappresentativo secondo ISO 3744:  
Gemessener Schallleistungspegel LWA,m  
Guaranted sound power level:  
:
107 dB(A)  
109 dB(A)  
Niveau de puissance de son garanti:  
Livello garantito di potenza sonora:  
Garantierter Schallleistungspegel LWA,g  
Guaranted sound power level:  
:
Niveau de puissance de son garanti:  
Livello garantito di potenza sonora:  
Verantwortliche Person zur Aufbewahrung der Unterlagen:  
Responsible person for safekeeping the documents  
Presonne responsable puor garde des documents  
Persona responsabile per conservazione dei documenti  
Frank Edmaier  
Ltg. Konstruktion/Entwicklung  
Metzingen, 11.4.2008  
Ort, Datum  
Place, date / Lieu, date  
Luogo, data  
i. A. Stoll, Vertrieb  
ppa. Thomas Remy, Ltg. Vertrieb  
Unterschrift, Angabe deri.FA.uFnrakntkioEndmiamierU, Lntgt.eKronnesthrumkteionn  
Signature, acting in the company / Signature, en qualité de  
Firma, funzione all'interno della ditta  
Rammax GmbH / Gutenbergstraße 33 / 72555 Metzingen / +49 (0) 7123 92230 / +49 (0) 7123 922350 / [email protected]  
– 16 –  
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